JPS62146933A - 成形微孔性エラストマ−を製造する改良方法 - Google Patents
成形微孔性エラストマ−を製造する改良方法Info
- Publication number
- JPS62146933A JPS62146933A JP61297870A JP29787086A JPS62146933A JP S62146933 A JPS62146933 A JP S62146933A JP 61297870 A JP61297870 A JP 61297870A JP 29787086 A JP29787086 A JP 29787086A JP S62146933 A JPS62146933 A JP S62146933A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- gas
- mixture
- static mixer
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001971 elastomer Polymers 0.000 title claims description 23
- 239000000806 elastomer Substances 0.000 title claims description 23
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000000376 reactant Substances 0.000 claims description 78
- 239000007788 liquid Substances 0.000 claims description 61
- 238000000034 method Methods 0.000 claims description 59
- 239000007789 gas Substances 0.000 claims description 58
- 239000000203 mixture Substances 0.000 claims description 58
- 230000003068 static effect Effects 0.000 claims description 41
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 39
- 229920005862 polyol Polymers 0.000 claims description 37
- 150000003077 polyols Chemical class 0.000 claims description 37
- 238000002156 mixing Methods 0.000 claims description 33
- 238000010107 reaction injection moulding Methods 0.000 claims description 23
- 239000011541 reaction mixture Substances 0.000 claims description 19
- 229910052757 nitrogen Inorganic materials 0.000 claims description 18
- 239000005056 polyisocyanate Substances 0.000 claims description 17
- 229920001228 polyisocyanate Polymers 0.000 claims description 17
- 238000000465 moulding Methods 0.000 claims description 2
- 239000000654 additive Substances 0.000 description 17
- 229920003023 plastic Polymers 0.000 description 11
- 239000004033 plastic Substances 0.000 description 11
- 239000004814 polyurethane Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 229920002635 polyurethane Polymers 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 7
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 6
- 230000000996 additive effect Effects 0.000 description 6
- 229920002396 Polyurea Polymers 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 239000012948 isocyanate Substances 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920003226 polyurethane urea Polymers 0.000 description 3
- 239000004094 surface-active agent Substances 0.000 description 3
- 239000004604 Blowing Agent Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 239000004620 low density foam Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000013518 molded foam Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/30—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by mixing gases into liquid compositions or plastisols, e.g. frothing with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7404—Mixing devices specially adapted for foamable substances
- B29B7/7409—Mixing devices specially adapted for foamable substances with supply of gas
- B29B7/7428—Methodical aspects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3469—Cell or pore nucleation
- B29C44/348—Cell or pore nucleation by regulating the temperature and/or the pressure, e.g. suppression of foaming until the pressure is rapidly decreased
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2791/00—Shaping characteristics in general
- B29C2791/004—Shaping under special conditions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
- B29K2105/041—Microporous
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2375/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2375/04—Polyurethanes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/13—Cell size and distribution control while molding a foam
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S264/00—Plastic and nonmetallic article shaping or treating: processes
- Y10S264/83—Injection molding of polyolefin-type foam
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Polyurethanes Or Polyureas (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Molding Of Porous Articles (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/809,728 US4783295A (en) | 1985-12-17 | 1985-12-17 | Process for preparing molded microcellular elastomers |
| US809728 | 1985-12-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS62146933A true JPS62146933A (ja) | 1987-06-30 |
| JPH0360652B2 JPH0360652B2 (enExample) | 1991-09-17 |
Family
ID=25202089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61297870A Granted JPS62146933A (ja) | 1985-12-17 | 1986-12-16 | 成形微孔性エラストマ−を製造する改良方法 |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US4783295A (enExample) |
| EP (1) | EP0228016A1 (enExample) |
| JP (1) | JPS62146933A (enExample) |
| AU (1) | AU6657786A (enExample) |
| BR (1) | BR8606207A (enExample) |
| CA (1) | CA1260658A (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000344855A (ja) * | 1999-05-26 | 2000-12-12 | Bayer Ag | 軟化挙動が改良されている、溶融加工可能なポリウレタンの連続製造法 |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4906672A (en) * | 1988-07-29 | 1990-03-06 | Pmc, Inc. | Blowing agents for polyurethane foam |
| US5158986A (en) | 1991-04-05 | 1992-10-27 | Massachusetts Institute Of Technology | Microcellular thermoplastic foamed with supercritical fluid |
| US5356580A (en) * | 1992-09-02 | 1994-10-18 | Woodbridge Foam Corp. | Method of using a vented mold |
| CA2131048C (en) * | 1993-09-17 | 2006-01-31 | Michael F. Hurley | Process for the preparation of filled urethane-based reinforced moldings and the resultant products |
| US6884823B1 (en) * | 1997-01-16 | 2005-04-26 | Trexel, Inc. | Injection molding of polymeric material |
| EP1264672B1 (en) * | 1997-01-16 | 2004-08-04 | Trexel, Inc. | Injection molding of microcellular material |
| US6022903A (en) * | 1998-07-09 | 2000-02-08 | Arco Chemical Technology L.P. | Permanent gas blown microcellular polyurethane elastomers |
| US6271275B1 (en) | 1998-08-17 | 2001-08-07 | Sealed Air Corp. (Us) | Method and apparatus for producing polyurethane foam |
| US6322347B1 (en) | 1999-04-02 | 2001-11-27 | Trexel, Inc. | Methods for manufacturing foam material including systems with pressure restriction element |
| AU2001296942A1 (en) * | 2000-09-29 | 2002-04-08 | Trexel, Inc. | In-mold decorated articles and methods |
| US6775955B1 (en) * | 2002-11-19 | 2004-08-17 | Charles J. Smith | Method of packaging an object |
| CA2532254A1 (en) * | 2003-07-11 | 2005-01-27 | Urethane International | Method and apparatus for flatproofing a tire and wheel assembly and resulting flatproofed assembly |
| US7066724B2 (en) * | 2003-07-11 | 2006-06-27 | Urethane International Llc | Apparatus for flatproofing a tire and wheel assembly |
| US7105113B2 (en) * | 2003-07-11 | 2006-09-12 | Urethane International Llc | Method for flatproofing a tire and wheel assembly and resulting flatproofed assembly |
| CA2567936C (en) | 2006-11-14 | 2016-01-05 | Atomic Energy Of Canada Limited | Device and method for surface replication |
| DE102007009633A1 (de) * | 2007-02-26 | 2008-09-04 | Johnson Controls Interiors Gmbh & Co. Kg | Verfahren zur Herstellung von einer Dekorhaut |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5763235A (en) * | 1980-10-02 | 1982-04-16 | Hitachi Ltd | Reaction injection molding |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3882052A (en) * | 1973-12-17 | 1975-05-06 | Olin Corp | On-site generation of non-froth polyurethane foam |
| GB1580035A (en) * | 1976-05-20 | 1980-11-26 | Boc Ltd | Treatment of liquids |
| US4059714A (en) * | 1976-08-02 | 1977-11-22 | Nordson Corporation | Hot melt thermoplastic adhesive foam system |
| US4157427A (en) * | 1977-10-11 | 1979-06-05 | General Motors Corporation | Method for entraining gas in a liquid chemical precursor for reaction injection molding |
| US4288564A (en) * | 1978-04-11 | 1981-09-08 | Mobay Chemical Corporation | Process for the production of microcellular elastomeric moldings and the resultant products |
| IT1132206B (it) * | 1980-07-18 | 1986-06-25 | Snia Viscosa | Procedimento per ottenere materiali cellulari a base di resine poliestere insature |
| EP0069163A1 (en) * | 1981-07-07 | 1983-01-12 | Union Carbide Corporation | A frothable polyurethane composition and a cellular foam produced therefrom |
| US4396729A (en) * | 1982-04-23 | 1983-08-02 | Texaco Inc. | Reaction injection molded elastomer containing an internal mold release made by a two-stream system |
| DE3226818C2 (de) * | 1982-07-17 | 1985-11-28 | Phoenix Ag, 2100 Hamburg | Verfahren zum Herstellen von Integralschaumformkörpern |
| US4548778A (en) * | 1983-09-26 | 1985-10-22 | Idemitsu Petrochemical Co., Ltd. | Method of producing thermoplastic resin sheet or film |
-
1985
- 1985-12-17 US US06/809,728 patent/US4783295A/en not_active Expired - Lifetime
-
1986
- 1986-12-05 CA CA000524639A patent/CA1260658A/en not_active Expired
- 1986-12-15 BR BR8606207A patent/BR8606207A/pt unknown
- 1986-12-16 AU AU66577/86A patent/AU6657786A/en not_active Abandoned
- 1986-12-16 JP JP61297870A patent/JPS62146933A/ja active Granted
- 1986-12-16 EP EP86117460A patent/EP0228016A1/en not_active Withdrawn
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5763235A (en) * | 1980-10-02 | 1982-04-16 | Hitachi Ltd | Reaction injection molding |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000344855A (ja) * | 1999-05-26 | 2000-12-12 | Bayer Ag | 軟化挙動が改良されている、溶融加工可能なポリウレタンの連続製造法 |
Also Published As
| Publication number | Publication date |
|---|---|
| AU6657786A (en) | 1987-06-18 |
| EP0228016A1 (en) | 1987-07-08 |
| BR8606207A (pt) | 1987-09-29 |
| CA1260658A (en) | 1989-09-26 |
| JPH0360652B2 (enExample) | 1991-09-17 |
| US4783295A (en) | 1988-11-08 |
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