JPS6136895B2 - - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention uses noodle strips made of three layers, the first layer, the second layer, and the third layer, as a material, and partially joins the first and third layer noodle strips together. Then cut the third layer into the noodle strings to form
The present invention relates to a method for manufacturing double-layered noodles in which a portion of the layered noodle strip is wrapped.

In the normal noodle production method, in which a three-layer noodle strip is passed between rolling rolls, rolled in the length direction, and then cut, the first, second, and third layers break the layered form at the cut ends on both sides of the noodle strip. It appears without a trace. Therefore, the second layer of noodle strips may be molded using a different type of flour from the first and third layer noodle strips, mixed with different types of flour, mixed with nutritional supplements such as vitamin B, or lightly colored. In such cases, the cut edge of the second layer of noodle strips is clearly visible. For this reason, it is not recommended to surround the second layer of noodle strips with the first and third layer of noodle strips so that the noodle strips are not exposed at all or hardly at all at the cut end, and boil them so that they do not dissolve into the boiling water. It is possible.

In the present invention, a first The noodle strips of the first layer and the third layer are rolled mainly in the width direction according to the cross-sectional shape of the noodle forming ring, and between the tips of the protruding rings. Both noodle strips are compressed to create a neck, and the second layer of noodle strips are squeezed between the first and second noodle strips.
A first step of forming a double noodle original shape noodle sheet by surrounding it with a noodle sheet of a layer and a third layer, and a pair of cutting rolls in which a ring-shaped cutting blade is matched with each protruding tip of a pair of noodle forming rolls. A second step of passing the double noodle original shape noodle strip between them and cutting it at the squeeze to form noodle strings in parallel; - A third step is combined in which the noodle strings are passed between several pairs of shaping rolls and repaired to eliminate the cut marks generated in the second step, and the noodle strings are cut into noodle strings. Second
The purpose of this method is to accurately produce double-layered noodles through special forming processes in the first and third steps before and after the process.

Figures 1 and 2 show a manufacturing apparatus suitable for carrying out the method of the present invention.
A noodle string making machine C is installed on the right side of the machine, and a noodle strip conveying section B is located between the left and right sides.

In the noodle strip continuous production department A, there is a platform 3 which is higher than the stairs 1.
A tower stand 2 that goes up is provided, a first mixer 4 with a large capacity is provided on the left side of the table surface 3, a second mixer 11 with less than half the capacity is provided on the left side, and the first mixer 4 and the second mixer 11 are connected to each other. Conveyor belts 5 and 12 are installed on the lower surface of the table 3 to receive the kneading raw material discharge ports, respectively, and the kneading raw materials conveyed by the belts 5 and 12, respectively, are transferred to the first distribution box 6 and the second distribution box 13.
drop them respectively. A screw conveyor or the like (not shown) is provided inside the first distribution box 6 to feed the raw materials to be mixed and kneaded to the left and right. 9. 3rd
Drop onto distribution conveyor 10. A screw conveyor or the like (not shown) is provided inside the second distribution box 13 to send the kneaded raw materials to the left, and the materials are dropped onto the second distribution conveyor 15 from the second drop port 14 on the left.

As is clear from FIG. 1, the continuous noodle sheet manufacturing section A, the noodle sheet conveying section B, and the noodle string manufacturing machine C are arranged on one line, and the first distribution conveyor 9, the second distribution conveyor
Distribution conveyor 15 and third distribution conveyor 10 each terminate at the upper part of the line.

Below the terminal end of the first distribution conveyor 9, there are two pairs of stretching rollers 16 and 17, a first pair of noodle sheet manufacturing rollers 18 for collecting the rough noodle sheets stretched by the respective pairs of stretching rollers, and a pair of rollers The first sent from
A horizontal conveyor 19, a diagonal conveyor 20, a pair of guide rollers 21 and 22, and a diagonal conveyor 23 for transporting the noodle strips a toward the noodle string manufacturing machine C at the lower part of the line are connected and arranged in this order.

Below the terminal end of the second distribution conveyor 15, there are two pairs of stretching rollers 24 and 25 immediately above the horizontal conveyor 19, and a second noodle sheet manufacturing process that collects the coarse noodle sheets stretched by the pair of stretching rollers. roller vs 2
6, a horizontal conveyor 27 for conveying the second noodle strip b sent out from the pair of rollers, a diagonal conveyor 28, a pair of guide rollers 29 and 30, and a conveyor 31 that turns from diagonal to horizontal, which are sequentially connected and arranged. .

Below the terminal end of the third distribution conveyor 10, there are two pairs of stretching rollers 32 and 33 immediately above the horizontal conveyor 27, and a third noodle sheet manufacturing roller that collects the coarse noodle sheets stretched by each pair of rollers. 34 pair, a diagonal conveyor 35 that conveys the third noodle roller c delivered from the roller pair, and a guide roller pair 36,3.
7. A conveyor 38 that changes from oblique to horizontal is connected and arranged.

As can be understood from the above explanation, the first noodle sheet a and the third noodle sheet c are noodle sheets rolled with the same raw material flour supplied to the first mixer 4, and the second noodle sheet b is These are noodle strips rolled using different (or colored) raw material powders supplied to the second mixer 11.
Further, the first noodle belt a, the second noodle belt b, and the third noodle belt c are conveyed in the direction of the noodle string manufacturing machine C almost parallel to each other.

The noodle string making machine C has a frame 41 equipped with a guide roll 42 for the first noodle strip a and a guide roll 43 for the second noodle strip b.
and a guide roll 44 of the third noodle strip c, and these guide rolls cause the first noodle strip a and the third noodle strip c to form a three-layered structure with the second noodle strip b sandwiched in the center. , each noodle band a, b, directly above the noodle shaping roll 45,
c is joined and passed between the rolls 45.

The noodle shaping rolls 45 form a pair as shown in an enlarged view in FIG.
are arranged, and a pair of shaping rolls 54 are further arranged.

The method of the present invention uses one to several pairs of noodle shaping rolls 45 and one to several pairs of noodle shaping rolls 45 to form two noodle strips from the three layers of the first, second, third a, b, and c. This relates to a manufacturing method for manufacturing noodles, and an aspect of manufacturing by the illustrated manufacturing machine C will be described as an example.

As shown in FIG. 4, the noodle forming rolls 45, 45 have a large number of noodle forming rings 46 having a cross-section of peaks and valleys in the axial direction.
A cutting ring groove 49 formed by cutting in the radial direction is provided at the center of the valley portion 47, and the protruding tip 50 of the peak portion 48 is formed into a slightly curved shape. They are made to correspond as shown in Figure 4 and are placed close to each other. Therefore, the three layers of noodle strips a, b, and c that form three layers and pass between the pair of rollers 45 are compressed by the protruding tips 50, 50;
Since the troughs 47, 47 are shaped like pockets, the outer first layer noodle belt a and third layer noodle belt c have the above-mentioned protruding tips 5.
0.50 compression causes constriction d,
Due to the cross-sectional shape of the noodle forming rings 46, 46, rolling is performed mainly in the width direction (direction perpendicular to the progress of the noodle strip), and if the diameter-reduced ring groove 49 is present, rolling becomes even smoother. On the other hand, the second noodle strip b of the middle layer is almost cut by the aperture d, slides through the trough 47, and is surrounded by the noodle strip a of the first layer and the noodle strip c of the third layer. While passing through the noodle forming rolls 45, 45, the first step of the present invention is completed, and the double noodle original shape noodle sheet e shown in FIG. 4 is formed. In order to facilitate this process, the second layer of noodle strips (b) may be made of soft noodle strips with a slightly higher water content, or raw material flours such as wheat flour or buckwheat flour with a lower gluten content may be used. This can be done more easily by mixing germ flour or the like to make the viscosity lower than that of the first and third layer noodle strips a and c. In addition, the forming roll pair is composed of several pairs of similar rolls in which the formation of the noodle forming ring sequentially increases the corner of the trough and the amount of approach of the protruding tips increases, and each of these pairs of forming rolls By sequentially passing the three layers of noodle strips a, b, and c between the steps, the forming of the double noodle original shape noodle strip e in the first step can be streamlined.

The cutting roll 51 through which the double noodle original shape noodle strip e is passed is provided with annular cutting blades 52 at intervals that match the protruding tips 50 of the noodle forming rolls 45, and the cutting edges 53 are approximately 45° to 55° square. The tip of the body 53 is sharpened into a double-edged shape, and this cutting roll 51 has a cutting edge 53.
A pair that is almost joined is made as shown in Fig. 5. While passing between the pair of cutting rolls 51, the double noodle original shape noodle strip e is slightly compressed by each squeeze d and cut into a large number of parallel noodle strips f.

The shaping roll 54 is the noodle shaping roll 45 described above.
A semicircular annular groove 55 is provided to match the trough 47, and as shown in FIG. 6, a pair of shaping rolls 54,
The peripheral surface of 54 forms a shaping hole 56 through which the noodle string f is passed, and the shaping hole allows the striped cutting marks g generated in the second step to be removed on both sides of the noodle string f with some stretching. Double noodles with repair that disappears while
Let it be f′. If the noodle strings f are to be stretched to some extent, the circumferential speed is naturally set to be a little higher than that of the cutting roll 51 or the like.

The 54 pairs of shaping rolls can also be constructed so that the noodle strings f are sequentially passed through several pairs. In that case, the shaped hole 5
5 to the finished shape at once, the cross-sectional shape of the noodle strings f cut in the second step is made into a shaping hole that gradually approaches the finished shape of the double noodle f′, and the final shaping rolls 54 are formed into 54 pairs. , a shaping hole 55 is configured to give a shaping finish to the double noodle f'.

When the noodle strings f are cut with a cross section such as a rhombus or square, the upper end is passed between the guide holes 58 of the pair of guide plates 57, 57 having the cross-sectional shape shown in FIG. Cutting marks g are created by spiral twisting.
As shown in FIG. 9, it may be twisted slightly and passed through the shaping roll 54 to further effectively repair the cut marks g.

As clarified by the explanation of the embodiments described above, the present invention provides a method for forming noodles from a three-layered noodle strip passed through a pair of noodle-forming rolls by transferring a part of the second layer noodle strip b to the first and third layer noodle strips. It is capable of continuously manufacturing double-layered noodles that are surrounded by bands a and c and wrapped in the center, and allows boiling water, boiling liquid, etc. to permeate the outer layer noodle band without directly contacting the core layer noodle band. The liquid content can be boiled to an edible state, making it easy to boil at work or at home.
Moreover, by utilizing this structure, there is an advantage that desired double-layered noodles can be produced in large quantities and by an inexpensive method without using a chubby machine or the like.

[Brief explanation of the drawing]

Fig. 1 is a plan view showing an example of the manufacturing apparatus applied to the present invention, Fig. 2 is a side view of the same, and Fig. 3 is an enlarged cut showing the arrangement of the pair of noodle shaping rolls, the pair of cutting rolls, and the pair of shaping rolls. A side view, FIG. 4 is a cutaway plan view illustrating the first step, FIG. 5 is a cutaway plan view illustrating the second step, and FIG. 6 is a plan view illustrating the third step.
FIG. 7 is a perspective view of the pair of guide plates 57, 57. 45→noodle forming roll, 46→noodle forming ring, 47→
Valley, 48 → Peak, 50 → Protruding tip, 51 → Cutting roll, 52 → Cutting blade, 54 → Shaping roll, 56
→ shaping hole, d → squeezing, e → double noodle original shape noodle strip, f → noodle string, C → noodle string making machine.

Claims (1)

[Claims] 1. Between one to several pairs of noodle forming rolls forming a large number of noodle forming rings having a cross-section of peaks and troughs in the axial direction, with the protruding tips of each noodle forming ring being brought close to each other,
The noodle strips of the first layer, the second layer, and the third layer are passed through the noodle strips of the first layer, the second layer, and the third layer, and the noodle strips of the first layer and the third layer are rolled mainly in the width direction according to the cross-sectional shape of the noodle forming ring, and the tip of the protruding ring is rolled. The two noodle strips are pressed between them to create a neck, and the second layer of noodle strips are surrounded by the first and third layer of noodle strips between the necks to form double noodles. In the first step of forming the original noodle strip, the double noodle original noodle strip is passed between a pair of cutting rolls each having a ring-shaped cutting blade matched with each protruding tip of the pair of noodle forming rolls. A second process in which noodle strings are formed in parallel by cutting at the squeezer.
and a second step, in which the noodle strings are passed between one to several pairs of shaping rolls in which forming holes through which the noodle strings are passed are formed by peripheral surface contact between the pair of rolls, and repairs are made to eliminate the cut marks generated in the second step. A method for producing double noodles characterized by combining three steps.