JPS59196057A - Production of double noodle - Google Patents

Abstract

PURPOSE:To obtain double noodles having a completely wrapped dough sheet in the core layer, by wrapping a dough sheet in the second layer with dough sheets in the first and the third layers between constricted parts, cutting the dough sheets with the constricted parts, and passing the resultant parallel noodle strips through form adjusting rolls to repair cut flaws. CONSTITUTION:Dough sheets in three layers (a), (b) and (c) are passed through noodle molding rolls 45 having corresponding mutually approached protruding tips 48 of many noodle molding rings 46 to wrap the dough sheet (b) with dough sheets (a) and (c) between constricted parts (d) and mold a dough sheet (e) of original shape for double noodles. The resultant dough sheet (e) is then passed through a pair of cutting rolls 51 and 52 and cut between the constricted parts (d) to form noodle strips (f) in the parallel state. The noodle strips (f) are passed through form adjusting rolls 54 having form adjusting holes 56 formed by annular grooves 55 to eliminate and repair cut flaws. Thus, double noodles having the dough sheet (b) wrapped with the dough sheets (a) and (c) in the central part thereof can be obtained.

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention uses noodle strips that are joined and stacked in three layers, ie, the first layer, the second F#, and the third layer, as a material, and the noodle strips of the 1st and 3rd layers are partially The present invention relates to a method for manufacturing a double portion in which a portion of a third layer of noodle strips is wrapped in noodle strings that are joined and cut.

In the normal noodle production method, in which a three-layer noodle strip is passed between rolling rolls, rolled in the length direction, and then cut, the 1st, 2nd, and 3rd layer form is broken at the cut ends on both sides of the noodle strings. It appears without a trace.

Therefore, the second layer of noodle strips may be molded with a different type of grain from the first and third layer noodle strips, mixed with different types of grains, mixed with nutritional supplements such as Bicumin B, or lightly colored. In some cases, the cut end of the 2N noodle strip is clearly visible. For this reason, it is impossible to surround the 2N noodle strip with the 1.3M ligament so that it is not exposed at all or almost at the cut end, and boil it so that it does not dissolve into the boiling whirlpool. .

In the present invention, a large number of noodle forming rings having a cross-section of peaks and valleys are formed in the axial direction, and an ff11 layer is formed between one to several pairs of frame forming rolls in which the protruding tips of each immature forming ring are brought close to each other. The noodle strips of the first layer and the third Fl are passed through the noodle strips of the second layer and the third layer, and the noodle strips of the first layer and the third fl. Squeezing the territory and “Z” school (
A first step of forming a double noodle original shape noodle sheet by forming a neck and surrounding the second layer noodle sheet with the first and third layer noodle sheets between the squeezes; The double noodle original shape strip is passed between a pair of cutting rolls that have corresponding annular cutting blades matched with the protruding tips of each pair of paving rolls, and the noodle strings are cut in the above drawing to form parallel noodle strings. In the second step of forming, the forming hole was formed by connecting the circumferential surface of the pair of rolls through the noodle strings.
The method is characterized in that it combines a third step of passing the noodle strings between several pairs of shaping rolls and repairing the cut marks generated in the second step, the step of cutting the noodle strings into noodle strings. The purpose of this is to accurately manufacture a double-edged sword through special forming processes of the 1st and 3rd processes before and after the 2nd process.

Figure 1.2 shows a manufacturing apparatus suitable for carrying out the method of the present invention, in which a continuous noodle band manufacturing section A is installed on the left side of the figure, a noodle string manufacturing machine C is installed on the right side, and a noodle string manufacturing machine C is installed on the right side of the figure. The middle part on the right side is defined as the side belt conveying part B.

The continuous noodle strip manufacturing department A is equipped with a turret stand 2 that climbs onto a higher stand 3 by a staircase 1, a first mixer 4 with a large capacity is installed on the left side of the stand 3, and an M2 mixer 11 with less than half the capacity is installed on the left side of the same. The first mixer 4 and the second mixer 11 are provided with conveyor belts 5.12 on the lower surface of the table 3 that receive the kneading raw material discharge ports, respectively, and the kneading raw materials conveyed by the belts 5.12, respectively, are transferred to the first mixer 4 and the second mixer 11. They are dropped into the distribution box 6 and the second distribution box 13, respectively. A screw conveyor or the like (not shown) is provided inside the first distribution box 6 to send the raw materials for mixing and kneading to the left and right. , onto the first distribution conveyor 0.

Inside the second distribution box 13, there is a screw conveyor (not shown) that sends the raw materials to the left.
4 onto the second distribution conveyor 15.

As is clear from FIG. 1, the continuous noodle sheet manufacturing section A, the noodle sheet conveying section B, and the noodle string manufacturing machine C are arranged on one line, and include a first distribution conveyor 9, a second distribution conveyor 15, Each of the third distribution conveyors 1o terminates at the upper part of the line.

Below the terminal end of the first distribution conveyor 9, there are two pairs of stretching rollers 16 and 17, a first pair of noodle sheet manufacturing rollers 18 for collecting the rough noodle sheets stretched by the respective pairs of stretching rollers, and A horizontal conveyor 19, a diagonal conveyor 20, a pair of guide rollers 21 and 22, and a diagonal conveyor 23 are connected in sequence to send the first sendai a sent out in the direction of the noodle string making machine C at the lower part of the line. Place it.

Below the terminal end of the second distribution conveyor 15, there are two pairs of stretching rollers 24, 25 immediately above the horizontal conveyor 19, and a second nodding belt that collects the coarse noodle strips stretched by these pairs of stretching rollers. The forming roller pair 2G, the horizontal conveyor 27 that conveys the second belt conveyed from the roller pair, the oblique conveyor 28, the guide roller pair 29, 30, and the conveyor 31 that rotates from oblique to horizontal are connected in sequence. and place it.

Below the terminal end of the third distribution conveyor 10, there are two pairs of stretching rollers 32 and 33 immediately above the horizontal conveyor 27 described above.
, a third pair of young belt production rollers 34 that collect the coarse noodle sheets stretched by each pair of rollers, a diagonal conveyor 35 that conveys the third anti-nodding C sent out from the pair of rollers, a pair of guide rollers 36 . 37. A conveyor 38 that rotates from diagonal to horizontal is connected and arranged.

As can be seen from the above explanation, the first noodle belt a and the third
The noodle sheet C is a noodle sheet rolled with the same raw material flour supplied to the first mixer 4, and the second noodle sheet is a noodle sheet rolled with a different type of (or colored) raw material flour supplied to the second mixer 11. This is a noodle strip rolled by

Further, the first noodle belt a, the second noodle belt C, and the third noodle belt C are conveyed almost parallel to each other in the direction of the noodle string manufacturing machine C.

U! *In the manufacturing machine C, a guide roll 42 of the first nod resistance a, a guide roll 43 of the second noodle resistance, and a guide roll 44 of the third belt C are arranged on the frame 41, and by these guide rolls , the first noodle band a and the third noodle band C are formed into a three-layered structure with the second frame band in the center, and each noodle band a, b, and C are joined directly above the noodle shape shaping roll 45. The structure ζ is passed between the rolls 45.

As shown enlarged in FIG. 3, the fallen shaping rolls 45 form opposite sides, and a pair of cutting rolls 51 are placed directly below them.
Furthermore, a pair of shaping rolls 54 are arranged.

The method of the present invention uses one to several pairs of noodle shaping rolls 45 and one to several pairs of noodle shaping rolls 45 to process double koji from the three-layered noodle belt of the 11th second, 3rd a, b, and c as described above. This relates to a manufacturing method for manufacturing, and will be described as an embodiment in which manufacturing is performed using manufacturing machine C shown in the figure.

As shown in FIG. 3, the noodle forming rolls 45, 45 are formed with a large number of paving rings 46 having a cross-section of peaks and valleys in the axial direction, and in the center of the valleys 47 there is a side diameter ring groove formed by cutting in the radial direction. The protruding tips 50 of the peaks 48 are formed in a slightly curved shape, and the protruding lights 50 are made to correspond to each other as shown in FIG. 3 and to be close to each other. Therefore, the noodle strips a, '6. The three-layered noodle strip c is pressed by the protruding tip 50.50, but since the trough 47.47 is shaped like a pocket, the outer layer -M
The ts band a and the third layer noodle band C are squeezed by the above-mentioned protruding tip 50.50, causing a rib d to form a nodding ring 46.4.
Due to the cross-sectional shape of No. 6, rolling is performed mainly in the width direction (direction perpendicular to the progress of the noodle strip), and if the side diameter annular groove 49 is present, rolling becomes even smoother. On the other hand, the middle layer's second story belt is almost cut off by the crest d, slides along the trough 47, and is surrounded by the first layer's noodle belt a and the third layer's noodle belt C. The first step of the present invention is completed while passing through the above-mentioned infant forming rolls 45 and 45, and the double-pitched wheel-shaped pavement e shown in FIG. 4 is formed. In order to facilitate this process, the second layer of noodles was
Depending on whether you use soft noodles with a slightly higher water content, use raw material flour such as wheat flour or buckwheat flour with a lower gluten content, or mix germ flour into the first layer and third layer N noodles. This can be done more easily by making the viscosity lower than in bands a and c. In addition, the forming roll pair is composed of several pairs of similar rolls in which the noodle forming ring is formed by sequentially increasing the angle of the trough and increasing the amount of approach of the protruding tips, and each pair of forming rolls is By sequentially passing three layers of noodle strips a, b, and c in between, the forming of the double noodle original shape noodle strip e in the first step can be streamlined.

- The cutting roll 51 through which the double noodle original shape noodle strip e is passed is provided with annular cutting blades 52 at intervals that match the protruding tips 50 of the noodle forming rolls 45, and the cutting edges 53 are approximately 45° to 55°.
The tip of the corner blade body 53 is sharpened in a double-sided shape, and this cutting roll 51 has a pair of blade edges 53 almost joined together as shown in FIG. While the double noodle original shape noodle strip e passes between these 51 pairs of cutting rolls, each squeeze d is slightly compressed.
It is cut and formed into many parallel noodle strings f.

The shaping roll 54 has the valley portion 4 of the above-mentioned green shaping roll 45.
7, a semicircular ring a55 is provided, and as shown in FIG.
It is configured with a shaping hole 56 through which the noodle strings f are repaired so that the streaky cut marks g generated in the second step disappear with some stretching on both sides of the noodle strings f. Let it be a double young f'. If the noodle strings f are to be stretched to some extent, the circumferential speed is naturally set to be a little higher than that of the cutting roll 51 or the like.

The number of pairs of shaping rolls 54 can also be constructed by sequentially passing the flow line f through several pairs. In that case, the noodle strings f cut in the second step without forming the shaping hole 55 into a finished shape all at once.
The cross-sectional shape of is used as a shaping hole that approaches the finished double noodle f' in sequence, and the final shaping roll 54 pair is formed with a shaping hole 55 having a shape that allows the double noodle f' to be shaped and finished.

When the noodle strings f are cut with a cross section such as a rhombus or square, the upper end is passed between the guide holes 58 of the pair of guide plates 57 and 57 having the cross-sectional shape shown in FIG. By spiral twisting, the cut mark g can be twisted slightly and passed through the shaping roll 54 as shown in FIG. 9, thereby making the repair of the cut mark g even more effective.

As clarified by the description of the embodiments described above, the present invention allows a portion of the second layer noodle sheet to be transferred from the 3J5 noodle sheet to the first layer and the third layer through a pair of measurement forming rolls. It is possible to continuously produce a double-layered noodle wrapped in the center surrounded by bands A, C, and the outer noodle band is not exposed to boiling water, dripping liquid, etc. directly to the noodle band in the core layer. of? g: Since it can be boiled to an edible state with a transparent liquid, it is easy to boil it at work or at home, and by using this structure, it is possible to boil the newly grown double fields using a chupinni machine, etc. It has the advantage of being able to be manufactured in large quantities and using inexpensive methods.

[Brief explanation of the drawing]

FIG. 1 is a plan view showing an example of a manufacturing apparatus applied to the present invention, FIG. 2 is a side view of the same, and FIG. 3 is an enlarged cut side view showing the arrangement of a pair of beam shaping rolls, a pair of cutting rolls, and a pair of shaping rolls. 4 is a cutaway plan view illustrating the first step, FIG. 5 is a cutaway plan view illustrating the second step, FIG. 6 is a plan view illustrating the third step, and FIG. 7 is a guide plate pair. 57.57 is a perspective view. 45→noodle forming roll 46→young forming ring 47→trough 48→peak 50→protruding tip 5I→cutting roll 52→cutting 1 prayer blade 54→forming roll 56→forming hole d-/neck hole e -Double Sen original shape noodle belt f -Bracket line C-Noodle string making machine applicant Chubu Shimagya Co., Ltd. 11- and! . Figure 3 Figure 4 Figure 5 Box bl b3 Figure 6 5

Claims (1)

[Claims] The first layer is placed between one to several pairs of noodle forming rolls that form a large number of forming rings with a cross-section of peaks and troughs in the axial direction, and the protruding tips of the respective forming rings are brought close to each other. The noodle strips of the first layer and the third layer are rolled mainly in the middle direction by the cross-sectional shape of the cup-forming ring, and the noodle strips of the first layer and the third layer are passed through the noodle strips of the second layer and the third layer M, and the noodle strips of the first layer and the third layer are rolled mainly in the middle direction between the tips of the protruding rings. The noodle strips are compressed to create a neck, and the second layer of noodle strips are surrounded by the first and third layer noodle strips between the necks to form a double-part original shape noodle strip. In the first step of forming, a ring-shaped cutting blade matched with each protruding tip of a pair of forming rolls is passed between the pair of corresponding cutting rolls, and the noodle strip is passed through the drawing process. A second step of cutting to form noodle strings in parallel, and a second step of passing the noodle strings between one to several pairs of shaping rolls in which shaping holes are formed by connecting the circumferential surfaces of paired rolls through which the noodle strings are passed. A method for manufacturing a double part, characterized by combining a third step of repairing to eliminate cut marks generated in the two steps.