JPS61222702A - 複合材料用原料の製造方法 - Google Patents
複合材料用原料の製造方法Info
- Publication number
- JPS61222702A JPS61222702A JP60065867A JP6586785A JPS61222702A JP S61222702 A JPS61222702 A JP S61222702A JP 60065867 A JP60065867 A JP 60065867A JP 6586785 A JP6586785 A JP 6586785A JP S61222702 A JPS61222702 A JP S61222702A
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- powder
- whiskers
- powders
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
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Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
め要約のデータは記録されません。
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は複合金属材料あるいは複合セラミック材料の製
造に必要な、微細な異種材料同士、あるいは微細粉末と
ウィスカー状材料が均質に混合されている原料の製造方
法に関するものである。
造に必要な、微細な異種材料同士、あるいは微細粉末と
ウィスカー状材料が均質に混合されている原料の製造方
法に関するものである。
〈従来の技術〉
2種以上の異種材料から成る複合材料を造るには、それ
等異種材料の粉末同士を機械的に混合する事により混合
体を作成している。この方法は複合材料の素材として繊
維体あるいはウィスカーが含まれている場合にも同様で
ある。
等異種材料の粉末同士を機械的に混合する事により混合
体を作成している。この方法は複合材料の素材として繊
維体あるいはウィスカーが含まれている場合にも同様で
ある。
〈発明が解決しようとする問題点)
上述の如き異種原料を機械的に混合する方法にあっては
次の如き諸問題があっtコ。
次の如き諸問題があっtコ。
即ち、混合しようとする異種原料が近年製造が可能とな
った直径0.1μm以下の様に非常に微細な粒子の場合
には該微細粒子同士の凝集力が作用し合い混合され難く
均質に混合するには非常に長時間を要する。ス繊維体や
ウィスカーを用いる場合には、それ等が互いにからみ合
う様な現象もあ咋、均質混合を更に困難なものとしてい
た。
った直径0.1μm以下の様に非常に微細な粒子の場合
には該微細粒子同士の凝集力が作用し合い混合され難く
均質に混合するには非常に長時間を要する。ス繊維体や
ウィスカーを用いる場合には、それ等が互いにからみ合
う様な現象もあ咋、均質混合を更に困難なものとしてい
た。
従って得られる複合材料も部分的に稠度が1罪なる、所
謂強度のパ、ラッキがあるものしか得られず、真の意味
で微細粉末あるいは繊維やウィスカーを利用してい号と
は芦い難かった。
謂強度のパ、ラッキがあるものしか得られず、真の意味
で微細粉末あるいは繊維やウィスカーを利用してい号と
は芦い難かった。
又−+−構的に超卑粉末や超微細ウィスカーは酸化等の
化学変化を起こし易いので、その保存や混合を真字中又
は不活性ガス中等でしなければならない等の、取扱上の
不便さもあった。
化学変化を起こし易いので、その保存や混合を真字中又
は不活性ガス中等でしなければならない等の、取扱上の
不便さもあった。
く問題点を解決する為の手段〉
本発明では上述の諸問題を解決する為にCVD装置を利
用し、均質な混合体を得る方法を提供せんとするもので
あり、その要旨は粉体若しくはその圧縮体を、CVD装
置内に装入し、該粉体若しくはその圧縮体中に、CVD
用ガスを通過させることにより粉体間隙内にウィスカー
若しくは微粒子体を生起せしめ、又は粉体表面に被膜層
を生起せしめることを特徴とする複&材料用原料の製造
方法である。
用し、均質な混合体を得る方法を提供せんとするもので
あり、その要旨は粉体若しくはその圧縮体を、CVD装
置内に装入し、該粉体若しくはその圧縮体中に、CVD
用ガスを通過させることにより粉体間隙内にウィスカー
若しくは微粒子体を生起せしめ、又は粉体表面に被膜層
を生起せしめることを特徴とする複&材料用原料の製造
方法である。
ここで用いる粉体若しくはその圧縮体(圧粉体)の素材
やCVD用ガスの組成、並びにCVD装置内で発生させ
る物質及びその形状(ウィスカー、微粉末あるいは被膜
層)等を決める為に用いる触媒をどの様なものとするか
等については特に限定される事なく、従来公知の組合わ
せを自由に用いる事が出来る。
やCVD用ガスの組成、並びにCVD装置内で発生させ
る物質及びその形状(ウィスカー、微粉末あるいは被膜
層)等を決める為に用いる触媒をどの様なものとするか
等については特に限定される事なく、従来公知の組合わ
せを自由に用いる事が出来る。
〈実施例並びに作用〉
以下本発明をその実施例に基づき詳述する。
災l五上
前処理としてPdCJ液に浸した後乾燥させたT i
8g粉末により通気性のある圧粉体(1)を作成し、そ
の圧粉体(1)を図面に示す様な反応槽(2)及びヒー
ター(3)等から成るCVD装置内へ配置し、反応槽(
2)内を1150℃に保った状態で、TiCJ4. N
、2及びI(2混合ガスを流した。
8g粉末により通気性のある圧粉体(1)を作成し、そ
の圧粉体(1)を図面に示す様な反応槽(2)及びヒー
ター(3)等から成るCVD装置内へ配置し、反応槽(
2)内を1150℃に保った状態で、TiCJ4. N
、2及びI(2混合ガスを流した。
なお図中(4)は試料ホルダー兼ガス通路溝を示す。
TiCj4. N2.及びH2ガスの割合をそれぞれ2
%。
%。
49%及び49%とし、その混合ガスの流量を1001
00ce71.とじて、2時間保持した後、圧粉体を取
出して調べた結果、粉体の間隙内にTiNウィスカーが
びっしりと、かつ均一な状態で詰まったTiB2とTi
Nの混合体が得られた。
00ce71.とじて、2時間保持した後、圧粉体を取
出して調べた結果、粉体の間隙内にTiNウィスカーが
びっしりと、かつ均一な状態で詰まったTiB2とTi
Nの混合体が得られた。
この場合に於ける反応は、
T i C14+1/ 2Nz +2H2→TiN+4
1(Cjであり、生成されるTiNは、TiB2の前処
理により反応系内に持込まれたPdが触媒となりウィス
カー状を呈したのであり、TiNウィスカーを発生させ
る触−としてはPdの他に旧等もある。
1(Cjであり、生成されるTiNは、TiB2の前処
理により反応系内に持込まれたPdが触媒となりウィス
カー状を呈したのであり、TiNウィスカーを発生させ
る触−としてはPdの他に旧等もある。
j口虹貴[4
TiB2粉末の通気性のある圧粉体を、上記実施例1と
同様の装置内で、混合ガス組成その他の条件を実施例1
と同様にして反応させた結果、TiB2粉体の間隙内に
TiN微粒子がびっしりと、かつ均一な状態で詰まった
TiB2とTiNの混合体が得られた。
同様の装置内で、混合ガス組成その他の条件を実施例1
と同様にして反応させた結果、TiB2粉体の間隙内に
TiN微粒子がびっしりと、かつ均一な状態で詰まった
TiB2とTiNの混合体が得られた。
演」1例」ユ
SiC粉末の通気性のある圧粉体を上記実施例1と同様
の装置内で、混合ガス組成その他の条件を実施例1と同
様にして反応させた結果、SiC粉末の表面に均一な厚
さのTiN層がコーティングされたSiCとTiNの混
合体が得られた。
の装置内で、混合ガス組成その他の条件を実施例1と同
様にして反応させた結果、SiC粉末の表面に均一な厚
さのTiN層がコーティングされたSiCとTiNの混
合体が得られた。
〈発明の効果〉
本発明によれば、微細な粉末同士あるいは微細粉末とウ
ィスカー等の均質な混合体を容易に造る事が出来、その
場合の材料は各種類に選定出来、又CVD反応により生
起させる物質の形態も微細粒子、ウィスカーあるいはコ
ーティング層と任意に選ぶ事が出来るので、本発明方法
ことよって得られる混合体を原料として造られる複合材
料は微細粒子やウィスカーの特性を十分に活かした物と
なるという効果がある。
ィスカー等の均質な混合体を容易に造る事が出来、その
場合の材料は各種類に選定出来、又CVD反応により生
起させる物質の形態も微細粒子、ウィスカーあるいはコ
ーティング層と任意に選ぶ事が出来るので、本発明方法
ことよって得られる混合体を原料として造られる複合材
料は微細粒子やウィスカーの特性を十分に活かした物と
なるという効果がある。
図面は本轡明で用いるCVD装置の一例を示す説明図。
図中、 (1ン:圧粉体
(2):反応槽
(3):ヒーター
Claims (1)
- 1、粉体若しくはその圧縮体を、気相反応(CVD)装
置内に装入し、該粉体若しくはその圧縮体中に、CVD
用ガスを通過させることにより粉体間隙内にウィスカー
若しくは微粒子体を生起せしめ、又は粉体表面に被膜層
を生起せしめることを特徴とする複合材料用原料の製造
方法。
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60065867A JPS61222702A (ja) | 1985-03-28 | 1985-03-28 | 複合材料用原料の製造方法 |
US06/843,600 US4725456A (en) | 1985-03-28 | 1986-03-25 | Method for preparing mixture to be used for production of composite material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP60065867A JPS61222702A (ja) | 1985-03-28 | 1985-03-28 | 複合材料用原料の製造方法 |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS61222702A true JPS61222702A (ja) | 1986-10-03 |
Family
ID=13299369
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP60065867A Pending JPS61222702A (ja) | 1985-03-28 | 1985-03-28 | 複合材料用原料の製造方法 |
Country Status (2)
Country | Link |
---|---|
US (1) | US4725456A (ja) |
JP (1) | JPS61222702A (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02116682A (ja) * | 1988-10-25 | 1990-05-01 | Ube Ind Ltd | β型窒化珪素ウイスカー複合材料及びその製法 |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0331160B1 (en) * | 1988-03-04 | 1994-09-28 | Hitachi, Ltd. | Functional ceramic shaped article and process for producing the same |
JP2644876B2 (ja) * | 1988-03-04 | 1997-08-25 | 株式会社日立製作所 | 機能性セラミックス物品の製造方法 |
WO1990012769A2 (en) * | 1989-04-27 | 1990-11-01 | Battelle Memorial Institute | Heat-sink structures with increased heat dissipation capacity and methods for the production of such structures |
JP3452617B2 (ja) * | 1993-12-10 | 2003-09-29 | 真空冶金株式会社 | ガスデポジション装置 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61141678A (ja) * | 1984-12-10 | 1986-06-28 | 三井造船株式会社 | 繊維強化セラミツク殻構造部品の製造方法 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT567854A (ja) * | 1956-04-11 | |||
BE666629A (ja) * | 1964-08-04 | |||
US3658577A (en) * | 1969-10-01 | 1972-04-25 | Gene F Wakefield | Vapor phase deposition of silicide refractory coatings |
IT1030934B (it) * | 1974-12-20 | 1979-04-10 | Sir Soc Italiana Resine Spa | Procedimento per il post trattamento di pigmenti di biossido di titanio |
US4241112A (en) * | 1978-08-08 | 1980-12-23 | Akopian Leonid A | Method for applying polymer coating composition |
US4330573A (en) * | 1978-09-18 | 1982-05-18 | Kostandov Leonid A | Method of producing a composite material |
US4353938A (en) * | 1980-07-28 | 1982-10-12 | International Standard Electric Corporation | Coating powder with valve-metal |
US4382997A (en) * | 1980-09-04 | 1983-05-10 | The Dow Chemical Company | Spinel surfaced objects |
US4459338A (en) * | 1982-03-19 | 1984-07-10 | The United States Of America As Represented By The United States Department Of Energy | Method of deposition of silicon carbide layers on substrates and product |
JPS58171550A (ja) * | 1982-04-02 | 1983-10-08 | Toyota Motor Corp | 粒子分散型複合材料及びその製造方法 |
US4501777A (en) * | 1982-09-22 | 1985-02-26 | The United States Of America As Represented By The Secretary Of The Army | Method of sealing of ceramic wall structures |
DE3463641D1 (en) * | 1983-11-11 | 1987-06-19 | Japan Res Dev Corp | Boron nitride containing titanium nitride, method of producing the same and composite ceramics produced therefrom |
-
1985
- 1985-03-28 JP JP60065867A patent/JPS61222702A/ja active Pending
-
1986
- 1986-03-25 US US06/843,600 patent/US4725456A/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS61141678A (ja) * | 1984-12-10 | 1986-06-28 | 三井造船株式会社 | 繊維強化セラミツク殻構造部品の製造方法 |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH02116682A (ja) * | 1988-10-25 | 1990-05-01 | Ube Ind Ltd | β型窒化珪素ウイスカー複合材料及びその製法 |
Also Published As
Publication number | Publication date |
---|---|
US4725456A (en) | 1988-02-16 |
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