JPS61222702A - 複合材料用原料の製造方法 - Google Patents

複合材料用原料の製造方法

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Publication number
JPS61222702A
JPS61222702A JP60065867A JP6586785A JPS61222702A JP S61222702 A JPS61222702 A JP S61222702A JP 60065867 A JP60065867 A JP 60065867A JP 6586785 A JP6586785 A JP 6586785A JP S61222702 A JPS61222702 A JP S61222702A
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Prior art keywords
powder
whiskers
powders
materials
manufacture
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忠彦 渡辺
一久 菖蒲
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National Institute of Advanced Industrial Science and Technology AIST
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Agency of Industrial Science and Technology
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Priority to JP60065867A priority Critical patent/JPS61222702A/ja
Priority to US06/843,600 priority patent/US4725456A/en
Publication of JPS61222702A publication Critical patent/JPS61222702A/ja
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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は複合金属材料あるいは複合セラミック材料の製
造に必要な、微細な異種材料同士、あるいは微細粉末と
ウィスカー状材料が均質に混合されている原料の製造方
法に関するものである。
〈従来の技術〉 2種以上の異種材料から成る複合材料を造るには、それ
等異種材料の粉末同士を機械的に混合する事により混合
体を作成している。この方法は複合材料の素材として繊
維体あるいはウィスカーが含まれている場合にも同様で
ある。
〈発明が解決しようとする問題点) 上述の如き異種原料を機械的に混合する方法にあっては
次の如き諸問題があっtコ。
即ち、混合しようとする異種原料が近年製造が可能とな
った直径0.1μm以下の様に非常に微細な粒子の場合
には該微細粒子同士の凝集力が作用し合い混合され難く
均質に混合するには非常に長時間を要する。ス繊維体や
ウィスカーを用いる場合には、それ等が互いにからみ合
う様な現象もあ咋、均質混合を更に困難なものとしてい
た。
従って得られる複合材料も部分的に稠度が1罪なる、所
謂強度のパ、ラッキがあるものしか得られず、真の意味
で微細粉末あるいは繊維やウィスカーを利用してい号と
は芦い難かった。
又−+−構的に超卑粉末や超微細ウィスカーは酸化等の
化学変化を起こし易いので、その保存や混合を真字中又
は不活性ガス中等でしなければならない等の、取扱上の
不便さもあった。
く問題点を解決する為の手段〉 本発明では上述の諸問題を解決する為にCVD装置を利
用し、均質な混合体を得る方法を提供せんとするもので
あり、その要旨は粉体若しくはその圧縮体を、CVD装
置内に装入し、該粉体若しくはその圧縮体中に、CVD
用ガスを通過させることにより粉体間隙内にウィスカー
若しくは微粒子体を生起せしめ、又は粉体表面に被膜層
を生起せしめることを特徴とする複&材料用原料の製造
方法である。
ここで用いる粉体若しくはその圧縮体(圧粉体)の素材
やCVD用ガスの組成、並びにCVD装置内で発生させ
る物質及びその形状(ウィスカー、微粉末あるいは被膜
層)等を決める為に用いる触媒をどの様なものとするか
等については特に限定される事なく、従来公知の組合わ
せを自由に用いる事が出来る。
〈実施例並びに作用〉 以下本発明をその実施例に基づき詳述する。
災l五上 前処理としてPdCJ液に浸した後乾燥させたT i 
8g粉末により通気性のある圧粉体(1)を作成し、そ
の圧粉体(1)を図面に示す様な反応槽(2)及びヒー
ター(3)等から成るCVD装置内へ配置し、反応槽(
2)内を1150℃に保った状態で、TiCJ4. N
、2及びI(2混合ガスを流した。
なお図中(4)は試料ホルダー兼ガス通路溝を示す。
TiCj4. N2.及びH2ガスの割合をそれぞれ2
%。
49%及び49%とし、その混合ガスの流量を1001
00ce71.とじて、2時間保持した後、圧粉体を取
出して調べた結果、粉体の間隙内にTiNウィスカーが
びっしりと、かつ均一な状態で詰まったTiB2とTi
Nの混合体が得られた。
この場合に於ける反応は、 T i C14+1/ 2Nz +2H2→TiN+4
1(Cjであり、生成されるTiNは、TiB2の前処
理により反応系内に持込まれたPdが触媒となりウィス
カー状を呈したのであり、TiNウィスカーを発生させ
る触−としてはPdの他に旧等もある。
j口虹貴[4 TiB2粉末の通気性のある圧粉体を、上記実施例1と
同様の装置内で、混合ガス組成その他の条件を実施例1
と同様にして反応させた結果、TiB2粉体の間隙内に
TiN微粒子がびっしりと、かつ均一な状態で詰まった
TiB2とTiNの混合体が得られた。
演」1例」ユ SiC粉末の通気性のある圧粉体を上記実施例1と同様
の装置内で、混合ガス組成その他の条件を実施例1と同
様にして反応させた結果、SiC粉末の表面に均一な厚
さのTiN層がコーティングされたSiCとTiNの混
合体が得られた。
〈発明の効果〉 本発明によれば、微細な粉末同士あるいは微細粉末とウ
ィスカー等の均質な混合体を容易に造る事が出来、その
場合の材料は各種類に選定出来、又CVD反応により生
起させる物質の形態も微細粒子、ウィスカーあるいはコ
ーティング層と任意に選ぶ事が出来るので、本発明方法
ことよって得られる混合体を原料として造られる複合材
料は微細粒子やウィスカーの特性を十分に活かした物と
なるという効果がある。
【図面の簡単な説明】
図面は本轡明で用いるCVD装置の一例を示す説明図。 図中、    (1ン:圧粉体 (2):反応槽 (3):ヒーター

Claims (1)

    【特許請求の範囲】
  1. 1、粉体若しくはその圧縮体を、気相反応(CVD)装
    置内に装入し、該粉体若しくはその圧縮体中に、CVD
    用ガスを通過させることにより粉体間隙内にウィスカー
    若しくは微粒子体を生起せしめ、又は粉体表面に被膜層
    を生起せしめることを特徴とする複合材料用原料の製造
    方法。
JP60065867A 1985-03-28 1985-03-28 複合材料用原料の製造方法 Pending JPS61222702A (ja)

Priority Applications (2)

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JP60065867A JPS61222702A (ja) 1985-03-28 1985-03-28 複合材料用原料の製造方法
US06/843,600 US4725456A (en) 1985-03-28 1986-03-25 Method for preparing mixture to be used for production of composite material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60065867A JPS61222702A (ja) 1985-03-28 1985-03-28 複合材料用原料の製造方法

Publications (1)

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JPS61222702A true JPS61222702A (ja) 1986-10-03

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Country Status (2)

Country Link
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Cited By (1)

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EP0331160B1 (en) * 1988-03-04 1994-09-28 Hitachi, Ltd. Functional ceramic shaped article and process for producing the same
JP2644876B2 (ja) * 1988-03-04 1997-08-25 株式会社日立製作所 機能性セラミックス物品の製造方法
WO1990012769A2 (en) * 1989-04-27 1990-11-01 Battelle Memorial Institute Heat-sink structures with increased heat dissipation capacity and methods for the production of such structures
JP3452617B2 (ja) * 1993-12-10 2003-09-29 真空冶金株式会社 ガスデポジション装置

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IT1030934B (it) * 1974-12-20 1979-04-10 Sir Soc Italiana Resine Spa Procedimento per il post trattamento di pigmenti di biossido di titanio
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02116682A (ja) * 1988-10-25 1990-05-01 Ube Ind Ltd β型窒化珪素ウイスカー複合材料及びその製法

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