JPS58217481A - Surface-clad ceramic throwaway chip - Google Patents
Surface-clad ceramic throwaway chipInfo
- Publication number
- JPS58217481A JPS58217481A JP9776682A JP9776682A JPS58217481A JP S58217481 A JPS58217481 A JP S58217481A JP 9776682 A JP9776682 A JP 9776682A JP 9776682 A JP9776682 A JP 9776682A JP S58217481 A JPS58217481 A JP S58217481A
- Authority
- JP
- Japan
- Prior art keywords
- ceramic
- cutting
- cutting edge
- indexable
- clad ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Compositions Of Oxide Ceramics (AREA)
- Ceramic Products (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
本発明は使用前後の刃先の識別が容易なセラミックスロ
ーアウェイチップに関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a ceramic indexable tip whose cutting edge can be easily identified before and after use.
セラミック材料は高速切削での耐摩耗性に優れているこ
とから切削工具材料として広く使用され、近年ばS i
3 N4糸、At203−We 糸の他、より靭性に優
れたAt203−T1.C系工具制料が使用される場合
が増えている。Ceramic materials are widely used as cutting tool materials due to their excellent wear resistance during high-speed cutting, and in recent years Si
3 In addition to N4 yarn and At203-We yarn, At203-T1. C-type tooling is increasingly being used.
上記AA203−Tie系等の工具材料の使用上の難点
の一つとして、微少切削に使用した場合、摩耗が小さい
内に寿命に達するが、照度の低い作業場では使用済刃先
と使用前刃先の区別がつき難いことが挙げられる。これ
は上記セラミック材料が黒色材料である時、特に目立つ
欠点であるが、現在のところ何らの対策もたてられてい
ない。One of the difficulties in using tool materials such as the AA203-Tie series mentioned above is that when used for micro-cutting, the service life is reached with little wear, but in a workplace with low illumination, it is difficult to distinguish between the used cutting edge and the used cutting edge. One example is that it is difficult to understand. This is a particularly noticeable drawback when the ceramic material is black, but no countermeasures have been taken at present.
本発明者等はセラミック切削工具材料における上記の欠
点を解消すべく研究を重ねた結果、セラミックスローア
ウェイチップの表面を金属膜で禎覆したものを用いると
、該被覆層は切削によって特に刃先部分で摩耗するため
、金属の色をした使用前刃先と摩耗して黒色等のセラミ
ックの色をした使用後刃先との識別が容易であるという
知見を得、これに基いて本発明に到達したものでるる。As a result of repeated research in order to eliminate the above-mentioned drawbacks of ceramic cutting tool materials, the inventors of the present invention found that when using a ceramic indexable tip whose surface is coated with a metal film, the coating layer is removed by cutting, especially at the cutting edge. The present invention was based on the knowledge that it is easy to distinguish between the metal-colored front cutting edge and the worn-out ceramic-colored, black or other ceramic-colored cutting edge after use. Out.
金属膜の材質としては、融点が500℃以上であれば特
に毒性ンウ二強いようなものでなければ伺でもよく、A
jXTi、V、CrXkin、Fe。The material for the metal film may be any material with a melting point of 500°C or higher, as long as it is not particularly toxic.
jXTi, V, CrXkin, Fe.
C01Ni 10u 、Zn 、 Zr 、 N’b
、 Ma、Ta。C01Ni 10u, Zn, Zr, N'b
, Ma, Ta.
W等の金属やこれらの合金、例えばNi −C’r合金
、Ti−At合金、Fe−Or金合金から選ばれた1種
または2秒以上を02μln以上、20μm以下の厚み
で被覆するのがよく、0.2μm以下では色調の変化が
認めk<、20μrn 以−ヒの被覆は刃先の側摩耗性
が劣化するため好ましくない。本発明における金属類を
2種以上用いる場合、例えば第1層に母材との密着力の
強いものを第1層に、金色等美麗な色調のものを第2層
に用いるなどの方法が採られる。It is preferable to coat one or more metals such as W or alloys thereof, such as Ni-C'r alloy, Ti-At alloy, Fe-Or gold alloy, with a thickness of 02 μl or more and 20 μm or less. If the thickness is less than 0.2 .mu.m, a change in color tone is observed, and if the thickness is less than 20 .mu.rn, the side abrasion of the cutting edge deteriorates, so it is not preferable. When using two or more types of metals in the present invention, for example, a method may be adopted in which a metal with strong adhesion to the base material is used in the first layer, and a metal with a beautiful color such as gold is used in the second layer. It will be done.
金属膜のも・覆方法としては、物理的蒸着法が膜の均一
性の点で優れているが、導電材料であれば電気メッキも
回部である。As a method for coating metal films, physical vapor deposition is superior in terms of uniformity of the film, but electroplating is also suitable for conductive materials.
本発明における金属、合金からなる被覆層はスローアウ
ェイチップの少なくとも刃先部分をおおっていることが
必要で、望ましくはチップの全表面を被、覆しているこ
とが使用上、有利である。In the present invention, the coating layer made of metal or alloy must cover at least the cutting edge portion of the indexable tip, and desirably, it is advantageous for use to cover the entire surface of the tip.
本発明のスローアウェイチップの材料のセラミックは前
記のSi3N4系、AA203−WC系、At203−
TIC系等どのようなものでもよいが、A、A203
に60車量係のTieを3有するセラミックが靭性の点
で特に好ましい。The ceramic material of the indexable tip of the present invention is the above-mentioned Si3N4 series, AA203-WC series, At203-
Any type such as TIC type is fine, but A, A203
A ceramic having a Tie of 60 and 3 is particularly preferable from the viewpoint of toughness.
そして本発明は前述のごとく、At203−Tie系等
の黒色を呈するセラミックスローアウェイチップに適用
したとき特に有効である。As described above, the present invention is particularly effective when applied to a black ceramic indexable tip such as At203-Tie type.
実施例1
At203−50%TiCの組成からなる黒色セラミッ
クスローアウェイチップ(形状C工S規格5NG432
)にイオンブレーティング装置を使用して5μ厚のAg
コーティングを行なったところ、銀白色のスローアウ
ェイチップを得た。Example 1 Black ceramic indexable tip consisting of At203-50% TiC (shape C engineering S standard 5NG432)
) using an ion blating device to deposit 5μ thick Ag
When the coating was performed, a silvery white indexable tip was obtained.
得られたスローアウェイチップと被覆しないスローアウ
ェイチップを以下の条件で切削に使用したところなんら
使用上の問題はなく、被覆したスローアウェイチップの
刃先は摩耗部分が黒色となって、使用前刃先との区別が
容易であつだが、被覆しないスローアウェイチップでは
使用後刃先と使用前刃先が区別し綻がった。When the obtained indexable insert and the uncoated indexable insert were used for cutting under the following conditions, there were no problems in use. However, with uncoated indexable inserts, the cutting edge after use and the cutting edge before use could be distinguished and became loose.
切削条件 破削材 FC!25 機 械 汎用旋盤 ホルダー FNllR−44 切削条件 切削速度 300m/分 送シ 0.1 van /回転 切込み 0.5飼 切削時間 10分 実施例2 実施例1と同様にAt+ Ti、V、Or、Mn。Cutting conditions Cutting material FC! 25 Machine General-purpose lathe Holder FNllR-44 Cutting conditions Cutting speed 300m/min Feed: 0.1 van/rotation Depth of cut: 0.5mm Cutting time: 10 minutes Example 2 As in Example 1, At+ Ti, V, Or, Mn.
Fe、 coI N、i、 Ou、 Zn、 Zr
、 Nb、 Mo。Fe, coI N, i, Ou, Zn, Zr
, Nb, Mo.
Ta、W金属、Ni−Cr合金をイオンブレーティング
装置によ゛ってht2o3−so%TiO、A403−
15%’I’、tN 、 5i3N4−15%TiN
の各セラミックスローアウェイチップにコーティングし
たところ、いずれの場合も実施例1と同様の効果を得た
。Ta, W metals, Ni-Cr alloys are processed into h2o3-so%TiO, A403-
15%'I', tN, 5i3N4-15%TiN
When each of the ceramic indexable tips was coated, the same effects as in Example 1 were obtained in each case.
またコーティング方法に真空蒸着・スパッタリングを用
aても同様の効果を得た。Similar effects were also obtained when vacuum deposition and sputtering were used as the coating method.
Claims (1)
づ、2種以上の金属または合金の20μm以下の被覆層
で覆われていることを特徴とする、セラミックスローア
ウェイチップ。 (2) セラミック材料が黒色を呈する材料でおる、
特π1°話求の範囲第1項記載のセラミックスローアウ
ェイチップ。 (3) 物理蒸着法によって被覆層を設けた、特許請
求の範囲第1狽または@+’ t)項記載のセラミック
スローアウェイチップ。[Claims] ill At least one type of surface crab at the cutting edge portion (
1. A ceramic indexable tip, characterized in that it is covered with a coating layer of 20 μm or less of two or more metals or alloys. (2) The ceramic material is black in color.
The ceramic indexable tip as described in item 1 above. (3) The ceramic indexable chip according to claim 1 or claim 1, wherein the coating layer is provided by a physical vapor deposition method.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9776682A JPS58217481A (en) | 1982-06-09 | 1982-06-09 | Surface-clad ceramic throwaway chip |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP9776682A JPS58217481A (en) | 1982-06-09 | 1982-06-09 | Surface-clad ceramic throwaway chip |
Publications (1)
Publication Number | Publication Date |
---|---|
JPS58217481A true JPS58217481A (en) | 1983-12-17 |
Family
ID=14200982
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP9776682A Pending JPS58217481A (en) | 1982-06-09 | 1982-06-09 | Surface-clad ceramic throwaway chip |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPS58217481A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6291482A (en) * | 1985-10-17 | 1987-04-25 | 株式会社豊田中央研究所 | High temperature sliding member |
JPS6296378A (en) * | 1985-10-18 | 1987-05-02 | 株式会社豊田中央研究所 | High temperature sliding member |
-
1982
- 1982-06-09 JP JP9776682A patent/JPS58217481A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6291482A (en) * | 1985-10-17 | 1987-04-25 | 株式会社豊田中央研究所 | High temperature sliding member |
JPH053435B2 (en) * | 1985-10-17 | 1993-01-14 | Toyoda Chuo Kenkyusho Kk | |
JPS6296378A (en) * | 1985-10-18 | 1987-05-02 | 株式会社豊田中央研究所 | High temperature sliding member |
JPH053436B2 (en) * | 1985-10-18 | 1993-01-14 | Toyoda Chuo Kenkyusho Kk |
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