JPH11325992A - Ultrasonic oscillator, support structure thereof and ultrasonic flow rate measuring apparatus using the same - Google Patents

Ultrasonic oscillator, support structure thereof and ultrasonic flow rate measuring apparatus using the same

Info

Publication number
JPH11325992A
JPH11325992A JP10125712A JP12571298A JPH11325992A JP H11325992 A JPH11325992 A JP H11325992A JP 10125712 A JP10125712 A JP 10125712A JP 12571298 A JP12571298 A JP 12571298A JP H11325992 A JPH11325992 A JP H11325992A
Authority
JP
Japan
Prior art keywords
ultrasonic
vibration
ultrasonic vibrator
fluid passage
vibration transmission
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10125712A
Other languages
Japanese (ja)
Other versions
JP3533941B2 (en
Inventor
Shigeru Iwanaga
茂 岩永
Akihisa Adachi
明久 足立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP12571298A priority Critical patent/JP3533941B2/en
Publication of JPH11325992A publication Critical patent/JPH11325992A/en
Application granted granted Critical
Publication of JP3533941B2 publication Critical patent/JP3533941B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To realize a high-reliability ultrasonic oscillator which is capable of transmitting/receiving ultrasonic pulses with a short reverberation and reduces the transmission of the oscillation to the pipe line wall. SOLUTION: A top-closed tubular case 7 having a top part 8, side wall 9 and opening 10, a piezoelectric body 12 fixed to the inner wall of the top part 8, an acoustic matching layer 11 provided on the outer wall of the top part 8, and support 13 provided on the outer wall of the side wall are provided. The support 13 has a shape increasing the rigidity, the oscillation of the piezoelectric body 12 is suppressed from propagating to the mounting side, and ultrasonic pulses with a short reverberation can be transmitted/received.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、超音波により気体
や液体の流量や流速の計測を行う超音波流量計測装置に
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic flow rate measuring device for measuring a flow rate and a flow rate of a gas or liquid by ultrasonic waves.

【0002】[0002]

【従来の技術】従来この種の超音波流量計測装置に用い
る超音波振動子には、例えば特開平4−309817号
公報が知られており、図10に示すように圧電セラミッ
ク1を金属振動板2にロウ付けし、この金属振動板2を
金属ハウジング3に溶接していた。また、実開平6−7
8821号公報が知られており、図11に示すように圧
電セラミック1を測定流体から遮蔽する金属ハウジング
4の内面の底面4aに押圧手段5などによって接合し、
この金属ハウジング4は測定流体が流れる管路6の管軸
に傾斜した状態で溶接などによって取付けられていた。
2. Description of the Related Art Conventionally, for example, Japanese Patent Application Laid-Open No. Hei 4-309817 is known as an ultrasonic vibrator used for this type of ultrasonic flow rate measuring device. As shown in FIG. 2 and the metal diaphragm 2 was welded to the metal housing 3. Also, 6-7
No. 8821 is known, and as shown in FIG. 11, a piezoelectric ceramic 1 is joined to a bottom surface 4a of an inner surface of a metal housing 4 which shields the piezoelectric ceramic 1 from a measurement fluid by a pressing means 5 or the like.
The metal housing 4 was attached by welding or the like in a state of being inclined with respect to the pipe axis of the pipe 6 through which the measurement fluid flows.

【0003】[0003]

【発明が解決しようとする課題】しかしながら従来の構
成では、金属ハウジングに防振対策がなされていないた
め、金属ハウジングに伝わった圧電セラミックの振動が
ほとんど減衰されないで圧電セラミックに戻り、圧電セ
ラミックの振動がなかなか収まらず残響の長い超音波パ
ルスになる。この残響がノイズ要因となってS/Nが劣
化し、流量や流速の計測精度が低下するという課題を有
していた。また、他の従来の構成では、超音波振動子が
測定流体が流れる管路に直接取付けられているため、発
信側で圧電セラミックを振動させると、この振動が測定
流体中を伝搬して受信側に達するだけでなく、金属振動
板あるいは底面を通じて金属ハウジングに伝わった振動
が管路壁を通じて受信側に伝わり、この管路壁を伝搬し
た振動が測定流体中を伝搬した信号に干渉してノイズと
なり、S/Nを劣化させ流量や流速の計測範囲を拡大で
きないという課題があった。
However, in the conventional structure, since the vibration suppression of the metal housing is not taken, the vibration of the piezoelectric ceramic transmitted to the metal housing is hardly attenuated and returns to the piezoelectric ceramic. It does not fit easily and becomes an ultrasonic pulse with a long reverberation. This reverberation causes noise, deteriorating the S / N, and reducing the measurement accuracy of the flow rate and the flow velocity. Further, in another conventional configuration, since the ultrasonic vibrator is directly attached to the conduit through which the measuring fluid flows, when the piezoelectric ceramic is vibrated on the transmitting side, the vibration propagates through the measuring fluid and is transmitted to the receiving side. In addition to the vibration, the vibration transmitted to the metal housing through the metal diaphragm or the bottom surface is transmitted to the receiving side through the pipe wall, and the vibration that propagates through the pipe wall interferes with the signal propagated in the measurement fluid and becomes noise. In addition, there is a problem that the measurement ranges of the flow rate and the flow velocity cannot be expanded because the S / N is deteriorated.

【0004】本発明は上記課題を解決するもので、残響
の短い超音波パルスの送受信が可能で、管路壁への振動
の伝搬を低減させる信頼性の高い超音波振動子を実現
し、超音波流量計測装置の計測特性を向上させることを
目的とする。
SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and has realized a highly reliable ultrasonic vibrator capable of transmitting and receiving an ultrasonic pulse having a short reverberation and reducing the propagation of vibration to a pipeline wall. An object of the present invention is to improve the measurement characteristics of a sound wave flow measurement device.

【0005】[0005]

【課題を解決するための手段】本発明は上記課題を解決
するために、超音波振動子を構成する圧電体は被測定流
体から遮蔽するケースに内包し、このケースの側壁部に
剛性を高めた支持部を設け、支持部から取付側への振動
の伝搬を低減させたものである。上記発明によれば、圧
電体の振動がケースの支持部で減衰できるとともに取付
側に伝わり難くすることができ、残響の短い超音波パル
スの送受信が可能で、取付側への振動伝搬の低減が可能
な超音波振動子を得ることができる。この結果、残響に
よるノイズの発生の低減と取付側への振動伝搬の低減が
でき、S/Nが改善されて被測定流体の流量、流速の計
測精度、計測範囲の拡大など計測特性が向上できる。ま
た、振動を低減した支持部により取付状態が長い時間経
過にわたって安定化でき、計測の信頼性が向上できる。
According to the present invention, in order to solve the above-mentioned problems, a piezoelectric body constituting an ultrasonic vibrator is enclosed in a case which shields from a fluid to be measured, and rigidity is increased on a side wall portion of the case. A supporting portion is provided to reduce the propagation of vibration from the supporting portion to the mounting side. According to the above invention, the vibration of the piezoelectric body can be attenuated by the support portion of the case and made difficult to be transmitted to the mounting side, and an ultrasonic pulse having a short reverberation can be transmitted and received, and the vibration propagation to the mounting side can be reduced. A possible ultrasonic transducer can be obtained. As a result, the generation of noise due to reverberation and the propagation of vibration to the mounting side can be reduced, and the S / N is improved, and the measurement characteristics such as the measurement accuracy of the flow rate and flow velocity of the fluid to be measured and the expansion of the measurement range can be improved. . Further, the mounting state can be stabilized over a long time by the supporting portion with reduced vibration, and the reliability of measurement can be improved.

【0006】[0006]

【発明の実施の形態】本発明は、天部と側壁部と開口部
を有する有天筒状のケースと、前記天部の内壁面に固定
された圧電体と、前記天部の外壁面に設けられた音響整
合層と、前記側壁部に設けた支持部とを備え、前記支持
部は剛性が増大する形状としたものである。そして、支
持部の剛性を高めて圧電体の振動が取付側に伝搬するこ
とを低減し、残響の短い超音波パルスの送受信が可能な
超音波振動子を得ることができる。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention relates to a cylindrical case having a top, a side wall, and an opening, a piezoelectric body fixed to an inner wall surface of the top, and an outer wall of the top. An acoustic matching layer is provided, and a support provided on the side wall is provided, wherein the support has a shape that increases rigidity. Then, the rigidity of the support portion is increased to reduce the propagation of the vibration of the piezoelectric body to the mounting side, and an ultrasonic vibrator capable of transmitting and receiving ultrasonic pulses with short reverberation can be obtained.

【0007】さらに、支持部は側壁部の端部に設けたフ
ランジと開口部を塞ぐ封止体とを重ねた構成としたもの
である。そして、封止体により支持部を補強できるため
ケースの板厚をさらに薄くでき、超音波振動子の感度を
高めることができる。さらに、圧電体を気密に収納する
封止体を支持部の剛性強化部材に共用して生産性を高め
ることができ、ケース側のフランジは容易に成形できる
とともに接合面を広げたフランジに封止体を接合するた
め気密性を高めて信頼性を向上できる。
Further, the support portion has a configuration in which a flange provided at an end portion of the side wall portion and a sealing member closing the opening portion are overlapped. Since the supporting portion can be reinforced by the sealing member, the thickness of the case can be further reduced, and the sensitivity of the ultrasonic transducer can be increased. In addition, the sealed body that hermetically stores the piezoelectric body can be used as a rigidity strengthening member for the support part to increase productivity, and the case-side flange can be easily molded and sealed to a flange with an expanded joint surface. Since the body is joined, the airtightness can be improved and the reliability can be improved.

【0008】また、支持部の封止体の厚みはフランジよ
り厚くしたものである。そして、封止体の厚みを大きく
することで支持部の変形を防止し、被計測流体が超音波
振動子の取付部から外部に漏洩しないようにシールする
シール部分を支持部に確保できる。さらに、封止体の厚
みを大きくできるため、圧電体に電気的に接続する端子
およびこの端子を絶縁する絶縁部の成形が容易にできる
ため生産性を向上できる。
[0008] The thickness of the sealing body of the supporting portion is larger than that of the flange. By increasing the thickness of the sealing body, deformation of the support portion is prevented, and a seal portion for sealing the measured fluid so as not to leak from the mounting portion of the ultrasonic transducer to the outside can be secured in the support portion. Furthermore, since the thickness of the sealing body can be increased, it is possible to easily form a terminal electrically connected to the piezoelectric body and an insulating portion for insulating the terminal, thereby improving productivity.

【0009】また、超音波振動子の振動が流体通路壁側
に伝わるのを低減させる振動伝達抑止体を備え、この振
動伝達抑止体を介して流体通路壁に設けた取付穴に超音
波振動子を取付けたものである。そして、音響インピー
ダンスの不整合を設けて超音波振動子の振動が取付側に
伝わり難くでき、計測精度を高めることができる。ま
た、振動伝達抑止体の少なくとも流体通路壁側に突起部
を設け、振動伝達抑止体と流体通路壁とは部分接触させ
たものである。そして、部分接触により超音波振動子の
振動は取付側にいっそう伝わり難くでき、計測精度をよ
り高めることができる。
In addition, a vibration transmission suppressor for reducing transmission of vibration of the ultrasonic vibrator to the fluid passage wall side is provided, and an ultrasonic vibrator is provided in a mounting hole provided in the fluid passage wall via the vibration transmission suppressor. Is attached. Then, the acoustic impedance mismatch is provided to make it difficult for the vibration of the ultrasonic vibrator to be transmitted to the mounting side, and the measurement accuracy can be improved. Further, a projection is provided at least on the fluid passage wall side of the vibration transmission suppressing body, and the vibration transmission suppressing body and the fluid passage wall are partially contacted. Then, the vibration of the ultrasonic transducer can be hardly transmitted to the mounting side due to the partial contact, and the measurement accuracy can be further improved.

【0010】また、振動伝達抑止体は弾性体で構成し、
この弾性体の変形を防止する変形防止体を前記振動伝達
抑止体に当接させて設けたものである。そして、振動伝
達抑止体は振動の伝達を低減するだけでなく被計測流体
の漏洩を防止して気密シールでき、変形防止体により弾
性体の変形を防止して長期間にわたり気密シールを維持
でき、気密シールの信頼性を向上できる。
[0010] The vibration transmission suppressing member is made of an elastic material.
A deformation preventing body for preventing deformation of the elastic body is provided in contact with the vibration transmission suppressing body. The vibration transmission suppressor not only reduces the transmission of vibration, but also prevents leakage of the fluid to be measured and can be hermetically sealed.The deformation preventing body prevents deformation of the elastic body and can maintain the hermetic seal for a long time. The reliability of the hermetic seal can be improved.

【0011】また、変形防止体は少なくともケースある
いはケースの開口部を寒ぐ封止体より音響インピーダン
スの小さい材料で構成したものである。そして、変形防
止体と超音波振動子が接触しても取付側に振動が伝わり
難いため、変形防止体は超音波振動子と接触させて配置
し、振動伝達抑止体の全域にわたり確実に変形を防止で
き、気密シールの信頼性を一層向上できる。
The deformation preventing member is made of a material having a lower acoustic impedance than at least the case or the sealing member which cools the opening of the case. And, even if the deformation preventing body and the ultrasonic vibrator come into contact with each other, it is difficult for the vibration to be transmitted to the mounting side. Therefore, the deformation preventing body is placed in contact with the ultrasonic vibrator, so that the deformation can be reliably deformed over the entire area of the vibration transmission suppressing body. Can be prevented, and the reliability of the hermetic seal can be further improved.

【0012】また、取付穴は振動伝達抑止体の当りとな
る段差部を設けた段付取付穴とし、この段付取付穴に超
音波振動子を装着した振動伝達抑止体を挿入し、段付取
付穴の外部に設けた固定体で振動伝達抑止体を固定し、
超音波振動子と流体通路壁および固定体とは非接触とし
たものである。そして、超音波振動子は取付側に非接触
で取付けできるとともに、その取付位置が確実に精度高
く設定できるため、振動の伝搬の低減と取付位置精度の
確保で計測精度の向上ができる。
Further, the mounting hole is a stepped mounting hole provided with a stepped portion which comes into contact with the vibration transmission suppressing body. Fix the vibration transmission suppressor with the fixed body provided outside the mounting hole,
The ultrasonic transducer does not contact the fluid passage wall and the fixed body. The ultrasonic vibrator can be mounted on the mounting side in a non-contact manner, and its mounting position can be set with high accuracy. Therefore, the measurement accuracy can be improved by reducing the propagation of vibration and ensuring the mounting position accuracy.

【0013】また、取付穴の流体通路への開口部は超音
波振動子の側壁部を収納する収納部よりも横断面積を小
さくしたものである。そして、開口部の面積を小さくす
ることで開口部による被計測流体の流れの乱れを低減し
て計測精度を向上できる。
The opening of the mounting hole into the fluid passage has a smaller cross-sectional area than the storage portion for storing the side wall of the ultrasonic vibrator. By reducing the area of the opening, the disturbance of the flow of the fluid to be measured due to the opening can be reduced, and the measurement accuracy can be improved.

【0014】また、被測定流体が流れる計測部と、この
計測部に設けられ超音波を送受信する一対の請求項1な
いし3のいずれか1項記載の超音波振動子と、超音波振
動子間の伝搬時間を計測する計測制御部と、計測制御部
からの信号に基づいて流量を算出する演算部とを備えた
ものであり、さらに超音波振動子は請求項4ないし9の
いずれか1項に記載した支持構成としたものである。そ
して、被計測流体から圧電体を遮蔽するケースを有し残
響の短い超音波パルスを送受信できる超音波振動子と、
取付側への振動伝搬を低減できる超音波振動子の支持構
成と被計測流体の漏洩を防止する気密シール構成で、計
測精度を高め計測範囲を拡大し長期間にわたり計測特性
を維持できる流量計測装置が実現できる。
A measuring section through which a fluid to be measured flows, a pair of ultrasonic transducers provided in the measuring section for transmitting and receiving ultrasonic waves, and a pair of ultrasonic transducers between the ultrasonic transducers. 10. A measurement control unit for measuring a propagation time of a signal, and a calculation unit for calculating a flow rate based on a signal from the measurement control unit, wherein the ultrasonic vibrator is any one of claims 4 to 9. The supporting configuration described in (1). And an ultrasonic vibrator having a case for shielding the piezoelectric body from the fluid to be measured and capable of transmitting and receiving an ultrasonic pulse having a short reverberation,
Flow rate measuring device that can maintain the measurement characteristics over a long period of time by increasing the measurement accuracy and maintaining the measurement characteristics for a long period of time with the support structure of the ultrasonic transducer that can reduce the vibration propagation to the mounting side and the airtight seal structure that prevents the leakage of the fluid to be measured Can be realized.

【0015】また、計測部の流れに直交方向の断面は矩
形とし、超音波振動子を取付ける取付穴の流体通路側の
開口部の形状は矩形としたものである。そして、計測部
の高さ方向に開口面積が一定のため流体通路の高さ方向
に対して均等に超音波の受発信が可能で、高さ方向の流
れの分布に応じた超音波伝搬により平均流速が精度よく
検出できる。
The cross section in the direction perpendicular to the flow of the measuring section is rectangular, and the opening of the mounting hole for mounting the ultrasonic vibrator on the fluid passage side is rectangular. Since the opening area is constant in the height direction of the measuring unit, it is possible to transmit and receive ultrasonic waves evenly in the height direction of the fluid passage, and the average is obtained by ultrasonic propagation according to the flow distribution in the height direction. The flow velocity can be accurately detected.

【0016】[0016]

【実施例】以下、本発明の実施例について図面を参照し
て説明する。
Embodiments of the present invention will be described below with reference to the drawings.

【0017】(実施例1)図1は本発明の実施例1を示
す超音波振動子の断面図である。図1において、7はケ
ース、8はケース7の天部、9はケース7の側壁部、1
0はケース7の開口部であり、ケース7は天部8と側壁
部9と開口部10を有した有天筒状の形状である。11
はケース7の天部8の外壁面に固定された音響整合層、
12は天部8の内壁面に固定された圧電体、13は側壁
部9の外壁に設けた支持部であり、支持部13は折り曲
げ部14を設けるとともに折り重ねて厚みを増加させて
剛性を増大させている。15は開口部10を塞ぐ封止
体、16a、16bは封止体15に設けられた端子、1
7は端子16aと端子16bを絶縁するための絶縁部、
18は圧電体12と端子16aを電気的に接続するため
のリード線、19は圧電体12に複数設けられた溝であ
る。このように超音波振動子20は有天筒状のケース7
の内部に圧電体12を設けて封止体15で封止するとと
もにケース7の外部に音響整合層11と支持部13を備
えている。
(Embodiment 1) FIG. 1 is a sectional view of an ultrasonic transducer according to Embodiment 1 of the present invention. In FIG. 1, 7 is a case, 8 is a top part of the case 7, 9 is a side wall part of the case 7, 1
Reference numeral 0 denotes an opening of the case 7, and the case 7 has a topped cylindrical shape having a top portion 8, a side wall portion 9, and an opening portion 10. 11
Is an acoustic matching layer fixed to the outer wall surface of the top part 8 of the case 7,
Reference numeral 12 denotes a piezoelectric member fixed to the inner wall surface of the top portion 8, reference numeral 13 denotes a support portion provided on the outer wall of the side wall portion 9, and the support portion 13 has a bent portion 14 and is folded to increase the thickness to increase rigidity. Is increasing. Reference numeral 15 denotes a sealing body for closing the opening 10, 16 a and 16 b denote terminals provided in the sealing body 15,
7 is an insulating portion for insulating the terminal 16a from the terminal 16b;
Reference numeral 18 denotes a lead wire for electrically connecting the piezoelectric body 12 to the terminal 16a, and 19 denotes a plurality of grooves provided in the piezoelectric body 12. As described above, the ultrasonic vibrator 20 has the case 7
A piezoelectric body 12 is provided inside the housing 7 and sealed by a sealing body 15, and an acoustic matching layer 11 and a support portion 13 are provided outside the case 7.

【0018】以上のように構成した超音波振動子の作製
方法の一例について説明する。超音波振動子20はLP
ガスや天然ガス中で使用することを想定して、ケース7
にはステンレス、音響整合層11にはエポキシ樹脂と中
空ガラス球の混合体からなる材料を選択する。ケース7
の加工方法には量産性を考え、切削加工ではなく絞り加
工のような成形加工を選択する。また、ケース7のステ
ンレスの厚みは、超音波振動子20の感度、構造的強
度、成形加工性の観点から0.1から0.5mm程度を
選択する。このように薄い材料でケース7を成形するた
め支持部13はケース7の側壁部9から折り曲げ部14
を突出させ折り重ねて複数の板厚相当になるようにして
剛性を高めている。また、圧電体12はステンレスから
なる天部8に接着固定されるため、広がり方向の振動が
阻害される。超音波振動子20の高感度化を図るには広
がり振動よりも厚み縦振動を主モードに利用する方が有
利である。しかし、圧電体12は形状により振動の主モ
ードが決定されてしまい、圧電体12の形状と使用周波
数に対する許容範囲が狭い。そこで、圧電体12に例え
ば十文字状等に溝19を設けて分割した構造として、実
用可能な小型の寸法で厚み振動を主モードとすることが
可能となる。
An example of a method for manufacturing the ultrasonic transducer configured as described above will be described. Ultrasonic vibrator 20 is LP
Case 7 for use in gas or natural gas
, And a material made of a mixture of epoxy resin and hollow glass spheres is selected for the acoustic matching layer 11. Case 7
In consideration of mass productivity, a forming method such as drawing is selected instead of cutting. The thickness of the stainless steel of the case 7 is selected to be about 0.1 to 0.5 mm from the viewpoint of the sensitivity, structural strength, and moldability of the ultrasonic vibrator 20. In order to form the case 7 from such a thin material, the support portion 13 is bent from the side wall portion 9 of the case 7 to the bent portion 14.
Are protruded and folded so as to be equivalent to a plurality of plate thicknesses to increase rigidity. Further, since the piezoelectric body 12 is bonded and fixed to the ceiling portion 8 made of stainless steel, vibration in the spreading direction is inhibited. In order to increase the sensitivity of the ultrasonic vibrator 20, it is more advantageous to use the thickness longitudinal vibration in the main mode than the spread vibration. However, the main mode of vibration of the piezoelectric body 12 is determined by its shape, and the allowable range for the shape and the working frequency of the piezoelectric body 12 is narrow. Therefore, as a structure in which the piezoelectric body 12 is divided by providing a groove 19 in, for example, a cross shape, the thickness vibration can be set to the main mode with a practically small size.

【0019】このような材料、形状として具体的な作製
手順として、まず厚み0.2mmのステンレス鋼板から
円形状の天部8を有する有天円筒状のケース7を成形加
工し、次にケース7の側壁部9に環状のビードを成形
し、このビードを円筒軸方向に潰すとともに重なり合う
ように圧縮して支持部13を形成する。なお、この支持
部13は複数のビードを成形し、圧縮することで支持部
の厚みを任意に増大できる。次に、天部8の外壁面に円
板状の音響整合層11、内壁面には圧電体12をエポキ
シ系接着剤を用いて接着固定する。このとき溝19によ
り分割された電極(図示せず)と天部8を10μm以下
の薄い接着層を介して接着固定することにより、分割さ
れた電極(図示せず)と天部8の電気的導通も取ること
ができる。リード線18は圧電体12の電極(図示せ
ず)と端子16aにそれぞれはんだ付けする。最後に、
1mm程度のステンレス板からなる封止体15を開口部
10に電気抵抗溶接などにより固定し、封止と電気的導
通を同時に行う。圧電体12はケース7をグランドとし
て共用し、さらにケース7および封止体15で覆われる
ためノイズの影響を低減できる。また、封止するときケ
ース7の内部に乾燥した窒素や不活性ガスを置換封入す
ると、圧電体12の電極、圧電体12とケース7の接着
層などの長期間使用による劣化防止が可能である。
As a specific manufacturing procedure for such a material and shape, first, a stainless steel plate having a thickness of 0.2 mm is formed into a hollow cylindrical case 7 having a circular top portion 8, and then the case 7 is formed. An annular bead is formed on the side wall portion 9 of the above, and the bead is crushed in the cylindrical axis direction and compressed so as to overlap to form the support portion 13. The thickness of the support 13 can be arbitrarily increased by molding and compressing a plurality of beads. Next, a disc-shaped acoustic matching layer 11 is fixed to the outer wall surface of the top portion 8 and a piezoelectric body 12 is fixed to the inner wall surface by using an epoxy-based adhesive. At this time, the electrode (not shown) divided by the groove 19 and the top portion 8 are bonded and fixed via a thin adhesive layer having a thickness of 10 μm or less, thereby electrically connecting the divided electrode (not shown) and the top portion 8. Conduction can also be taken. The lead wires 18 are soldered to the electrodes (not shown) of the piezoelectric body 12 and the terminals 16a, respectively. Finally,
A sealing body 15 made of a stainless steel plate of about 1 mm is fixed to the opening 10 by electric resistance welding or the like, and sealing and electrical conduction are simultaneously performed. Since the piezoelectric body 12 shares the case 7 as a ground and is covered with the case 7 and the sealing body 15, the effect of noise can be reduced. When dry nitrogen or an inert gas is replaced and sealed in the case 7 during sealing, deterioration of the electrodes of the piezoelectric body 12 and the adhesive layer between the piezoelectric body 12 and the case 7 due to long-term use can be prevented. .

【0020】次に、この超音波振動子の動作について説
明する。まず、送信側では駆動電気入力を印可されて圧
電体12が振動し、この振動が音響整合層11を介して
被計測流体に超音波パルスとして放射されるだけでな
く、ケース7を振動させようとする。また、受信側では
受信した超音波パルスは圧電体12で電気信号に変換さ
れると同時にケース7も振動させようとする。もし、こ
こでケース7が振動してしまうと、圧電体12の長い残
響として送信側、受信側ともに観測されてしまい、送信
側の残響は計測回路(図示せず)に対して電気的ノイズ
となり、受信側の残響は受信した超音波パルスと合成さ
れるため振幅、位相に影響して計測に誤差を与える要因
となる。さらに、ケース7が振動してしまうと、ケース
7の振動が流体通路壁を介して受信側の超音波振動子に
伝わり、受信側では流体通路壁を介した振動と受信した
超音波パルスと合成されるため振幅、位相に影響して計
測に誤差を与える要因となる。
Next, the operation of the ultrasonic transducer will be described. First, on the transmission side, a drive electric input is applied, and the piezoelectric body 12 vibrates. This vibration is not only emitted as an ultrasonic pulse to the fluid to be measured through the acoustic matching layer 11 but also causes the case 7 to vibrate. And On the receiving side, the received ultrasonic pulse is converted into an electric signal by the piezoelectric body 12 and at the same time, the case 7 is caused to vibrate. If the case 7 vibrates here, a long reverberation of the piezoelectric body 12 is observed on both the transmitting side and the receiving side, and the reverberation on the transmitting side becomes electric noise with respect to a measurement circuit (not shown). Since the reverberation on the receiving side is combined with the received ultrasonic pulse, the reverberation affects the amplitude and phase and causes an error in measurement. Further, when the case 7 vibrates, the vibration of the case 7 is transmitted to the ultrasonic vibrator on the receiving side via the fluid passage wall, and the receiving side combines the vibration via the fluid passage wall with the received ultrasonic pulse. Therefore, it affects the amplitude and phase and causes an error in measurement.

【0021】本実施例ではケース7は折り曲げ部14を
設けるとともに折り重ねて厚みを増した支持部13によ
り側壁部9の剛性が増大されているため、側壁部9およ
び支持部13は振動し難くなっている。このため、ケー
ス7の振動を抑えることができ、また支持部13から取
付側に振動が伝搬するのを低減できる。さらに、支持部
13の振動が小さいので長期間にわたり取付側とのズ
レ、振動の伝搬の仕方の変化などを発生し難くできる。
従って、残響の短い超音波パルスの送受信が可能で、取
付側への振動伝搬の低減が可能な超音波振動子を得るこ
とができ、残響によるノイズの発生の低減と取付側への
振動伝搬の低減ができ、S/Nが改善されて被測定流体
の流量、流速の計測精度、計測範囲の拡大など計測特性
が向上できる。また、振動を低減した支持部により取付
状態が長い時間経過にわたって安定化でき、計測の信頼
性が向上できる。
In this embodiment, the case 7 is provided with the bent portion 14 and the rigidity of the side wall portion 9 is increased by the support portion 13 which is folded and increased in thickness, so that the side wall portion 9 and the support portion 13 are hardly vibrated. Has become. Therefore, the vibration of the case 7 can be suppressed, and the propagation of the vibration from the support portion 13 to the mounting side can be reduced. Furthermore, since the vibration of the support portion 13 is small, it is possible to prevent a deviation from the mounting side and a change in the propagation method of the vibration over a long period of time.
Therefore, it is possible to transmit and receive an ultrasonic pulse having a short reverberation, and obtain an ultrasonic vibrator capable of reducing the propagation of vibration to the mounting side, thereby reducing the generation of noise due to reverberation and transmitting the vibration to the mounting side. The measurement characteristics can be improved, such as reduction of the S / N, improvement of the measurement accuracy of the flow rate and flow velocity of the fluid to be measured, and expansion of the measurement range. Further, the mounting state can be stabilized over a long time by the supporting portion with reduced vibration, and the reliability of measurement can be improved.

【0022】また、本実施例の超音波振動子は取付側に
対して着脱自在であるため、取付側に溶接接合するもの
に対してメンテナンス性が向上でき、さらに寿命到達な
どで廃棄するときに流体通路から超音波振動子を容易に
分離できるためリサイクル性を確保できる。
Further, since the ultrasonic vibrator of the present embodiment is detachable from the mounting side, the maintainability can be improved with respect to what is welded to the mounting side, and furthermore, when the ultrasonic vibrator is discarded due to the end of its service life. Since the ultrasonic transducer can be easily separated from the fluid passage, recyclability can be ensured.

【0023】なお、支持部13は図示したような形態に
かぎられず、例えば測壁部9に上下入向の突条リブを設
ける等して構成すればよく、その形態は種々考えられる
ものである。
The supporting portion 13 is not limited to the form shown in the figure, but may be constituted by providing, for example, a vertically extending protruding rib on the measuring wall section 9, and various forms are conceivable. .

【0024】(実施例2)図2は本発明の実施例2を示
す超音波振動子の断面図である。図2において、図1の
実施例と同一部材、同一機能は同一符号を付し詳細な説
明は省略し、異なるところを中心に説明する。21はケ
ース7の側壁部9の開口部10側の端部に設けた環状に
広がるフランジであり、支持部13はこのフランジ21
と開口部10を塞ぐ封止体15とを重ね接合して構成し
ている。
(Embodiment 2) FIG. 2 is a sectional view of an ultrasonic transducer according to Embodiment 2 of the present invention. 2, the same members and the same functions as those in the embodiment of FIG. 1 are denoted by the same reference numerals, detailed description thereof will be omitted, and different points will be mainly described. Reference numeral 21 denotes an annularly extending flange provided at the end of the side wall 9 of the case 7 on the opening 10 side, and the support portion 13
And a sealing body 15 for closing the opening 10 are overlapped and joined.

【0025】ここで、フランジ21はケース7の絞り加
工により形成されるもので、封止体15を重ねることで
構造的強度を高めた支持部13を得ることができる。ま
た、支持部13は封止体15で補強されるため、ケース
7をより薄い厚さの材料で成形でき、超音波振動子をよ
り高感度化できる。さらに、封止体15はケース7の封
止部材と支持部13の剛性強化部材とに共用することで
生産性を高めることができ、フランジ21はケース7の
成形と同時に容易に成形できるとともに、フランジ21
と封止体15の接合面は環状の広い面で接合するため気
密性を高めた封止ができ内部に収納した部材の信頼性を
向上できる。
Here, the flange 21 is formed by drawing of the case 7, and by overlapping the sealing body 15, it is possible to obtain the support portion 13 having increased structural strength. Further, since the support portion 13 is reinforced by the sealing body 15, the case 7 can be formed of a material having a smaller thickness, and the sensitivity of the ultrasonic transducer can be further increased. Furthermore, the sealing body 15 can be used as a sealing member of the case 7 and a rigidity reinforcing member of the support portion 13 to increase productivity, and the flange 21 can be easily formed at the same time as the case 7 is formed. Flange 21
Since the joining surface of the sealing body 15 and the sealing body 15 are joined by a wide annular surface, sealing with improved airtightness can be achieved, and the reliability of the members housed inside can be improved.

【0026】また、封止体15の厚みT1はフランジ2
1の厚みT2より厚く(T1>T2)している。封止体
15の厚みを大きくすることで支持部13の変形が防止
できるとともに、封止体15とフランジ21を封止する
ときに電気抵抗溶接などで接合した場合など薄板のフラ
ンジ21側に変形を生じても厚板側の封止体15には変
形を生じないため、被計測流体が超音波振動子の取付部
から外部に漏洩しないようにシールするシール部分が支
持部13に確保できる。さらに、封止体15の厚みを大
きくできるため、圧電体12に電気的に接続する端子1
6a、16bおよびこの端子16aを絶縁する絶縁部1
7の成形が容易にできるため生産性を向上できる (実施例3)図3は本発明の実施例3を示す超音波振動
子の取付状態を示す断面図である。図3において、図
1、図2の実施例と同一部材、同一機能は同一符号を付
し詳細な説明は省略し、異なるところを中心に説明す
る。
The thickness T1 of the sealing body 15 is
1 (T1> T2). By increasing the thickness of the sealing body 15, the deformation of the support portion 13 can be prevented, and when the sealing body 15 and the flange 21 are sealed, they are deformed toward the flange 21 side of the thin plate when they are joined by electric resistance welding or the like. Since the sealing member 15 on the thick plate side is not deformed even if this occurs, a seal portion for sealing the measured fluid so as not to leak from the mounting portion of the ultrasonic transducer to the outside can be secured in the support portion 13. Further, since the thickness of the sealing body 15 can be increased, the terminal 1 electrically connected to the piezoelectric body 12 is formed.
6a, 16b and an insulating part 1 for insulating the terminal 16a
(Embodiment 3) FIG. 3 is a cross-sectional view showing an attached state of an ultrasonic transducer according to Embodiment 3 of the present invention. In FIG. 3, the same members and the same functions as those in the embodiment of FIGS. 1 and 2 are denoted by the same reference numerals, detailed description thereof will be omitted, and different portions will be mainly described.

【0027】22は超音波振動子20の支持部13に当
接して保持する振動伝達抑止体であり、超音波振動子2
0は内側に被計測流体が流れる流体通路壁23に設けた
被計測流体側に開口する取付穴24に取付けられてい
る。25は振動伝達抑止体22を収容し流体通路壁23
に取付けた位置決め体であり、位置決め体25は流体通
路壁23にねじ(図示せず)などの結合手段で着脱自在
に固定されている。26は流体通路壁23と位置決め体
25の間に設け気密シールする気密パッキン、27a、
27bは超音波振動子20の端子16a、16bに接続
される接続端子、28は接続端子27a、27bを互い
に絶縁する絶縁部である。なお、振動伝達抑止体22は
支持部13において封止体15側の押え側22aとフラ
ンジ21側の支え側22bのように分割され、支持部1
3の外周面および両平面(図中で支持部13の上下面)
を保持している。
Numeral 22 denotes a vibration transmission suppressor which is held in contact with the support portion 13 of the ultrasonic vibrator 20.
Numeral 0 is attached to a mounting hole 24 which opens in the fluid passage wall 23 provided on the fluid passage wall 23 through which the fluid to be measured flows. Reference numeral 25 denotes the fluid transmission wall 23 which accommodates the vibration transmission suppressing body 22.
The positioning body 25 is detachably fixed to the fluid passage wall 23 by coupling means such as screws (not shown). 26 is an airtight packing provided between the fluid passage wall 23 and the positioning body 25 for airtight sealing, 27a,
27b is a connection terminal connected to the terminals 16a and 16b of the ultrasonic vibrator 20, and 28 is an insulating part for insulating the connection terminals 27a and 27b from each other. In addition, the vibration transmission suppressing body 22 is divided in the supporting portion 13 into a pressing side 22a on the sealing body 15 side and a supporting side 22b on the flange 21 side.
3 and both planes (upper and lower surfaces of the support portion 13 in the figure)
Holding.

【0028】ここで、振動伝達抑止体22は支持部13
の振動が流体通路壁23に音響的に伝わり難い不整合部
となるようにその音響インピーダンスはケース7あるい
は封止体15を形成する材料の音響インピーダンスより
も小さい材料で構成している。ケース7の材料としてス
テンレス鋼などの金属(音響インピーダンス30〜50
×103kg/m2s)を使用した場合では、振動伝達
抑止体22の材料として樹脂(音響インピーダンス3〜
5×103kg/m2s)や弾性体(音響インピーダン
ス1〜2×103kg/m2s)などを利用できる。ま
た、超音波振動子20は振動伝達抑止体22と位置決め
体25により側壁部9が取付穴24の壁面に接触しない
状態となるように位置決めされるとともに、位置決め体
25に設けた気密パッキン26により被測定流体が外部
に漏洩しないようにしている。
Here, the vibration transmission suppressing body 22 is
The acoustic impedance is made of a material smaller than the acoustic impedance of the material forming the case 7 or the sealing body 15 so as to form a mismatched portion in which the vibration of the case 7 is hardly acoustically transmitted to the fluid passage wall 23. Metal such as stainless steel (acoustic impedance of 30 to 50)
X 103 kg / m2 s), resin (acoustic impedance 3 to
5 × 103 kg / m 2 s) or an elastic body (acoustic impedance 1 to 2 × 103 kg / m 2 s) can be used. The ultrasonic vibrator 20 is positioned by the vibration transmission suppressing body 22 and the positioning body 25 so that the side wall 9 does not contact the wall surface of the mounting hole 24, and is sealed by an airtight packing 26 provided on the positioning body 25. The fluid to be measured is prevented from leaking outside.

【0029】次に、動作について説明する。まず、送信
側では駆動電気入力を印可されて圧電体12が振動し、
この振動が音響整合層11を介して被計測流体に超音波
パルスとして放射されるだけでなく、ケース7を振動さ
せようとする。しかし、ケース7は剛性を高めた支持部
13により振動が低減されるとともに、振動伝達抑止体
22を介して流体通路壁23に設けた取付穴24に取付
けられているため超音波振動子20の振動が流体通路壁
23側に伝わるのが低減される。
Next, the operation will be described. First, on the transmission side, a drive electric input is applied, and the piezoelectric body 12 vibrates,
This vibration is not only emitted as an ultrasonic pulse to the fluid to be measured through the acoustic matching layer 11, but also causes the case 7 to vibrate. However, the vibration of the case 7 is reduced by the support portion 13 having increased rigidity, and the case 7 is mounted in the mounting hole 24 provided in the fluid passage wall 23 via the vibration transmission suppressing body 22. Transmission of vibration to the fluid passage wall 23 side is reduced.

【0030】従って、受信側では流体通路壁23を介し
た振動と受信した超音波パルスとの合成による振幅、位
相への影響が防止され、計測に誤差を与える要因を排除
でき、計測精度を高めることができる。
Therefore, on the receiving side, the influence on the amplitude and phase due to the combination of the vibration via the fluid passage wall 23 and the received ultrasonic pulse can be prevented, factors that cause errors in measurement can be eliminated, and measurement accuracy can be improved. be able to.

【0031】なお、振動伝達抑止体22は支持部13を
利用して超音波振動子20に取付けるようにしたが、こ
れに限られるものではなく、例えばケース7の剛性を増
加させないような突起物を設けてこれに取付けるように
してもよく、要はケース7の振動が流体面外壁23に伝
わらないように超音波振動子20を保持するものであれ
ばよく、以下に述べる実施例においても同様である。
The vibration transmission suppressor 22 is mounted on the ultrasonic vibrator 20 by using the support portion 13. However, the present invention is not limited to this. For example, a protrusion that does not increase the rigidity of the case 7 is provided. May be provided and attached thereto. In short, it is sufficient that the ultrasonic vibrator 20 is held so that the vibration of the case 7 is not transmitted to the outer wall 23 of the fluid surface. It is.

【0032】(実施例4)図4は本発明の実施例4を示
す超音波振動子の取付状態を示す断面図である。図4に
おいて、図1〜図3の実施例と同一部材、同一機能は同
一符号を付し詳細な説明は省略し、異なるところを中心
に説明する。
(Embodiment 4) FIG. 4 is a cross-sectional view showing an attached state of an ultrasonic vibrator according to Embodiment 4 of the present invention. In FIG. 4, the same members and the same functions as those in the embodiment of FIGS. 1 to 3 are denoted by the same reference numerals, detailed description is omitted, and different portions will be mainly described.

【0033】29は振動伝達抑止体22に設けた突起部
であり、突起部29は流体通路壁23側だけでなく、位
置決め体25側にも設けている。このため、少なくとも
流体通路壁23に設けた突起部29により振動伝達抑止
体22は流体通路壁23と接触面積を低減した部分接触
となっている。
Reference numeral 29 denotes a projection provided on the vibration transmission suppressing body 22. The projection 29 is provided not only on the fluid passage wall 23 side but also on the positioning body 25 side. For this reason, at least the protrusion 29 provided on the fluid passage wall 23 makes the vibration transmission suppressing body 22 a partial contact with the fluid passage wall 23 with a reduced contact area.

【0034】ここで、駆動電気入力を印可されて圧電体
12が振動すると、この振動が音響整合層11を介して
被計測流体に超音波パルスとして放射される。この時ケ
ース7の振動は剛性を高めた支持部13により振動が低
減されるとともに、振動伝達抑止体22を介して流体通
路壁23に設けた取付穴24に部分接触で取付けられて
いるため、超音波振動子20の振動の流体通路壁23側
への伝搬がより一層低減される。
Here, when the driving body input is applied and the piezoelectric body 12 vibrates, the vibration is radiated as an ultrasonic pulse to the fluid to be measured via the acoustic matching layer 11. At this time, the vibration of the case 7 is reduced by the support portion 13 having increased rigidity, and the case 7 is attached to the attachment hole 24 provided in the fluid passage wall 23 through the vibration transmission suppressor 22 by partial contact. Propagation of the vibration of the ultrasonic transducer 20 to the fluid passage wall 23 is further reduced.

【0035】従って、受信側では流体通路壁23を伝搬
した振動を大きく低減できるため、受信した超音波パル
スとの合成による振幅、位相への影響を防止して計測に
誤差を与える要因を排除でき、計測精度をより一層高め
ることができる。なお、突起部29を流体通路壁23側
だけでなく位置決め体25側にも設けることで、位置決
め体25を伝って流体通路壁23側に振動が伝搬するの
を防止でき、振動の流体通路壁23側への伝搬を一層低
減できる。
Therefore, on the receiving side, the vibration transmitted through the fluid passage wall 23 can be greatly reduced, so that the influence on the amplitude and phase due to the combination with the received ultrasonic pulse can be prevented, and the factor causing an error in the measurement can be eliminated. The measurement accuracy can be further improved. By providing the protrusions 29 not only on the fluid passage wall 23 side but also on the positioning body 25 side, it is possible to prevent vibration from propagating to the fluid passage wall 23 side through the positioning body 25, Propagation to the 23 side can be further reduced.

【0036】(実施例5)図5は本発明の実施例5を示
す超音波振動子の取付状態を示す断面図である。図5に
おいて、図1〜図4の実施例と同一部材、同一機能は同
一符号を付し詳細な説明は省略し、異なるところを中心
に説明する。
(Embodiment 5) FIG. 5 is a cross-sectional view showing an attached state of an ultrasonic vibrator according to Embodiment 5 of the present invention. 5, the same members and the same functions as those in the embodiment of FIGS. 1 to 4 are denoted by the same reference numerals, detailed description is omitted, and different portions will be mainly described.

【0037】30はゴムなどの弾性体で形成し超音波振
動子20の支持部13を内周側に保持する環状の内周溝
30aを有した振動伝達抑止体で、31、32はこの振
動伝達抑止体30の内周側に当接させて設け振動伝達抑
止体30が内径方向に変形するのを防止する変形防止体
である。変形防止体31はその内周側がケース7の側壁
部9に接触せずに隙間を持つように環状となっていると
ともに、軸方向(図中で上下方向)にも隙間を持たせ支
持部13に力を加えないようにしている。また、変形防
止体32は端子16a、16bと接触しないように環状
となっている。33は振動伝達抑止体30の下面に設け
た環状の突起部、34は振動伝達抑止体30の外周面に
設けた環状の突起部である。35は振動伝達抑止体30
の当り部となる段差部36を設けた段付取付穴で、環状
の下面側の突起部33が当接する平坦面33aと環状の
外周面側の突起部34が当接する円筒面33bを有して
いる。37は段付取付穴35の外部に設けた振動伝達抑
止体30を押さえる固定体で、固定体37は端子16
a、16bが接触せずに貫通する取出穴38を設けると
ともに流体通路壁23にねじ等の結合手段で固定されて
いる。
Numeral 30 denotes a vibration transmission suppressor having an annular inner peripheral groove 30a formed of an elastic material such as rubber and holding the support portion 13 of the ultrasonic vibrator 20 on the inner peripheral side. It is a deformation preventing body provided in contact with the inner peripheral side of the transmission suppressing body 30 to prevent the vibration transmission suppressing body 30 from being deformed in the inner diameter direction. The deformation preventing body 31 is formed in an annular shape so that the inner peripheral side thereof has a gap without contacting the side wall 9 of the case 7, and has a gap in the axial direction (vertical direction in the figure) to provide a support portion 13. Try not to apply force. The deformation preventing body 32 is formed in an annular shape so as not to contact the terminals 16a and 16b. Reference numeral 33 denotes an annular projection provided on the lower surface of the vibration transmission suppressing body 30, and reference numeral 34 denotes an annular projection provided on the outer peripheral surface of the vibration transmission suppressing body 30. 35 is a vibration transmission suppressor 30
A stepped mounting hole provided with a stepped portion 36 serving as a contact portion, and has a flat surface 33a with which the annular lower projection 33 contacts and a cylindrical surface 33b with which the annular outer projection 34 contacts. ing. Reference numeral 37 denotes a fixed body for holding the vibration transmission suppressing body 30 provided outside the stepped mounting hole 35, and the fixed body 37 is a terminal 16
An extraction hole 38 through which a and 16b penetrate without contact is provided, and is fixed to the fluid passage wall 23 by a coupling means such as a screw.

【0038】ここで取付方法を説明する。ゴムなどの弾
性体で形成した振動伝達抑止体30を引き伸ばして内周
溝30aに超音波振動子20の支持部13をはめ込み支
持部13を隙間無く保持するとともに、変形防止体3
1、32を振動伝達抑止体30の内周に挿入する。この
組付け状態で振動伝達抑止体30を段付取付穴35の段
差部36に挿入し、振動伝達抑止体30を固定体37で
押さえつけて超音波振動子20を取付ける。ここで、振
動伝達抑止体30の高さや長さなどの外形寸法(突起部
33、34を含む)を段差部36より若干大きくしてお
くことで、段差部36に挿入時あるいは固定体37で押
さえ付け時に弾性体の振動伝達抑止体30にたわみを生
じ、取付穴から被計測流体が漏洩しないように気密シー
ル性が確保できる。ところで、変形防止体31、32を
設けないで取付けた場合は、振動伝達抑止体30は外周
側は取付穴および固定体で拘束されているため時間経過
とともに内周側に変形しようとする。しかし、ここでは
内周側に変形防止体31、32が挿入されて変形しない
ように拘束しているため内側への変形が阻止され、長期
間にわたり気密シール性が確保できる。また、弾性体は
前述のように超音波振動子20のケース7の金属材料よ
りも音響インピーダンスが十分小さいため、流体通路へ
の振動の伝搬を低減できる。
Here, the mounting method will be described. The vibration transmission suppressor 30 formed of an elastic material such as rubber is stretched to fit the support portion 13 of the ultrasonic vibrator 20 into the inner circumferential groove 30a to hold the support portion 13 without any gap and to prevent the deformation preventing member 3 from being deformed.
1 and 32 are inserted into the inner periphery of the vibration transmission suppressing body 30. In this assembled state, the vibration transmission suppressing body 30 is inserted into the stepped portion 36 of the stepped mounting hole 35, and the vibration transmission suppressing body 30 is pressed down by the fixed body 37 to mount the ultrasonic transducer 20. Here, the external dimensions (including the protrusions 33 and 34) such as the height and the length of the vibration transmission suppressing body 30 are slightly larger than the stepped part 36 so that the vibration transmission suppressing body 30 can be inserted into the stepped part 36 or fixed by the fixed body 37. At the time of pressing, the vibration transmission suppressing body 30 of the elastic body is bent, and the airtight sealing property can be ensured so that the fluid to be measured does not leak from the mounting hole. By the way, when the deformation preventing members 31 and 32 are mounted without being provided, the vibration transmission suppressing member 30 tends to deform to the inner circumferential side with the lapse of time because the outer peripheral side is restricted by the mounting hole and the fixed body. However, in this case, since the deformation preventing bodies 31 and 32 are inserted into the inner peripheral side and restrained from being deformed, the deformation is prevented from inward, so that the hermetic sealing can be ensured for a long period of time. Further, since the elastic body has a sufficiently smaller acoustic impedance than the metal material of the case 7 of the ultrasonic vibrator 20 as described above, the propagation of vibration to the fluid passage can be reduced.

【0039】このように、振動伝達抑止体30は振動の
伝達を低減するだけでなく被計測流体の漏洩を防止して
気密シールでき、変形防止体により弾性体の変形を防止
して長期間にわたり気密シールを維持でき、気密シール
の信頼性を向上できる。
As described above, the vibration transmission suppressing body 30 not only reduces the transmission of vibration but also prevents leakage of the fluid to be measured and can be hermetically sealed. The deformation preventing body prevents deformation of the elastic body for a long period of time. The hermetic seal can be maintained, and the reliability of the hermetic seal can be improved.

【0040】(実施例6)図6は本発明の実施例6を示
す超音波振動子の取付状態を示す断面図である。図6に
おいて、図1〜図5の実施例と同一部材、同一機能は同
一符号を付し詳細な説明は省略し、異なるところを中心
に説明する。
(Embodiment 6) FIG. 6 is a cross-sectional view showing an ultrasonic vibrator according to Embodiment 6 of the present invention in a mounted state. 6, the same members and the same functions as those in the embodiment of FIGS. 1 to 5 are denoted by the same reference numerals, detailed description thereof will be omitted, and different portions will be mainly described.

【0041】39は振動伝達抑止体30の内周側に当接
させて設け振動伝達抑止体30のケース7側が内径方向
に変形するのを防止する変形防止体であり、変形防止体
39はその内周側がケース7の側壁部9に接触するよう
に隙間なく配置されるとともに、軸方向(図中で上下方
向)には支持部13と段付取付穴35の段差部36とに
当接するように隙間無く配置し、振動伝達抑止体30の
内側への変形を図中上下方向全域にわたり防止してい
る。また、40は振動伝達抑止体30の内周側に当接さ
せて設け振動伝達抑止体30の封止体15側が内径方向
に変形するのを防止する変形防止体であり、変形防止体
40はその内周側が端子16a、16bに接触せずに隙
間を持つように環状となっているとともに、軸方向(図
中で上下方向)には封止体15と固定体37とに当接す
るように隙間無く配置し、振動伝達抑止体30の内側へ
の変形を図中上下方向全域にわたり防止している。ここ
で、変形防止体39あるいは変形防止体40は超音波振
動子20の支持部13を形成するケース7あるいは封止
体15の材料の音響インピーダンスより小さい材料で構
成したもので、ケース7と流体通路23側が変形防止体
39を介して接触していてもケース7の振動が流体通路
23側に伝搬するのが防止され、支持部13と封止体1
5と固定体37を介して接触していてもケース7の振動
が流体通路23側に伝搬するのが防止されている。ここ
で、変形防止体39、40の材料として、超音波振動子
20のケース7の金属材料よりも前述のように音響イン
ピーダンスが十分小さい樹脂を使用することで、ゴムな
どの弾性体(変形防止体39、40の樹脂よりもさらに
音響インピーダンスが小さい)で形成した振動伝達抑止
体30の内周全域にわたり拘束して変形を防止できる。
Reference numeral 39 denotes a deformation preventing member which is provided in contact with the inner peripheral side of the vibration transmission suppressing member 30 to prevent the case 7 side of the vibration transmission suppressing member 30 from being deformed in the inner diameter direction. The inner peripheral side is arranged without a gap so as to contact the side wall portion 9 of the case 7, and abuts on the support portion 13 and the step portion 36 of the stepped mounting hole 35 in the axial direction (vertical direction in the figure). The vibration transmission suppressing body 30 is prevented from being deformed inward in the entire vertical direction in the drawing. Reference numeral 40 denotes a deformation preventing body which is provided in contact with the inner peripheral side of the vibration transmission suppressing body 30 to prevent the sealing body 15 side of the vibration transmission suppressing body 30 from deforming in the radial direction. Its inner peripheral side is formed in an annular shape so as to have a gap without contacting the terminals 16a and 16b, and to contact the sealing body 15 and the fixed body 37 in the axial direction (vertical direction in the figure). It is arranged without a gap, and the inward deformation of the vibration transmission suppressing body 30 is prevented over the entire area in the vertical direction in the figure. Here, the deformation preventing body 39 or the deformation preventing body 40 is made of a material having a smaller acoustic impedance than the material of the case 7 or the sealing body 15 forming the support portion 13 of the ultrasonic vibrator 20. The vibration of the case 7 is prevented from propagating to the fluid passage 23 even when the passage 23 is in contact with the deformation preventing member 39, and the support portion 13 and the sealing member 1
The vibration of the case 7 is prevented from propagating to the fluid passage 23 even when the case 5 is in contact with the fixed body 37 via the fixed body 37. Here, as the material of the deformation preventing members 39 and 40, a resin having an acoustic impedance sufficiently smaller than that of the metal material of the case 7 of the ultrasonic vibrator 20 as described above is used, so that an elastic body such as rubber (deformation preventing material) is used. (The acoustic impedance is smaller than that of the resin of the bodies 39 and 40).

【0042】このように、変形防止体と超音波振動子が
接触しても取付側に振動が伝わり難いため、変形防止体
は超音波振動子と接触させて配置し、振動伝達抑止体の
全域にわたり確実に変形を防止でき、気密シールの信頼
性を一層向上できる。
As described above, even if the deformation preventing body and the ultrasonic vibrator are in contact with each other, it is difficult for the vibration to be transmitted to the mounting side. Therefore, the deformation preventing body is arranged in contact with the ultrasonic vibrator, and the entire area of the vibration transmission suppressing body is arranged. Over time, the deformation can be reliably prevented, and the reliability of the hermetic seal can be further improved.

【0043】(実施例7)前述の図5を基に本発明の実
施例7を示す。図5において、超音波振動子20の取付
方法を説明する。まず、超音波振動子20の支持部13
に振動伝達抑止体30を装着し、装着した振動伝達抑止
体30を流体通路壁23に設けた段付取付穴35に挿入
する。このとき振動伝達抑止体30の端面を段差部36
の平坦面33aに当接させて軸方向の位置決めとし、振
動伝達抑止体30の外周部を段差部36の円筒面33b
に当接させて径方向の位置決めとしている。このあと、
段付取付穴35の外部に設けた固定体37を流体通路壁
23にねじ止めすることにより振動伝達抑止体30を押
さえつけて抜け止めするとともに、軸方向の位置決めを
確実にしている。このように取付けることで、超音波振
動子20は振動伝達抑止体30により流体通路壁23お
よび固定体37とは非接触で支持される。
(Embodiment 7) An embodiment 7 of the present invention will be described with reference to FIG. In FIG. 5, a method of attaching the ultrasonic vibrator 20 will be described. First, the support portion 13 of the ultrasonic vibrator 20
The vibration transmission suppressor 30 is mounted on the fluid passage wall 23, and the mounted vibration transmission suppressor 30 is inserted into the stepped mounting hole 35 provided in the fluid passage wall 23. At this time, the end face of the vibration transmission suppressing body 30 is
The outer peripheral portion of the vibration transmission suppressing body 30 is brought into contact with the flat surface 33a of the
To make radial positioning. after this,
By screwing a fixed body 37 provided outside the stepped mounting hole 35 to the fluid passage wall 23, the vibration transmission suppressing body 30 is pressed down to prevent the vibration transmission suppressing body 30 from coming off, and the axial positioning is ensured. With such attachment, the ultrasonic vibrator 20 is supported by the vibration transmission suppressing body 30 without contact with the fluid passage wall 23 and the fixed body 37.

【0044】従って、超音波振動子20は流体通路壁2
3に対して正確に安定してその取付位置が決定されるた
め受信側と送信側の一対の超音波振動子を流路に取付け
る場合、超音波振動子間の距離が確定して正確な流体の
速度が検出でき、一対の超音波振動子の中心軸の芯を合
わせることで芯ずれによる感度低下を防止して高感度の
計測ができる。また、超音波振動子と流体通路壁は非接
触が保たれるため、流体通路壁への振動伝搬を防止して
S/Nを高めることで計測精度の向上あるいは計測範囲
の拡大ができる。
Therefore, the ultrasonic vibrator 20 is connected to the fluid passage wall 2.
When the pair of ultrasonic transducers on the receiving side and the transmitting side are mounted on the flow path, the distance between the ultrasonic transducers is fixed and the fluid is accurately determined. Speed can be detected, and by aligning the centers of the central axes of the pair of ultrasonic transducers, a decrease in sensitivity due to misalignment can be prevented, and high-sensitivity measurement can be performed. Further, since the non-contact between the ultrasonic vibrator and the fluid passage wall is maintained, the measurement accuracy can be improved or the measurement range can be expanded by preventing the propagation of vibration to the fluid passage wall and increasing the S / N.

【0045】このため、超音波振動子は取付側に被接触
で取付けできるとともに、その取付位置が径方向および
軸方向ともに確実に精度高く設定できるため、振動の伝
搬の低減と取付位置精度の確保で計測精度の向上ができ
る。
For this reason, the ultrasonic vibrator can be mounted on the mounting side in a contacted manner, and the mounting position can be set with high accuracy in both the radial direction and the axial direction, so that the propagation of vibration is reduced and the mounting position accuracy is ensured. Can improve the measurement accuracy.

【0046】(実施例8)前述の図5を基に本発明の実
施例8を示す。図5において、41は取付穴24の流体
通路への開口部、42は超音波振動子20の側壁部9を
収納する取付穴24に設けた収納部であり、開口部41
の断面方向の長さD1は収納部42の断面方向の長さD
2よりも小さく(D1<D2)して、開口部41の横断
面積は収納部42の横断面積より小さくしている。
(Eighth Embodiment) An eighth embodiment of the present invention will be described with reference to FIG. In FIG. 5, reference numeral 41 denotes an opening of the mounting hole 24 to the fluid passage, and reference numeral 42 denotes a storage portion provided in the mounting hole 24 for storing the side wall 9 of the ultrasonic vibrator 20.
Is the length D1 of the storage section 42 in the cross section direction.
2 (D1 <D2) so that the cross-sectional area of the opening 41 is smaller than the cross-sectional area of the storage section 42.

【0047】従って、超音波振動子20の大きさが大き
い場合でも非測定流体が流れる流体通路への開口部41
は小さくでき、流れに対して窪みとして作用する開口部
41による流れの乱れを低減でき、より正確な流速が測
定できる。また、超音波振動子20の側壁部9に対して
収納部42を大きくすることで、超音波振動子20と流
体通路壁23との距離を大きくすることで雷サージ特性
を向上でき、信頼性を一層高めることができる。
Therefore, even when the size of the ultrasonic transducer 20 is large, the opening 41 to the fluid passage through which the non-measuring fluid flows is provided.
Can be reduced, the turbulence of the flow due to the opening 41 acting as a depression with respect to the flow can be reduced, and a more accurate flow velocity can be measured. In addition, by increasing the size of the storage portion 42 with respect to the side wall 9 of the ultrasonic vibrator 20, the distance between the ultrasonic vibrator 20 and the fluid passage wall 23 can be increased, thereby improving lightning surge characteristics. Can be further increased.

【0048】このため、開口部の面積を小さくすること
で開口部による被計測流体の流れの乱れを低減して計測
精度を向上でき、耐電圧特性の改善により信頼性を高め
ることができる。
For this reason, by reducing the area of the opening, the disturbance of the flow of the fluid to be measured due to the opening can be reduced and the measurement accuracy can be improved, and the withstand voltage characteristic can be improved to improve the reliability.

【0049】(実施例9)図7は本発明の実施例9を示
す超音波流量計測装置の構成図である。図7において、
図1〜図6の実施例と同一部材、同一機能は同一符号を
付し詳細な説明は省略し、異なるところを中心に説明す
る。
(Embodiment 9) FIG. 7 is a configuration diagram of an ultrasonic flow rate measuring apparatus showing Embodiment 9 of the present invention. In FIG.
The same members and the same functions as those of the embodiment of FIGS. 1 to 6 are denoted by the same reference numerals, detailed description is omitted, and different portions will be mainly described.

【0050】43は流体通路壁23に囲まれた計測部で
あり、44および45は互いに対向するように流体通路
壁23の取付穴24に振動伝達抑止体30を介して取付
けた超音波振動子であり、上流側の超音波振動子44と
下流側の超音波振動子45は距離Lを隔てるとともに速
度Vの被計測流体の流れに対して角度θ傾けて設置され
ている。46は接続された超音波振動子44,45に対
して超音波の送受信をさせる計測制御部であり、47は
計測制御部46での信号を基に流速を計算し流量を算出
する演算部である。
Reference numeral 43 denotes a measuring unit surrounded by the fluid passage wall 23, and reference numerals 44 and 45 denote ultrasonic transducers mounted on the mounting hole 24 of the fluid passage wall 23 via the vibration transmission suppressing body 30 so as to face each other. The ultrasonic transducer 44 on the upstream side and the ultrasonic transducer 45 on the downstream side are arranged at a distance L and at an angle θ with respect to the flow of the fluid to be measured at the velocity V. 46 is a measurement control unit for transmitting and receiving ultrasonic waves to and from the connected ultrasonic transducers 44 and 45, and 47 is a calculation unit for calculating the flow rate based on the signal from the measurement control unit 46 and calculating the flow rate. is there.

【0051】次にこの超音波流量計測装置の動作を説明
する。計測部43を被計測流体が流れている時に、計測
制御部46の作用により超音波振動子44,45間で計
測部43を横切るようにして超音波の送受が行われる。
すなわち、上流側の超音波振動子44から発せられた超
音波が下流側の超音波振動子45で受信されるまでの経
過時間T1を計測する。また一方、下流側の超音波振動
子45から発せられた超音波が上流側の超音波振動子4
4で受信されるまでの経過時間T2を計測する。このよ
うにして測定された経過時間T1およびT2を基に、以
下の演算式により演算部47で流量が算出される。
Next, the operation of the ultrasonic flow measuring device will be described. When the fluid to be measured flows through the measuring unit 43, the ultrasonic wave is transmitted and received between the ultrasonic transducers 44 and 45 so as to cross the measuring unit 43 by the operation of the measurement control unit 46.
That is, the elapsed time T1 until the ultrasonic wave emitted from the upstream ultrasonic vibrator 44 is received by the downstream ultrasonic vibrator 45 is measured. On the other hand, the ultrasonic wave emitted from the ultrasonic transducer 45 on the downstream side is transmitted to the ultrasonic transducer 4 on the upstream side.
4, the elapsed time T2 until the reception is measured. Based on the elapsed times T1 and T2 measured in this way, the flow rate is calculated by the calculation unit 47 by the following calculation formula.

【0052】いま、被計測流体の流れと超音波伝播路と
のなす角度をθとし、流量測定部である超音波振動子4
4,45間の距離をL、被測定流体の音速をCとする
と、流速Vは以下の式にて算出される。
Assume that the angle between the flow of the fluid to be measured and the ultrasonic wave propagation path is θ, and the ultrasonic vibrator
Assuming that the distance between the fluids 4 and 45 is L and the sound velocity of the fluid to be measured is C, the flow velocity V is calculated by the following equation.

【0053】T1=L/(C+Vcosθ) T2=L/(C−Vcosθ) T1の逆数からT2の逆数を引き算する式より音速Cを
消去して V=(L/2cosθ)((1/T1)−(1/T2)) θおよびLは既知なのでT1およびT2の値より流速V
が算出できる。いま、空気の流量を計ることを考え、角
度θ=45度、距離L=70mm、音速C=340m/
s、流速V=8m/sを想定すると、T1=2.0×1
0−4秒、T2=2.1×10−4秒であり、瞬時計測
ができる。
T1 = L / (C + Vcosθ) T2 = L / (C−Vcosθ) The sound velocity C is eliminated from the formula of subtracting the reciprocal of T2 from the reciprocal of T1 and V = (L / 2cosθ) ((1 / T1) − (1 / T2)) Since θ and L are known, the flow velocity V is calculated from the values of T1 and T2.
Can be calculated. Now, considering the flow rate of air, the angle θ = 45 degrees, the distance L = 70 mm, and the sound velocity C = 340 m /
s and flow velocity V = 8 m / s, T1 = 2.0 × 1
0-4 seconds, T2 = 2.1 × 10−4 seconds, so that instantaneous measurement can be performed.

【0054】ここで、計測部43の流れ方向に直交する
横断面積sより、流量Qは Q=kVs ここで、kは横断面積sにおける流速分布を考慮した換
算係数である。
Here, based on the cross-sectional area s orthogonal to the flow direction of the measuring section 43, the flow rate Q is Q = kVs, where k is a conversion coefficient in consideration of the flow velocity distribution in the cross-sectional area s.

【0055】このようにして演算部47で流量を求める
ことができる。超音波による流量計測では、時間T1、
T2を高精度に計測することが重要である。すなわち、
送信側では残響の少ない超音波振動を被計測流体中のみ
に発することが大切であり、受信側では流体通路壁を伝
搬した超音波振動は排除し被計測流体中を伝搬した超音
波振動のみを残響を少なく受信することが大切である。
本発明の超音波流量計測装置では、超音波振動子20に
おいて、圧電体12をケース7により被計測流体と遮断
することで信頼性を高めるとともに、剛性を増大した支
持部13の形状により残響を低減して感度向上とノイズ
の低減による計測精度向上を実現できる。また、振動の
低減を図った支持部13を振動伝達抑止体30を介して
流体通路壁23に非接触で取付けることで、流体通路壁
23を伝わる振動を一層低減して被計測流体を伝搬した
信号の検出精度が向上できるので流速が1mm/s程度
の微小流量の検出ができる。また、ケース7により圧電
体12を被計測流体から隔離するとともに振動伝達抑止
体30を振動伝達の抑止と被計測流体が外部に漏洩しな
いように気密保持するシール部材とに両用することで、
空気の他に都市ガス、LPガスなどの可燃性ガスなど種
々の流体に適用でき利用範囲の拡大ができる。さらに、
開口部を小さくすることで開口部による流れの乱れを低
減し大流量時(高流速時)の計測範囲を拡大できレンジ
アビリティ(最少流速と最大流速の比)を拡大して実用
性を一層高めることができる。このように、被計測流体
から圧電体を遮蔽するケースを有し残響の短い超音波パ
ルスを送受信できる超音波振動子と、取付側への振動伝
搬を低減できる超音波振動子の支持構成と被計測流体の
漏洩を防止する気密シール構成で、計測精度を高め計測
範囲を拡大し長期間にわたり計測特性を維持できる流量
計測装置が実現できる。
In this way, the flow rate can be obtained by the arithmetic unit 47. In the flow rate measurement by the ultrasonic wave, the time T1,
It is important to measure T2 with high accuracy. That is,
It is important that the transmitting side emits ultrasonic vibrations with little reverberation only in the fluid to be measured, while the receiving side eliminates ultrasonic vibrations that have propagated through the fluid passage walls and only the ultrasonic vibrations that have propagated through the fluid to be measured. It is important to receive low reverberation.
In the ultrasonic flow measurement device of the present invention, in the ultrasonic vibrator 20, the reliability is improved by blocking the piezoelectric body 12 from the fluid to be measured by the case 7, and reverberation is caused by the shape of the support portion 13 having increased rigidity. It is possible to improve the sensitivity by reducing the noise and the measurement accuracy by reducing the noise. Further, by attaching the support portion 13 for reducing vibration to the fluid passage wall 23 through the vibration transmission suppressing body 30 in a non-contact manner, the vibration transmitted through the fluid passage wall 23 is further reduced and the fluid to be measured is propagated. Since the signal detection accuracy can be improved, a very small flow rate of about 1 mm / s can be detected. In addition, the case 7 separates the piezoelectric body 12 from the fluid to be measured, and the vibration transmission suppressing body 30 is used both for suppressing vibration transmission and as a seal member for keeping the fluid to be measured airtight so as not to leak outside.
It can be applied to various fluids such as flammable gas such as city gas and LP gas in addition to air, and the range of use can be expanded. further,
By reducing the size of the opening, the turbulence caused by the opening can be reduced, and the measurement range at high flow rates (at high flow rates) can be expanded, and the rangeability (ratio of minimum flow rate to maximum flow rate) can be expanded to further enhance practicality. be able to. As described above, the ultrasonic vibrator having the case for shielding the piezoelectric body from the fluid to be measured and capable of transmitting and receiving the ultrasonic pulse having a short reverberation, the support structure of the ultrasonic vibrator capable of reducing the vibration propagation to the mounting side, and the ultrasonic vibrator. With a hermetic seal configuration that prevents leakage of the measurement fluid, a flow measurement device that can increase measurement accuracy, expand the measurement range, and maintain measurement characteristics for a long period of time can be realized.

【0056】なお、演算部47で経過時間T1の逆数と
T2の逆数を足し算して得られる以下の式で音速Cを算
出し、 C=L((1/T1)+(1/T2))/2 この算出された音速Cにより被計測流体の種類を判別す
るとともに音速あるいは被計測流体の種類に適した超音
波流量計測装置としての計測条件を設定することもでき
る。この超音波流量計測装置としての計測条件として
は、超音波振動子の駆動周波数や駆動電圧などの駆動パ
ワーあるいは経過時間T1、T2を何回計測して流速を
算出するのかという繰返し回数などがある。なお、使用
されると想定される流体を予め登録しておくことで被計
測流体の種類を判別する精度を高めることができ、さら
に温度により音速Cは変化するため被計測流体の温度を
検出する温度センサ(図示せず)を設けることで一層被
計測流体の種類を判別する精度を高めることができるの
は言うまでもない。
The sound velocity C is calculated by the following formula, which is obtained by adding the reciprocal of the elapsed time T1 and the reciprocal of T2 in the calculation unit 47, and C = L ((1 / T1) + (1 / T2)) / 2 The type of the fluid to be measured can be determined based on the calculated sound speed C, and the measurement conditions as an ultrasonic flowmeter suitable for the sound speed or the type of the fluid to be measured can be set. The measurement conditions for the ultrasonic flow rate measuring device include a driving power such as a driving frequency and a driving voltage of the ultrasonic vibrator or a number of repetitions of how many times the elapsed times T1 and T2 are measured to calculate the flow velocity. . By registering the fluid that is assumed to be used in advance, the accuracy of determining the type of the fluid to be measured can be increased, and the temperature of the fluid to be measured is detected because the sound speed C changes depending on the temperature. It goes without saying that the accuracy of discriminating the type of the fluid to be measured can be further increased by providing a temperature sensor (not shown).

【0057】(実施例10)図8、図9は本発明の実施
例10を示す超音波流量計測装置の部分断面図であり、
図8は図7のA−A断面図、図9は図7のB−B断面矢
視図である。図において、図1〜図7の実施例と同一部
材、同一機能は同一符号を付し詳細な説明は省略し、異
なるところを中心に説明する。
(Embodiment 10) FIGS. 8 and 9 are partial cross-sectional views of an ultrasonic flow rate measuring apparatus showing Embodiment 10 of the present invention.
8 is a sectional view taken along the line AA of FIG. 7, and FIG. 9 is a sectional view taken along the line BB of FIG. In the drawings, the same members and the same functions as those in the embodiment of FIGS. 1 to 7 are denoted by the same reference numerals, detailed description is omitted, and different portions will be mainly described.

【0058】図に示すように、計測部43の流れに直交
する方向の断面は幅W、高さHの矩形であり、凹部を持
つ流体通路壁23aと凸部を持つ流体通路壁23bを嵌
め合わせてこの矩形断面の流体通路壁23により計測部
43を形成している。また、超音波振動子を取付ける取
付穴24の流体通路側の開口部41の形状は図9の左右
方向に長さD1、上下方向(計測部43の高さ方向)に
長さD3の矩形であり、ここではD1=D3の正方形と
している。計測部43の流れに直交する方向の断面は矩
形とすることにより計測部43での流れを二次元流れと
するとともに、流れの高さH方向全域に超音波を発信可
能にしている。さらに、開口部41の形状を矩形にする
ことにより開口幅は高さH方向のどの位置でもD1の寸
法となり、計測部43の高さH方向に対して均等に超音
波を発信および受信することができる。このように、計
測部43の矩形断面と開口部の矩形断面により計測部4
3の流れの全域に超音波を印加でき、さらに高さH方向
に均等な超音波を発信、受信することにより、流れ全域
を均等に計測することにより精度の高い流速あるいは流
量の計測ができる。
As shown in the figure, the cross section in the direction perpendicular to the flow of the measuring section 43 is a rectangle having a width W and a height H, and the fluid passage wall 23a having a concave portion and the fluid passage wall 23b having a convex portion are fitted. In addition, the measuring section 43 is formed by the fluid passage wall 23 having the rectangular cross section. The shape of the opening 41 on the fluid passage side of the mounting hole 24 for mounting the ultrasonic vibrator is a rectangle having a length D1 in the left-right direction and a length D3 in the up-down direction (the height direction of the measuring section 43) in FIG. Yes, here, it is assumed that D1 = D3. The cross section in the direction orthogonal to the flow of the measuring unit 43 is rectangular, so that the flow in the measuring unit 43 is a two-dimensional flow, and the ultrasonic waves can be transmitted in the entire height H direction. Further, by making the shape of the opening portion 41 rectangular, the opening width becomes the dimension of D1 at any position in the height H direction, so that the ultrasonic wave can be transmitted and received uniformly in the height H direction of the measuring portion 43. Can be. As described above, the measuring section 4 is formed by the rectangular section of the measuring section 43 and the rectangular section of the opening.
Ultrasonic waves can be applied to the entire area of the flow 3 and by transmitting and receiving uniform ultrasonic waves in the height H direction, the flow velocity or flow rate can be measured with high accuracy by uniformly measuring the entire area of the flow.

【0059】このように、計測部の高さ方向に開口面積
が一定のため流体通路の高さ方向に対して均等に超音波
の受発信が可能で、高さ方向の流れの分布に応じた超音
波伝搬により平均流速が精度よく検出できる。
As described above, since the opening area is constant in the height direction of the measuring section, it is possible to transmit and receive ultrasonic waves evenly in the height direction of the fluid passage, and to respond to the flow distribution in the height direction. The average flow velocity can be accurately detected by ultrasonic wave propagation.

【0060】なお、開口部41は左右方向の長さD1を
上下方向(計測部43の高さ方向)の長さD3より小さ
くする(D1<D3)ことで、流体通路の高さ方向に均
等に超音波を発信、受信するとともに、開口部41の窪
みによる流れの乱れ発生をより一層低減して計測精度を
より向上できる。
The opening 41 is made uniform in the height direction of the fluid passage by making the length D1 in the left-right direction smaller than the length D3 in the up-down direction (height direction of the measuring unit 43) (D1 <D3). In addition to transmitting and receiving ultrasonic waves, the occurrence of flow disturbance due to the depression of the opening 41 can be further reduced, and the measurement accuracy can be further improved.

【0061】[0061]

【発明の効果】以上の説明から明らかなように本発明の
流量計測装置によれば、次の効果が得られる。
As is apparent from the above description, the following effects can be obtained according to the flow rate measuring device of the present invention.

【0062】圧電体は被測定流体から遮蔽するケースに
内包し、このケースの天部に音響整合層を設け、このケ
ースの側壁部には剛性を高めた支持部を設けているの
で、残響の短い超音波パルスの送受信ができ、取付側へ
の振動伝搬の低減が可能な超音波振動子を得ることがで
きるという効果があり、また流量、流速の計測精度、計
測範囲の拡大など計測特性が向上できるという効果があ
り、さらに、振動を低減した支持部により取付状態が長
い時間経過にわたって安定化でき計測の信頼性が向上で
きるという効果がある。
The piezoelectric body is contained in a case that shields from the fluid to be measured, an acoustic matching layer is provided on the top of the case, and a rigid support is provided on the side wall of the case. It has the effect of being able to transmit and receive short ultrasonic pulses and to obtain an ultrasonic transducer that can reduce the propagation of vibrations to the mounting side, and has measurement characteristics such as measurement accuracy of flow rate, flow velocity, and expansion of measurement range. There is an effect that the mounting state can be stabilized over a long period of time by the supporting portion with reduced vibration, and the reliability of measurement can be improved.

【0063】また、支持部は側壁部の端部に設けたフラ
ンジと開口部を塞ぐ封止体とを重ねて構成しているの
で、封止体による支持部の補強によりケースの板厚をさ
らに薄くして超音波振動子の感度を高めることができる
という効果があり、また封止体を支持部の剛性強化部材
に共用して生産性を向上できるという効果がある。さら
に、接合面を広げたフランジに封止体を接合することで
内部気密性を高め信頼性を向上できるという効果があ
る。
Further, since the supporting portion is formed by overlapping the flange provided at the end of the side wall portion and the sealing member for closing the opening, the thickness of the case is further increased by reinforcing the supporting portion with the sealing member. There is an effect that the sensitivity of the ultrasonic vibrator can be increased by making it thinner, and there is an effect that productivity can be improved by using the sealing body as a rigidity strengthening member of the support portion. Further, by joining the sealing body to the flange having an enlarged joining surface, there is an effect that internal airtightness can be increased and reliability can be improved.

【0064】また、支持部の封止体の厚みはフランジよ
り厚くしているので、支持部の変形を防止し、被計測流
体の外部への気密性が確保できるという効果があり、ま
た封止体の厚みを大きくして端子およびこの端子の絶縁
部の成形が容易にできるため生産性を向上できるという
効果がある。
Further, since the thickness of the sealing body of the supporting portion is thicker than that of the flange, there is an effect that deformation of the supporting portion is prevented, and airtightness of the fluid to be measured to the outside can be ensured. Since the thickness of the body is increased and the terminal and the insulating portion of the terminal can be easily formed, there is an effect that productivity can be improved.

【0065】また、超音波振動子の振動が流体通路壁側
に伝わるのを低減させる振動伝達抑止体を備え、この振
動伝達抑止体を介して流体通路壁に設けた取付穴に超音
波振動子を取付けているので、音響インピーダンスの不
整合を設けて超音波振動子の振動が取付側に伝わり難く
でき、計測精度を高めることができるという効果があ
る。
Further, a vibration transmission suppressing member for reducing transmission of vibration of the ultrasonic vibrator to the fluid passage wall side is provided, and the ultrasonic vibrator is provided in a mounting hole provided in the fluid passage wall through the vibration transmission suppressing member. Is attached, acoustic impedance mismatch is provided, so that the vibration of the ultrasonic transducer can be hardly transmitted to the attachment side, and the measurement accuracy can be improved.

【0066】また、振動伝達抑止体の少なくとも流体通
路壁側に突起部を設け、振動伝達抑止体と流体通路壁と
は部分接触させているので、超音波振動子の振動は取付
側にいっそう伝わり難くでき、計測精度をより高めるこ
とができるという効果がある。また、振動伝達抑止体は
弾性体で構成し、この弾性体の変形を防止する変形防止
体を前記振動伝達抑止体に当接させて設けているので、
振動伝達抑止体は振動伝達の低減だけでなく被計測流体
の気密シールに併用できるという効果があり、また変形
防止体により弾性体の変形を防止して長期間にわたり気
密シールを維持して気密シールの信頼性を向上できると
いう効果がある。
Further, since the projection is provided at least on the fluid passage wall side of the vibration transmission suppressing body and the vibration transmission suppressing body and the fluid passage wall are in partial contact, the vibration of the ultrasonic transducer is further transmitted to the mounting side. There is an effect that the measurement accuracy can be further improved. Further, since the vibration transmission suppressor is made of an elastic body, and a deformation prevention body for preventing deformation of the elastic body is provided in contact with the vibration transmission suppressor,
The vibration transmission suppressor has the effect of not only reducing vibration transmission, but also being able to be used together with the hermetic seal of the fluid to be measured, and the deformation prevention body prevents deformation of the elastic body and maintains the hermetic seal for a long period of time to maintain hermetic seal There is an effect that the reliability of the device can be improved.

【0067】また、変形防止体は少なくともケースある
いはケースの開口部を寒ぐ封止体より音響インピーダン
スの小さい材料で構成しているので、変形防止体と超音
波振動子が接触しても取付側に振動が伝わり難いため、
変形防止体は超音波振動子と接触させて配置することで
振動伝達抑止体の全域にわたり確実に変形を防止して気
密シールの信頼性を一層向上できるという効果がある。
Further, since the deformation preventing body is made of a material having a smaller acoustic impedance than at least the case or the sealing body which cools the opening of the case, even if the deformation preventing body and the ultrasonic vibrator come into contact with each other, the mounting side is not attached. Because vibration is difficult to be transmitted to
By arranging the deformation preventing body in contact with the ultrasonic vibrator, there is an effect that the deformation can be reliably prevented over the entire area of the vibration transmission suppressing body, and the reliability of the hermetic seal can be further improved.

【0068】また、取付穴は振動伝達抑止体の当りとな
る段差部を設けた段付取付穴とし、この段付取付穴に超
音波振動子を装着した振動伝達抑止体を挿入し、段付取
付穴の外部に設けた固定体で振動伝達抑止体を固定し、
超音波振動子と流体通路壁および固定体とは非接触とし
ているので、非接触による振動伝搬が低減できるという
効果があり、また取付位置精度の確保で計測精度の向上
ができるいう効果がある。
Further, the mounting hole is a stepped mounting hole provided with a stepped portion which comes into contact with the vibration transmission suppressing body. Fix the vibration transmission suppressor with the fixed body provided outside the mounting hole,
Since the ultrasonic transducer is not in contact with the fluid passage wall and the fixed body, there is an effect that vibration propagation due to the non-contact can be reduced, and there is an effect that measurement accuracy can be improved by securing mounting position accuracy.

【0069】また、取付穴の流体通路への開口部は超音
波振動子の側壁部を収納する収納部よりも横断面積を小
さくしているので、開口部による被計測流体の流れの乱
れを低減して計測精度を向上できるという効果がある。
Since the opening of the mounting hole to the fluid passage has a smaller cross-sectional area than the storage portion for storing the side wall of the ultrasonic vibrator, the disturbance of the flow of the fluid to be measured due to the opening is reduced. Measurement accuracy can be improved.

【0070】また、被測定流体が流れる計測部と、この
計測部に設けられ超音波を送受信する一対の請求項1な
いし3のいずれか1項記載の超音波振動子と、超音波振
動子間の伝搬時間を計測する計測制御部と、計測制御部
からの信号に基づいて流量を算出する演算部とを備えた
ものであり、さらに超音波振動子は請求項4ないし9の
いずれか1項に記載した支持構成としているので、超音
波振動子は被計測流体から圧電体を遮蔽するケースを有
し残響の短い超音波パルスを送受信でき、超音波振動子
の支持構成は取付側への振動伝搬を低減と被計測流体の
漏洩の防止ができ、計測精度を高めることがてきるとい
う効果があり、また計測範囲を拡大できるという効果が
ある。さらに、長期間にわたり計測特性を維持できると
いう効果がある。
A measuring section through which a fluid to be measured flows, a pair of ultrasonic transducers according to any one of claims 1 to 3 provided in the measuring section for transmitting and receiving ultrasonic waves, and 10. A measurement control unit for measuring a propagation time of a signal, and a calculation unit for calculating a flow rate based on a signal from the measurement control unit, wherein the ultrasonic vibrator is any one of claims 4 to 9. The ultrasonic vibrator has a case that shields the piezoelectric body from the fluid to be measured, so that it can transmit and receive ultrasonic pulses with short reverberation. This has the effect of reducing propagation and preventing leakage of the fluid to be measured, improving measurement accuracy, and expanding the measurement range. Further, there is an effect that the measurement characteristics can be maintained for a long time.

【0071】また、計測部の流れに直交方向の断面は矩
形とし、超音波振動子を取付ける取付穴の流体通路側の
開口部の形状は矩形としているので、計測部の高さ方向
に開口面積が一定のため流体通路の高さ方向に対して均
等に超音波の受発信ができるという効果があり、また高
さ方向の流れの分布に応じた超音波伝搬により平均流速
が精度よく検出できるという効果がある。
Also, since the cross section in the direction perpendicular to the flow of the measuring section is rectangular, and the shape of the opening on the fluid passage side of the mounting hole for mounting the ultrasonic vibrator is rectangular, the opening area in the height direction of the measuring section is large. The effect is that ultrasonic waves can be transmitted and received evenly in the height direction of the fluid passage because the pressure is constant, and the average flow velocity can be detected accurately by ultrasonic wave propagation according to the flow distribution in the height direction. effective.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例1の超音波振動子の断面図FIG. 1 is a sectional view of an ultrasonic transducer according to a first embodiment of the present invention.

【図2】本発明の実施例2の超音波振動子の断面図FIG. 2 is a sectional view of an ultrasonic transducer according to a second embodiment of the present invention.

【図3】本発明の実施例3の超音波振動子の支持構成の
断面図
FIG. 3 is a sectional view of a support structure of an ultrasonic transducer according to a third embodiment of the present invention.

【図4】本発明の実施例4の超音波振動子の支持構成の
断面図
FIG. 4 is a sectional view of a support structure of an ultrasonic transducer according to a fourth embodiment of the present invention.

【図5】本発明の実施例5、7、8の超音波振動子の支
持構成の断面図
FIG. 5 is a cross-sectional view of a support structure of an ultrasonic transducer according to Examples 5, 7, and 8 of the present invention.

【図6】本発明の実施例6の超音波振動子の支持構成の
断面図
FIG. 6 is a sectional view of a support structure of an ultrasonic transducer according to a sixth embodiment of the present invention.

【図7】本発明の実施例9の超音波流量計測装置の構成
FIG. 7 is a configuration diagram of an ultrasonic flow measurement device according to a ninth embodiment of the present invention.

【図8】本発明の実施例10を示す図7の超音波流量計
測装置のA−A断面図
FIG. 8 is a sectional view taken along the line AA of the ultrasonic flow measuring device of FIG. 7, showing a tenth embodiment of the present invention.

【図9】本発明の実施例10を示す図7の超音波流量計
測装置のB−B断面図
FIG. 9 is a sectional view taken along the line BB of the ultrasonic flow rate measuring apparatus shown in FIG. 7 showing the tenth embodiment of the present invention.

【図10】従来の超音波振動子の断面図FIG. 10 is a sectional view of a conventional ultrasonic transducer.

【図11】従来の他の超音波振動子の断面図FIG. 11 is a sectional view of another conventional ultrasonic transducer.

【符号の説明】[Explanation of symbols]

7 ケース 8 天部 9 側壁部 10 開口部 11 音響整合層 12 圧電体 13 支持部 15 封止体 20、44、45 超音波振動子 21 フランジ 22、30 振動伝達抑止体 23 流体通路壁 24 取付穴 29 突起部 31、32、39、40 変形防止体 35 段付取付穴 36 段差部 37 固定体 41 開口部 42 収納部 43 計測部 46 計測制御部 47 演算部 7 Case 8 Top part 9 Side wall part 10 Opening 11 Acoustic matching layer 12 Piezoelectric body 13 Supporting part 15 Sealing body 20, 44, 45 Ultrasonic vibrator 21 Flange 22, 30 Vibration transmission suppressor 23 Fluid passage wall 24 Mounting hole 29 Projection part 31, 32, 39, 40 Deformation prevention body 35 Stepped mounting hole 36 Stepped part 37 Fixed body 41 Opening part 42 Storage part 43 Measurement part 46 Measurement control part 47 Calculation part

Claims (12)

【特許請求の範囲】[Claims] 【請求項1】天部と側壁部と開口部を有する有天筒状の
ケースと、前記天部の内壁面に固定された圧電体と、前
記天部の外壁面に設けられた音響整合層と、前記側壁部
に設けた支持部とを備え、前記支持部は剛性が増大する
形状とした超音波振動子。
1. A topped cylindrical case having a top, a side wall, and an opening, a piezoelectric body fixed to an inner wall surface of the top, and an acoustic matching layer provided on an outer wall of the top. And a support part provided on the side wall part, wherein the support part is shaped to increase rigidity.
【請求項2】支持部は側壁部の端部に設けたフランジと
開口部を塞ぐ封止体とを重ねて構成した請求項1記載の
超音波振動子。
2. The ultrasonic vibrator according to claim 1, wherein the support portion is formed by overlapping a flange provided at an end portion of the side wall portion with a sealing member closing the opening.
【請求項3】支持部の封止体の厚みはフランジより厚く
した請求項2記載の超音波振動子。
3. The ultrasonic transducer according to claim 2, wherein the thickness of the sealing body of the supporting portion is larger than that of the flange.
【請求項4】超音波振動子の振動が流体通路壁側に伝わ
るのを低減させる振動伝達抑止体を備え、この振動伝達
抑止体を介して流体通路壁に設けた取付穴に超音波振動
子、または請求項1ないし3のいずれか1項記載の超音
波動子を取付けた超音波振動子の支持構成。
4. An ultrasonic vibrator is provided in a mounting hole provided in the fluid passage wall through the vibration transmission suppressor, the vibration transmitting suppressor being configured to reduce transmission of vibration of the ultrasonic vibrator to the fluid passage wall side. A support structure for an ultrasonic vibrator to which the ultrasonic vibrator according to any one of claims 1 to 3 is attached.
【請求項5】振動伝達抑止体の少なくとも流体通路壁側
に突起部を設け、振動伝達抑止体と流体通路壁とは部分
接触させた請求項4記載の超音波振動子の支持構成。
5. The ultrasonic vibrator supporting structure according to claim 4, wherein a projection is provided at least on the side of the fluid passage wall of the vibration transmission suppressor, and the vibration transmission suppressor and the fluid passage wall are in partial contact.
【請求項6】振動伝達抑止体は弾性体で構成し、この弾
性体の変形を防止する変形防止体を前記振動伝達抑止体
に当接させて設けた請求項4または5記載の超音波振動
子の支持構成。
6. The ultrasonic vibration according to claim 4, wherein said vibration transmission suppressing member is made of an elastic body, and a deformation preventing body for preventing deformation of said elastic body is provided in contact with said vibration transmission suppressing body. Child support configuration.
【請求項7】変形防止体は少なくともケースあるいはケ
ースの開口部を寒ぐ封止体より音響インピーダンスの小
さい材料で構成した請求項6記載の超音波振動子の支持
構成。
7. The support structure for an ultrasonic vibrator according to claim 6, wherein the deformation preventing member is made of a material having a smaller acoustic impedance than at least the case or the sealing member that cools the opening of the case.
【請求項8】取付穴は振動伝達抑止体の当りとなる段差
部を設けた段付取付穴とし、この段付取付穴に超音波振
動子を装着した振動伝達抑止体を挿入し、段付取付穴の
外部に設けた固定体で振動伝達抑止体を固定し、超音波
振動子と流体通路壁および固定体とは非接触とした請求
項4ないし7のいずれか1項記載の超音波振動子の支持
構成。
8. The mounting hole is a stepped mounting hole provided with a stepped portion which comes into contact with the vibration transmission suppressing body, and a vibration transmission suppressing body having an ultrasonic vibrator mounted therein is inserted into the stepped mounting hole. The ultrasonic vibration according to any one of claims 4 to 7, wherein the vibration transmission suppressing body is fixed by a fixed body provided outside the mounting hole, and the ultrasonic vibrator is not in contact with the fluid passage wall and the fixed body. Child support configuration.
【請求項9】取付穴の流体通路への開口部は超音波振動
子の側壁部を収納する収納部よりも横断面積を小さくし
た請求項4ないし8のいずれか1項記載の超音波振動子
の支持構成。
9. The ultrasonic vibrator according to claim 4, wherein an opening of the mounting hole to the fluid passage has a smaller cross-sectional area than a storage portion for storing the side wall of the ultrasonic vibrator. Support configuration.
【請求項10】被測定流体が流れる計測部と、この計測
部に設けられ超音波を送受信する一対の請求項1ないし
3のいずれか1項記載の超音波振動子と、前記超音波振
動子間の伝搬時間を計測する計測制御部と、前記計測制
御部からの信号に基づいて流量を算出する演算部とを備
えた超音波測量計測装置。
10. A measuring part through which a fluid to be measured flows, a pair of ultrasonic transducers provided in the measuring part for transmitting and receiving ultrasonic waves, and the ultrasonic transducer according to claim 1. An ultrasonic surveying and measuring apparatus comprising: a measurement control unit that measures a propagation time between the two; and a calculation unit that calculates a flow rate based on a signal from the measurement control unit.
【請求項11】超音波振動子は請求項4ないし9のいず
れか1項記載の支持構成とした請求項10記載の超音波
流量計測装置。
11. An ultrasonic flow rate measuring apparatus according to claim 10, wherein said ultrasonic transducer has a support structure according to any one of claims 4 to 9.
【請求項12】計測部の流れに直交方向の断面は矩形と
し、超音波振動子を取付ける取付穴の流体通路側の開口
部の形状は矩形とした請求項10または11記載の超音
波流量計測装置。
12. The ultrasonic flow rate measuring device according to claim 10, wherein a cross section in a direction orthogonal to the flow of the measuring section is rectangular, and a shape of an opening on a fluid passage side of a mounting hole for mounting the ultrasonic vibrator is rectangular. apparatus.
JP12571298A 1998-05-08 1998-05-08 Ultrasonic flow meter Expired - Fee Related JP3533941B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12571298A JP3533941B2 (en) 1998-05-08 1998-05-08 Ultrasonic flow meter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12571298A JP3533941B2 (en) 1998-05-08 1998-05-08 Ultrasonic flow meter

Publications (2)

Publication Number Publication Date
JPH11325992A true JPH11325992A (en) 1999-11-26
JP3533941B2 JP3533941B2 (en) 2004-06-07

Family

ID=14916887

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12571298A Expired - Fee Related JP3533941B2 (en) 1998-05-08 1998-05-08 Ultrasonic flow meter

Country Status (1)

Country Link
JP (1) JP3533941B2 (en)

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CN1293371C (en) * 2001-02-28 2007-01-03 松下电器产业株式会社 Ultrasonic sensor, method for mfg. same and ultrasonic flowmeter
JP2007201992A (en) * 2006-01-30 2007-08-09 Matsushita Electric Ind Co Ltd Ultrasonic wave sending and receiving apparatus, and ultrasonic flowmeter
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CN1293371C (en) * 2001-02-28 2007-01-03 松下电器产业株式会社 Ultrasonic sensor, method for mfg. same and ultrasonic flowmeter
JP2007201992A (en) * 2006-01-30 2007-08-09 Matsushita Electric Ind Co Ltd Ultrasonic wave sending and receiving apparatus, and ultrasonic flowmeter
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US10569303B2 (en) 2012-09-05 2020-02-25 Systec Controls Mess- ung Regeltechnik GmbH Ultrasonic transducer, and method for producing an ultrasonic transducer
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CN107765234A (en) * 2016-08-16 2018-03-06 上海白泉声学科技有限公司 A kind of ultrasonic unit

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