JPH09309164A - Panel structure, friction bonding method and panel - Google Patents

Panel structure, friction bonding method and panel

Info

Publication number
JPH09309164A
JPH09309164A JP9035918A JP3591897A JPH09309164A JP H09309164 A JPH09309164 A JP H09309164A JP 9035918 A JP9035918 A JP 9035918A JP 3591897 A JP3591897 A JP 3591897A JP H09309164 A JPH09309164 A JP H09309164A
Authority
JP
Japan
Prior art keywords
plate
panel
plates
friction
extension line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9035918A
Other languages
Japanese (ja)
Other versions
JP3014654B2 (en
Inventor
Kinya Aota
欣也 青田
Yasuo Ishimaru
靖男 石丸
Takeshi Takenaka
剛 竹中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP9035918A priority Critical patent/JP3014654B2/en
Publication of JPH09309164A publication Critical patent/JPH09309164A/en
Application granted granted Critical
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Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/045Hollow panels

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Standing Axle, Rod, Or Tube Structures Coupled By Welding, Adhesion, Or Deposition (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a joint shape for controlling the deformation of joint sections and forming good bonded sections in the case of carrying out the friction bonding for bonded faces of a two-face structure (panel). SOLUTION: Panels 31 and 32 are constituted of two plates 33 and 34 substantially in parallel with and a third component 35 connecting the plates 33 and 34 together. Ends of respective plates 33 and 34 of one panel 32 are connected with ends of respective plates 33 and 34 of the other panel 32 by the friction bonding. A plate 36 connecting the plate 33 with the plate 34 is provided at least on the end of one panel, and rigidity for supporting the pressing force at the time of friction bonding is provided.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、摩擦接合方法に関
し、例えば、アルミニウム合金製の鉄道車両や建築物等
に使用されるパネルの接合に好適である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction joining method and is suitable for joining panels made of aluminum alloy, for example, to railroad cars and buildings.

【0002】[0002]

【従来の技術】鉄道車両の構体の二面構造体(パネル)
は、中空状の型材を用いたものは特開平2−24686
3号公報に示され、ハニカムパネルのような積層パネル
を用いたものは特開平6−106661号公報に示され
ている。
2. Description of the Related Art Two-sided structure (panel) of the structure of a railway vehicle
The one using a hollow mold material is JP-A-2-24686.
No. 3, which uses a laminated panel such as a honeycomb panel is disclosed in JP-A-6-106661.

【0003】摩擦接合方法は、接合部に挿入した丸棒を
回転させて発熱、軟化させ、接合するものである。この
接合は突合せ部、重ね部に適用される。これはWO 9
3/10935(WO 0615480B1、特公表7
−505090号公報に同一)、Welding & Metal Fabr
ication, January 1995 13頁から16頁に示されている。
In the friction welding method, a round bar inserted in a welding portion is rotated to generate heat and soften, and welding is performed. This joining is applied to the abutting portion and the overlapping portion. This is WO 9
3/10935 (WO 0615480B1, Special Publication 7)
-50,090), Welding & Metal Fabr
ication, January 1995 pp. 13-16.

【0004】[0004]

【発明が解決しようとする課題】摩擦接合方法は、接合
施工中、回転工具(丸棒)の直下の部材が表面へ排出さ
れる反作用のため、接合部に下向きの力が働く。このた
め、本接合法を二面構造体(パネル)の接合に適用する
場合、この下向きの力により接合部の継ぎ手部材が下方
向に押し流され、変形を生じ、良好な接合を施工するこ
とができなかった。
In the friction welding method, a downward force is exerted on the joint due to the reaction of the member immediately below the rotary tool (round bar) being discharged to the surface during joining. Therefore, when this joining method is applied to joining two-sided structures (panels), this downward force causes the joint member at the joint to be swept downward, causing deformation, and good joining can be performed. could not.

【0005】二面構造体(パネル)は、例えば、アルミ
ニウム合金の押し出し型材の中空型材や、ハニカムパネ
ルがある。このパネル同士の接合として、従来MIG溶
接やTIG溶接が行われている。この継ぎ手形状に摩擦
接合を適用すると、摩擦接合の際の押し下げ力によっ
て、継ぎ手が下方に曲がったり、部材が下方に流された
りする。
The two-sided structure (panel) is, for example, a hollow molding material of an extrusion molding material of aluminum alloy, or a honeycomb panel. Conventionally, MIG welding or TIG welding has been performed as the joining between the panels. When friction joining is applied to the shape of the joint, the joint is bent downward or the member is caused to flow downward due to the pressing force at the time of friction joining.

【0006】発明者は種々な実験により上記の現象を発
見したものである。
The inventor discovered the above phenomenon through various experiments.

【0007】本発明の第1の目的は、二面の接合を摩擦
接合で行う場合において、継ぎ手部の変形を抑え、良好
な接合が得られるようにすることにある。
A first object of the present invention is to suppress deformation of the joint portion and obtain good joining when joining two surfaces by friction joining.

【0008】本発明の第2の目的は、1つの面の接合を
摩擦接合で行う場合において、良好な接合が得られるよ
うにすることにある。
A second object of the present invention is to obtain good joining when joining one surface by friction joining.

【0009】本発明の第3の目的は、2つの面を変形が
少なく、短時間に接合できるようにすることにある。
A third object of the present invention is to make it possible to join two surfaces in a short time with little deformation.

【0010】[0010]

【課題を解決するための手段】上記第1の目的は、2つ
の面を構成する2つの板をつなぐ部材を接合部に配置す
ること、によって達成できる。
The first object can be achieved by arranging a member for connecting two plates forming two surfaces at a joint portion.

【0011】または、一方の部材の先端を他方の部材の
先端部に重ねると共に、前記一方の部材の先端の外面が
前記他方の部材の外面と実質的に同一になるように配置
し、前記一方の部材の先端を他方の部材に摩擦接合する
こと、によって達成できる。
Alternatively, the tip of one member is placed on the tip of the other member, and the outer surface of the tip of the one member is arranged to be substantially the same as the outer surface of the other member. This can be achieved by frictionally joining the tip of one member to the other member.

【0012】上記第2の目的は、摩擦接合の工具側に突
出する凸部を接合部の部材に設ける、ことによって達成
できる。
The above second object can be achieved by providing a convex portion projecting to the tool side of the friction welding on a member of the welding portion.

【0013】上記第3の目的は、接合対象物の両側に摩
擦接合の回転工具をそれぞれ配置し、一方の前記回転工
具の回転中心の延長線上に、他方の前記回転工具の回転
中心を実質的に配置した状態で、同時に摩擦接合するこ
と、によって達成できる。
A third object of the present invention is to arrange rotary tools for friction welding on both sides of an object to be joined, and to substantially extend the rotation center of the other rotary tool on an extension line of the rotation center of one of the rotary tools. It is possible to achieve this by simultaneously performing frictional joining in the state of being arranged in the above.

【0014】[0014]

【発明の実施の形態】図1の実施例は、パネルとしての
中空型材31,32の継ぎ手部の形状が突合せタイプの
場合である。中空型材31,32の幅方向の端部には垂
直の板36,36がある。接合前においては、回転工具
50の直下に垂直な板36,36があり、板36,36
同士は向い合っており、接触している。離れている場合
は両者の隙間は小さい。隙間は1mm程度である。板3
6,36の間の延長線上に凸部52の中心が位置する。
板36,36は前記下向きの力を支えるだけの剛性を有
している。板36は2つの板33、34に直交してい
る。中空型材31,32はアルミニウム合金の押出し型
材である。中空型材31の上下の面は中空型材32の上
下の面に一致している。つまり、中空型材31、32の
厚さは同一である。以下の実施例も同様である。摩擦接
合時において、回転工具50の大径部51と小径部の凸
部52との境53が中空型材31,32の上面に位置し
ている。35は2枚の板36、36を接続するものであ
って、トラス状に複数配置している。中空型材31、3
2の端部の形状はは左右対称である。中空型材31、3
2は架台(図示せず)に載せられ、移動しないように固
定されている。板36、36の下方にも架台がある。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiment of FIG. 1 is a case where the shape of the joint portion of the hollow mold members 31 and 32 as a panel is a butt type. Vertical plates 36, 36 are provided at the ends of the hollow mold members 31, 32 in the width direction. Before joining, there are vertical plates 36, 36 immediately below the rotary tool 50.
They are facing each other and touching each other. When they are separated, the gap between them is small. The gap is about 1 mm. Board 3
The center of the convex portion 52 is located on the extension line between 6 and 36.
The plates 36, 36 are rigid enough to support the downward force. The plate 36 is orthogonal to the two plates 33 and 34. The hollow mold members 31 and 32 are extruded mold members made of aluminum alloy. The upper and lower surfaces of the hollow mold member 31 coincide with the upper and lower faces of the hollow mold member 32. That is, the hollow mold members 31 and 32 have the same thickness. The same applies to the following embodiments. At the time of friction welding, the boundary 53 between the large diameter portion 51 of the rotary tool 50 and the convex portion 52 of the small diameter portion is located on the upper surface of the hollow mold members 31, 32. The numeral 35 connects the two plates 36, 36, and a plurality of them are arranged in a truss shape. Hollow mold materials 31, 3
The shape of the end of 2 is symmetrical. Hollow mold materials 31, 3
2 is mounted on a stand (not shown) and is fixed so as not to move. There is also a pedestal below the plates 36, 36.

【0015】摩擦接合は回転工具50を回転させなが
ら、凸部52を中空型材31、32の接合部に挿入し、
接合部に沿って移動させて行う。凸部52の回転中心は
2つの板36、36の間にある。
In friction welding, while rotating the rotary tool 50, the convex portion 52 is inserted into the joint portion of the hollow mold members 31 and 32,
This is done by moving along the joint. The center of rotation of the convex portion 52 is between the two plates 36, 36.

【0016】図2は摩擦接合後の状態である。45は接
合後の接合ビードの形状を示したものである。板36,
36の間の延長線上に接合ビード45の幅の中心が位置
する。板36、36の厚さの延長線の範囲にビード45
がある。接合ビード45の深さは接合部に挿入した回転
工具50の下端の凸部52の高さによって定まる。
FIG. 2 shows a state after friction welding. Reference numeral 45 shows the shape of the joining bead after joining. Plate 36,
The center of the width of the joining bead 45 is located on the extension line between the 36. Beads 45 are provided in the range of the extension line of the thickness of the plates 36, 36.
There is. The depth of the welding bead 45 is determined by the height of the convex portion 52 at the lower end of the rotary tool 50 inserted into the welding portion.

【0017】これによれば、板33、34に垂直な板3
6,36が摩擦接合時の垂直力を支えるので、接合部が
曲がったりせず、図2に示すように良好な接続が得られ
るものである。板36はできるだけ板33、34に直交
させる。
According to this, the plate 3 perpendicular to the plates 33 and 34
Since 6 and 36 support the vertical force at the time of friction welding, the joint portion does not bend and a good connection can be obtained as shown in FIG. The plate 36 is orthogonal to the plates 33 and 34 as much as possible.

【0018】なお、軽量化のために、板36に穴をあけ
ていても良い。以下の実施例でも同様である。
It should be noted that the plate 36 may be perforated to reduce the weight. The same applies to the following embodiments.

【0019】下面側の接合は中空型材の上下面を反転さ
せて行なう。
The lower surface side is joined by inverting the upper and lower surfaces of the hollow mold member.

【0020】図3の実施例は、一方の中空型材31の端
部には板36があり、他方の中空型材32の端部には板
36は無い。中空型材31の板36の垂直方向の角部は
中空型材32の端部の突片38,38の先端を載せるこ
とができるように、凹んでいる。この凹部は中空型材3
1の厚さ方向およびこれに直交する方向(中空型材32
側)に開放している。凹部に突片38をの載せた(重ね
た)とき、図では両者は接触しているが、実際は隙間が
ある。また、両者の先端同士(突片38、38と角部3
3a、34aとの間)にも隙間がある。2つの中空型材
31,32の表面側の突合せ部、すなわち、回転工具5
0の中心の直下に前記突合せ部および板36がある。板
36の厚さの中心の延長線上に凸部52の回転中心が位
置する。つまり、板36の厚さの中心の延長線上に板3
3(34)と板33(34)の接合部が位置する。板3
3、34から凹部に至る角部33b、34bは板36の
厚さの中心の延長線上にある。または、角部33b、3
4bの位置は突片38との間隔を考慮して、図3におい
て、板36の厚さの中心の延長線上よりもごくわずか左
にある。板36は前記垂直力を支える剛性を有してい
る。突片38の先端と中空型材31との水平方向の間隔
は図1の場合と同様である。回転工具50の凸部52の
高さは突片38の厚さ程度である。一般に、凸部38よ
りも下方まで塑性流動状態になり、摩擦接合される。同
様に、凸部52の径よりも大きく塑性流動状態になる。
突片38の下面と板36との接触部の下方まで摩擦接合
されるようにするのが望ましい。
In the embodiment of FIG. 3, there is a plate 36 at the end of one hollow mold member 31, and no plate 36 at the end of the other hollow mold member 32. The vertical corners of the plate 36 of the hollow mold member 31 are recessed so that the tips of the projecting pieces 38, 38 at the ends of the hollow mold member 32 can be placed. This recess is a hollow member 3
1 in the thickness direction and the direction orthogonal thereto (the hollow mold member 32
Side). When the protrusions 38 are placed (overlapped) on the recesses, they are in contact with each other in the figure, but there is actually a gap. In addition, the tips of both (protrusions 38, 38 and the corner 3
3a, 34a). Butt portions on the surface side of the two hollow mold members 31, 32, that is, the rotary tool 5
Directly below the center of 0 is the abutment and plate 36. The center of rotation of the convex portion 52 is located on an extension line of the thickness center of the plate 36. That is, the plate 3 is placed on the extension line of the thickness center of the plate 36.
The joint between the plate 3 (34) and the plate 33 (34) is located. Board 3
The corners 33b and 34b extending from 3, 34 to the recess are on the extension line of the thickness center of the plate 36. Or the corners 33b, 3
The position of 4b is slightly left on the extension line of the center of the thickness of the plate 36 in FIG. 3 in consideration of the distance from the projecting piece 38. The plate 36 has rigidity to support the vertical force. The horizontal gap between the tip of the protruding piece 38 and the hollow mold member 31 is the same as in FIG. The height of the convex portion 52 of the rotary tool 50 is about the thickness of the protruding piece 38. Generally, a plastic flow state is formed below the convex portion 38, and friction welding is performed. Similarly, the diameter of the convex portion 52 is larger than that of the convex portion 52, and a plastic flow state is established.
It is desirable that the lower surface of the projecting piece 38 and the plate 36 are frictionally joined to below the contact portion.

【0021】図4は接合後の状態を示す。板36の厚さ
の中心の延長線上に接合ビード45の幅の中心が位置す
る。
FIG. 4 shows the state after joining. The center of the width of the joining bead 45 is located on an extension line of the thickness center of the plate 36.

【0022】前記垂直力を支えるために、板36の厚さ
の中心部の延長線上に回転工具50の回転中心があるこ
とが望ましい。左右の中空型材31、32の接合量を同
一にするために、前記延長線上に角部33b、34bはあ
ることが望ましい。板36の厚さの延長線の範囲内に回
転工具50の凸部52があることが望ましいが、板36
の厚さは前記垂直力、凸部52の位置、板36の強度に
よって定まる。このため、凸部52の径よりも板36の
厚さの方が小さい場合が考えられる。また、回転工具5
0の位置の誤差、角部33b、34bの位置の誤差を考え
ると、板36の厚さの延長線の範囲に角部33b、34
bがあり、前記範囲に回転工具50の凸部52の少なく
とも一部が位置することが望ましい。これよれば、板3
6は前記垂直力を少しなりとも受けることができ、継ぎ
手の変形を実質的に防止し、良好な接合を得ることがで
きる。ビード45を基準にすれば、ビード45は凸部5
2よりも若干大きいが、前記とほぼ同様なことがいえ
る。他の実施例においても同様である。
In order to support the vertical force, it is desirable that the center of rotation of the rotary tool 50 is located on an extension line of the central portion of the thickness of the plate 36. In order to make the joining amounts of the left and right hollow mold members 31 and 32 the same, it is desirable that corners 33b and 34b are provided on the extension line. It is desirable that the convex portion 52 of the rotary tool 50 is within the range of the extension line of the thickness of the plate 36.
Is determined by the vertical force, the position of the convex portion 52, and the strength of the plate 36. Therefore, the thickness of the plate 36 may be smaller than the diameter of the convex portion 52. Also, the rotary tool 5
Considering the error in the position of 0 and the error in the positions of the corners 33b and 34b, the corners 33b and 34 are within the range of the extension line of the thickness of the plate 36.
It is desirable that at least a part of the convex portion 52 of the rotary tool 50 is located in the above range. According to this, plate 3
6 can receive the vertical force at all, and can substantially prevent the deformation of the joint and obtain a good joint. Based on the bead 45, the bead 45 has a convex portion 5
Although slightly larger than 2, it can be said that it is almost the same as the above. The same applies to the other examples.

【0023】この継ぎ手形状によれば、実験によれば、
図1の場合に比べて、一般的に、突片38と中空型材3
1との水平方向の間隔が大きくても、接合部の凹みを少
なくできるものである。このため、見栄えが良く、塗装
する場合にもパテの量を少なくできるものである。これ
は、両者の隙間が突片38の厚さで終了しているためと
考えられる。また、一般に軽量にできるものと考えられ
る。また、一方の中空型材を他方にはめこんでいるの
で、両者の高さ方向の位置合わせを容易にできるもので
ある。
According to this joint shape, according to experiments,
Compared with the case of FIG. 1, generally, the protruding piece 38 and the hollow mold member 3
Even if there is a large horizontal gap with respect to 1, the concave portion of the joint can be reduced. Therefore, the appearance is good and the amount of putty can be reduced even when painting. It is considered that this is because the gap between the two ends with the thickness of the protruding piece 38. It is also generally considered to be lightweight. Further, since one hollow mold member is fitted into the other, it is possible to easily align the two in the height direction.

【0024】中空型材31の端部の形状は左右対称であ
り、中空型材32の端部の形状は左右対称である。また
は、中空型材31の一端は図3のとおりであり、他端は
図3の中空型材32の端部の形状である。
The shape of the end of the hollow mold member 31 is symmetrical, and the shape of the end of the hollow mold member 32 is symmetrical. Alternatively, one end of the hollow mold member 31 is as shown in FIG. 3, and the other end is the shape of the end portion of the hollow mold member 32 of FIG.

【0025】図5の実施例は、中空型材31の凹部の角
部33b、34bの直下には垂直な板36は実質的に無
い。角部33b、34bの延長線上に板36の右端があ
る。この延長線上に回転工具50の回転中心がある。接
合部において下方に位置する突片37の厚さを厚く、ま
た、突片37の先端から板36への接続部の円弧を大き
くして、中空型材31の端部を前記垂直力を支える剛性
にしている。他方の中空型材32の突片38は図3の実
施例と同様に、突片37の凹部に重なっている。他方の
中空型材32には突片の近くに2つの板33、34を接
続する板36を有する。これによって、凹部の角部の直
下に垂直な板36が無くても、接合部に不良は発生しな
い。ただし、ビード45の範囲の垂直方向にはパネル3
1の板36がある。図6は接合後の状態を示す。
In the embodiment shown in FIG. 5, there is substantially no vertical plate 36 immediately below the corners 33b and 34b of the recess of the hollow mold member 31. The right end of the plate 36 is located on the extension of the corners 33b and 34b. The center of rotation of the rotary tool 50 is located on this extension line. Rigidity for supporting the vertical force at the end of the hollow mold member 31 by increasing the thickness of the protruding piece 37 located below in the joint portion and increasing the arc of the connecting portion from the tip of the protruding piece 37 to the plate 36. I have to. The projecting piece 38 of the other hollow mold member 32 overlaps the recess of the projecting piece 37 as in the embodiment of FIG. The other hollow mold member 32 has a plate 36 connecting the two plates 33 and 34 near the projecting piece. As a result, even if there is no vertical plate 36 immediately below the corner of the recess, no defect occurs at the joint. However, in the vertical direction of the range of the bead 45, the panel 3
There is one plate 36. FIG. 6 shows a state after joining.

【0026】図5の実施例において、中空型材32の板
36を除くこともも可能である。
In the embodiment of FIG. 5, the plate 36 of the hollow mold member 32 can be omitted.

【0027】図7の実施例は、図5の実施例において、
2つの中空型材31,32の接合部において、表面側に
突出する凸部37a,38aを設けたものである。つま
り、接合部の肉圧は厚くなっている。凸部37aと凸部
38a高さは同一である。他の形状は図5と同様である
が、板36、および突片37の厚さは若干薄くなってい
る。
The embodiment of FIG. 7 is the same as the embodiment of FIG.
In the joint portion of the two hollow mold members 31 and 32, convex portions 37a and 38a protruding to the front surface side are provided. That is, the wall pressure of the joint is thick. The heights of the convex portion 37a and the convex portion 38a are the same. The other shapes are the same as those in FIG. 5, but the thickness of the plate 36 and the projecting piece 37 is slightly thinner.

【0028】これによれば、摩擦接合の前に、凸部37
aと凸部38aとの間に隙間があっても、摩擦接合によ
って凸部37a、38aの体積が前記隙間を埋める。こ
のため、見栄えがよく、パテの量を少なくできる。
According to this, the convex portion 37 is formed before the friction welding.
Even if there is a gap between a and the convex portion 38a, the volume of the convex portions 37a and 38a fills the gap by friction bonding. Therefore, it looks good and the amount of putty can be reduced.

【0029】また、従来においては、下向きの力により
下方に流失した部材41の体積分、接合ビードに空孔を
生じていた。図7の継ぎ手形状によれば、接合時、回転
工具50により凸部37a,38aが塑性流動して下方
に押し流され、流失した部材41の体積分を補うことに
なるので、空孔の発生を防止し、良好な接合を行なうこ
とができるものである。図8は接合後のビード45の形
状を示したものである。なお、接合後、不要部があれば
図のように切削する。
Further, conventionally, holes have been formed in the volume and the joining bead of the member 41 which has been washed away by the downward force. According to the joint shape of FIG. 7, the convex portions 37a and 38a are plastically flown by the rotary tool 50 and are pushed downward by the rotary tool 50 at the time of joining, thereby compensating for the volume of the member 41 which has been washed away. It is possible to prevent and perform good joining. FIG. 8 shows the shape of the bead 45 after joining. After joining, if there are unnecessary parts, they are cut as shown in the figure.

【0030】前記凸部37a,38aは図1、図3、図
5および後述の実施例においても適用できるものであ
る。
The convex portions 37a and 38a can be applied to FIGS. 1, 3, 5 and the embodiments described later.

【0031】図9の実施例は一方側のみから上下二面の
接合を行えるようにしたものである。中空型材31,3
2の下面側の端部は下面の板34,34と同一面から突
片34aを他方の中空型材側に大きく突出している。突
片34a,34aの先端は実質的に接触している。上面
の板33,33の先端は下面の板34a,34aの先端
よりも後方に位置している。上面の板33,33の先端
部と下面の板34,34とは垂直な板36,36によっ
て接続されている。板36、36は板34の途中に接続
している。垂直な板36,36の上部に継ぎ手60が重
なる凹部39,39がある。継ぎ手60を凹部39,3
9に載せたとき、継ぎ手60の上面の板33,33の上
面と同一面になる。2つの板36,36の間隔は回転工
具50を挿入できる程度の大きさであり、できるだけ小
さい。板36と凹部39との関係は図3、図5、図7の
実施例等で説明したとおりである。
In the embodiment of FIG. 9, the upper and lower surfaces can be joined from only one side. Hollow template 31,3
The end portion of the lower surface side of 2 has a protruding piece 34a largely protruding from the same surface as the lower surface plates 34, 34 toward the other hollow mold member side. The tips of the protruding pieces 34a, 34a are substantially in contact with each other. The tips of the upper plates 33, 33 are located rearward of the tips of the lower plates 34a, 34a. The tip portions of the upper plates 33, 33 and the lower plates 34, 34 are connected by vertical plates 36, 36. The plates 36, 36 are connected in the middle of the plate 34. On top of the vertical plates 36, 36 are recesses 39, 39 on which the joints 60 overlap. Fit the joint 60 into the recesses 39, 3
When it is placed on the plate 9, it is flush with the upper surfaces of the plates 33, 33 on the upper surface of the joint 60. The distance between the two plates 36, 36 is large enough to insert the rotary tool 50, and is as small as possible. The relationship between the plate 36 and the recess 39 is as described in the embodiments of FIGS. 3, 5 and 7.

【0032】接合手順を説明すると、図9の(A)の状
態で、回転工具50によって下面の板34a,34aの
先端を接合する。この時、中空型材31,32は板34
a,34aの接合部を含めてベッドに載っている。接合
部のベッド(接合ビードの裏当て)の上面は平である。
回転工具50の凸部52の高さは板34a,34aの厚
さよりも小さい。これによれば、接合後の下面は平にな
る。このため、この下面側を鉄道車両の構体の外面や建
築物等の構造物の外面(その表面に化粧板を配置しない
面を言う。)に容易にすることができる。一般に、摩擦
接合部の上面側(境51の部分)に凹凸が生じやすい。
The joining procedure will be described. In the state of FIG. 9A, the tips of the lower plates 34a, 34a are joined by the rotary tool 50. At this time, the hollow mold members 31 and 32 are the plates 34.
It is placed on the bed including the joints of a and 34a. The upper surface of the bed of the joint (the backing of the joint bead) is flat.
The height of the convex portion 52 of the rotary tool 50 is smaller than the thickness of the plates 34a, 34a. According to this, the lower surface after joining is flat. Therefore, this lower surface side can be easily made to be the outer surface of the structure of the railway vehicle or the outer surface of a structure such as a building (a surface on which the decorative plate is not arranged). In general, unevenness is likely to occur on the upper surface side (the portion of the boundary 51) of the friction-bonded portion.

【0033】次に、(B)のように2つの中空型材3
1,32の間に継ぎ手60を載せる。継ぎ手30の縦断
面はT状である。継ぎ手30の両端を凹部32,32に
重ねたとき、垂直片61の下端は下面の板の接合ビード
との間に隙間を有する。垂直辺61はなくてもよい。
Next, as shown in (B), two hollow mold members 3 are used.
The joint 60 is placed between 1 and 32. The longitudinal cross section of the joint 30 is T-shaped. When both ends of the joint 30 are overlapped with the recesses 32, 32, the lower end of the vertical piece 61 has a gap between it and the joining bead of the lower plate. The vertical side 61 may be omitted.

【0034】次に、(C)のように、継ぎ手60と中空
型材31との接続部を回転工具50で摩擦接合する。こ
の回転工具50は(A)の接合工具と同一である必要は
ない。
Next, as shown in (C), the joint between the joint 60 and the hollow mold member 31 is frictionally joined by the rotary tool 50. This rotary tool 50 does not have to be the same as the welding tool of (A).

【0035】次に、(D)のように、継ぎ手60と中空
型材32との接続部を回転工具50で摩擦接合する。
Next, as shown in (D), the joint between the joint 60 and the hollow mold member 32 is frictionally joined by the rotary tool 50.

【0036】これによれば、一方の面側から接合がで
き、反転作業を不要にできるものである。反転作業を省
略することで、反転および位置決め時間の省略、反転装
置の省略、組立精度向上というメリットを得ることがで
きる。
According to this, the joining can be performed from one surface side, and the reversing work can be eliminated. By omitting the reversing work, it is possible to obtain the advantages of omitting the reversing and positioning time, omitting the reversing device, and improving the assembly accuracy.

【0037】図10の実施例は、中空型材51,52の
上下の面を同時に摩擦接合するようにしたものである。
上部の回転工具50の鉛直方向に下方を接合する回転工
具50aがある。回転工具50aの凸部52は上方を向
いている。2つの回転工具50,50aを対向させて状
態で、同一速度で移動させ、摩擦接合を行なう。70,
70はベッド(架台)である。工具50、と50aの回
転中心は同一線上にある。この線上に、中空型材31、
32の接合部がある。
In the embodiment shown in FIG. 10, the upper and lower surfaces of the hollow mold members 51 and 52 are simultaneously friction bonded.
There is a rotary tool 50a that joins the upper rotary tool 50 downward in the vertical direction. The convex portion 52 of the rotary tool 50a faces upward. The two rotary tools 50 and 50a are opposed to each other and moved at the same speed to perform friction welding. 70,
70 is a bed. The centers of rotation of the tools 50 and 50a are on the same line. On this line, the hollow mold member 31,
There are 32 joints.

【0038】これによれば、一方の回転工具50の回転
中心の延長線上に他方の回転工具50aの回転中心がる
ので、力がつりあい、接合部の変形が少なく、短時間に
接合できる。中空型材31、32を反転させる必要が無
いので、変形が少なく、作業時間を少なくできる。
According to this, since the rotation center of the other rotary tool 50a is located on the extension line of the rotation center of the one rotary tool 50, the forces are balanced, the deformation of the joint is small, and the welding can be performed in a short time. Since it is not necessary to invert the hollow mold members 31, 32, the deformation is small and the working time can be shortened.

【0039】この実施例は他の実施例にも適用できる。This embodiment can be applied to other embodiments.

【0040】上記各実施例はパネルとして中空型材を使
用したものである。以下の実施例はハニカムパネルに適
用した場合を示すものである。図11に示すように、ハ
ニカムパネル80a,80bは、2つの面板81,82
と、ハニカム状のセルを有する芯材83と、面板81,
82の端面に沿って配置した縁材84とからなり、芯材
83、縁材84は面板81,82にろう付けされ、一体
になっている。面板81,82、芯材83、および縁材
84はアルミニウム合金である。縁材84は押出し型材
であり、その断面は4角形である。各片の肉厚は板8
1,82の厚さよりも厚い。接触する縁材84,84の
垂直片の厚さは図1の場合と同様である。2つのハニカ
ムパネル80a,80bの厚さは同一である。
In each of the above embodiments, a hollow mold member is used as the panel. The following examples show the case of application to a honeycomb panel. As shown in FIG. 11, the honeycomb panels 80a and 80b have two face plates 81 and 82.
A core member 83 having honeycomb cells, a face plate 81,
The edge member 84 is arranged along the end face of 82, and the core member 83 and the edge member 84 are brazed to the face plates 81 and 82 to be integrated. The face plates 81 and 82, the core material 83, and the edge material 84 are aluminum alloys. The edge member 84 is an extruded shape member, and its cross section is square. The thickness of each piece is plate 8
Thicker than 1,82. The thickness of the vertical pieces of the edge members 84, 84 which contact each other is the same as in the case of FIG. The two honeycomb panels 80a and 80b have the same thickness.

【0041】図11の実施例は図1の実施例に相当する
ものである。回転工具50の凸部52の高さは面板8
1,82の厚さよりも大きい。これによって、面板8
1、82、および縁材84、84が接合される。主とし
て縁材84がパネル80a、80bに作用する荷重を伝
達する。パネル80a、80bを製作後、両者を組み合
わせ、摩擦接合を行う。
The embodiment shown in FIG. 11 corresponds to the embodiment shown in FIG. The height of the convex portion 52 of the rotary tool 50 is the face plate 8
Greater than the thickness of 1,82. By this, the face plate 8
1, 82 and the edge members 84, 84 are joined. The edge member 84 mainly transmits the load acting on the panels 80a and 80b. After the panels 80a and 80b are manufactured, both are combined and friction bonded.

【0042】図12の実施例は図3に相当するものであ
る。ハニカムパネル80aの縁材84は断面がほぼ4角
形であり、角部に凹部を有する。ハニカムパネル80b
の縁材84はハニカムパネル80bの端部側が開放した
チャンネル状であり、その先端が縁材80aの凹部に載
る。
The embodiment of FIG. 12 corresponds to FIG. The edge member 84 of the honeycomb panel 80a has a substantially rectangular cross section and has concave portions at the corners. Honeycomb panel 80b
The edge member 84 has a channel shape in which the end side of the honeycomb panel 80b is open, and the tip end thereof is placed in the concave portion of the edge member 80a.

【0043】図5に相当するハニカムパネルも同様に製
作できるものである。
The honeycomb panel corresponding to FIG. 5 can be manufactured in the same manner.

【0044】図13の実施例は、図7に相当するもので
ある。2つのハニカムパネル80a0,80bを組み合
わせた後、面板81,81の上面に板86を載せ、板8
1,81に溶接で仮止めしたものである。板86は塑性
流動によって流出する材料を補うものである。また、図
12において、ハニカムパネル80aの縁材84の端部
側の垂直片を除いたものである。前記垂直力は水平片の
厚さおよびその周囲の形状で受けもつ。
The embodiment of FIG. 13 corresponds to that of FIG. After combining the two honeycomb panels 80a0 and 80b, the plate 86 is placed on the upper surfaces of the face plates 81 and 81, and the plate 8
It is temporarily fixed to 1,81 by welding. The plate 86 supplements the material flowing out by plastic flow. Further, in FIG. 12, a vertical piece on the end side of the edge member 84 of the honeycomb panel 80a is removed. The vertical force is taken up by the thickness of the horizontal piece and the shape around it.

【0045】図14の実施例について説明する。図13
までの実施例は2つの面(板)を有するパネルであった
が、図14の実施例は実質的に1つの面(板94、9
4)を有するパネル91、92である。但し、パネル9
1、92の端部において、板94、94のある外側と、
板のない内側の2カ所で、摩擦接合を行う。このため、
内側の接合部には幅の小さな面(板93、93)があ
る。板93、93は板96、96で支えられている。こ
のものでも板96は板93、94に実質的に直交してい
るといえる。板93、94は図7と同様の凸部37a、
38aを設けている。板94、94には所定の間隔で複
数の強度部材用のリブ(板)95、95を配置してい
る。リブ95の断面はT状である。リブ95の頂面は接
合部の板93の頂面と同一面である。両者の頂面には強
度部材(例えば、柱)を溶接したり、物品の取り付け座
になる。また、板93、93は工具50の高さ位置を管
理するための座となる。工具50を備える移動体は板9
3、93をに載って移動する。板93、94によって、
このパネル91、92も2面構造体といえる。パネル9
1、92は押出し型材である。
The embodiment shown in FIG. 14 will be described. FIG.
While the previous examples were panels with two faces (plates), the embodiment of FIG. 14 has substantially one face (plates 94, 9).
4) panels 91, 92. However, panel 9
At the ends of 1, 92, the outside with the plates 94, 94,
Friction welding is performed at two inner points without a plate. For this reason,
The inner joint has a narrow surface (plates 93, 93). The plates 93, 93 are supported by the plates 96, 96. Even in this case, the plate 96 can be said to be substantially orthogonal to the plates 93 and 94. The plates 93 and 94 are the same as in FIG.
38a is provided. A plurality of ribs (plates) 95 for strength members are arranged at predetermined intervals on the plates 94. The cross section of the rib 95 is T-shaped. The top surface of the rib 95 is flush with the top surface of the joint plate 93. A strength member (for example, a pillar) is welded to the top surfaces of the two, or serves as a seat for attaching articles. The plates 93, 93 serve as seats for managing the height position of the tool 50. The movable body including the tool 50 is the plate 9
Move on 3, 93. By the plates 93, 94,
It can be said that the panels 91 and 92 are also two-sided structures. Panel 9
Reference numerals 1 and 92 are extrusion mold materials.

【0046】図14のパネル91とパネル92との接合
部の形状は図1と同様に板96、96を向き合わせてい
るが、図3、図5、図7、のように、重ねることができ
る。
The shape of the joint between the panel 91 and the panel 92 in FIG. 14 is such that the plates 96, 96 face each other as in FIG. 1, but they can be overlapped as shown in FIGS. 3, 5, and 7. it can.

【0047】図15は鉄道車両の構体への適用を示す図
である。構体は、側構体101、屋根構体102、床構
体103、長手方向の端部の妻構体104から構成され
る。側構体101、屋根構体102は例えば、パネル3
1、32、80a、80b、91、92の長手方向を車
両の長手方向にしている。側構体101と屋根構体10
2との接続、側構体101と床構体103との接続等は
MIG溶接で行う。屋根構体102や側構体101は円
弧状であることが多い。パネル91、92を側構体10
2に使用する場合、板96、リブ96がある面が車内側
であり、前記強度部材は柱となる。
FIG. 15 is a diagram showing an application to the structure of a railway vehicle. The structure is composed of a side structure 101, a roof structure 102, a floor structure 103, and a gable structure 104 at an end portion in the longitudinal direction. The side structure 101 and the roof structure 102 are, for example, the panel 3
The longitudinal direction of 1, 32, 80a, 80b, 91, 92 is the longitudinal direction of the vehicle. Side structure 101 and roof structure 10
2 and the side structure 101 and the floor structure 103 are connected by MIG welding. The roof structure 102 and the side structure 101 are often arc-shaped. Panels 91 and 92 on the side structure 10
When used for No. 2, the surface having the plate 96 and the rib 96 is the inside of the vehicle, and the strength member is a pillar.

【0048】なお、図9のパネル31、32を勝手違い
に組み合わせることができる。突出した板34a、34
aの端部が板32側の凹部39、39に重なっている。
継ぎ手60は使用しない。接合部を上下から同時に摩擦
接合できる。板33、34aには図7のように凸部を設
けることができる。
The panels 31 and 32 shown in FIG. 9 can be arbitrarily combined. Protruding plates 34a, 34
The end of “a” overlaps with the recesses 39, 39 on the plate 32 side.
The joint 60 is not used. The joints can be frictionally joined from above and below simultaneously. The plates 33 and 34a may be provided with a convex portion as shown in FIG.

【0049】本発明の技術範囲は、特許請求の範囲の各
請求項の記載の文言あるいは発明が解決しょうとする課
題の項の記載の文言に限定されず、当業者がそれから容
易に置き換えられる範囲にも及ぶものである。
The technical scope of the present invention is not limited to the wording described in each claim of the claims or the wording described in the section of the problem to be solved by the invention, and a range easily replaced by those skilled in the art. It extends to.

【0050】[0050]

【発明の効果】本発明によれば、二面の接合を摩擦接合
で行う場合において、継ぎ手部の変形を抑え、良好な接
合が得られるものである。
According to the present invention, when the two surfaces are joined by friction joining, deformation of the joint portion is suppressed and good joining can be obtained.

【0051】第2の発明によれば、1つの面の接合を摩
擦接合で行う場合において、良好な接合が得られるもの
である。
According to the second aspect of the present invention, good joining can be obtained when joining one surface by friction joining.

【0052】第3発明によれば、2つの面を変形が少な
く、短時間に接合できるものである。
According to the third invention, the two surfaces can be joined in a short time with little deformation.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例の縦断面図である。FIG. 1 is a vertical sectional view of an embodiment of the present invention.

【図2】図1において摩擦接合後の縦断面図である。FIG. 2 is a vertical cross-sectional view after friction welding in FIG.

【図3】本発明の他の実施例の縦断面図である。FIG. 3 is a longitudinal sectional view of another embodiment of the present invention.

【図4】図3において摩擦接合後の縦断面図である。FIG. 4 is a vertical cross-sectional view after friction welding in FIG.

【図5】本発明の他の実施例の縦断面図である。FIG. 5 is a longitudinal sectional view of another embodiment of the present invention.

【図6】図5において摩擦接合後の縦断面図である。6 is a vertical cross-sectional view after friction welding in FIG.

【図7】本発明の他の実施例の縦断面図である。FIG. 7 is a vertical sectional view of another embodiment of the present invention.

【図8】図7において摩擦接合後の縦断面図である。8 is a vertical cross-sectional view after friction welding in FIG.

【図9】本発明の他の実施例の摩擦接合の手順を説明す
る縦断面図である。
FIG. 9 is a vertical cross-sectional view illustrating a procedure of friction welding according to another embodiment of the present invention.

【図10】本発明の他の実施例の縦断面図である。FIG. 10 is a longitudinal sectional view of another embodiment of the present invention.

【図11】本発明の他の実施例の縦断面図である。FIG. 11 is a vertical sectional view of another embodiment of the present invention.

【図12】本発明の他の実施例の縦断面図である。FIG. 12 is a vertical cross-sectional view of another embodiment of the present invention.

【図13】本発明の他の実施例の縦断面図である。FIG. 13 is a vertical sectional view of another embodiment of the present invention.

【図14】本発明の他の実施例の縦断面図である。FIG. 14 is a vertical sectional view of another embodiment of the present invention.

【図15】鉄道車両の構体の斜視図である。FIG. 15 is a perspective view of a structure of a railway vehicle.

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Claims (34)

【特許請求の範囲】[Claims] 【請求項1】第1の板と、これに実質的に平行な第2の
板と、前記第1の板および前記第2の板の端部において
両者を接続する第3の板と、からなり、該第3の板は前
記第1の板および前記第2の板に実質的に直交している
第1のパネルと、 第1の板と、これに実質的に平行な第2の板と、両者を
接続する第3の板とからなる第2のパネルと、からな
り、 前記第2のパネルの前記第1の板、前記第2の板は、前
記第1のパネルの端部の前記第1の板、前記第2の板に
それぞれ接合しており、 少なくとも前記第1の板同士の接合部または前記第2の
板同士の前記接合部において、前記第1のパネルの前記
第3の板の厚さの延長線の範囲に前記接合部のビードが
あること、 を特徴とするパネル構造体。
1. A first plate, a second plate substantially parallel to the first plate, and a third plate connecting the first plate and the second plate to each other at an end portion of the first plate and the second plate. Wherein the third plate is a first panel substantially orthogonal to the first plate and the second plate, the first plate and a second plate substantially parallel thereto. And a second panel including a third plate connecting the two, the first plate and the second plate of the second panel being one of the end portions of the first panel. The first plate and the second plate are respectively joined, and at least at the joining portion between the first plates or the joining portion between the second plates, the third portion of the first panel A panel structure having a bead of the joint in the range of an extension line of the plate thickness.
【請求項2】請求項1において、前記第1のパネルの前
記第3の板の厚さの延長線の範囲に前記第2のパネルの
前記第1の板または前記第2の板があること、を特徴と
するパネル構造体。
2. The method according to claim 1, wherein the first plate or the second plate of the second panel is located within the extension line of the thickness of the third plate of the first panel. A panel structure characterized by.
【請求項3】請求項2において、前記第1のパネルの端
部は、該パネルの内側において該第1のパネルの前記第
3の板の端部よりも前記第2のパネル側に突出しおり、 該突出した部分は前記第2のパネルの前記ビードに接続
した前記第1の板または前記第2の板に並列であるこ
と、 を特徴とするパネル構造体。
3. The end portion of the first panel according to claim 2, wherein the end portion of the first panel projects toward the second panel side from the end portion of the third plate of the first panel. The panel structure is characterized in that the protruding portion is in parallel with the first plate or the second plate connected to the beads of the second panel.
【請求項4】請求項2において、前記ビードの幅方向の
中心部の延長線上に、前記第1のパネルの前記第3の板
があること、を特徴とするパネル構造体。
4. The panel structure according to claim 2, wherein the third plate of the first panel is provided on an extension line of a center portion in the width direction of the bead.
【請求項5】請求項1において、前記第2のパネルは前
記第1の板と前記第2の板の端部において前記第3の板
を備え、 前記第1のパネルの前記第3の板は前記第2のパネルの
前記第3の板に向き合っており、 該第3の板のそれぞれの厚さの延長線の範囲に前記ビー
ドがあること、 を特徴とするパネル構造体。
5. The third panel of claim 1, wherein the second panel comprises the third panel at an end of the first panel and the second panel, and the third panel of the first panel. Faces the third plate of the second panel, and the bead is in the range of the extension line of the thickness of each of the third plates.
【請求項6】請求項1において、前記第1の板同士およ
び前記第2の板同士はそれぞれ接合されており、前記第
1のパネルの前記第3の板の厚さの延長線の範囲に前記
それぞれの接合部のビードがあること、を特徴とするパ
ネル構造体。
6. The first plate according to claim 1, wherein the first plates are joined to each other, and the second plates are joined to each other, and within a range of an extension line of a thickness of the third plate of the first panel. A panel structure characterized in that there is a bead at each of the joints.
【請求項7】請求項6において、前記第1のパネルおよ
び前記第2のパネルの前記第1の板と前記第2の板とは
それぞれ実質的に平行であり、両者の間に複数の第4の
板があること、を特徴とするパネル構造体。
7. The method according to claim 6, wherein the first plate and the second plate of the first panel and the second panel are substantially parallel to each other, and a plurality of first plates are provided therebetween. 4. A panel structure characterized by having four plates.
【請求項8】請求項6において、前記第1のパネルおよ
び前記第2のパネルは、前記第2の板に接続していない
で、前記第1の板のみに接続した複数の第4の板がある
こと、を特徴とするパネル構造体。
8. The plurality of fourth plates according to claim 6, wherein the first panel and the second panel are not connected to the second plate but are connected only to the first plate. There is a panel structure.
【請求項9】第1の板と、これに実質的に平行な第2の
板と、前記第1の板と前記第2の板とを接続する複数の
第3の板と、前記第1の板の端部において該第1の板に
実質的に直交して前記第2の板の途中に接続した第4の
板と、からなる2つのパネルを備え、 前記第4の板は前記第1の板および前記第2の板に実質
的に直交しており、 前記第2の板の端部同士を接合しており、 一方の前記パネルの前記第1の板の端部と他方の前記パ
ネルの前記第1の板の端部とを第5の板で接合してお
り、 該第5の板とそれぞれの前記第1の板との接合部のそれ
ぞれにおいて、前記第4の板の厚さの延長線の範囲に前
記接合部のビードがあること、 を特徴とするパネル構造体。
9. A first plate, a second plate substantially parallel thereto, a plurality of third plates connecting the first plate and the second plate, and the first plate. A second plate, which is substantially orthogonal to the first plate at the end of the second plate and is connected to the middle of the second plate. One plate and the second plate are substantially orthogonal to each other, the ends of the second plate are joined to each other, the end of the first plate of one of the panels and the end of the other of the panels. The panel is joined to the end of the first plate by a fifth plate, and the thickness of the fourth plate is formed at each of the joints between the fifth plate and the respective first plates. A panel structure characterized in that the bead of the joint is in the range of the extension line of the height.
【請求項10】第1の板と、これに実質的に平行な第2
の板と、前記第1の板と前記第2の板とを接続する複数
の第3の板と、前記第1の板の端部において該第一の板
に実質的に直交して前記第2の板の途中に接続した第4
の板と、からなる2つのパネルを備え、 一方の前記パネルの前記第2の板は他方の前記パネルの
前記第1の板の端部に接続しており、 前記他方のパネルの前記第2の板は前記一方の前記パネ
ルの前記第1の板の端部に接続しており、 前記一方のパネルと前記他方のパネルとの接合部のそれ
ぞれにおいて、前記第4の板の厚さの延長線の範囲に前
記接合部のビードがあること、 を特徴とするパネル構造体。
10. A first plate and a second plate substantially parallel to the first plate.
Plate, a plurality of third plates connecting the first plate and the second plate, and the first plate at an end of the first plate substantially orthogonal to the first plate. 4th connected in the middle of 2 plate
And a second panel of the other panel, wherein the second panel of the one panel is connected to an end of the first panel of the other panel. Plate is connected to an end of the first plate of the one panel, and the extension of the thickness of the fourth plate at each of the joints between the one panel and the other panel. A panel structure characterized in that there is a bead of the joint in the range of a line.
【請求項11】第1の板と、これに実質的に平行な第2
の板と、前記第1の板および前記第2の板の端部におい
て両者を接続する第3の板と、からなり、該第3の板は
前記第1の板および前記第2の板に実質的に直交してい
る2つのパネルを準備し、 前記第3の板同士が向き合うように前記2つのパネルを
配置し、 前記第1の板同士を前記パネルの外方から摩擦接合する
こと、 を特徴とするパネルの摩擦接合方法。
11. A first plate and a second plate substantially parallel to the first plate.
And a third plate connecting the first plate and the second plate to each other at an end portion of the first plate and the second plate, wherein the third plate is connected to the first plate and the second plate. Preparing two panels that are substantially orthogonal, arranging the two panels so that the third plates face each other, and friction-bonding the first plates to each other from the outside of the panel, Friction joining method of panels characterized by.
【請求項12】請求項11において、前記第1の板の外
側、前記第2の板の外側に摩擦接合の回転工具をそれぞ
れ配置し、 一方の前記回転工具の回転中心の延長線上に、他方の前
記回転工具の回転中心を実質的に配置した状態で、前記
第1の板同士、前記第2の板同士を同時に摩擦接合する
こと、 を特徴とするパネルの摩擦接合方法。
12. A rotary tool for friction welding is arranged on the outer side of the first plate and the outer side of the second plate, respectively, on the extension line of the rotation center of one of the rotary tools, and the other one. 2. The friction joining method for a panel, wherein the first plates and the second plates are friction-joined at the same time with the rotation center of the rotary tool substantially arranged.
【請求項13】第1の板と、これに実質的に平行な第2
の板と、前記第1の板および前記第2の板の端部におい
て両者を接続する第3の板と、からなり、該第3の板は
前記第1の板および前記第2の板に実質的に直交してお
り、前記第3の板と前記第1の板、前記第2の板とのそ
れぞれの接続部に、パネルの厚さ方向およびこれに直交
する方向に開放する凹部を有する第1のパネルと、 第1の板と、これに実質的に平行な第2の板と、両者を
接続する第3の板とからなる第2のパネルと、を準備
し、 前記第1のパネルの前記凹部のそれぞれに、前記第2の
パネルの前記第1の板、前記第2の板の端部を重ね、 前記重ねた部分に対して、前記第1のパネルの前記第3
の板の延長線上から摩擦接合すること、 を特徴とするパネルの摩擦接合方法。
13. A first plate and a second plate substantially parallel to the first plate.
And a third plate connecting the first plate and the second plate to each other at an end portion of the first plate and the second plate, wherein the third plate is connected to the first plate and the second plate. Substantially orthogonal to each other, the connection portion of each of the third plate, the first plate, and the second plate has a recess opening in the thickness direction of the panel and in a direction orthogonal to the thickness direction. A second panel comprising a first panel, a first plate, a second plate substantially parallel to the first plate, and a third plate connecting the two is prepared, and the first panel is provided. The end portions of the first plate and the second plate of the second panel are overlapped with each of the recesses of the panel, and the third part of the first panel is overlapped with the overlapped portion.
The friction welding method for panels is characterized in that the friction welding is performed from the extension line of the plate.
【請求項14】請求項13において、前記第1の板の外
側、前記第2の板の外側に摩擦接合の回転工具をそれぞ
れ配置し、 一方の前記回転工具の回転中心の延長線上に、他方の前
記回転工具の回転中心を実質的に配置した状態で、前記
第1の板同士、前記第2の板同士を同時に摩擦接合する
こと、 を特徴とするパネルの摩擦接合方法。
14. A rotary tool for friction welding is arranged on the outer side of the first plate and the outer side of the second plate, respectively, on the extension line of the rotation center of one of the rotary tools, and the other one. 2. The friction joining method for a panel, wherein the first plates and the second plates are friction-joined at the same time with the rotation center of the rotary tool substantially arranged.
【請求項15】第1の板と、これに実質的に平行な第2
の板と、前記第1の板と前記第2の板とを接続する複数
の第3の板と、前記第1の板の端部において該第1の板
に実質的に直交して前記第2の板の途中に接続した第4
の板と、からなり、前記第4の板と前記第1の板との接
続部にパネルの厚さ方向およびこれに直交する方向に開
放する凹部を設けた2つのパネルを準備し、 一方の前記パネルの前記第2の板は他方の前記パネルの
前記凹部に重ねると共に、前記他方のパネルの前記第2
の板は前記一方の前記パネルの前記凹部に重ね、 前記重ねた部分に対して、前記第3の板の延長線上から
摩擦接合すること、 を特徴とするパネルの摩擦接合方法。
15. A first plate and a second plate substantially parallel to the first plate.
Plate, a plurality of third plates connecting the first plate and the second plate, and the first plate at the end of the first plate substantially orthogonal to the first plate. 4th connected in the middle of 2 plate
And a plate having a concave portion opened at the connecting portion between the fourth plate and the first plate in the thickness direction of the panel and in the direction orthogonal to the thickness direction. The second plate of the panel overlaps the recess of the other panel and the second plate of the other panel
The plate is laid on the concave portion of the one panel, and the lapped portion is friction-bonded from an extension line of the third plate.
【請求項16】請求項15において、前記第1の板の外
側、前記第2の板の外側から、前記第1の板同士、前記
第2の板同士を同時に摩擦接合すること、を特徴とする
パネルの摩擦接合方法。
16. The friction member according to claim 15, wherein the first plates and the second plates are simultaneously frictionally joined from the outside of the first plate and the outside of the second plate. Friction joining method for panels.
【請求項17】第1の板と、これに実質的に平行な第2
の板と、前記第1の板と前記第2の板とを接続する複数
の第3の板と、前記第1の板の端部において該第1の板
に実質的直交して前記第2の板の途中に接続した第4の
板と、からなる2つのパネルを準備し、 それぞれの前記パネルの前記第2の板同士を上方である
前記第1の板側から摩擦接合を行ない、 次に、第5の板を前記それぞれの第4の板の上に重ね、
上方から摩擦接合すること、 を特徴とするパネルの摩擦接合方法。
17. A first plate and a second plate substantially parallel to the first plate.
Plate, a plurality of third plates connecting the first plate and the second plate, and the second plate substantially at right angles to the first plate at the end of the first plate. A second panel consisting of a fourth plate connected in the middle of the plate and the second plates of the respective panels are friction bonded from the upper side of the first plate, A fifth plate over each of the fourth plates,
A friction welding method for panels, characterized in that friction welding is performed from above.
【請求項18】第1の板と、これに実質的に平行な第2
の板と、前記第1の板および前記第2の板の端部におい
て両者を接続する第3の板と、からなり、 該第3の板は前記第1の板および前記第2の板に実質的
に直交しており、 前記第3の板と前記第1の板、前記第2の板との接続部
の少なくとも一方において、前記第3の板の厚さの延長
線の範囲に凹部があり、 該凹部はパネルの厚さ方向およびこれに直交した方向に
開放していること、 を特徴とするパネル。
18. A first plate and a second plate substantially parallel to the first plate.
And a third plate connecting the first plate and the second plate to each other at an end portion of the first plate and the second plate, the third plate being connected to the first plate and the second plate. Substantially orthogonal, at least one of the connection portion of the third plate and the first plate, the second plate, a recess in the range of the extension line of the thickness of the third plate The panel is characterized in that the recess is open in the thickness direction of the panel and in a direction orthogonal to the thickness direction.
【請求項19】請求項18において、前記凹部におい
て、前記第3の板よりもパネルの端部側に向けて前記第
1の板、前記第2の板に平行に突出する突片を有するこ
と、を特徴とするパネル。
19. The projection according to claim 18, wherein the recess has a protrusion projecting in parallel to the first plate and the second plate toward the end of the panel rather than the third plate. , Featuring a panel.
【請求項20】請求項18において、前記第3の板の厚
さの中心部の延長線上に、前記凹部から前記第1の板ま
たは前記第2の板に至る角部があること、を特徴とする
パネル。
20. The corner according to claim 18, wherein there is a corner extending from the recess to the first plate or the second plate on an extension line of the central portion of the thickness of the third plate. And the panel.
【請求項21】請求項18において、前記凹部から前記
第1の板または前記第2の板に至る部分に、パネルの厚
さ方向の外側に突出する凸部を有すること、を特徴とす
るパネル。
21. The panel according to claim 18, wherein a convex portion protruding outward in a thickness direction of the panel is provided in a portion extending from the concave portion to the first plate or the second plate. .
【請求項22】請求項18において、前記凹部は、前記
第3の板と前記第1の板、前記第2の板との接続部のそ
れぞれにあること、を特徴とするパネル。
22. The panel according to claim 18, wherein the concave portion is provided at each of connection portions of the third plate, the first plate, and the second plate.
【請求項23】請求項22において、それぞれの前記凹
部において、前記第3の板よりもパネルの端部側に向け
て前記第1の板、前記第2の板に平行に突出する突片を
有すること、を特徴とするパネル。
23. In each of the recesses according to claim 22, a protrusion protruding in parallel to the first plate and the second plate toward the end portion side of the panel with respect to the third plate is provided. A panel characterized by having.
【請求項24】請求項22において、前記第3の板の厚
さの中心部の延長線上に、それぞれの前記凹部から前記
第1の板、前記第2の板に至る角部があること、を特徴
とするパネル。
24. The corner portion from each of the recesses to the first plate and the second plate on the extension line of the central portion of the thickness of the third plate, Panel characterized by.
【請求項25】請求項22において、それぞれの前記凹
部から前記第1の板、前記第2の板に至る部分に、パネ
ルの厚さ方向の外側に突出する凸部を有すること、を特
徴とするパネル。
25. The projection according to claim 22, wherein each of the recesses has a projection protruding outward in the thickness direction of the panel from the recess to the first plate and the second plate. Panel to do.
【請求項26】実質的に平行な2つの板と、該2つの板
を接続する第3の板と、パネルの一端側の前記2つの板
の端部に、パネルの厚さ方向の外部に突出する凸部をそ
れぞれ有すること、を特徴とするパネル。
26. Two plates that are substantially parallel to each other, a third plate that connects the two plates, an end portion of the two plates on one end side of the panel, and an outside in the thickness direction of the panel. A panel characterized in that each of the panels has a protruding convex portion.
【請求項27】第1の板と、これに実質的に平行な第2
の板と、前記第1の板と前記第2の板とを接続する複数
の第3の板と、前記第1の板の端部において前記第2の
板の途中に接続した第4の板と、からなり、 前記第4の板は前記第1の板に実質的の直交しており、 前記第4の板と前記第1の板との接続部において、前記
第3の板の厚さの延長線の範囲に凹部があり、 該凹部はパネルの厚さ方向およびこれに直交する方向に
開放していること、 を特徴とするパネル。
27. A first plate and a second plate substantially parallel to the first plate.
Plate, a plurality of third plates connecting the first plate and the second plate, and a fourth plate connected to the middle of the second plate at the end of the first plate. And the fourth plate is substantially orthogonal to the first plate, the thickness of the third plate at the connection between the fourth plate and the first plate. A panel is characterized in that there is a recess in the range of the extension line of, and the recess is open in the thickness direction of the panel and in the direction orthogonal to this.
【請求項28】板の一方の面に突出する複数の第2の板
有し、前記板の端部において他方の面の側に突出する凸
部を有すること、を特徴とするパネル。
28. A panel comprising: a plurality of second plates projecting from one surface of the plate, and a projection projecting toward the other surface at an end of the plate.
【請求項29】長さ方向の一端において、厚さ方向の一
方の側に突出する凸部を有する2つの部材を準備し、 前記凸部を突き合わせた状態で、該凸部の側から摩擦接
合すること、 を特徴とする摩擦接合方法。
29. Two members each having a convex portion projecting to one side in the thickness direction at one end in the length direction are prepared, and the convex portions are abutted against each other, and friction joining is performed from the side of the convex portion. A friction welding method characterized by:
【請求項30】2つの部材の突き合わせ部の上に第3の
部材を重ね、該第3の部材を前記部材に固定した後、前
記第3の部材の上から前記2つの部材を摩擦接合するこ
と、を特徴とする摩擦接合方法。
30. A third member is superposed on the abutting portion of the two members, the third member is fixed to the member, and then the two members are frictionally joined from above the third member. A friction welding method characterized by the following.
【請求項31】実質的に平行な2つの板と、該2つの板
を接続する第3の部材と、少なくとも一方の前記板の端
部に配置され、パネルの厚さ方向において前記板よりも
外方に突出する凸部と、からなる2つのパネルを準備
し、 それぞれの前記パネルの前記端部同士を前記パネルの前
記厚さ方向の外方から摩擦接合すること、 を特徴とするパネルの摩擦接合方法。
31. Two plates that are substantially parallel to each other, a third member that connects the two plates, and at least one end of the plates are arranged, and the plates are arranged in the thickness direction of the panel rather than the plates. Two panels comprising an outwardly projecting convex portion, and frictionally joining the ends of the respective panels from the outside in the thickness direction of the panel. Friction welding method.
【請求項32】2つの部材の接合部であって、該部材の
一方側の面および他方側の面に摩擦接合の回転工具をそ
れぞれ配置し、 一方の前記回転工具の回転中心の延長線上に、他方の前
記回転工具の回転中心を実質的に配置した状態で、前記
回転工具を回転させて同時に移動させること、 を特徴とする摩擦接合方法。
32. A joined part of two members, wherein rotary tools for friction joining are respectively arranged on one surface and the other surface of the members, and the rotary tool is extended on an extension line of the rotation center of one of the rotary tools. And the rotating tool is rotated and simultaneously moved in a state in which the center of rotation of the other rotating tool is substantially arranged.
【請求項33】一方の部材の先端を他方の部材の先端部
に厚さ方向において重ねると共に、前記一方の部材の先
端の外面が前記他方の部材の外面と実質的に同一になる
ように配置し、 前記一方の部材の先端を他方の部材に摩擦接合するこ
と、 を特徴とする摩擦接合方法。
33. The tip of one member is superposed on the tip of the other member in the thickness direction, and the outer surface of the tip of the one member is arranged to be substantially the same as the outer surface of the other member. Then, the tip end of the one member is frictionally joined to the other member.
【請求項34】一方の部材の厚さ方向の両側の面の2つ
の先端を、他方の部材の先端のそれぞれの凹部に厚さ方
向において重ねると共に、前記一方の先端の外面が前記
他方の部材の外面と実質的に同一になるように配置し、 前記一方の部材のそれぞれの先端を他方の部材にそれぞ
れ摩擦接合すること、 を特徴とする摩擦接合方法。
34. The two tips of the surfaces on both sides in the thickness direction of one member are overlapped in the recesses of the tips of the other member in the thickness direction, and the outer surface of the one tip is the other member. The friction joining method is characterized in that it is arranged so as to be substantially the same as the outer surface of, and each tip of the one member is friction joined to the other member.
JP9035918A 1996-03-19 1997-02-20 Friction joining method Expired - Lifetime JP3014654B2 (en)

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JP6249196 1996-03-19
JP8-62491 1996-03-19
JP9035918A JP3014654B2 (en) 1996-03-19 1997-02-20 Friction joining method

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JP29934698A Division JP3224091B2 (en) 1996-03-19 1998-10-21 Friction joining members
JP29934398A Division JP3179758B2 (en) 1996-03-19 1998-10-21 Friction joining method and structure
JP29934498A Division JP3229273B2 (en) 1996-03-19 1998-10-21 Friction joining method and structure
JP29934798A Division JP3228468B2 (en) 1996-03-19 1998-10-21 Friction joining members
JP29934298A Division JP3152420B2 (en) 1996-03-19 1998-10-21 Structure manufacturing method and structure
JP29934898A Division JP3224092B2 (en) 1996-03-19 1998-10-21 Railcar structure
JP29934598A Division JP3228467B2 (en) 1996-03-19 1998-10-21 Hollow profiles for friction welding

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