JPH09119050A - Combined filament yarn nonwoven fabric - Google Patents

Combined filament yarn nonwoven fabric

Info

Publication number
JPH09119050A
JPH09119050A JP27781195A JP27781195A JPH09119050A JP H09119050 A JPH09119050 A JP H09119050A JP 27781195 A JP27781195 A JP 27781195A JP 27781195 A JP27781195 A JP 27781195A JP H09119050 A JPH09119050 A JP H09119050A
Authority
JP
Japan
Prior art keywords
fiber
nonwoven fabric
hydrophilic
hydrophobic
fibers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP27781195A
Other languages
Japanese (ja)
Other versions
JP3063074B2 (en
Inventor
Hiroyuki Sakamoto
浩之 坂本
Shigeki Tanaka
茂樹 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to JP27781195A priority Critical patent/JP3063074B2/en
Publication of JPH09119050A publication Critical patent/JPH09119050A/en
Application granted granted Critical
Publication of JP3063074B2 publication Critical patent/JP3063074B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D04H3/153Mixed yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • D04H3/033Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random reorientation immediately after yarn or filament formation
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a combined filament yarn nonwoven fabric which is suitable for an electrode separator for alkali secondary batteries and a padding cloth having a dry fabric hand with good balance of hydrophobic and hydrophilic properties by mixing a hydrophobic filament yarn obtained by subjecting to melt-flow spinning with a hydrophilic filament yarn. SOLUTION: A hydrophobic polymer with a surface tension of <=45dyne/cm such as a polyolefin, fluoropolymer or a polyester and a hydrophilic polymer with a surface tension of >=45dyne/cm such as a polyamide are melt-blown from a melt-blowing spinneret where the orifices for the hydrophobic polymer and those for the hydrophilic polymer are alternately arranged in a line to give the combined filament yarn nonwoven fabric with fluffs reduced, comprising 10-80wt.% of the hydrophobic fiber and 90-20wt.% of the hydrophilic fiber, having an average fiber diameter of 0.5-10μm and a unit weight (metsuke) of 5-100g/m<2> and a thickness of 0.1-1.5mm in at least one of the fibers. This nonwoven fabric is treated with a hydrophilizing agent in an amount of 0.1-3wt.% to give the objective combined filament yarn nonwoven fabric with a water retention of >=200%, water absorption rate of >=300mm/30min, alkali resistance of <=5%, and the water absorption rate of >=200mm/30min after 10min soaking.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、メルトブロー法で
紡糸された極細繊維よりなる混繊不織布に関し、さらに
詳しくは疎水性繊維と親水性繊維より構成された混繊不
織布であって、異なった素材が有する特性を利用するこ
とにより、アルカリ水溶液を中心とした水系薬剤に対す
る耐薬品性と親水性のバランスが優れたアルカリ2次電
池セパレータや、透湿性にすぐれ、ドライ感のある衣料
芯地などに好適な混繊不織布に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mixed fiber non-woven fabric composed of ultrafine fibers spun by a melt blow method, and more particularly to a mixed fiber non-woven fabric composed of hydrophobic fibers and hydrophilic fibers, which are different materials. By utilizing the characteristics of the above, it can be used as an alkaline secondary battery separator that has an excellent balance of chemical resistance and hydrophilicity with respect to aqueous chemicals centered on alkaline aqueous solutions, as well as an interlining material for clothes that has excellent moisture permeability and has a dry feel. The present invention relates to a suitable mixed fiber nonwoven fabric.

【0002】[0002]

【従来の技術】メルトブロー法で得られる不織布は、繊
維の極細特性により得られる表面積の大きさ、嵩高性、
遮蔽性などの特徴を生かしてフィルター、マスク、ワイ
ピングクロス、電池セパレータ、衣料芯地、保温材など
種々の用途に利用されている。ポリアミドからなるメル
トブローン不織布を電池セパレータとして用いる例につ
いては特公平5−64418号公報に[CONH/CH
2 の比]が1/9〜1/12の繊維径が3μm〜10μ
mの不織布が開示されている。
2. Description of the Related Art Nonwoven fabrics obtained by the melt blow method have a large surface area, bulkiness, and
It is used in various applications such as filters, masks, wiping cloths, battery separators, clothing interlinings, and heat insulating materials by taking advantage of its characteristics such as shielding properties. For an example of using a meltblown nonwoven fabric made of polyamide as a battery separator, see [CONH / CH] in Japanese Patent Publication No. 5-64418.
2 ratio] is 1/9 to 1/12 and the fiber diameter is 3 μm to 10 μ
m non-woven fabric is disclosed.

【0003】また、混繊型のメルトブロー法としては特
開昭60−99057号公報に、2種類の熱可塑性樹脂
を並列型に複合してメルトブロー法で紡糸する極細繊維
不織布の製造方法が開示されている。また特開昭7−8
2649号公報には10℃以上の融点差がある高融点成
分と低融点成分からなる極細混合繊維製品及び製造方法
が開示されている。さらに特開平7−102408号公
報には製造方法としてメルトブロー紡糸口金装置が開示
されている。これらの混繊型の不織布は繊維相互の接着
強度が低く、カレンダー加工などの後加工により融着処
理して不織布の寸法安定性を改善している。
As a mixed fiber type melt-blowing method, Japanese Patent Application Laid-Open No. 60-99057 discloses a method for producing an ultrafine fiber nonwoven fabric in which two types of thermoplastic resins are combined in parallel and spun by the melt-blowing method. ing. In addition, JP-A-7-8
Japanese Patent No. 2649 discloses an ultrafine mixed fiber product composed of a high melting point component and a low melting point component having a melting point difference of 10 ° C. or more, and a manufacturing method. Further, Japanese Patent Laid-Open No. 7-102408 discloses a melt blow spinneret device as a manufacturing method. These mixed fiber type non-woven fabrics have low adhesive strength between fibers and are subjected to a fusion treatment by post-processing such as calendering to improve the dimensional stability of the non-woven fabric.

【0004】[0004]

【発明が解決しようとする課題】従来の極細繊維からな
る不織布は、主として繊維同士の絡合と融着により構造
が安定化されていないので強度が弱いとか毛羽立ちが多
いという欠点があり、そのために工程通過性に問題があ
ったり、耐摩耗性や耐洗濯性が必要な衣料芯地には不適
当であった。このような不織布の低い構造安定性を高め
るための方法としては加熱プレスローラーや超音波ウェ
ルダー等を用いて熱処理するなどの方策が採られてき
た。しかしながら、工程数が増えコストアップしたり、
接着部分の繊維が融解して不織布はフイルム状となって
風合いが低下するなどの問題を生じることがあった。
The conventional non-woven fabric composed of ultrafine fibers has a drawback in that the structure is not stabilized mainly by the entanglement and fusion of the fibers, so that the strength is weak and fuzzing is large. It was unsuitable for clothing interlinings that had problems of process passability and required abrasion resistance and washing resistance. As a method for enhancing the low structural stability of such a non-woven fabric, measures such as heat treatment using a heating press roller or an ultrasonic welder have been adopted. However, the number of processes increases and the cost increases,
In some cases, the fibers of the bonded portion melted and the non-woven fabric became a film, which deteriorated the texture.

【0005】従来、メルトブロー不織布に供されるポリ
マーとしては、生産性の高さや極細化の容易さ、そして
耐薬品性等の理由からほとんどの素材がポリプロピレン
であった。しかし親水性の必要な電池セパレータ用途な
どでは後加工が必要であり、効果の持続性も十分でなか
った。
Conventionally, as a polymer to be used for a melt blown nonwoven fabric, most of the materials have been polypropylene because of its high productivity, easy miniaturization and chemical resistance. However, post-processing is required for battery separator applications that require hydrophilicity, and the sustainability of the effect was not sufficient.

【0006】また、ナイロンのメルトブローン不織布
は、親水性に優れるが、毛羽立ちやすくシートのハンド
リングに問題を生じやすかった。特にアルカリ水溶液中
での耐久性が重要なアルカリ2次電池等では、不織布が
酸化されて形態が保持できなくなるという問題を生じ
た。
[0006] Nylon meltblown non-woven fabrics are excellent in hydrophilicity, but they tend to be fluffed and easily cause problems in sheet handling. Particularly in alkaline secondary batteries and the like, where durability in an alkaline aqueous solution is important, there is a problem that the nonwoven fabric is oxidized and the shape cannot be retained.

【0007】これらの問題の解決手段として異なった繊
維特性を有する繊維を混合することも考えられるが、表
面張力差の大きい繊維は相互に融着しにくく、寸法安定
性が良くないという問題があった。また、異種繊維を均
一に混合する方法は知られていない。
As a means for solving these problems, it is possible to mix fibers having different fiber characteristics, but there is a problem that fibers having a large difference in surface tension are difficult to fuse with each other and the dimensional stability is not good. It was Further, there is no known method for uniformly mixing different kinds of fibers.

【0008】[0008]

【課題を解決するための手段】本発明者らは、上記課題
を解決すべく鋭意研究を重ね、電池セパレータ、衣料芯
地、保温材などに好適な疎水性繊維と親水性繊維からな
る、実質的に繊維の脱落がほとんどないリントフリー性
に優れた混繊不織布であって繊維が均一に分散され、工
程通過性に優れた混繊不織布の発明に至った。以下に本
発明を詳しく説明する。
Means for Solving the Problems The inventors of the present invention have conducted extensive studies to solve the above problems, and are composed of a hydrophobic fiber and a hydrophilic fiber, which are suitable for battery separators, clothing interlinings, heat insulating materials and the like. The present invention has led to the invention of a mixed fiber non-woven fabric excellent in lint-free property in which fibers hardly drop out and in which fibers are uniformly dispersed, and which is excellent in process passability. Hereinafter, the present invention will be described in detail.

【0009】第1の発明は、メルトブロー法で紡糸され
た疎水性繊維と親水性繊維とが相互に混合されており、
それぞれの繊維を構成するポリマーの表面張力が45d
yne/cm未満、45dyne/cm以上であり、該
疎水性繊維が10〜80重量%、該親水性繊維が90〜
20重量%含有され毛羽立ちの少ない混繊不織布であ
る。
In the first invention, hydrophobic fibers and hydrophilic fibers spun by the melt blow method are mixed with each other,
The surface tension of the polymer that constitutes each fiber is 45d.
less than yne / cm, 45 dyne / cm or more, the hydrophobic fiber is 10 to 80% by weight, and the hydrophilic fiber is 90 to
It is a mixed fiber non-woven fabric containing 20% by weight and having little fuzz.

【0010】また、第2の発明は、第1の発明の少なく
ともいずれか一方の繊維が平均繊維径0.5μm以上1
0μm以下であり、不織布全体の目付が5g/m2 以上
100g/m2 以下であり、かつ不織布の厚みが0.1
mm以上1.5mm以下である混繊不織布である。
In a second aspect of the invention, at least one of the fibers of the first aspect of the invention has an average fiber diameter of 0.5 μm or more.
0 μm or less, the weight of the entire nonwoven fabric is 5 g / m 2 or more and 100 g / m 2 or less, and the thickness of the nonwoven fabric is 0.1
It is a mixed fiber non-woven fabric having a size of at least mm and at most 1.5 mm.

【0011】そして、第3の発明は、疎水性繊維はポリ
オレフィンまたはフッ素系ポリマーよりなり、親水性繊
維はポリアミドよりなる請求項1または2に記載の混繊
不織布である。
The third invention is the mixed fiber non-woven fabric according to claim 1 or 2, wherein the hydrophobic fibers are made of polyolefin or a fluoropolymer, and the hydrophilic fibers are made of polyamide.

【0012】第4の発明は、疎水性繊維がポリエステル
よりなり、親水性繊維がポリアミドよりなる請求項1ま
たは2に記載の混繊不織布である。
A fourth invention is the mixed fiber non-woven fabric according to claim 1 or 2, wherein the hydrophobic fibers are made of polyester and the hydrophilic fibers are made of polyamide.

【0013】第5の発明は、0.1〜3%親水化処理し
た混繊不織布の保水率が200%以上であり、吸水速度
が30mm/30分以上であり、耐アルカリ性が5%以
下、10分間の水浸漬後の吸水速度が20mm/30分
以上である請求項1〜4のいずれか1項に記載の混繊不
織布である。
A fifth aspect of the present invention is that the water retention of the mixed fiber non-woven fabric treated with 0.1 to 3% hydrophilicity is 200% or more, the water absorption rate is 30 mm / 30 minutes or more, and the alkali resistance is 5% or less, The mixed fiber nonwoven fabric according to any one of claims 1 to 4, which has a water absorption rate of 20 mm / 30 minutes or more after immersion in water for 10 minutes.

【0014】以下に、本発明について詳細に説明する。
本発明で適用する不織布の製造方法であるメルトブロー
法とは、紡糸孔より押し出された溶融した熱可塑性樹脂
を、紡糸孔の周囲より吹き出された高温高速の気体によ
り繊維化し、捕集コンベアネットまたは回転ドラム上に
吹き付け、繊維ウェブを得る方法であり、米国特許第
3,532,800号に開示されている。
The present invention will be described in detail below.
The melt-blowing method, which is a method for producing a nonwoven fabric applied in the present invention, is a molten thermoplastic resin extruded from a spinning hole, is fiberized by a high-temperature and high-speed gas blown from around the spinning hole, or a collecting conveyor net or A method of spraying onto a rotating drum to obtain a fibrous web, disclosed in US Pat. No. 3,532,800.

【0015】本発明の混繊不織布の製造法は、例えば疎
水性樹脂と親水性樹脂がそれぞれ別の押出機により紡糸
口金に送り込まれ、疎水性樹脂用吐出孔が親水性樹脂用
吐出孔が交互に並んだ紡糸口金より押し出された溶融ポ
リマーが高温高速流体により細化されるメルトブロー法
で製造される。その結果、疎水性樹脂と親水性樹脂は繊
維径10μm以下まで細化され、繊維が固化するまでに
コンベアに引き取られることにより自己融着した寸法安
定性のよい不織布として引き取られる。繊維を自己融着
させて寸法安定化させるためには、オリフィス間の距離
が1.5mm以下0.4mm以上であり、コンベア上で
の繊維の温度が構成樹脂の少なくとも片方のガラス転移
温度より高いことが必要である。また、自己融着可能な
条件でシートを引き取った際には隣接する繊維相互での
融着が生じるために繊維移動が抑制され、繊維の遍在が
起こりにくく、均質に繊維を分散させることができる。
繊維が均一に分散されているかどうかの判断は不織布を
染色して、素材差による染色性の差から分散状況が把握
できる。本発明の混繊不織布は繊維が細く、均一に繊維
が分散されているため斑を目視で確認することはできな
かった。
In the method for producing a mixed fiber nonwoven fabric of the present invention, for example, a hydrophobic resin and a hydrophilic resin are fed into the spinneret by different extruders, and the discharge holes for the hydrophobic resin are alternated with the discharge holes for the hydrophilic resin. The molten polymer extruded from the spinneret lined up in (1) is manufactured by a melt blow method in which the molten polymer is thinned by a high-temperature high-speed fluid. As a result, the hydrophobic resin and the hydrophilic resin are thinned to a fiber diameter of 10 μm or less, and are taken up by a conveyor before the fibers are solidified, so that they are taken as a self-fused non-woven fabric having good dimensional stability. In order to self-fuse the fibers to stabilize the dimensions, the distance between the orifices is 1.5 mm or less and 0.4 mm or more, and the temperature of the fibers on the conveyor is higher than the glass transition temperature of at least one of the constituent resins. It is necessary. Further, when the sheet is pulled under the condition of being capable of self-fusing, fiber movement is suppressed because fusion occurs between adjacent fibers, it is difficult for the fibers to be ubiquitous, and it is possible to uniformly disperse the fibers. it can.
To determine whether the fibers are uniformly dispersed, the non-woven fabric is dyed, and the dispersion state can be grasped from the difference in dyeability due to the difference in material. In the mixed fiber nonwoven fabric of the present invention, the fibers were fine and the fibers were uniformly dispersed, so that the spots could not be visually confirmed.

【0016】また疎水性樹脂と親水性樹脂をそれぞれ独
立した押出機により紡糸口金に送り込む際には、それぞ
れのポリマーの粘度を調整したり吐出量をそれぞれ別個
に制御可能であり、その結果、疎水性繊維と親水性繊維
の個々の繊維径や構成比率を制御できる。それによって
混繊不織布のシート特性を制御することができる。その
結果、ドライ感や吸水性などの相反する特性のバランス
が制御できる。
When the hydrophobic resin and the hydrophilic resin are fed into the spinneret by independent extruders, the viscosity of each polymer can be adjusted and the discharge amount can be controlled separately. It is possible to control individual fiber diameters and constituent ratios of the hydrophilic fiber and the hydrophilic fiber. Thereby, the sheet characteristics of the mixed fiber nonwoven fabric can be controlled. As a result, the balance of contradictory characteristics such as dry feeling and water absorption can be controlled.

【0017】本発明の混繊不織布の製造に使用する疎水
性繊維のポリマーの表面張力は45dyne/cm未満
であり、親水性繊維のポリマーの表面張力は45dyn
e/cm以上である。臨界値が45dyne/cmにな
る理由については明らかではないが、種々の実験により
特性の差がこの値で変化することが明らかとなった。す
なわち、表面張力が45dyne/cmより小さい繊維
が存在すると防水性や水系の薬剤に対する耐薬品性、例
えば電池セパレーター用途で重要なKOH水溶液などに
対する耐アルカリ性が良くなる。これは、繊維が水溶液
に濡れないため侵食を受けにくいものと推定される。他
方、表面張力が45dyne/cm以上の繊維が存在す
ると、不織布シートの透湿性や吸水性などの特性が良く
なる。表面張力の測定は、JIS K6768に準じ表
面張力45dyne/cmの標準溶液(ホルムアミド8
0.3体積%、エチレングリコールモノエチルエーテル
19.7体積%の混合溶液)に綿棒を浸し、各ポリマー
よりなるフイルム上に標準溶液を塗布し、2秒後の液膜
状態より判断する。液膜が破れず、2秒以上塗布された
状態を保つポリマーの表面張力を45dyne/cm以
上、液膜が破れ、液滴を生じるポリマーを45dyne
/cm未満とした。
The surface tension of the polymer of the hydrophobic fiber used for producing the mixed fiber nonwoven fabric of the present invention is less than 45 dyne / cm, and the surface tension of the polymer of the hydrophilic fiber is 45 dyn.
e / cm or more. Although the reason why the critical value is 45 dyne / cm is not clear, various experiments have revealed that the difference in characteristics changes with this value. That is, the presence of fibers having a surface tension of less than 45 dyne / cm improves waterproofness and chemical resistance to water-based chemicals, for example, alkali resistance to KOH aqueous solution, which is important for battery separator applications. It is presumed that this is because the fibers do not get wet with the aqueous solution and are not easily eroded. On the other hand, the presence of fibers having a surface tension of 45 dyne / cm or more improves the properties such as moisture permeability and water absorption of the nonwoven fabric sheet. The surface tension is measured according to JIS K6768 in a standard solution (formamide 8 having a surface tension of 45 dyne / cm).
A cotton swab is dipped in a mixed solution of 0.3% by volume and 19.7% by volume of ethylene glycol monoethyl ether, the standard solution is applied on the film made of each polymer, and the state of the liquid film after 2 seconds is judged. The surface tension of the polymer that keeps the applied state for 2 seconds or more without breaking the liquid film is 45 dyne / cm or more, and the polymer that breaks the liquid film and generates droplets is 45 dyne.
/ Cm or less.

【0018】本発明の混繊不織布に用いる熱可塑性繊維
の樹脂として、疎水性樹脂の場合はポリエチレン、ポリ
プロピレン、共重合ポリプロピレンなどのポリオレフィ
ン系樹脂およびポリエチレンテレフタレート、ポリブチ
レンテレフタレートなどのポリエステル系樹脂及びフッ
素系樹脂であり、また親水性樹脂の場合はナイロン6、
ナイロン66、ナイロン4、ナイロン610などのポリ
アミド系樹脂である。
As the resin of the thermoplastic fiber used in the mixed fiber nonwoven fabric of the present invention, in the case of a hydrophobic resin, a polyolefin resin such as polyethylene, polypropylene and copolymer polypropylene, a polyester resin such as polyethylene terephthalate and polybutylene terephthalate, and a fluorine resin. Nylon 6 if it is a hydrophilic resin and hydrophilic resin,
Polyamide resin such as nylon 66, nylon 4, nylon 610.

【0019】本発明の混繊不織布は、混合繊維中に疎水
性繊維を10〜80重量%、好ましくは20〜70重量
%、さらに好ましくは40〜60重量%含有する。混繊
不織布中の疎水性繊維が10重量%未満の場合、疎水性
繊維の持つ特性と親水性繊維の持つ特性のバランスをと
ることが難しくなる。例えば、防水性と吸湿性のバラン
スを例に考えると、防水性の乏しい不織布となってしま
う。一方、混繊不織布中の疎水性繊維が80重量%を超
えると吸湿性の乏しい不織布となる。
The mixed fiber nonwoven fabric of the present invention contains 10 to 80% by weight, preferably 20 to 70% by weight, and more preferably 40 to 60% by weight of hydrophobic fibers in the mixed fibers. When the hydrophobic fiber content in the mixed fiber nonwoven fabric is less than 10% by weight, it becomes difficult to balance the characteristics of the hydrophobic fiber and the characteristics of the hydrophilic fiber. For example, taking a balance between waterproofness and hygroscopicity as an example, a nonwoven fabric having poor waterproofness is obtained. On the other hand, when the hydrophobic fiber content in the mixed fiber nonwoven fabric exceeds 80% by weight, the resulting nonwoven fabric has poor hygroscopicity.

【0020】本発明の混繊不織布は、疎水性繊維および
親水性繊維の少なくともいずれか一方の繊維径が0.5
μm以上10μm以下、好ましくは1μm以上5μm以
下、さらに好ましくは1.5μm以上3μm以下であ
る。少なくともいずれか一方の繊維径が0.5μm未満
である場合、単糸強度が小さいため毛羽立ちやすく、工
程通過性が悪い。また両者の繊維径が10μmを超える
と繊維間の空隙が大きくなり、例えば電池セパレータと
して使用した場合に電解質の遮蔽性に問題が生じるし、
衣料芯地として使用した場合に接着剤の通り抜けである
耐ストライクバック性に問題が生じる。他方、両者の繊
維径が0.5μmより小さくなるとシートが毛羽立ちや
すくなりハンドリングに問題を生じる。
In the mixed fiber nonwoven fabric of the present invention, the fiber diameter of at least one of the hydrophobic fiber and the hydrophilic fiber is 0.5.
It is not less than 10 μm and preferably not less than 1 μm and not more than 5 μm, more preferably not less than 1.5 μm and not more than 3 μm. When the fiber diameter of at least one of the fibers is less than 0.5 μm, the single yarn strength is low and fluffing is likely to occur, resulting in poor processability. Further, when the fiber diameter of both is more than 10 μm, the voids between the fibers become large, and when used as a battery separator, for example, a problem occurs in the electrolyte shielding property,
When used as a clothing interlining, there is a problem in the strike-back resistance, which is an adhesive passage. On the other hand, if the fiber diameters of both are smaller than 0.5 μm, the sheet tends to be fluffed, which causes a problem in handling.

【0021】本発明の混繊不織布は、目付が5g/m2
以上100g/m2 以下、好ましくは10g/m2 以上
50g/m2 以下である。目付がこの領域をはずれる
と、複合化した機能を実現できなくなる。すなわち、目
付が小さくシート厚みが薄いと厚み方向での繊維積層本
数が少なくなり、双方の繊維特性を発現させるのが難し
い。また、目付が大きすぎても機能の向上を期待できな
い。例を挙げて説明すると、セパレータとして使用する
場合、目付が5g/m2 未満であると電解質の遮蔽性に
問題を生じる。衣料芯地として使用する場合、目付は小
さいほど表地とのなじみが良く、風合いが良くなり、婦
人物の薄物軽量衣料芯地として好適である。しかし目付
が5g/m2 未満であると抗ストライクバック性に問題
を生じる。
The mixed fiber nonwoven fabric of the present invention has a basis weight of 5 g / m 2.
Or more and 100 g / m 2 or less, preferably 10 g / m 2 or more and 50 g / m 2 or less. If the basis weight deviates from this area, the combined functions cannot be realized. That is, when the basis weight is small and the sheet thickness is thin, the number of laminated fibers in the thickness direction is small, and it is difficult to express the fiber characteristics of both. Further, even if the basis weight is too large, improvement of the function cannot be expected. Explaining with an example, when it is used as a separator, if the basis weight is less than 5 g / m 2 , a problem occurs in the shielding property of the electrolyte. When it is used as a clothing interlining, the smaller the basis weight, the better the compatibility with the outer material and the better the texture, and it is suitable as a thin and lightweight clothing interlining for women. However, if the basis weight is less than 5 g / m 2 , a problem occurs in the anti-strikeback property.

【0022】本発明の混繊不織布は、厚みが0.1mm
以上1.5mm以下、好ましくは0.2mm以上1.0
mm以下である。例えば、電池セパレータとして本発明
の混繊不織布を使用する場合、厚みが0.1mm未満で
あると繊維充填率が大きくなりすぎて保水率が悪くなる
ばかりでなく、電解液の遮蔽性にも問題を生じる。また
厚みが1.5mmを超えると電池の小型化が困難となる
ために不適当である。また、衣料芯地に本発明の混繊不
織布を使用する場合には、厚みが小さくなりすぎると繊
維充填率が大きくなって吸水性や通気性が悪くなる。他
方、厚みが大きすぎると風合いが硬くなるという問題が
ある。
The mixed fiber nonwoven fabric of the present invention has a thickness of 0.1 mm.
Or more and 1.5 mm or less, preferably 0.2 mm or more and 1.0
mm or less. For example, when the mixed fiber non-woven fabric of the present invention is used as a battery separator, if the thickness is less than 0.1 mm, not only the fiber filling rate becomes too large and the water retention rate deteriorates, but also the electrolytic solution shielding property is problematic. Cause If the thickness exceeds 1.5 mm, it is difficult to reduce the size of the battery, which is unsuitable. Further, when the mixed fiber non-woven fabric of the present invention is used for the clothing interlining, if the thickness is too small, the fiber filling rate becomes large and the water absorption and air permeability deteriorate. On the other hand, if the thickness is too large, there is a problem that the texture becomes hard.

【0023】[0023]

【発明の実施の形態】本発明の混繊不織布を電池セパレ
ータとして用いる際には、親水化処理による親水性の改
善が好ましい。親水化剤としては一般にポリオキシエチ
レン系の親水化剤が用いられることが多いが、必ずしも
それに限定されるものではない。しかし、電池セパレー
タとして用いられる際にはポリオキシエチレン系の親水
化剤が特に有用である。付与する親水化剤の量は不織布
の重量に対して0.1重量%〜3重量%であることが好
ましい。付与量が0.1重量%未満であると親水化剤が
不織布に均一に付かなかったり、親水性が不足するとい
う問題を生じる。他方、親水化剤の付与量が3重量%を
超えると、過剰の親水化剤が液中に溶出し、セパレータ
として用いる際には電解液の性能を悪化させるため好ま
しくない。
BEST MODE FOR CARRYING OUT THE INVENTION When the mixed fiber nonwoven fabric of the present invention is used as a battery separator, it is preferable to improve hydrophilicity by hydrophilic treatment. Generally, a polyoxyethylene-based hydrophilizing agent is often used as the hydrophilizing agent, but the hydrophilizing agent is not necessarily limited thereto. However, when used as a battery separator, a polyoxyethylene hydrophilizing agent is particularly useful. The amount of the hydrophilizing agent applied is preferably 0.1% by weight to 3% by weight based on the weight of the nonwoven fabric. If the applied amount is less than 0.1% by weight, the hydrophilic agent may not be uniformly applied to the nonwoven fabric, or the hydrophilicity may be insufficient. On the other hand, if the applied amount of the hydrophilizing agent exceeds 3% by weight, an excessive amount of the hydrophilizing agent is eluted into the liquid, which deteriorates the performance of the electrolytic solution when used as a separator, which is not preferable.

【0024】本発明の混繊不織布をアルカリ2次電池な
どの電池セパレータとして使用する場合には親水化処理
されることが多いが、保水率は200%以上が好まし
い。保水率が200%未満であると十分に電解液を保持
できず、電池セパレータの性能を悪化させる。保水率に
ついてはその上限は特にないが1000%程度までが望
ましい。
When the mixed fiber nonwoven fabric of the present invention is used as a battery separator for an alkaline secondary battery or the like, it is often subjected to a hydrophilic treatment, but the water retention rate is preferably 200% or more. If the water retention rate is less than 200%, the electrolytic solution cannot be sufficiently retained and the performance of the battery separator is deteriorated. There is no particular upper limit for the water retention rate, but it is desirable to be up to about 1000%.

【0025】本発明の親水化処理した混繊不織布は、吸
水速度が30mm/30分以上、好ましくは50mm/
30分以上である。吸水速度が30mm/分未満である
発明の混繊不織布を電池セパレータに使用すると、本発
明の混繊不織布が電解液となじまず、電池の性能を悪化
させる。
The hydrophilized mixed fiber nonwoven fabric of the present invention has a water absorption rate of 30 mm / 30 minutes or more, preferably 50 mm /
30 minutes or more. When the mixed fiber non-woven fabric of the present invention having a water absorption rate of less than 30 mm / min is used as a battery separator, the mixed fiber non-woven fabric of the present invention is not compatible with the electrolytic solution and deteriorates the battery performance.

【0026】本発明の親水化処理した混繊不織布を電池
セパレータとして使用する場合、耐アルカリ性は不織布
重量に対して5%以下であり、好ましくは3%以下であ
る。耐アルカリ性が5%を超える場合、電池セパレータ
としての形態保持が困難となり長時間使用時にはシート
が液中に溶け出して形態を保てなくなることがある。ま
た溶出した樹脂による電解液の悪化によって電池の性能
を悪化させるという問題がある。本発明の混繊不織布は
例えばポリプロピレンがその耐酸化性の良さから形態保
持を改良し、ポリアミドが親水性の低下を抑制するとい
う機能分担することにより電池セパレータとして好適で
ある。
When the hydrophilized mixed fiber nonwoven fabric of the present invention is used as a battery separator, the alkali resistance is 5% or less, preferably 3% or less based on the weight of the nonwoven fabric. If the alkali resistance exceeds 5%, it becomes difficult to maintain the shape as a battery separator, and the sheet may dissolve into the liquid and cannot maintain the shape when used for a long time. There is also a problem that the performance of the battery is deteriorated due to deterioration of the electrolytic solution due to the eluted resin. The mixed fiber nonwoven fabric of the present invention is suitable as a battery separator because, for example, polypropylene improves the shape retention due to its good oxidation resistance and polyamide functions to suppress the decrease in hydrophilicity.

【0027】本発明の混繊不織布を親水化処理して電池
セパレータとして用いる際には、10分間の水浸漬後の
吸水速度が20mm/30分以上であることが好まし
い。10分間の水浸漬後の吸水速度が20mm/30分
未満である場合、電池セパレータの親水化剤が溶出して
おり、電池の性能を悪化させる原因となる。
When the mixed fiber nonwoven fabric of the present invention is subjected to a hydrophilic treatment and used as a battery separator, the water absorption rate after immersion in water for 10 minutes is preferably 20 mm / 30 minutes or more. When the water absorption rate after immersion in water for 10 minutes is less than 20 mm / 30 minutes, the hydrophilizing agent of the battery separator is eluted, which causes deterioration of battery performance.

【0028】また、混繊不織布を構成する素材がフッ素
系ポリマーとポリアミドである場合には、不織布をニー
ドルパンチ機などを用いて摩擦帯電させた際に、電荷の
減衰が小さくエレクトレットフィルターとしての性能が
長期に保持できるという利点もある。また、ポリマー表
面特性の異なる繊維が存在することから、表面電位の異
なる浮遊物を濾過する液体フィルターとして用いる際に
性能が良くなるという利点がある。
When the materials constituting the mixed fiber non-woven fabric are fluoropolymer and polyamide, when the non-woven fabric is triboelectrically charged by using a needle punch machine or the like, the electric charge is small and the performance as an electret filter is small. There is also an advantage that can be maintained for a long time. Further, since there are fibers having different polymer surface characteristics, there is an advantage that the performance is improved when used as a liquid filter for filtering suspended matters having different surface potentials.

【0029】[0029]

【実施例】以下に本発明の効果を実施例を用いて具体的
に説明する。なお実施例中に示した物性値は以下の方法
で測定した。
EXAMPLES The effects of the present invention will be specifically described below with reference to examples. The physical properties shown in the examples were measured by the following methods.

【0030】イ.繊維径の測定 繊維の走査型顕微鏡写真を倍率1000倍で写し、その
写真より任意に抽出した500本の繊維側面の幅を測定
し、算術平均により決定した。
B. Measurement of Fiber Diameter A scanning micrograph of the fiber was taken at a magnification of 1000 times, the width of the side surface of 500 fibers arbitrarily extracted from the photograph was measured, and the width was determined by the arithmetic mean.

【0031】ロ.目付の測定 一定面積でシートを5枚切り出し、精密天秤で秤量す
る。測定値を算術平均して、それを1m2 当たりに換算
して目付とした。
B. Measurement of basis weight 5 sheets are cut out in a certain area and weighed by a precision balance. The measured value is the arithmetic mean, and the basis weight which was calculated per 1 m 2.

【0032】ハ.厚みの測定 試料を幅2cm、長さ10cmに切り出し、厚みをJI
S L1096(一般織物物性試験方法)に準じ、7g
/cm2 の荷重で測定し平均値を求めた。
C. Measurement of thickness A sample was cut into a sample with a width of 2 cm and a length of 10 cm
7 g according to SL 1096 (General textile property test method)
The average value was obtained by measuring with a load of / cm 2 .

【0033】ニ.保水率 試料を幅10cm、長さ10cmに切り出し、前処理と
して20℃、相対湿度65%の状態で24時間以上放置
する。試料を精密天秤で秤量し、蒸留水に1時間浸漬さ
せた後、10分間液滴を切り、既知重量容器に入れて秤
量する。試験前後の重量差より、保水率を求めた。
D. Water retention rate A sample is cut into a width of 10 cm and a length of 10 cm, and left as a pretreatment at 20 ° C. and a relative humidity of 65% for 24 hours or more. The sample is weighed with a precision balance, immersed in distilled water for 1 hour, cut into droplets for 10 minutes, placed in a known weight container, and weighed. The water retention rate was determined from the weight difference before and after the test.

【0034】ホ.吸水速度 試料を幅2cm、長さ30cmの短形に切り出し、試料
が垂直となるように保持する。蒸留水にシート下端が5
mm浸漬させ、30分後の吸い上げ高さを求めた。
E. Water absorption rate The sample is cut into a rectangular shape with a width of 2 cm and a length of 30 cm, and the sample is held so as to be vertical. The bottom of the sheet is 5 in distilled water
It was dipped in mm and the suction height after 30 minutes was determined.

【0035】ヘ.耐アルカリ性 試料を一定大きさに切り出し、前処理として20℃、相
対湿度65%の状態で24時間以上放置する。試料を精
密天秤で秤量し、煮沸31%KOH水溶液に1時間浸漬
させる。浸漬後、試料を蒸留水で洗浄し乾燥後、20
℃、相対湿度65%の状態で24時間以上放置し、試料
の重量を秤量する。処理前後の重量変化より耐アルカリ
性を評価する。
F. Alkali resistance A sample is cut into a certain size and left as a pretreatment for 24 hours or more at 20 ° C. and 65% relative humidity. The sample is weighed with a precision balance and immersed in a boiling 31% KOH aqueous solution for 1 hour. After immersion, the sample is washed with distilled water and dried, then 20
The sample is allowed to stand for 24 hours or more at a temperature of 65 ° C. and a relative humidity of 65%, and the weight of the sample is weighed. The alkali resistance is evaluated from the weight change before and after the treatment.

【0036】実施例1 孔径が0.3mmのMIが60のポリプロピレンの吐出
孔とナイロン6の吐出孔が交互に一列に並んだ、メルト
ブロー用紡糸口金を用い、紡糸温度275℃とし、MI
が60のポリプロピレンの単孔吐出量を0.10g/
分、相対粘度2.2のナイロン6の単孔吐出量を0.1
0g/分とし、牽引空気温度420℃、牽引空気圧力
0.7kg/cm2 の条件で紡糸し、吸引装置付きのコ
ンベアネット上に吹き付けて、ポリプロピレン繊維とナ
イロン6繊維との混合比が50/50(重量)で目付3
0.8g/m2 の混繊不織布を得た。得られた混繊不織
布は毛羽立ちのない工程通過性の良い不織布であった。
この混繊不織布を親水性改善のため、ポリオキシエチレ
ン系の親水剤であるペレックスRP(花王製)の0.5
%水溶液に浸漬させ、親水化剤を付与させた。この不織
布特性を表1に示す。該不織布は電池セパレータとして
の要求特性をすべて満足した。また、衣料芯地として用
いた際にはストライクバックも問題がなく、かつ吸水性
とドライ感が優れた風合となった。
Example 1 Using a melt-blowing spinneret in which polypropylene discharge holes having a MI of 60 with a hole diameter of 0.3 mm and nylon 6 discharge holes were alternately arranged in a row, the spinning temperature was 275 ° C., and MI was used.
The single-hole discharge rate of polypropylene of 60 is 0.10 g /
Min., The discharge rate of nylon 6 with a relative viscosity of 2.2 is 0.1
0 g / min, traction air temperature of 420 ° C., traction air pressure of 0.7 kg / cm 2 were spun, and sprayed onto a conveyor net with a suction device, and the mixing ratio of polypropylene fiber and nylon 6 fiber was 50 /. 50 (weight) is basis weight 3
A 0.8 g / m 2 mixed fiber nonwoven fabric was obtained. The obtained mixed fiber non-woven fabric was a non-fluffed non-woven fabric having good processability.
To improve the hydrophilicity of this mixed fiber non-woven fabric, 0.5% of Perex RP (manufactured by Kao), which is a polyoxyethylene-based hydrophilic agent, is used.
% Aqueous solution to impart a hydrophilizing agent. The characteristics of this non-woven fabric are shown in Table 1. The non-woven fabric satisfied all the required characteristics as a battery separator. In addition, when used as a clothing interlining, there was no problem with strike back, and the texture was excellent in water absorption and dry feeling.

【0037】実施例 2 実施例1で用いたメルトブロー用紡糸口金を用い、紡糸
温度275℃とし、MIが300のポリプロピレンの単
孔吐出量を0.15g/分、相対粘度2.2のナイロン
6の単孔吐出量を0.10g/分とし、牽引空気温度4
20℃、牽引空気圧力0.7kg/cm2 の条件で紡糸
し、吸引装置付きのコンベアネット上に吹き付けて、ポ
リプロピレン繊維とナイロン6繊維との混合比が60/
40(重量)で目付31.4g/m2 の混繊不織布を得
た。得られた混繊不織布は毛羽立ちのない工程通過性の
良い不織布であった。この混繊不織布を親水性改善のた
め、実施例と同様の親水化処理を行った。この不織布特
性も表1に示す。該不織布も電池セパレーターとしての
要求特性をすべて満足した。また、衣料芯地として用い
た際にストライクバックの問題がなく、吸水性とドライ
感が優れた風合いとなった。
Example 2 Using the melt-blowing spinneret used in Example 1, the spinning temperature was 275 ° C., polypropylene with MI of 300 had a single hole discharge rate of 0.15 g / min, and nylon 6 had a relative viscosity of 2.2. Single hole discharge rate of 0.10 g / min, traction air temperature 4
The mixture was spun under the conditions of 20 ° C. and a pulling air pressure of 0.7 kg / cm 2 , and was sprayed on a conveyor net with a suction device, and the mixing ratio of polypropylene fiber and nylon 6 fiber was 60 /.
A mixed fiber nonwoven fabric having a basis weight of 31.4 g / m 2 was obtained at 40 (weight). The obtained mixed fiber non-woven fabric was a non-fluffed non-woven fabric having good processability. This mixed fiber non-woven fabric was subjected to the same hydrophilic treatment as in the example in order to improve hydrophilicity. The non-woven fabric properties are also shown in Table 1. The non-woven fabric also satisfied all the required characteristics as a battery separator. In addition, when used as a clothing interlining, there was no problem of strike back, and the texture was excellent in water absorption and dry feeling.

【0038】比較例 1 孔径0.3mmの吐出孔が一列に並んだメルトブロー用
紡糸口金を用い、紡糸温度275℃とし、相対粘度2.
2のナイロン6の単孔吐出量を0.15g/分とし、牽
引空気温度420℃、牽引空気圧力1.1kg/cm2
の条件で紡糸し、吸引装置付きのコンベアネット上に吹
き付けて、目付31.0g/m2 の極細ナイロン6不織
布を得た。この不織布は繊維同士が互いに融着してお
り、毛羽立ちのないものであった。この不織布を親水性
改善のため、実施例と同様の親水化処理を行った。この
不織布の特性を表1に示す。この不織布は親水化後の耐
アルカリ性が7%であり、アルカリ2次電池セパレータ
としての使用に問題を生じた。
Comparative Example 1 Using a melt-blowing spinneret in which discharge holes having a hole diameter of 0.3 mm are aligned, a spinning temperature of 275 ° C. and a relative viscosity of 2.
Single-hole discharge rate of nylon 6 of 2 is 0.15 g / min, traction air temperature is 420 ° C, traction air pressure is 1.1 kg / cm 2
The fiber was spun under the conditions described above and sprayed onto a conveyor net equipped with a suction device to obtain an ultrafine nylon 6 nonwoven fabric having a basis weight of 31.0 g / m 2 . In this non-woven fabric, fibers were fused to each other and were free of fluff. This non-woven fabric was subjected to the same hydrophilic treatment as that of the example in order to improve hydrophilicity. The characteristics of this non-woven fabric are shown in Table 1. This non-woven fabric had an alkali resistance of 7% after hydrophilization, which caused a problem in use as an alkaline secondary battery separator.

【0039】比較例2 孔径0.3mmの吐出孔が一列に並んだメルトブロー用
紡糸口金を用い、紡糸温度260℃とし、MIが500
のポリプロピレンの単孔吐出量を0.15g/分とし、
牽引空気温度450℃、牽引空気圧力0.9kg/cm
2 の条件で紡糸し、吸引装置付きのコンベアネット上に
吹き付けて、目付30.2g/m2 の極細ポリプロピレ
ン不織布を得た。この不織布は繊維同士が互いに融着し
ており、毛羽立ちのないものであった。この不織布の特
性を表1に示す。この不織布は吸い上げ高さ、保液性が
悪く、電池セパレータとしての要求特性を満足できなか
った。
Comparative Example 2 Using a melt-blowing spinneret in which discharge holes having a hole diameter of 0.3 mm are aligned, a spinning temperature of 260 ° C. and an MI of 500 are used.
The polypropylene single hole discharge rate is 0.15 g / min,
Traction air temperature 450 ℃, traction air pressure 0.9kg / cm
The fiber was spun under the conditions of 2 and sprayed on a conveyor net with a suction device to obtain an ultrafine polypropylene nonwoven fabric having a basis weight of 30.2 g / m 2 . In this non-woven fabric, fibers were fused to each other and were free of fluff. The characteristics of this non-woven fabric are shown in Table 1. This non-woven fabric was poor in suction height and liquid retention and could not satisfy the required characteristics as a battery separator.

【0040】比較例3 実施例1で用いたメルトブロー用紡糸口金を用い、紡糸
温度275℃とし、MIが1000のポリプロピレンの
単孔吐出量を0.05g/分、相対粘度2.2のナイロ
ン6の単孔吐出量を0.2g/分とし、牽引空気温度4
50℃、牽引空気圧力1.5kg/cm2 の条件で紡糸
し、吸引装置付きのコンベアネット上に吹き付けて、ポ
リプロピレン繊維とナイロン6繊維との混合比が20/
80(重量)で目付30.4g/m2 の混繊不織布を得
た。この混繊不織布の製造中は繊維飛散が多発し、その
飛散した繊維が不織布中に混入し、毛羽立ちの多い不織
布となった。不織布特性を表1に示す。この混繊不織布
は上述したように毛羽立ちの多い不織布であり、後加工
時の工程通過性が悪く、親水化やカレンダー加工などの
処理が困難であった。
Comparative Example 3 Using the melt-blowing spinneret used in Example 1, the spinning temperature was 275 ° C., polypropylene with MI of 1000 had a single hole discharge rate of 0.05 g / min, and nylon 6 had a relative viscosity of 2.2. Single hole discharge rate of 0.2g / min, traction air temperature 4
Spinning was carried out under the conditions of 50 ° C. and a pulling air pressure of 1.5 kg / cm 2 , and the mixture was sprayed on a conveyor net with a suction device, and the mixing ratio of polypropylene fiber and nylon 6 fiber was 20 /.
A mixed fiber nonwoven fabric having a basis weight of 30.4 g / m 2 was obtained at 80 (weight). During the production of this mixed fiber non-woven fabric, fibers were frequently scattered, and the scattered fibers were mixed into the non-woven fabric, resulting in a non-woven fabric with a lot of fuzz. The non-woven fabric properties are shown in Table 1. As described above, this mixed fiber non-woven fabric is a non-woven fabric with a lot of fluff, and the process passability during post-processing was poor, and treatments such as hydrophilization and calendering were difficult.

【0041】[0041]

【表1】 [Table 1]

【0042】[0042]

【発明の効果】本発明は、疎水性繊維と親水性繊維より
なる混繊不織布であって、その素材に由来する疎水性と
親水性とのバランスの優れた電池セパレータやドライ感
と吸水性のバランスの優れた衣料芯地などに利用可能で
ある。また、3種類以上のポリマーを組み合わせて使用
することも好ましい。
EFFECTS OF THE INVENTION The present invention is a mixed fiber non-woven fabric composed of hydrophobic fibers and hydrophilic fibers, which has a good balance of hydrophobicity and hydrophilicity derived from the material, and a dry feeling and water absorption property. It can be used for well-balanced clothing interlining. It is also preferable to use three or more kinds of polymers in combination.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 メルトブロー法により紡糸された疎水性
繊維と親水性繊維とが相互に混合されており、それぞれ
の繊維を構成するポリマーの表面張力が45dyne/
cm未満、45dyne/cm以上であり、該疎水性繊
維が10〜80重量%、該親水性繊維が90〜20重量
%含有され毛羽立ちの少ない混繊不織布。
1. A hydrophobic fiber and a hydrophilic fiber, which are spun by the melt blow method, are mixed with each other, and the surface tension of the polymer constituting each fiber is 45 dyne /
cm, 45 dyne / cm or more, 10 to 80% by weight of the hydrophobic fibers and 90 to 20% by weight of the hydrophilic fibers, and a mixed fiber non-woven fabric with less fluffing.
【請求項2】 請求項1において、少なくともいずれか
一方の繊維が平均繊維径0.5μm以上10μm以下で
あり、不織布全体の目付が5g/m2 以上100g/m
2 以下であり、かつ不織布の厚みが0.1mm以上1.
5mm以下である混繊不織布。
2. The non-woven fabric according to claim 1, wherein at least one of the fibers has an average fiber diameter of 0.5 μm or more and 10 μm or less, and the weight of the entire nonwoven fabric is 5 g / m 2 or more and 100 g / m.
2 or less, and the thickness of the nonwoven fabric is 0.1 mm or more
A mixed fiber non-woven fabric having a size of 5 mm or less.
【請求項3】 疎水性繊維はポリオレフィンまたはフッ
素系ポリマーよりなり、親水性繊維はポリアミドよりな
る請求項1または請求項2に記載の混繊不織布。
3. The mixed fiber non-woven fabric according to claim 1, wherein the hydrophobic fiber is made of polyolefin or a fluoropolymer, and the hydrophilic fiber is made of polyamide.
【請求項4】 疎水性繊維はポリエステルよりなり、親
水性繊維はポリアミドよりなる請求項1または請求項2
に記載の混繊不織布。
4. The hydrophobic fiber is made of polyester, and the hydrophilic fiber is made of polyamide.
The mixed fiber non-woven fabric described in.
【請求項5】 0.1〜3%親水化処理した混繊不織布
の保水率が200%以上であり、吸水速度が30mm/
30分以上であり、耐アルカリ性が5%以下であり、1
0分間の水浸漬後の吸水速度が20mm/30分以上で
ある請求項1、2、3、4のいずれか1項に記載の混繊
不織布。
5. The water retention rate of the mixed fiber nonwoven fabric treated with 0.1 to 3% hydrophilicity is 200% or more, and the water absorption rate is 30 mm /
30 minutes or more, alkali resistance is 5% or less, 1
The mixed fiber nonwoven fabric according to any one of claims 1, 2, 3, and 4, which has a water absorption rate of 20 mm / 30 minutes or more after being immersed in water for 0 minutes.
JP27781195A 1995-10-25 1995-10-25 Mixed fiber nonwoven Expired - Fee Related JP3063074B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27781195A JP3063074B2 (en) 1995-10-25 1995-10-25 Mixed fiber nonwoven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27781195A JP3063074B2 (en) 1995-10-25 1995-10-25 Mixed fiber nonwoven

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Publication Number Publication Date
JPH09119050A true JPH09119050A (en) 1997-05-06
JP3063074B2 JP3063074B2 (en) 2000-07-12

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ID=17588601

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
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