JPH07176535A - Manufacture of semiconductor device - Google Patents

Manufacture of semiconductor device

Info

Publication number
JPH07176535A
JPH07176535A JP5344075A JP34407593A JPH07176535A JP H07176535 A JPH07176535 A JP H07176535A JP 5344075 A JP5344075 A JP 5344075A JP 34407593 A JP34407593 A JP 34407593A JP H07176535 A JPH07176535 A JP H07176535A
Authority
JP
Japan
Prior art keywords
copper
semiconductor device
solder
bump
ball
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP5344075A
Other languages
Japanese (ja)
Inventor
Mutsusada Itou
睦禎 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sony Corp
Original Assignee
Sony Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sony Corp filed Critical Sony Corp
Priority to JP5344075A priority Critical patent/JPH07176535A/en
Publication of JPH07176535A publication Critical patent/JPH07176535A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/10Bump connectors ; Manufacturing methods related thereto
    • H01L24/11Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/0401Bonding areas specifically adapted for bump connectors, e.g. under bump metallisation [UBM]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/05Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
    • H01L2224/0554External layer
    • H01L2224/05599Material
    • H01L2224/056Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
    • H01L2224/05617Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 400°C and less than 950°C
    • H01L2224/05624Aluminium [Al] as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/11Manufacturing methods
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/11Manufacturing methods
    • H01L2224/113Manufacturing methods by local deposition of the material of the bump connector
    • H01L2224/1133Manufacturing methods by local deposition of the material of the bump connector in solid form
    • H01L2224/1134Stud bumping, i.e. using a wire-bonding apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/13Structure, shape, material or disposition of the bump connectors prior to the connecting process of an individual bump connector
    • H01L2224/13001Core members of the bump connector
    • H01L2224/13099Material
    • H01L2224/131Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof
    • H01L2224/13138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron [B], silicon [Si], germanium [Ge], arsenic [As], antimony [Sb], tellurium [Te] and polonium [Po], and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/13147Copper [Cu] as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/44Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001Core members of the connector
    • H01L2224/45099Material
    • H01L2224/451Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45147Copper (Cu) as principal constituent
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/485Material
    • H01L2224/48505Material at the bonding interface
    • H01L2224/48799Principal constituent of the connecting portion of the wire connector being Copper (Cu)
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01013Aluminum [Al]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01029Copper [Cu]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01039Yttrium [Y]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01078Platinum [Pt]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/013Alloys
    • H01L2924/014Solder alloys

Abstract

PURPOSE:To enable a bump to be easily formed with a simple device without using a large-scale equipment by a method wherein a copper bump is formed on a semiconductor device by ball bonding, and solder is attached to the surface of the copper bump through an electroless solder plating method. CONSTITUTION:A wire bonder main body 35 is capable of moving a capillary 16 which holds a copper wire 15 in the directions of X, Y, and Z axis basing on the control data of a control section 37. A copper wire 15 30mum in diameter is prepared, the wire bonder 35 is so set in sparking conditions as to form a copper ball 15A 80mum in diameter, and a ball bonding operation is performed direct onto an aluminum pad 2. At this point, an aluminum oxide 3 covering the aluminum pad 2 located under a copper wire is removed off at bonding to keep the aluminum pad 2 excellent in electric contact with a copper ball. In succession, solder is attached to the copper ball through an electroless solder plating method. Thereafter, flux is applied to the solder, fused by heating, and cleaned off to finish the formation of a copper bump.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は半導体装置の製造方法に
関し、特にフリツプチツプ実装などのバンプ方式ボンデ
イングの際に使用するバンプの形成方法に適用して好適
なものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a semiconductor device, and is particularly suitable for application to a bump forming method used in bump type bonding such as flip chip mounting.

【0002】[0002]

【従来の技術】従来、半導体の実装方法としては、バン
プ形成された回路基板上に直接バンプを介して半導体チ
ツプを実装する、いわゆるフリツプチツプ実装と呼ばれ
るものがある。
2. Description of the Related Art Conventionally, as a semiconductor mounting method, there is a so-called flip chip mounting in which a semiconductor chip is directly mounted on a bump-formed circuit board via the bump.

【0003】またバンプの材質は、はんだを使用するも
のや銅を柱として当該銅柱にはんだをめつきする方法
(特開昭56-32748号公報、特開昭61-279138 号公報、特
開平2-232928号公報)がある。
Further, the material of the bump is a method using solder or a method in which copper is used as a pillar and the solder is set on the copper pillar (JP-A-56-32748, JP-A-61-279138, JP-A-61-279138). 2-232928).

【0004】ここで図4〜図6はフリツプチツプボンデ
イング方式のための半導体装置へのバンプ形成製造工程
を示し、半導体のウエハ製造工程において用いる装置に
よつて図4(A)に示すような半導体装置1のアルミニ
ウムパツド2上の自然酸化した酸化アルミニウム3を図
4(B)に示すようにアルゴンイオンによる逆スパツタ
等によつて除去し、次いで図4(C)に示すようにアル
ミニウムパツド2及びパツシベーシヨン膜4の上にウエ
ハ前面に亘つて、バリアメタルを兼ねたクロム又は銅等
の電界めつき用共通電極5をスパツタリングする。
4 to 6 show a bump forming manufacturing process for a semiconductor device for the flip-chip bonding method. As shown in FIG. 4 (A), a device used in the semiconductor wafer manufacturing process is shown. The naturally oxidized aluminum oxide 3 on the aluminum pad 2 of the semiconductor device 1 is removed by reverse sputtering with argon ions as shown in FIG. 4B, and then the aluminum pad 3 is removed as shown in FIG. 4C. A common electrode 5 for electric field plating, which also functions as a barrier metal, such as chrome or copper, is sputtered on the cathode 2 and the passivation film 4 over the front surface of the wafer.

【0005】この金属薄膜は後述する(図5(B)及び
(C))電界めつき工程において電流を供給する役割を
もつ。
This metal thin film has a role of supplying an electric current in an electric field plating step which will be described later (FIGS. 5B and 5C).

【0006】さらにその後、図5(A)に示すように所
定のマスク(図示せず)を用いて写真法によつてめつき
レジスト6をパターンニングする。さらに図5(B)に
示すように銅の電界めつきにより銅バンプ7を形成し、
さらに銅パンプ7の上に図5(C)に示すように電界め
つき法によつてはんだバンプ8を形成する。その後も図
6(A)に示すようにレジスト6を除去したり、図6
(B)に示すようにバリアメタル5をエツチングする等
の複雑な工程を必要とする。
Thereafter, as shown in FIG. 5A, the plating resist 6 is patterned by a photographic method using a predetermined mask (not shown). Further, as shown in FIG. 5B, a copper bump 7 is formed by plating the electric field of copper,
Further, solder bumps 8 are formed on the copper bumps 7 by an electric field plating method as shown in FIG. After that, the resist 6 is removed as shown in FIG.
As shown in (B), a complicated process such as etching the barrier metal 5 is required.

【0007】[0007]

【発明が解決しようとする課題】ところで従来の方法に
おいては、半導体のウエハ製造工程において使用するよ
うな複雑かつ大掛かりな装置を必要としており、簡単な
装置を用いてバンプを形成することが困難であつた。
By the way, the conventional method requires a complicated and large-scale apparatus used in a semiconductor wafer manufacturing process, and it is difficult to form bumps using a simple apparatus. Atsuta

【0008】また各半導体装置によつてチツプサイズ又
はパツド配置が異なることにより、半導体装置ごとに毎
回専用のマスクを作成する必要があり、この分バンプ形
成に要する期間が長期間化する問題があつた。
Further, since the chip size or the pad arrangement is different depending on each semiconductor device, it is necessary to prepare a dedicated mask for each semiconductor device, which causes a problem that the period required for bump formation becomes longer. .

【0009】さらに従来の方法においては、製造工程が
煩雑かつ長いことにより歩留りの低下を招く問題があつ
た。
Further, in the conventional method, there is a problem that the production process is complicated and long and the yield is lowered.

【0010】本発明は以上の点を考慮してなされたもの
で、マスク又は薄膜形成用の複雑かつ大掛かりな設備を
用いることなく簡単な装置によつて容易にバンプを形成
することができる半導体装置の製造方法を提案しようと
するものである。
The present invention has been made in consideration of the above points, and a semiconductor device in which bumps can be easily formed by a simple device without using a complicated or large-scale equipment for forming a mask or a thin film. It is intended to propose a manufacturing method of.

【0011】[0011]

【課題を解決するための手段】かかる課題を解決するた
め本発明においては、半導体装置1に対してバンプ20
を形成する半導体装置の製造方法において、半導体装置
1上に銅ワイヤ15によるボールボンデイングによつて
銅バンプ17を形成し、銅バンプ表面に対して無電解は
んだめつきによつてはんだ18を付着させ、銅バンプ1
7を中心に有するはんだバンプ20を形成するようにす
る。
In order to solve such a problem, according to the present invention, the bump 20 is provided to the semiconductor device 1.
In the method of manufacturing a semiconductor device, the copper bump 17 is formed on the semiconductor device 1 by ball bonding with the copper wire 15, and the solder 18 is attached to the surface of the copper bump by electroless soldering. Let copper bump 1
The solder bump 20 having 7 as the center is formed.

【0012】また本発明においては、半導体装置の製造
方法は、半導体装置1上のアルミニウムパツド2に銅ワ
イヤ15を直接ボールボンデイングして銅バンプ17を
形成するようにする。
Further, in the present invention, in the method of manufacturing the semiconductor device, the copper wire 15 is directly ball-bonded to the aluminum pad 2 on the semiconductor device 1 to form the copper bump 17.

【0013】また本発明においては、はんだ18は、置
換法によるはんだめつき工程によつて付着するようにす
る。
Further, in the present invention, the solder 18 is attached by a soldering process by a substitution method.

【0014】また本発明においては、はんだバンプ20
は配線パターンが形成された回路基板上へ実装する前に
少なくとも1回加熱溶融するようにする。
Further, in the present invention, the solder bump 20
Is heated and melted at least once before being mounted on the circuit board on which the wiring pattern is formed.

【0015】[0015]

【作用】各半導体装置1のパツド電極配置ごとに、ボン
デイング位置をプログラム入力することによつて任意に
設定し得るワイヤボンダを使用して、ボールボンデイン
グ方式によつてアルミニウム電極2上に直接バンプ20
を形成しているため、各半導体装置1ごとにマスクを用
意する必要がなく、また無電解めつき法を採用している
ので、従来の電解めつきに必要であつた共通電極のため
の金属薄膜を形成する必要がない。
Using the wire bonder, which can arbitrarily set the bonding position for each pad electrode arrangement of each semiconductor device 1 by program input, the bumps 20 are directly formed on the aluminum electrodes 2 by the ball bonding method.
Since it is formed, it is not necessary to prepare a mask for each semiconductor device 1, and since the electroless plating method is adopted, the metal for the common electrode, which was necessary for the conventional electrolytic plating, is formed. There is no need to form a thin film.

【0016】また、銅ワイヤ15のボールボンデイング
は半導体装置1のアルミニウムパツド2上に直接ボンデ
イングするので、金属薄膜を形成する必要が無く、従つ
てこれらの工程に必要な複雑かつ大掛かりな製造設備が
不要である。
Further, since the ball bonding of the copper wire 15 is carried out directly on the aluminum pad 2 of the semiconductor device 1, there is no need to form a metal thin film, and accordingly, the complicated and large-scale manufacturing equipment required for these steps is required. Is unnecessary.

【0017】またさらに、はんだめつきは置換法を採用
しているので微細なピツチのバンプ形成においても、隣
接するバンプ同志が短絡することが無い状態に保持され
る。
Furthermore, since the soldering method uses the substitution method, even in the formation of fine pitch bumps, the adjacent bumps are kept in a state of not being short-circuited.

【0018】さらに、はんだめつき後配線パターンが形
成された回路基板へ実装する前に、当該めつきによつて
形成されたはんだを少なくとも1回以上溶融させるの
で、はんだの中の錫と鉛の分布がバンプ全体に亘つて均
一となるため実装後の電気抵抗値を低く抑えることがで
きる。
Further, after the soldering, the solder formed by the soldering is melted at least once before being mounted on the circuit board on which the wiring pattern is formed. Since the distribution is uniform over the entire bump, the electrical resistance value after mounting can be suppressed to be low.

【0019】[0019]

【実施例】以下図面について、本発明の一実施例を詳述
する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described in detail below with reference to the drawings.

【0020】図1において30は全体としてワイヤボン
ダを示し、ワイヤボンダ本体35は銅ワイヤ15を保持
したキヤピラリ16を制御部37からの制御データに基
づいてX軸、Y軸及びZ軸方向に移動し得るようになさ
れている。
In FIG. 1, reference numeral 30 denotes a wire bonder as a whole, and the wire bonder main body 35 can move the capillaries 16 holding the copper wires 15 in the X-axis, Y-axis and Z-axis directions based on control data from the controller 37. It is done like this.

【0021】制御部37は入力装置38に入力された全
電極パツド(アルミニウムパツド2)のX、Y及びZ軸
座標データDATA1及び銅ワイヤ15に対するスパー
ク条件としての圧力データ及び超音波条件データDAT
A2等に基づいてキヤピラリ16を移動制御し、加熱ブ
ロツク33上の半導体装置1に形成された各アルミニウ
ムパツド2に対して銅ワイヤ15をボールボンデイング
する。
The control unit 37 controls the X-, Y-, and Z-axis coordinate data DATA1 of all electrode pads (aluminum pad 2) input to the input device 38 and pressure data and ultrasonic condition data DAT as spark conditions for the copper wire 15.
The capillaries 16 are controlled to move based on A2 or the like, and the copper wires 15 are ball-bonded to the aluminum pads 2 formed on the semiconductor device 1 on the heating block 33.

【0022】ここで図4〜図6との対応部分に同一符号
を付して示す図2及び図3は本発明による半導体装置の
製造方法を示し、図2(A)において1は半導体装置、
2はアルミニウムパツド、3はアルミニウムパツド上に
自然形成された酸化アルミニウム、4は表面保護用のパ
ツシベーシヨン膜である。
2 and 3 in which parts corresponding to those in FIGS. 4 to 6 are designated by the same reference numerals, show a method of manufacturing a semiconductor device according to the present invention. In FIG. 2A, 1 is a semiconductor device,
Reference numeral 2 is an aluminum pad, 3 is aluminum oxide naturally formed on the aluminum pad, and 4 is a passivation film for surface protection.

【0023】ここで本実施例の製造方法では、図2
(B)のようにワイヤボンダ(図示せず)を用いて30
〔μm〕径の銅ワイヤ15を用い、80〔μm〕径の銅ボ
ール15Aとなるようワイヤボンダのスパーク条件を設
定し、アルミニウムパツド2に直接ボールボンデイング
する。このとき、銅ワイヤの直下のアルミニウムパツド
2上の酸化アルミニウム3は、ボンデイングと同時に除
去され、良好な電気的接続となつた状態に保持される。
Here, in the manufacturing method of this embodiment, as shown in FIG.
As shown in (B), use a wire bonder (not shown)
The copper wire 15 having a diameter of [μm] is used, the spark condition of the wire bonder is set so that the copper ball 15A having a diameter of 80 μm is set, and the ball is directly bonded to the aluminum pad 2. At this time, the aluminum oxide 3 on the aluminum pad 2 immediately below the copper wire is removed at the same time as the bonding, so that a good electrical connection is maintained.

【0024】次いで銅ワイヤ15をワイヤボンダ30の
クランプ(図示せず)にはさみ銅ワイヤ15を引き上
げ、図2(C)に示すように銅ワイヤ15をボール部分
15Aから引きちぎることで、銅バンプ17が形成され
る。なお、これらボンデイングに係わる一連の動作は全
て一般のワイヤボンダ30で制御し得る。
Next, the copper wire 15 is sandwiched between clamps (not shown) of the wire bonder 30 and the copper wire 15 is pulled up, and the copper wire 15 is torn off from the ball portion 15A as shown in FIG. It is formed. A series of operations relating to these bondings can be controlled by the general wire bonder 30.

【0025】また、この時アルミニウムパツド2の上面
の銅ボール部以外のアルミニウムパツド上に残つた酸化
アルミニウムの部分は、続くはんだめつき工程において
もめつきされないまま残り、さらに当該酸化アルミニウ
ムは、めつき等の薬品に対しても安定であることによ
り、続くはんだめつき工程において、半導体装置自身に
ダメージを与えない状態に保持される。
At this time, the aluminum oxide portion remaining on the aluminum pad other than the copper ball portion on the upper surface of the aluminum pad 2 remains unfixed in the subsequent soldering process, and the aluminum oxide is Since it is stable against chemicals such as plating, the semiconductor device itself is kept in a state of not being damaged in the subsequent soldering process.

【0026】続いて図3(A)に示すように置換法によ
る無電解はんだめつきによつてはんだ18を10〔μm〕
〜20〔μm〕の厚みで付着させる。この時、はんだめつ
きの方法は置換法を用いているので、銅バンプの体積が
減少した分だけはんだが付着する。従つて、バンプのピ
ツチが微細な場合でも通常の電解はんだめつきを使用し
た場合に発生するような、めつき成長によるバンプ間の
短絡という問題がない。
Then, as shown in FIG. 3A, the solder 18 is applied to 10 [μm] by electroless soldering by the substitution method.
Adhere to a thickness of ~ 20 [μm]. At this time, since the replacement method is used as the soldering method, the solder adheres only to the extent that the volume of the copper bump is reduced. Therefore, even if the pitch of the bumps is minute, there is no problem of short circuit between the bumps due to the plating growth which occurs when the usual electrolytic soldering is used.

【0027】一方、当該めつき直後の状態でのはんだ1
8は、鉛と錫の原子がそれぞれ凝縮し、まばらに点在し
た状態であるため、電気抵抗値が高い状態となつてい
る。従つてその後、フラツクス(図示せず)をはんだ1
8に塗布し、所定の加熱溶融工程によつてはんだ18を
加熱溶融し、さらに所定のフラツクス洗浄工程において
フラツクスを洗浄することにより図3(B)に示すよう
に銅を柱とするはんだバンプ20が完成する。
On the other hand, the solder 1 immediately after the plating is applied.
In No. 8, since the lead and tin atoms are condensed and scattered, the electric resistance value is high. Therefore, after that, solder the flux (not shown) 1
8 is applied, the solder 18 is heated and melted by a predetermined heating and melting step, and the flux is cleaned by a predetermined flux cleaning step, so that the solder bumps 20 having copper as pillars are formed as shown in FIG. 3B. Is completed.

【0028】なお当該はんだ溶融の工程において上記は
んだめつき直後の鉛と錫のそれぞれの原子が凝縮し、ま
ばらに点在した状態が変化し、バンプ全体に亘つて均一
な鉛と錫の分布となることにより電気抵抗値が下がり、
電気的接続において良好な状態に保持される。
In the step of melting the solder, the lead and tin atoms immediately after the soldering are condensed, and the sparsely scattered state changes, resulting in a uniform lead and tin distribution over the entire bump. And the electric resistance value decreases,
The electrical connection is kept in good condition.

【0029】以上の方法において、はんだバンプ20を
形成する場合、当該はんだバンプ20を形成するアルミ
ニウムパツド2の位置をワイヤボンダ30に対してプロ
グラム入力するといつた簡単な方法によつて所望の位置
にはんだバンプ20を形成することができる。
In the above method, when the solder bump 20 is formed, the position of the aluminum pad 2 on which the solder bump 20 is formed is programmed into the wire bonder 30 to a desired position by a simple method. The solder bump 20 can be formed.

【0030】従つてパツド位置が異なる各半導体装置ご
とに従来手法に用いられるマスクを用意する必要がな
く、一段と容易に所望の位置にはんだバンプ20を形成
することができる。
Accordingly, it is not necessary to prepare a mask used in the conventional method for each semiconductor device having a different pad position, and the solder bump 20 can be formed at a desired position more easily.

【0031】また銅ワイヤ15のボール部分15Aは半
導体装置1のアルミニウムパツド2上に直接ボンデイン
グされることにより、金属薄膜を形成する必要が無く、
これらの工程に必要な複雑かつ大掛かりな製造設備が不
要となる。また置換法によるはんだめつきを採用するこ
とにより、微細なピツチのバンプ形成においても、隣接
するバンプ同士が短絡することを回避し得る。
Since the ball portion 15A of the copper wire 15 is directly bonded onto the aluminum pad 2 of the semiconductor device 1, there is no need to form a metal thin film.
The complicated and large-scale manufacturing equipment required for these processes is unnecessary. Further, by adopting soldering by the substitution method, it is possible to avoid short-circuiting between adjacent bumps even when forming fine pitch bumps.

【0032】またはんだめつき後、配線パターンが形成
されたはんだ18を少なくとも1回以上加熱溶融させる
ことにより、はんだ18の中の錫と鉛の分布がはんだバ
ンプ20の全体に亘つて均一となるため、実装後の電気
抵抗値を低く抑えることができる。
After the bending, the solder 18 having the wiring pattern formed thereon is heated and melted at least once, so that the distribution of tin and lead in the solder 18 becomes uniform over the entire solder bump 20. Therefore, the electric resistance value after mounting can be suppressed low.

【0033】従つて以上の方法によれば、マスクや薄膜
形成を行うことなく、簡便な方法によつて半導体装置1
上に銅を柱とした、はんだバンプ20が形成される。
Therefore, according to the above method, the semiconductor device 1 can be manufactured by a simple method without forming a mask or a thin film.
Solder bumps 20 having copper as a pillar are formed thereon.

【0034】なお上述の実施例においては、30〔μm〕
の銅ワイヤを使用し、80〔μm〕径の銅ボールバンプを
形成したが、半導体チツプのパツドピツチやパツドの広
さ等に応じて、当該銅ワイヤ15の径やスパーク条件等
を変更し、バンプ径を適宜設定するのが良い。
In the above embodiment, 30 [μm]
A copper ball bump having a diameter of 80 [μm] was formed using the copper wire of the above. The diameter of the copper wire 15 and the spark condition are changed according to the pad pitch of the semiconductor chip and the size of the pad. It is better to set the diameter appropriately.

【0035】[0035]

【発明の効果】上述のように本発明によれば、それぞれ
の半導体装置のパツド電極配置ごとにボンデイングの位
置をプログラム入力することによつて自由に設定できる
ワイヤボンダを使用して、ボールボンデイング方法によ
つて、アルミニウム電極上に銅バンプを形成しているた
め、各半導体装置の種類ごとにマスクを毎回作成する必
要がなく、また無電解めつき法を採用しているので従来
の電解めつき時に必要であつた共通電極のための金属薄
膜を形成する必要がない。
As described above, according to the present invention, the ball bonding method can be applied by using the wire bonder which can be freely set by program-inputting the bonding position for each pad electrode arrangement of each semiconductor device. Therefore, because the copper bumps are formed on the aluminum electrodes, it is not necessary to create a mask for each type of semiconductor device each time. It is not necessary to form a metal thin film for the common electrode, which is necessary.

【0036】かくして半導体装置にワイヤボンダを使用
して銅バンプを形成し、さらに当該銅バンプを無電解は
んだめつきすることによつて銅を柱とするはんだバンプ
を形成できることにより、マスクや薄膜形成用の大掛か
りな装置を必要とすることなく、簡便な方法によつて簡
単かつ短期間でバンプを形成することができる。
Thus, a copper bump can be formed on the semiconductor device by using a wire bonder, and the copper bump can be formed by soldering the copper bump with electroless solder, thereby forming a mask or a thin film. The bumps can be formed easily and in a short period of time by a simple method without the need for a large-scale device.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による半導体装置へのバンプ形成工程に
用いられるワイヤボンダの構成を示す略線図である。
FIG. 1 is a schematic diagram showing a configuration of a wire bonder used in a bump forming process for a semiconductor device according to the present invention.

【図2】本発明による半導体装置へのバンプ形成製造方
法の説明に供する側断面図である。
FIG. 2 is a side sectional view for explaining a method for manufacturing bumps on a semiconductor device according to the present invention.

【図3】本発明による半導体装置へのバンプ形成製造方
法の説明に供する側断面図である。
FIG. 3 is a side sectional view for explaining a method for manufacturing bumps on a semiconductor device according to the present invention.

【図4】従来の半導体装置へのバンプ形成製造方法の説
明に供する側断面図である。
FIG. 4 is a side sectional view for explaining a conventional method for manufacturing bumps on a semiconductor device.

【図5】従来の半導体装置へのバンプ形成製造方法の説
明に供する側断面図である。
FIG. 5 is a side sectional view for explaining a conventional method for manufacturing bumps on a semiconductor device.

【図6】従来の半導体装置へのバンプ形成製造方法の説
明に供する側断面図である。
FIG. 6 is a side sectional view for explaining a conventional method for manufacturing bumps on a semiconductor device.

【符号の説明】[Explanation of symbols]

1……半導体装置、2……アルミニウムパツド、3……
酸化アルミニウム、4……表面保護用パツシベーシヨン
膜、15……銅ワイヤ、16……キヤピラリ、17……
銅バンプ、18……はんだ、20……はんだバンプ、3
0……ワイヤボンダ。
1 ... Semiconductor device, 2 ... Aluminum pad, 3 ...
Aluminum oxide, 4 …… passivation film for surface protection, 15 …… copper wire, 16 …… capillary, 17 ……
Copper bumps, 18 ... Solder, 20 ... Solder bumps, 3
0 ... Wire bonder.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】半導体装置に対してバンプを形成する半導
体装置の製造方法において、 半導体装置上に銅ワイヤによるボールボンデイングによ
つて銅バンプを形成し、 上記銅バンプ表面に対して無電解はんだめつきによつて
はんだを付着させ、上記銅バンプを中心に有するはんだ
バンプを形成することを特徴とする半導体装置の製造方
法。
1. A method of manufacturing a semiconductor device in which bumps are formed on a semiconductor device, wherein copper bumps are formed on the semiconductor device by ball bonding with a copper wire, and an electroless solder is formed on the surface of the copper bumps. A method of manufacturing a semiconductor device, characterized in that solder is attached by damaging to form a solder bump having the copper bump as a center.
【請求項2】上記半導体装置の製造方法は、半導体装置
上のアルミニウムパツドに銅ワイヤを直接ボールボンデ
イングして上記銅バンプを形成することを特徴とする請
求項1に記載の半導体装置の製造方法。
2. The method of manufacturing a semiconductor device according to claim 1, wherein the copper bump is formed by directly ball-bonding a copper wire to an aluminum pad on the semiconductor device. Method.
【請求項3】上記はんだは、置換法によるはんだめつき
工程によつて付着することを特徴とする請求項1に記載
の半導体装置の製造方法。
3. The method of manufacturing a semiconductor device according to claim 1, wherein the solder is attached by a soldering process using a substitution method.
【請求項4】上記はんだバンプは配線パターンが形成さ
れた回路基板上へ実装する前に少なくとも1回加熱溶融
することを特徴とする請求項1に記載の半導体装置の製
造方法。
4. The method of manufacturing a semiconductor device according to claim 1, wherein the solder bump is heated and melted at least once before being mounted on a circuit board on which a wiring pattern is formed.
JP5344075A 1993-12-18 1993-12-18 Manufacture of semiconductor device Pending JPH07176535A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP5344075A JPH07176535A (en) 1993-12-18 1993-12-18 Manufacture of semiconductor device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP5344075A JPH07176535A (en) 1993-12-18 1993-12-18 Manufacture of semiconductor device

Publications (1)

Publication Number Publication Date
JPH07176535A true JPH07176535A (en) 1995-07-14

Family

ID=18366470

Family Applications (1)

Application Number Title Priority Date Filing Date
JP5344075A Pending JPH07176535A (en) 1993-12-18 1993-12-18 Manufacture of semiconductor device

Country Status (1)

Country Link
JP (1) JPH07176535A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10242148A (en) * 1997-02-26 1998-09-11 Matsushita Electric Ind Co Ltd Method for forming solder bumps
WO2002003447A1 (en) * 2000-07-04 2002-01-10 Matsushita Electric Industrial Co., Ltd. Device and method for forming bump
KR100648039B1 (en) * 2004-09-13 2006-11-23 삼성전자주식회사 method of forming solder ball and related fabrication and structure of semiconductor package using the method
CN111148427A (en) * 2019-12-31 2020-05-12 无锡市同步电子制造有限公司 Repair process of stacking/I-shaped preset solder terminal connector

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10242148A (en) * 1997-02-26 1998-09-11 Matsushita Electric Ind Co Ltd Method for forming solder bumps
WO2002003447A1 (en) * 2000-07-04 2002-01-10 Matsushita Electric Industrial Co., Ltd. Device and method for forming bump
US6910613B2 (en) 2000-07-04 2005-06-28 Matsushita Electric Industrial Co., Ltd. Device and method for forming bump
CN100383915C (en) * 2000-07-04 2008-04-23 松下电器产业株式会社 Apparatus and method for forming bump
KR100648039B1 (en) * 2004-09-13 2006-11-23 삼성전자주식회사 method of forming solder ball and related fabrication and structure of semiconductor package using the method
CN111148427A (en) * 2019-12-31 2020-05-12 无锡市同步电子制造有限公司 Repair process of stacking/I-shaped preset solder terminal connector

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