JPH07111777B2 - Metal coated magnetic recording medium - Google Patents

Metal coated magnetic recording medium

Info

Publication number
JPH07111777B2
JPH07111777B2 JP2002084A JP208490A JPH07111777B2 JP H07111777 B2 JPH07111777 B2 JP H07111777B2 JP 2002084 A JP2002084 A JP 2002084A JP 208490 A JP208490 A JP 208490A JP H07111777 B2 JPH07111777 B2 JP H07111777B2
Authority
JP
Japan
Prior art keywords
layer
recording medium
magnetic recording
thermoplastic resin
average particle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2002084A
Other languages
Japanese (ja)
Other versions
JPH0386916A (en
Inventor
巌 岡崎
晃一 阿部
彰二 中島
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Publication of JPH0386916A publication Critical patent/JPH0386916A/en
Publication of JPH07111777B2 publication Critical patent/JPH07111777B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明はメタル塗布型磁気記録媒体に関するものであ
る。
TECHNICAL FIELD The present invention relates to a metal-coated magnetic recording medium.

[従来の技術] メタル塗布型磁気記録媒体としては、ポリエステルフィ
ルムにメタル塗布型磁性層を設けてなる磁気記録媒体が
知られている(たとえば特開昭60−66319号公報)。
[Prior Art] As a metal-coated magnetic recording medium, a magnetic recording medium in which a metal-coated magnetic layer is provided on a polyester film is known (for example, JP-A-60-66319).

[発明が解決しようとする課題] 支持フィルム上にメタル塗布型磁性層を設けた磁気記録
媒体は、その出力特性、周波数特性のため高密度記録用
磁気記録媒体として重要視されている。しかし、上記従
来のメタル塗布型磁気記録媒体では、一般に、平滑なベ
ースフィルムが用いられるため、摩擦係数が大きく、滑
らず走行性が不十分であり、また、走行性を向上させる
ために粒子のサイズを大きくすると出力特性が不良とな
る問題点があった。
[Problems to be Solved by the Invention] A magnetic recording medium provided with a metal coating type magnetic layer on a support film is regarded as an important magnetic recording medium for high density recording because of its output characteristics and frequency characteristics. However, in the above-mentioned conventional metal-coated magnetic recording medium, since a smooth base film is generally used, the friction coefficient is large, the running property is not slippery, and the running property is insufficient. When the size is increased, there is a problem that the output characteristic becomes defective.

本発明はかかる課題を改善し、本来メタル塗布型磁気記
録媒体が有する優れた出力特性を維持しつつ(以下、出
力特性に優れるという)、走行性に優れた(以下、走行
性に優れるという)メタル塗布型磁気記録媒体を提供す
ることを目的とする。
The present invention solves the above problems and, while maintaining the excellent output characteristics originally possessed by the metal-coated magnetic recording medium (hereinafter referred to as excellent output characteristics), has excellent running characteristics (hereinafter referred to as excellent running characteristics). An object is to provide a metal coated magnetic recording medium.

[課題を解決するための手段] 本発明は、(1)基材フィルムの少なくとも片面にメタ
ル塗布型磁性層を設けてなるメタル塗布型磁気記録媒体
であって、該基材フィルムが熱可塑性樹脂Aよりなる層
(A層)の少なくとも片面に不活性粒子を含有する熱可
塑性樹脂Bよりなる層(B層)を積層してなる二軸配向
フィルムであり、B層に含有される不活性粒子の平均粒
径dBが10〜600nm、該粒子のB層における含有量が1.5〜
40重量%、B層の厚さtBと平均粒径dBの比tB/dBが0.1〜
3の範囲であることを特徴とするメタル塗布型磁気記録
媒体、(2)基材フィルムの少なくとも一方のB層側に
メタル塗布型磁性層が設けられており、該磁性層側のB
層に含有される不活性粒子の平均粒径dBが10〜450nmで
あることを特徴とする上記(1)記載のメタル塗布型磁
気記録媒体、(3)基材フィルムがA層の片面にのみB
層を積層してなる二軸配向フィルムであり、A層側にの
みメタル塗布型磁性層が設けられており、該B層に含有
される不活性粒子の平均粒径dBが50〜600nmであること
を特徴とする上記(1)記載のメタル塗布型磁気記録媒
体、(4)基材フィルムが、熱可塑性樹脂Aよりなる層
(A)の一方の面に不活性粒子を含有する熱可塑性樹脂
Bよりなる層(B層)を、他面に不活性粒子を含有する
熱可塑性樹脂Cよりなる層(C層)を積層してなる二軸
配向フィルムであって、該基材フィルムのB層側にのみ
メタル塗布型磁性層が設けられており、該B層に含有さ
れる不活性粒子の平均粒径dBが10〜450nm、該粒子のB
層における含有量が1.5〜40重量%、B層の厚さtBと平
均粒径dBの比tB/dBが0.1〜3、該C層に含有される不活
性粒子の平均粒径dCが50〜600nm、該粒子のC層におけ
る含有量が1.5〜40重量%、C層の厚さtCと平均粒径dC
の比tC/dCが0.1〜3であることを特徴とするメタル塗布
型磁気記録媒体に関するものである。
[Means for Solving the Problems] The present invention is (1) a metal-coated magnetic recording medium comprising a base film and a metal-coated magnetic layer provided on at least one surface thereof, wherein the base film is a thermoplastic resin. A biaxially oriented film obtained by laminating a layer (B layer) made of a thermoplastic resin B containing inert particles on at least one surface of a layer made of A (A layer), wherein the inert particles contained in the B layer. Has an average particle diameter d B of 10 to 600 nm, and the content of the particles in the B layer is 1.5 to
40 wt%, 0.1 ratio t B / d B of the B layer and the thickness t B average particle diameter d B
(3) A metal-coated magnetic recording medium, wherein (2) a metal-coated magnetic layer is provided on at least one B layer side of the base film, and the B layer on the magnetic layer side is provided.
Metal coating type magnetic recording medium of (1), wherein the average particle diameter d B of the inert particles contained in the layer is 10~450Nm, on one side of (3) the base film layer A Only B
A biaxially oriented film obtained by laminating layers, and metal coating type magnetic layer is provided only on the A layer side, the average particle diameter d B of the inert particles contained in the B layer is in 50~600nm The metal-coated magnetic recording medium according to the above (1), (4) the base film is a thermoplastic resin containing inert particles on one surface of a layer (A) made of a thermoplastic resin A. A biaxially oriented film obtained by laminating a layer made of a resin B (B layer) on the other surface and a layer made of a thermoplastic resin C containing inert particles (C layer) on the other surface of the base film B. only the layer side and the metal coating type magnetic layer is provided, the average particle diameter d B of the inert particles contained in the B layer is 10~450Nm, said particles B
1.5 to 40% by weight content in the layer, the average particle diameter of the inert particles the ratio t B / d B having an average particle diameter d B and the thickness t B of the B layer is 0.1 to 3, it is contained in the C layer d C is 50 to 600 nm, the amount contained in the particles of the C layer is 1.5 to 40 wt%, average particle diameter d C the thickness t C of the C layer
The present invention relates to a metal-coated magnetic recording medium having a ratio t C / d C of 0.1 to 3.

本発明の基材フィルムを構成する熱可塑性樹脂A、B、
Cは同じでも、異なる種類のものでも良く、ポリエステ
ル、ポリオレフィン、ポリアミド、ポリフェニレンスル
フィドなど特に限定されることはないが、特に、ポリエ
ステル、中でも、エチレンテレフタレート、エチレン
α,β−ビス(2−クロルフェノキシ)エタン−4,4′
−ジカルボキシレート、エチレン2,6−ナフタレート単
位から選ばれた少なくとも一種の構造単位を主要構成成
分とする場合に走行性がより一層良好となるので望まし
い。
Thermoplastic resin A, B, which constitutes the base film of the present invention,
C's may be the same or different, and are not particularly limited to polyester, polyolefin, polyamide, polyphenylene sulfide, etc., but especially polyester, especially ethylene terephthalate, ethylene α, β-bis (2-chlorophenoxy) ) Ethane-4,4 '
When at least one structural unit selected from the group consisting of dicarboxylate and ethylene 2,6-naphthalate units is used as a main constituent, the running property is further improved, which is desirable.

また、本発明を構成する熱可塑性樹脂B及び/またはC
は結晶性である場合に走行性がより一層良好となるので
きわめて望ましい。ここでいう結晶性とはいわゆる非晶
質ではないことを示すものであり、定量的には結晶化パ
ラメータにおける冷結晶化温度Tccが検出され、かつ結
晶化パラメータΔTcgが150℃以下のものである。さら
に、示差走査熱量計で測定された融解熱(融解エンタル
ピー変化)が7.5cal/g以上の結晶性を示す場合に走行性
がより一層良好となるのできわめて望ましい。また、エ
チレンテレフタレートを主要構成成分とするポリエステ
ルと場合に走行性がより一層良好となるので特に望まし
い。
Further, the thermoplastic resin B and / or C constituting the present invention
Is more desirable when it is crystalline, because the running property is further improved. The crystallinity referred to here indicates that it is not so-called amorphous, and quantitatively the cold crystallization temperature Tcc in the crystallization parameter is detected, and the crystallization parameter ΔTcg is 150 ° C. or less. . Further, when the heat of fusion (change in enthalpy of fusion) measured by a differential scanning calorimeter shows a crystallinity of 7.5 cal / g or more, the running property is further improved, which is highly desirable. Further, in the case of a polyester containing ethylene terephthalate as a main constituent, the running property is further improved, which is particularly desirable.

なお、本発明を阻害しない範囲内で、熱可塑性樹脂A、
B、Cから選ばれる少なくとも一種に他種の熱可塑性樹
脂を混合してもよいし共重合ポリマを用いても良い。ま
た、本発明の目的を阻害しない範囲内で、熱可塑性樹脂
A、B、Cから選ばれる少なくとも一種の酸化防止剤、
熱安定剤、滑剤、紫外線吸収剤などの有機添加剤が通常
添加される程度添加されていてもよい。
In addition, as long as the thermoplastic resin A,
At least one selected from B and C may be mixed with another type of thermoplastic resin, or a copolymerized polymer may be used. Further, at least one antioxidant selected from thermoplastic resins A, B, and C, within a range that does not impair the object of the present invention,
Organic additives such as heat stabilizers, lubricants, and ultraviolet absorbers may be added to the extent that they are usually added.

本発明を構成する基材フィルムのB層中の不活性粒子の
平均粒径dBは走行性、出力特性の点から10〜600nmであ
る必要があり、さらにB層側に磁性層が設けられる場合
には10〜450nm、磁性層が設けられない場合には50〜600
nmが好ましい。また本発明の基材フィルムB層中の不活
性粒子の含有量は1.5〜40重量%、好ましくは2〜30重
量%、さらに好ましくは3〜20重量%であることが必要
である。含有量が上記の範囲より多いと出力特性が満足
できず、少ないと走行性が不良となり好ましくない。さ
らに本発明の基材フィルムB層の厚さtBと該B層中に含
有する不活性粒子の平均粒径dBの比、tB/dBは0.1〜3、
好ましくは0.2〜2.0、さらに好ましくは0.3〜1.5の範囲
であることが必要である。tB/dBが上記の範囲より小さ
いと走行性が不良となり、逆に大きいと出力特性が不良
となるので好ましくない。
The average particle diameter d B of the inert particles in the B layer of the base film constituting the present invention must be 10 to 600 nm from the viewpoints of running properties and output characteristics, and a magnetic layer is provided on the B layer side. 10 to 450 nm in the case, 50 to 600 if no magnetic layer is provided.
nm is preferred. The content of the inert particles in the base film B layer of the present invention must be 1.5 to 40% by weight, preferably 2 to 30% by weight, more preferably 3 to 20% by weight. If the content is more than the above range, the output characteristics cannot be satisfied, and if the content is less than the above range, the running property becomes poor, which is not preferable. Further the average particle diameter d B ratio of the inert particles contained in the thickness t B and the B layer of the base film layer B of the present invention, t B / d B is from 0.1 to 3,
It is necessary that the range is preferably 0.2 to 2.0, more preferably 0.3 to 1.5. If t B / d B is smaller than the above range, running performance becomes poor, and conversely if t B / d B is large, output characteristics become poor, which is not preferable.

また本発明を構成する基材フィルムのC層中の不活性粒
子の平均粒径dCは、良好な走行性、出力特性を得るため
に50〜600nmが必要である。さらに、基材フィルムC層
中に含有する不活性粒子の含有量は、良好な走行性、出
力特性を有する磁気記録媒体とするために1.5〜40重量
%、好ましくは2〜15重量%であることが必要である。
またこのC層の厚さtCと、含有する不活性粒子の平均粒
径dCの比tC/dCは0.1〜3の範囲である場合に走行性、出
力特性がより一層良好となるので望ましい。
Further, the average particle diameter d C of the inert particles in the C layer of the base film constituting the present invention is required to be 50 to 600 nm in order to obtain good running properties and output characteristics. Further, the content of the inert particles contained in the base film C layer is 1.5 to 40% by weight, preferably 2 to 15% by weight in order to obtain a magnetic recording medium having good running properties and output characteristics. It is necessary.
Further, when the ratio t C / d C of the thickness t C of the C layer and the average particle diameter d C of the inert particles contained is in the range of 0.1 to 3, the running property and the output characteristic are further improved. So desirable.

さらに、基材フィルムA層中に不活性粒子を含有してい
る必要は特にないが、平均粒径が5〜600nm、特に10〜4
50nmの不活性粒子が0.001〜0.15重量%、特に0.005〜0.
05重量%含有されていると走行性、出力特性がより一層
良好となるので望ましい。
Further, it is not particularly necessary for the base film A layer to contain inert particles, but the average particle size is 5 to 600 nm, especially 10 to 4 nm.
0.001 to 0.15% by weight of 50 nm inert particles, especially 0.005 to 0.
The content of 05% by weight is desirable because the running property and output characteristics are further improved.

本発明に使用する不活性粒子は、粒径比(粒子の長径/
短径)が1.0〜1.3の粒子、特に、球形状の粒子の場合に
走行性、出力特性がより一層良好となるので望ましい。
本発明に使用する不活性粒子は基材フィルム中での単一
粒子指数が0.7以上、好ましくは0.9以上である場合に走
行性、出力特性がより一層良好となるので特に望まし
い。本発明に使用する不活性粒子は粒径の相対標準偏差
が0.6以下、好ましくは0.5以下の場合に走行性、出力特
性がより一層良好となるので望ましい。
The inert particles used in the present invention have a particle size ratio (particle length / major axis).
Particles having a (minor diameter) of 1.0 to 1.3, particularly spherical particles, are preferable because the runnability and output characteristics are further improved.
The inert particles used in the present invention are particularly desirable when the single particle index in the substrate film is 0.7 or more, preferably 0.9 or more, because the running properties and output characteristics are further improved. The inert particles used in the present invention have a relative standard deviation of the particle size of 0.6 or less, preferably 0.5 or less, because the running properties and output characteristics are further improved, which is desirable.

本発明に使用する不活性粒子の種類は特に限定されない
が、コロイダルシリカに起因する実質的に球形のシリカ
粒子、架橋高分子による粒子(たとえば架橋ポリスチレ
ン)等があるが、特に10重量%減量時温度(窒素中で熱
重量分析装置島津TG−30Mを用いて測定。昇温速度20℃
/分)が380℃以上になるまで架橋度を高くした架橋高
分子粒子の場合に走行性、出力特性がより一層良好とな
るので特に望ましい。なお、コロイダルシリカに起因す
る球形シリカの場合にはアルコキシド法で製造された、
ナトリウム含有量が少ない、実質的に球形のシリカの場
合に走行性、出力特性がより一層良好となるので特に望
ましい。しかしながら、その他の粒子、冷えば炭酸カル
シウム、二酸化チタン、アルミナ等他の粒子でも熱可塑
性樹脂B層の厚さtBと平均粒径dBの比の適切なコントロ
ールにより十分使いこなせるものである。
The type of the inert particles used in the present invention is not particularly limited, but there are substantially spherical silica particles caused by colloidal silica, particles by a crosslinked polymer (for example, crosslinked polystyrene), etc. Temperature (measured using a thermogravimetric analyzer Shimadzu TG-30M in nitrogen.
(/ Min) is 380 ° C. or higher, the cross-linked polymer particles having a high degree of cross-linking are particularly desirable because the running properties and output characteristics are further improved. In the case of spherical silica due to colloidal silica, it was manufactured by the alkoxide method,
In the case of substantially spherical silica having a low sodium content, runnability and output characteristics are further improved, which is particularly desirable. However, other particles, such as calcium carbonate, titanium dioxide, and alumina when cooled, can be sufficiently used by appropriately controlling the ratio of the thickness t B of the thermoplastic resin B layer to the average particle diameter d B.

本発明を構成する基材フィルムは上記組成物からなる積
層フィルムを二軸配向せしめたフィルムであって、一軸
あるいは無配無フィルムでは走行性が不良となるので好
ましくない。この配向の程度は特に限定されないが、高
分子の分子配向の程度の目安であるヤング率が長手方
向、幅方向ともに350kg/mm2以上である場合に出力特
性、走行性がより一層良好となるのできわめて望まし
い。分子配向の程度の目安であるヤング率の上限は特に
限定されないが、通常、1500kg/mm2程度が製造上の限界
である。
The substrate film constituting the present invention is a film obtained by biaxially orienting a laminated film made of the above composition, and a uniaxial or non-distributed film is not preferable because the running property becomes poor. The degree of this orientation is not particularly limited, but when the Young's modulus, which is a measure of the degree of molecular orientation of the polymer, is 350 kg / mm 2 or more in both the longitudinal direction and the width direction, the output characteristics and runnability are further improved. So highly desirable. The upper limit of the Young's modulus, which is a measure of the degree of molecular orientation, is not particularly limited, but the production limit is usually about 1500 kg / mm 2 .

本発明を構成する基材フィルムの該B層表面の全反射ラ
マン結晶化指数は、20cm-1以下の場合に走行性、出力特
性がより一層良好となるので特に望ましい。
When the total reflection Raman crystallization index of the surface of the B layer of the substrate film constituting the present invention is 20 cm -1 or less, the running property and the output property are further improved, which is particularly desirable.

また、本発明を構成する基材フィルムの該C層表面の全
反射ラマン結晶化指数は、20cm-1以下の場合に走行性、
出力特性がより一層良好となるので特に望ましい。
Further, the total reflection Raman crystallization index of the surface of the C layer of the substrate film constituting the present invention is 20 cm -1 or less, the running property,
It is particularly desirable because the output characteristics are further improved.

本発明は上記の二軸配向フィルムの少なくとも片面にメ
タル塗布型磁性層を設けてなる磁気記録媒体である。用
いられる磁性粉末は特に限定されないが強磁性粉末、な
かでも、Fe、Co、Fe−Co、Fe−Co−Ni、Co−Ni等の金属
または合金、これらとAl、Cr、Si等との合金等が好まし
く用いられる。
The present invention is a magnetic recording medium comprising a metal-coated magnetic layer provided on at least one surface of the above biaxially oriented film. The magnetic powder used is not particularly limited, but it is a ferromagnetic powder, among them, Fe, Co, Fe-Co, Fe-Co-Ni, Co-Ni and other metals or alloys, and alloys of these with Al, Cr, Si and the like. Etc. are preferably used.

磁性粉は各種バインダーを用いて磁性塗料とすることが
できるが、一般には熱硬化性樹脂系バインダーおよび放
射線硬化系バインダーが好ましく、その他添加剤として
分散剤、潤滑剤、帯電防止剤を常法に従って用いてもよ
い。例えば塩化ビニル・酢酸ビニル・ビニルアルコール
共重合体、ポリウレタンプレポリマおよびポリイソシア
ネートよりなるバインダーなどを用いることができる。
The magnetic powder can be made into a magnetic coating using various binders, but in general, thermosetting resin-based binders and radiation-curable binders are preferable, and other additives such as dispersants, lubricants, and antistatic agents are used according to a conventional method. You may use. For example, a binder made of vinyl chloride / vinyl acetate / vinyl alcohol copolymer, polyurethane prepolymer and polyisocyanate can be used.

メタル塗布型磁性層の厚さtMは特に限定されないが、磁
性層側のB層の厚さtB(一層)との比、tB/tMが0.002〜
10、特に0.01〜10、さらに好ましくは0.01〜5の範囲で
ある場合に出力特性、走行性がより一層良好となるので
望ましい。またtMの値としては0.5〜5μmの範囲とし
ておくことが出力特性、走行性がより一層良好となるの
で望ましい。
The thickness t M of the metal-coated magnetic layer is not particularly limited, but the ratio t B / t M to the thickness t B (one layer) of the B layer on the magnetic layer side is 0.002 to.
A range of 10, particularly 0.01 to 10, and more preferably 0.01 to 5, is desirable because the output characteristics and running performance are further improved. Further, it is desirable that the value of t M be in the range of 0.5 to 5 μm because the output characteristics and the running property are further improved.

本発明を構成する基材フィルムの該B層の幅方向厚さ斑
は25%以下、さらに好ましくは20%以下である場合に出
力特性、走行性がより一層良好となるので特に望まし
い。
It is particularly desirable that the widthwise unevenness of the layer B of the base material film constituting the present invention is 25% or less, more preferably 20% or less, because the output characteristics and the running property are further improved.

本発明を構成する基材フィルムの該B層の厚さは0.01〜
2μm、好ましくは0.02〜1μmの場合に走行性、出力
特性がより一層良好となるので特に望ましい。
The thickness of the B layer of the base film constituting the present invention is 0.01 to
When the thickness is 2 μm, preferably 0.02 to 1 μm, the running property and the output characteristics are further improved, which is particularly desirable.

本発明を構成する基材フィルムの該B層表面の中心線平
均粗さRaと最大高さRtの比、Rt/Raは9.0以下、特に8.5
以下の場合に出力特性、走行性がより一層良好となるの
で特に望ましい。
The ratio of the center line average roughness Ra to the maximum height Rt of the B layer surface of the substrate film constituting the present invention, Rt / Ra is 9.0 or less, particularly 8.5.
In the following cases, the output characteristics and the running property are further improved, which is particularly desirable.

本発明を構成する基材フィルムの該B層表面の2次イオ
ンマススペクトルによって測定される表層粒子濃度比は
特に限定されないが、表層粒子濃度比が1/10以下、特に
1/50以下である場合に走行性、出力特性がより一層良好
となるので特に望ましい。
The surface layer particle concentration ratio measured by the secondary ion mass spectrum of the B layer surface of the substrate film constituting the present invention is not particularly limited, but the surface layer particle concentration ratio is 1/10 or less, particularly
When it is 1/50 or less, the running property and the output property are further improved, which is particularly desirable.

次に本発明の磁気記録媒体の製造方法について説明す
る。
Next, a method of manufacturing the magnetic recording medium of the present invention will be described.

まず、熱可塑性樹脂Bに不活性粒子を含有せしめる方法
としては、不活性粒子をエチレングリコールのスラリー
とし、ベント方式の2軸混練押出機を用いて熱可塑性樹
脂に練り込む方法が、延伸破れなく、本発明範囲の厚さ
と平均粒径の関係、含有量の基材フィルムを得るのにき
わめて有効である。
First, as a method of incorporating the inert particles into the thermoplastic resin B, a method in which the inert particles are made into a slurry of ethylene glycol and kneaded into the thermoplastic resin using a vent-type twin-screw kneading extruder The relationship between the thickness and the average particle diameter within the range of the present invention and the content of the base material film are extremely effective.

粒子の含有量を調節する方法としては、上記方法で高濃
度マスターを作っておき、それを製膜時に不活性粒子を
実質的に含有しない熱可塑性樹脂で希釈して粒子の含有
量を調節する方法が有効である。
As a method for adjusting the content of particles, a high-concentration master is prepared by the above method, and the content of particles is adjusted by diluting it with a thermoplastic resin that does not substantially contain inert particles during film formation. The method is effective.

次に、熱可塑性樹脂A、不活性粒子を所定量含有する熱
可塑性樹脂Bのペレットを必要に応じて乾燥したのち、
公知の溶融積層用押出装置に供給し、スリット状のダイ
からシート状に押出し、キャスティングロール上で冷却
固化せしめて未延伸フィルムを作る。すなわち、2また
は3台の押出し機、2または3層のマニホールドまたは
合流ブロックを用いて、熱可塑性樹脂A、Bを積層し、
口金から2または3層のシートを押し出し、キャスティ
ングロールで冷却して未延伸フィルムを作る。この場
合、熱可塑性樹脂Bのポリマ流路に、スタティックミキ
サー、ギヤポンプを設置する方法は延伸破れなく、本発
明範囲の厚さと平均粒径の関係、含有量、望ましい範囲
の表層粒子濃度比のフィルムを得るのに有効である。ま
た、合流ブロックとして矩形のフィードブロックを用い
るのが本発明範囲の厚さと平均粒径の関係を得るのにき
わめて有効である。また、熱可塑性樹脂B側の押し出し
機の溶融温度を、熱可塑性樹脂A側より、10〜40℃高く
することが、延伸破れなく、本発明範囲の厚さと平均粒
径の関係、含有量、望ましい範囲の積層厚さ斑、表層粒
子濃度比、全反射ラマン結晶化指数のフィルムを得るの
に有効である。上記の説明は構成として、A/B、B/A/Bに
ついて述べたが、B/A/Cの構成の場合は3台の押出機を
用いて同様に、3層のマニホールドまたは合流ブロック
を用いて、熱可塑性樹脂B、A、Cを積層し、口金から
3層のシートを押し出し、キャスティングロールで冷却
して未延伸フィルムを作る。
Next, after drying the pellets of the thermoplastic resin A and the thermoplastic resin B containing a predetermined amount of inert particles, if necessary,
The film is supplied to a known extruder for melt lamination, extruded into a sheet form from a slit die, and cooled and solidified on a casting roll to produce an unstretched film. That is, using two or three extruders, a two- or three-layer manifold or a merging block, the thermoplastic resins A and B are laminated,
A two- or three-layer sheet is extruded from the die and cooled with a casting roll to produce an unstretched film. In this case, the method of installing a static mixer and a gear pump in the polymer flow path of the thermoplastic resin B is a film having a relationship of thickness and average particle diameter within the range of the present invention, content, and a surface layer particle concentration ratio within a desirable range without stretching breakage. Is effective in obtaining. Further, it is extremely effective to use a rectangular feed block as the merging block to obtain the relationship between the thickness and the average particle diameter within the range of the present invention. Further, increasing the melting temperature of the extruder on the side of the thermoplastic resin B by 10 to 40 ° C. higher than that on the side of the thermoplastic resin A does not cause stretching breakage, and the relationship between the thickness and the average particle size in the range of the present invention, the content, It is effective in obtaining a film having a lamination thickness unevenness, a surface layer particle concentration ratio, and a total reflection Raman crystallization index in a desired range. In the above description, A / B and B / A / B were described as the configuration, but in the case of the configuration of B / A / C, three extruders are used and a three-layer manifold or a merge block is similarly used. Using the thermoplastic resins B, A, and C, a three-layer sheet is extruded from the die and cooled with a casting roll to produce an unstretched film.

次にこの未延伸フィルムを二軸延伸し、二軸配向せしめ
る。延伸方法としては、逐次二軸延伸法または同時二軸
延伸法を用いることができる。ただし、最初に長手方
向、次に幅方向の延伸を行なう逐次二軸延伸法を用い、
長手方向の延伸を3段階以上に分けて、総縦延伸倍率を
3.0〜6.5倍で行なう方法は、本発明範囲の厚さと平均粒
径の関係、含有量のフィルムを得るのに有効である。長
手方向延伸温度は熱可塑性樹脂の種類によって異なり一
概には言えないが、通常、その1段目を50〜130℃と
し、2段目以降はそれより高くすることが本発明範囲の
厚さと平均粒径の関係、本発明の望ましい範囲の表層粒
子濃度比のフィルムを得るのに有効である。長手方向延
伸速度は5000〜50000%/分の範囲が好適である。幅方
向の延伸方法としてはステンタを用いる方法が一般的で
ある。延伸倍率は、3.0〜5.0倍、延伸速度は、1000〜20
000%/分、温度は80〜160℃の範囲が好適である。次に
この延伸フィルムを熱処理する。この場合の熱処理温度
は170〜200℃、特に170〜190℃、時間は0.5〜60秒の範
囲が好適である。
Next, this unstretched film is biaxially stretched and biaxially oriented. As a stretching method, a sequential biaxial stretching method or a simultaneous biaxial stretching method can be used. However, using a sequential biaxial stretching method in which stretching in the longitudinal direction first and then in the width direction is performed first,
Stretching in the longitudinal direction is divided into 3 or more steps to obtain a total longitudinal stretching ratio.
The method of 3.0 to 6.5 times is effective for obtaining a film having the content and the content of the thickness and the average particle diameter in the range of the present invention. The stretching temperature in the longitudinal direction varies depending on the type of thermoplastic resin and cannot be generally stated, but usually, the first step should be set at 50 to 130 ° C. and the second step and thereafter should be higher than that. It is effective for obtaining a film having a particle size ratio and a surface layer particle concentration ratio within the desirable range of the present invention. The longitudinal stretching speed is preferably in the range of 5,000 to 50,000% / min. As a stretching method in the width direction, a method using a stenter is generally used. Stretching ratio is 3.0 to 5.0 times, stretching speed is 1000 to 20
The range of 000% / min and the temperature of 80 to 160 ° C are suitable. Next, this stretched film is heat-treated. In this case, the heat treatment temperature is preferably 170 to 200 ° C., particularly 170 to 190 ° C., and the time is preferably 0.5 to 60 seconds.

次に、このフィルムに所定の磁性層を塗布する。磁性層
を塗布する方法は公知の方法で行なうことができるが、
グラビヤロールで塗布する方法が本発明範囲の厚さと平
均粒径の関係、本発明の望ましい範囲の表層粒子濃度比
のフィルムを得るのに有効である。塗布後の乾燥工程
は、温度を90〜120℃とするのが好ましい。
Next, a predetermined magnetic layer is applied to this film. The method of applying the magnetic layer can be performed by a known method,
The method of coating with a gravure roll is effective in obtaining a film having a relationship between the thickness and the average particle diameter within the range of the present invention and a surface layer particle concentration ratio within the desirable range of the present invention. The temperature of the drying step after coating is preferably 90 to 120 ° C.

また、カレンダー工程は、ポリアミドまたはポリエステ
ルを弾性ロールに用い、25〜90℃、特に40〜70℃の温度
範囲で行なうのが本発明範囲の厚さと平均粒径の関係、
本発明の望ましい範囲の表層粒子濃度比のフィルムを得
るのに有効である。さらに、このフィルムの磁性層をキ
ュアした後、その原反(広幅)をスリットして本発明の
メタル塗布型磁気記録媒体を得る。
Further, the calendering step, using polyamide or polyester for the elastic roll, is carried out in the temperature range of 25 to 90 ° C., particularly 40 to 70 ° C., and the relationship between the thickness and the average particle size of the present invention range,
It is effective for obtaining a film having a surface layer particle concentration ratio within the desirable range of the present invention. Further, after curing the magnetic layer of this film, the original fabric (wide width) is slit to obtain the metal-coated magnetic recording medium of the present invention.

[物性の測定方法ならびに効果の評価方法] 本発明の特性値の測定方法並びに効果の評価方法は次の
通りである。
[Physical property measuring method and effect evaluating method] The characteristic value measuring method and effect evaluating method of the present invention are as follows.

(1)粒子の平均粒径 フィルムから熱可塑性樹脂をプラズマ低温灰化処理法で
除去し粒子を露出させる。処理条件は熱可塑性樹脂は灰
化されるが粒子はダメージを受けない条件を選択する。
これを走査型電子顕微鏡(SEM)で観察し、粒子の画像
をイメージアナライザーで処理する。観察箇所を変えて
粒子数5,000個以上で次の数値処理を行ない、それによ
って求めた数平均系Dを平均粒径とする。
(1) Average particle size of particles The thermoplastic resin is removed from the film by a plasma low temperature ashing method to expose the particles. The treatment conditions are selected such that the thermoplastic resin is incinerated but the particles are not damaged.
This is observed with a scanning electron microscope (SEM), and the image of the particles is processed with an image analyzer. The following numerical processing is carried out when the number of particles is changed to 5,000 or more by changing observation points, and the number average system D thus obtained is taken as the average particle diameter.

D=ΣDi/N ここで、Diは粒子の円相当径、Nは粒子数である。D = ΣD i / N where D i is the equivalent circle diameter of the particles and N is the number of particles.

(2)粒径比 上記(1)の測定において個々の粒子の(長径の平均
値)/(短径の平均値)の比である。すなわち、下式で
求められる。
(2) Particle size ratio This is the ratio of (average value of major axis) / (average value of minor axis) of individual particles in the measurement of (1) above. That is, it is calculated by the following formula.

長径=ΣD1i/N 短径=ΣD2i/N Dii、D2iはそれぞれ個々の粒子の長径(最大径)、短径
(最短径)、Nは粒子数である。
Major axis = ΣD1 i / N long diameter short diameter = ΣD2 i / N Di i, D2 i each individual particle (maximum diameter), short diameter (the shortest diameter), N is the number of particles.

(3)粒径の相対標準偏差 上記(1)の方法で測定された個々の粒径Di、平均径
D、粒子数Nから計算される標準偏差σ(={Σ(Di
D)2/N}1/2)を平均径Dで割った値(σ/D)で表わし
た。
(3) the individual particle size D i measured by the method of particle size of the relative standard deviation above (1), the average diameter D, the standard deviation calculated from the particle number N σ (= {Σ (D i -
D) 2 / N} 1/2 ) was divided by the average diameter D to express (σ / D).

(4)単一粒子指数 フィルムの断面を透過型電子顕微鏡(TEM)で写真観察
し、粒子を検知する。観察倍率を10万倍程度にすれば、
それ以上分けることができない1個の粒子が観察でき
る。粒子の占める全面積をA、そのうち2個以上の粒子
が凝集している凝集体の占める面積をBとした時、(A
−B)/Aをもって、単一粒子指数とする。TEM条件は下
記のとおりである。1視野面積:2μm2の測定を場所を変
えて、500視野測定する。
(4) Single particle index The cross section of the film is photographed with a transmission electron microscope (TEM) to detect particles. If the observation magnification is about 100,000 times,
One particle can be observed that cannot be further divided. When the total area occupied by particles is A and the area occupied by aggregates in which two or more particles are aggregated is B, (A
-B) / A is a single particle index. The TEM conditions are as follows. 1 field of view area: 2 μm 2 measurement is carried out at different locations to measure 500 fields of view.

・観察倍率:10万倍 ・加速電圧:100kV ・切片厚さ:約1,000Å (5)粒子の含有量 熱可塑性樹脂は溶解し粒子は溶解させない溶媒を選択
し、粒子を熱可塑性樹脂から遠心分離し、粒子の全体重
量に対して比率(重量%)をもって粒子含有量とする。
・ Observation magnification: 100,000 times ・ Acceleration voltage: 100kV ・ Section thickness: Approximately 1,000Å (5) Particle content Select a solvent that dissolves the thermoplastic resin but not the particles, and centrifuge the particles from the thermoplastic resin. Then, the particle content is defined as a ratio (% by weight) to the total weight of the particles.

(6)結晶化パラメータΔTcg、融解熱 示差走査熱量計(DSC)を用いて測定した。DSCの測定条
件は次の通りである。すなわち、試料10mgをDSC装置に
セットし、300℃の温度で5分間溶融した後、液体窒素
中に急冷する。この急冷試料を10℃/分で昇温し、ガラ
ス転移点Tgを検知する。さらに昇温を続け、ガラス状態
からの結晶化発熱ピーク温度をもって冷結晶化温度Tcc
とした。さらに昇温を続け、融解ピークから融解熱を求
めた。ここでTccとTgの差(Tcc−Tg)を結晶化パラメー
タΔTcgと定義する。
(6) Crystallization parameter ΔTcg, heat of fusion It was measured using a differential scanning calorimeter (DSC). The DSC measurement conditions are as follows. That is, 10 mg of a sample is set in a DSC apparatus, melted at a temperature of 300 ° C. for 5 minutes, and then rapidly cooled in liquid nitrogen. The temperature of this quenched sample is raised at 10 ° C./min, and the glass transition point Tg is detected. When the temperature rises further, the crystallization exothermic peak temperature from the glass state is reached and the cold crystallization temperature Tcc
And The temperature was further raised and the heat of fusion was determined from the melting peak. Here, the difference between Tcc and Tg (Tcc-Tg) is defined as the crystallization parameter ΔTcg.

(7)ヤング率 JIS−Z−1702に規定された方法にしたがって、インス
トロンタイプの引っ張り試験機を用いて、25℃、65%RH
にて測定した。
(7) Young's modulus 25 ° C, 65% RH using an Instron type tensile tester according to the method specified in JIS-Z-1702
It was measured at.

(8)全反射ラマン結晶化指数 全反射ラマンスペクトルを測定し、カルボニル基の伸縮
振動である1730cm-1の半価幅をもって表面の全反射ラマ
ン結晶化指数とした。測定条件は次の通りである。但し
測定深さは、表面から500〜1000Å程度とした。
(8) Total reflection Raman crystallization index The total reflection Raman spectrum was measured and the half-value width of 1730 cm -1 , which is the stretching vibration of the carbonyl group, was used as the total reflection Raman crystallization index of the surface. The measurement conditions are as follows. However, the measurement depth was about 500 to 1000Å from the surface.

光源 アルゴンイオンレーザー(5,145Å) 試料のセッティング レーザー偏光方向(S偏光)とフィルム長手方向が平行
となるようにフィルム表面を全反射プリズムに圧着さ
せ、レーザーのプリズムへの入射角(フィルム厚さ方向
との角度は60゜とした。
Light source Argon ion laser (5,145Å) Setting the sample Press the film surface to the total reflection prism so that the laser polarization direction (S polarization) and the film longitudinal direction are parallel, and the incident angle of the laser to the prism (the film thickness direction) The angle with was 60 °.

検出器 PM:RCA31034/Photon Counting System(Hamamatsu C123
0)(supply 1,600V) 測定条件 SLIT 1,000 μm LASER 100 mW GATE TIME 1.0sec SCAN SPEED 12 cm-1/min SAMPLING INTERVAL 0.2cm-1 REPEAT TIME 6 (9)固有粘度[η](単位はdl/g) オルトクロロフェノール中、25℃で測定した溶液粘度か
ら下記式で計算される値を用いる。すなわち、 ηSP/C=[η]+K[η]・C ここで ηSP=(溶液粘度/溶媒粘度)−1、Cは溶媒
100mlあたりの溶解ポリマ重量(g/100ml、通常1.2)、
Kはハギンス定数(0.343とする)。また、溶液粘度、
溶媒粘度はオストワルド粘度計を用いて測定した。
Detector PM: RCA31034 / Photon Counting System (Hamamatsu C123
0) (supply 1,600V) Measurement condition SLIT 1,000 μm LASER 100 mW GATE TIME 1.0sec SCAN SPEED 12 cm -1 / min SAMPLING INTERVAL 0.2cm -1 REPEAT TIME 6 (9) Intrinsic viscosity [η] (Unit: dl / g ) Use the value calculated from the following formula from the solution viscosity measured at 25 ° C in orthochlorophenol. That is, η SP / C = [η] + K [η] 2 · C where η SP = (solution viscosity / solvent viscosity) -1, C is the solvent
Dissolved polymer weight per 100 ml (g / 100 ml, usually 1.2),
K is the Huggins constant (0.343). Also, the solution viscosity,
The solvent viscosity was measured using an Ostwald viscometer.

(10)表層粒子濃度比 2次イオンマススペクトル(SIMS)を用いて、フィルム
中の粒子に起因する元素のうち最も高濃度の元素と熱可
塑性樹脂の炭素元素の濃度比を粒子濃度とし、厚さ方向
の分析を行なう。SIMSによって測定される最表層粒子濃
度(深さ0の点)における粒子濃度Aとさらに深さ方向
の分析を続けて得られる最高濃度Bの比、A/Bを表層粒
子濃度比と定義した。測定装置、条件は下記のとおりで
ある。
(10) Surface layer particle concentration ratio Using the secondary ion mass spectrum (SIMS), the concentration ratio of the highest concentration element of the particles in the film to the carbon element of the thermoplastic resin is defined as the particle concentration, Perform a vertical analysis. The ratio of the particle concentration A at the outermost surface particle concentration (point at the depth of 0) measured by SIMS and the maximum concentration B obtained by continuing the analysis in the depth direction, A / B was defined as the surface layer particle concentration ratio. The measuring device and conditions are as follows.

1次イオン種:O2 + 1次イオン加速電圧:12KV 1次イオン電流:200nA ラスター領域:400μm□ 分析領域:ゲート30% 測定真空度:6.0×10-9Torr E−GUN:0.5kV−3.0A (11)表面粗さパラメータRa(中心線平均粗さ)、Rt
(最大高さ) 表面粗さ計を用いて測定した。条件は下記のとおりであ
り、20回の測定の平均値をもって値とした。
Primary ion species: O 2 + Primary ion acceleration voltage: 12KV Primary ion current: 200nA Raster area: 400μm □ Analysis area: Gate 30% Measuring vacuum degree: 6.0 × 10 -9 Torr E-GUN: 0.5kV-3.0 A (11) Surface roughness parameter Ra (centerline average roughness), Rt
(Maximum height) Measured using a surface roughness meter. The conditions are as follows, and the average value of 20 measurements was taken as the value.

・触針先端半径:0.5μm ・触針荷重:5mg ・測定長:1mm ・カットオフ値:0.08mm (12)走行性 標準条件として、20℃相対湿度60%の雰囲気下で、外径
6mmφの固定軸に1/2インチ幅のテープを角度θ=πrad
で接触させ、3.3cm/sの速さで走行させる。入口テンシ
ョンT1を25gとした時の出口テンションT2を測定し、次
式から動摩擦係数(μ)を算出する。
・ Stylus tip radius: 0.5μm ・ Stylus load: 5mg ・ Measurement length: 1mm ・ Cutoff value: 0.08mm (12) Travelability As standard conditions, the outside diameter is 20 ° C and 60% relative humidity.
1/2 inch tape on 6mmφ fixed shaft with angle θ = πrad
And make it run at a speed of 3.3 cm / s. The outlet tension T 2 is measured when the inlet tension T 1 is set to 25 g, and the dynamic friction coefficient (μ K ) is calculated from the following equation.

μ=(1/θ)1n(T2/T1) =(1/π)1n(T2/25) このμが0.27以下を走行性:優、0.27を超え0.30以下
を走行性:良、0.30を超えるものを走行性:不良とし
た。
μ K = (1 / θ) 1n (T 2 / T 1) = (1 / π) 1n (T 2/25) This mu K is runnability 0.27 or less: Yu, runnability 0.30 or less than 0.27: Good, and those exceeding 0.30 were determined as runnability: poor.

(13)出力特性 テープ原反をVTRカセットに組み込みVTRテープとした。
このテープに家庭用VTRを用いてテレビ試験波形発生器
により100%クロマ信号を記録し、その再生信号からカ
ラービデオノイズ測定器でクロマS/Nを測定した。
(13) Output characteristics The original tape was incorporated into a VTR cassette to make a VTR tape.
A 100% chroma signal was recorded on this tape by a TV test waveform generator using a home VTR, and the chroma S / N was measured from the reproduced signal by a color video noise measuring instrument.

このクロマS/Nを市販されているスタンダードビデオテ
ープと比較して同等のもの(差が+0dB以下のもの)を
出力特性:不良、差が+2dB以下のものを出力特性:
良、差が+2dBを超えるものを出力特性:優とした。
This Chroma S / N is equivalent to a standard video tape on the market (with a difference of +0 dB or less). Output characteristics: Poor, with a difference of +2 dB or less Output characteristics:
Good, output characteristics with a difference exceeding +2 dB: excellent.

[実施例] 本発明を実施例に基づいて説明する。[Examples] The present invention will be described based on Examples.

実施例1、2、5、及び比較例2、3 平均粒径の異なる架橋ポリスチレン粒子、コロイダルシ
リカに起因するシリカ粒子を含有するエチレングリコー
ルスラリーを調製し、このエチレングリコールスラリー
を190℃で1.5時間熱処理した後、テレフタル酸ジメチル
とエステル交換反応させ、重縮合し、該粒子を0.5〜10
重量%含有するポリエチレンテレフタレート(以下PET
と略す)のペレットを作った。この時、重縮合時間を調
節し固有粘度を0.70とした(熱可塑性樹脂B)。また、
常法によって、固有粘度0.62のPETを製造し、熱可塑性
樹脂Aとした。
Examples 1, 2, 5 and Comparative Examples 2, 3 An ethylene glycol slurry containing crosslinked polystyrene particles having different average particle diameters and silica particles derived from colloidal silica was prepared, and the ethylene glycol slurry was heated at 190 ° C. for 1.5 hours. After heat treatment, it is transesterified with dimethyl terephthalate and polycondensed to give 0.5 to 10 particles.
Polyethylene terephthalate (wt. PET)
Abbreviated) was made. At this time, the polycondensation time was adjusted so that the intrinsic viscosity was 0.70 (thermoplastic resin B). Also,
By a conventional method, PET having an intrinsic viscosity of 0.62 was produced and designated as a thermoplastic resin A.

これらのポリマをそれぞれ180℃で6時間減圧乾燥(3To
rr)した後、熱可塑性樹脂Bを押出機1に供給し290℃
で溶融し、さらに、熱可塑性樹脂Aを押出機2に供給
し、280℃で溶融し、これらのポリマを合流ブロックで
合流積層し、静電印加キャスト法を用いて表面温度30℃
のキャスティングドラムに巻きつけて冷却固化し、積層
未延伸フィルムを作った。この時、それぞれの押出機の
吐出量を調節し総厚さ、熱可塑性樹脂B層の厚さを調節
した。
Each of these polymers was dried under reduced pressure at 180 ° C for 6 hours (3To
rr), and then the thermoplastic resin B is fed to the extruder 1 at 290 ° C.
Melt, and then the thermoplastic resin A is supplied to the extruder 2 and melted at 280 ° C., these polymers are combined and laminated in a confluent block, and a surface temperature of 30 ° C. is obtained by using an electrostatically applied casting method.
It was wound around a casting drum of No. 1 and cooled and solidified to make a laminated unstretched film. At this time, the total amount and the thickness of the thermoplastic resin B layer were adjusted by adjusting the discharge amount of each extruder.

この未延伸フィルムを温度80℃にて長手方向に4.5倍延
伸した。この延伸は2組ずつのロールの周速差で、4段
階で行なった。この一軸延伸フィルムをステンタを用い
て延伸速度2,000%/分で100℃で幅方向に4.0倍延伸
し、定長下で、190℃にて5秒間熱処理し、総厚さ15μ
mの二軸配向積層フィルムを得た。
This unstretched film was stretched 4.5 times in the longitudinal direction at a temperature of 80 ° C. This stretching was carried out in four stages with the difference in peripheral speed between each pair of rolls. This uniaxially stretched film was stretched 4.0 times in the width direction at 100 ° C at a stretching speed of 2,000% / min using a stenter and heat-treated at 190 ° C for 5 seconds under a constant length to give a total thickness of 15μ.
A biaxially oriented laminated film of m was obtained.

このフィルムに磁性塗料をグラビヤロールを用いて塗布
する。磁性塗料は次のようにして調製した。
A magnetic paint is applied to this film using a gravure roll. The magnetic paint was prepared as follows.

Fe 100部 平均粒子サイズ長さ:0.3μm 針状比:10/1 抗磁力:2000Oe ・ポリウレタン樹脂 15部 ・塩化ビニル・酢酸ビニル共重合体 5部 ・ニトロセルロース樹脂 5部 ・酸化アルミ粉末 3部 (平均粒径:0.3μm) ・カーボンブラック 1部 ・レシチン 2部 ・メチルエチルケトン 100部 ・メチルイソブチルケトン 100部 ・トルエン 100部 ・ステアリン酸 2部 上記組成物をボールミルで48時間混合分散した後、硬化
剤6部を添加して得られた混練物をフィルターでろ過し
て磁性塗布液を準備し、上記フィルム上に塗布、磁場配
向させ、110℃で乾燥し、さらに小型テストカレンダー
装置(スチールロール/ナイロンロール、5段)で、温
度70℃、線圧200kg/cmでカレンダー処理した後、70℃、
48時間でキュアリングしメタル塗布型磁気記録媒体を得
た。
Fe 100 parts Average particle size Length: 0.3 μm Needle ratio: 10/1 Coercive force: 2000 Oe ・ Polyurethane resin 15 parts ・ Vinyl chloride / vinyl acetate copolymer 5 parts ・ Nitrocellulose resin 5 parts ・ Aluminum oxide powder 3 parts (Average particle size: 0.3 μm) ・ Carbon black 1 part ・ Lecithin 2 parts ・ Methyl ethyl ketone 100 parts ・ Methyl isobutyl ketone 100 parts ・ Toluene 100 parts ・ Stearic acid 2 parts Mix and disperse the above composition in a ball mill for 48 hours and then cure The kneaded material obtained by adding 6 parts of the agent was filtered with a filter to prepare a magnetic coating liquid, which was coated on the film, magnetically oriented, dried at 110 ° C., and further a small test calendar device (steel roll / Nylon roll, 5 layers), calendered at 70 ℃, linear pressure 200kg / cm, then 70 ℃,
Curing was carried out for 48 hours to obtain a metal-coated magnetic recording medium.

実施例3、4、及び比較例1、4 上記の実施例と同様にして、実施例3では3台の押出機
を用いて3層積層の積層未延伸フィルムを、実施例4で
はさらにA層両面に異なるポリマを積層した3層積層の
積層未延伸フィルムを、また比較例1は通常の単層フィ
ルムを、比較例4では3台の押出機を用いて3層積層の
積層未延伸フィルムを得た。
Examples 3, 4 and Comparative Examples 1, 4 Similar to the above examples, in Example 3, three extruders were used to form a three-layer laminated unstretched film, and in Example 4, a layer A was further added. A three-layer laminated unstretched film in which different polymers were laminated on both sides, a comparative single-layer film was used in Comparative Example 1, and a three-layer laminated unstretched film was used in Comparative Example 4 using three extruders. Obtained.

これらの未延伸フィルムを温度80℃にて長手方向に4.2
倍延伸した。この一軸延伸フィルムをステンタを用いて
延伸速度2,000%/分で105℃で幅方向に4.5倍延伸し、
定長下で、190℃にて5秒間熱処理し、二軸配向フィル
ムを得た。
These unstretched films were heated in the longitudinal direction at a temperature of 80 ° C to 4.2%.
It was stretched twice. This uniaxially stretched film was stretched 4.5 times in the width direction at 105 ° C. at a stretching speed of 2,000% / min using a stenter,
It was heat-treated at 190 ° C. for 5 seconds under a constant length to obtain a biaxially oriented film.

このフィルムに磁性塗料をグラビヤロールを用いて塗布
する。磁性塗料は上記実施例と同様のものを用意した。
その磁性塗料をボールミルで48時間混合分散した後、硬
化剤6部を添加して得られた混練物をフィルターでろ過
して磁性塗布液を準備し、塗布、磁場配向させ、100℃
で乾燥し、さらに小型テストカレンダー装置(スチール
ロール/ナイロンロール、5段)で、温度70℃、線圧20
0kg/cmでカレンダー処理した後、70℃、48時間でキュア
リングしメタル塗布型磁気記録媒体を得た。
A magnetic paint is applied to this film using a gravure roll. The same magnetic coating material as that used in the above-described example was prepared.
After mixing and dispersing the magnetic paint for 48 hours in a ball mill, the kneaded product obtained by adding 6 parts of a curing agent is filtered through a filter to prepare a magnetic coating solution, which is applied, magnetic field oriented, and 100 ° C.
Dry with a small test calender (steel roll / nylon roll, 5 steps), temperature 70 ℃, linear pressure 20
After calendering at 0 kg / cm, it was cured at 70 ° C. for 48 hours to obtain a metal-coated magnetic recording medium.

比較例5 比較例1で用いた単膜フィルムの片面に、ポリウレタン
樹脂系バインダーに球状シリカ(0.3μm)を5重量%
含有した塗液を公知の方法で塗布、乾燥させ、コーティ
ング厚さ1μmのフィルムを得た。
Comparative Example 5 On one surface of the single film used in Comparative Example 1, 5% by weight of spherical silica (0.3 μm) was added to the polyurethane resin binder.
The coating liquid contained was applied by a known method and dried to obtain a film having a coating thickness of 1 μm.

これらの特性は第1表に示したとおりであり、本発明の
メタル塗布型磁気記録媒体は走行性、出力特性は優また
は良であったが、そうでない場合は走行性、出力特性を
満足するメタル塗布型磁気記録媒体は得られなかった。
These characteristics are as shown in Table 1. The metal-coated magnetic recording medium of the present invention had excellent or good running characteristics and output characteristics, but otherwise, the running characteristics and output characteristics are satisfied. No metal coated magnetic recording medium was obtained.

[発明の効果] 本発明は、製法の工夫により、不活性粒子を含有する熱
可塑性樹脂を用いて、粒子の大きさとフィルム厚さの関
係、含有量を特定範囲としたので、走行性、出力特性に
優れた磁気記録媒体が得られたものであり、各用途での
フィルム加工速度の増大に対応できるものである。
[Effects of the Invention] In the present invention, since the thermoplastic resin containing the inert particles is used to make the relationship between the particle size and the film thickness and the content within a specific range, the running property and the output are improved by devising the manufacturing method. The magnetic recording medium having excellent characteristics is obtained, and it is possible to cope with the increase in the film processing speed in each application.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】基材フィルムの少なくとも片面にメタル塗
布型磁性層を設けてなるメタル塗布型磁気記録媒体であ
って、該基材フィルムが熱可塑性樹脂Aよりなる層(A
層)の少なくとも片面に不活性粒子を含有する熱可塑性
樹脂Bよりなる層(B層)を積層してなる二軸配向フィ
ルムであり、B層に含有される不活性粒子の平均粒径dB
が10〜600nm、該粒子のB層における含有量が1.5〜40重
量%、B層の厚さtBと平均粒径dBの比tB/dBが0.1〜3の
範囲であることを特徴とするメタル塗布型磁気記録媒
体。
1. A metal-coated magnetic recording medium comprising a base film and a metal-coated magnetic layer provided on at least one surface of the base film, wherein the base film comprises a thermoplastic resin layer (A).
Layer B) is a biaxially oriented film obtained by laminating a layer (B layer) made of a thermoplastic resin B containing inert particles on at least one side thereof, and the average particle diameter d B of the inert particles contained in the B layer.
But 10 to 600 nm, 1.5 to 40% by weight content in the particles of the layer B, a ratio t B / d B of the B layer and the thickness t B average particle diameter d B is in the range of 0.1 to 3 Characteristic metal coating type magnetic recording medium.
【請求項2】基材フィルムの少なくとも一方のB層側に
メタル塗布型磁性層が設けられており、該磁性層側のB
層に含有される不活性粒子の平均粒径dBが10〜450nmで
あることを特徴とする請求項(1)記載のメタル塗布型
磁気記録媒体。
2. A metal coating type magnetic layer is provided on at least one B layer side of a base film, and B on the magnetic layer side is provided.
Claim (1) Metal coating type magnetic recording medium according to the average particle diameter d B of the inert particles contained in the layer is characterized in that it is a 10~450Nm.
【請求項3】基材フィルムがA層の片面にのみB層を積
層してなる二軸配向フィルムであり、A層側にのみメタ
ル塗布型磁性層が設けられており、該B層に含有される
不活性粒子の平均粒径dBが50〜600nmであることを特徴
とする請求項(1)記載のメタル塗布型磁気記録媒体。
3. A biaxially oriented film in which a base film is formed by laminating a B layer only on one side of an A layer, and a metal coating type magnetic layer is provided only on the A layer side, and the B layer contains it. claim (1) metal coating type magnetic recording medium according to the average particle diameter d B of the inert particles is characterized in that it is a 50~600nm being.
【請求項4】基材フィルムが、熱可塑性樹脂Aよりなる
層(A層)の一方の面に不活性粒子を含有する熱可塑性
樹脂Bよりなる層(B層)を、他面に不活性粒子を含有
する熱可塑性樹脂Cよりなる層(C層)を積層してなる
二軸配向フィルムであって、該基材フィルムのB層側に
のみメタル塗布型磁性層が設けられており、該B層に含
有される不活性粒子の平均粒径dBが10〜450nm、該粒子
のB層における含有量1.5〜40重量%、B層の厚さtB
平均粒径dBの比tB/dBが0.1〜3、該C層に含有される不
活性粒子の平均粒径dCが50〜600nm、該粒子のC層にお
ける含有量が1.5〜40重量%、C層の厚さtCと平均粒径d
Cの比tC/dCが0.1〜3であることを特徴とするメタル塗
布型磁気記録媒体。
4. A base film comprising a layer (B layer) made of a thermoplastic resin B containing inert particles on one side of a layer (A layer) made of a thermoplastic resin A, and an inert layer on the other side. A biaxially oriented film obtained by laminating a layer (C layer) comprising a thermoplastic resin C containing particles, wherein a metal coating type magnetic layer is provided only on the B layer side of the base film, the average particle diameter d B is 10~450nm inert particles contained in the B layer, the ratio of the average particle diameter d B content 1.5 to 40 wt%, the B layer and the thickness t B in the particle layer B t B / d B is 0.1 to 3, the average particle diameter d C of the inert particles contained in the C layer is 50 to 600 nm, the content of the particles in the C layer is 1.5 to 40% by weight, and the thickness of the C layer is t C and average particle size d
Metal coating type magnetic recording medium having a ratio t C / d C of C is equal to or from 0.1 to 3.
【請求項5】熱可塑性樹脂Cが結晶性ポリエステルであ
り、かつ、C層表面の全反射ラマン結晶化指数が20cm-1
以下であることを特徴とする請求項(4)に記載のメタ
ル塗布型磁気記録媒体。
5. The thermoplastic resin C is a crystalline polyester, and the total reflection Raman crystallization index of the surface of the C layer is 20 cm -1.
The metal coated magnetic recording medium according to claim 4, wherein:
【請求項6】熱可塑性樹脂Bが結晶性ポリエステルであ
り、かつ、B層表面の全反射ラマン結晶化指数が20c-1
以下であることを特徴とする請求項(1)〜(5)のい
ずれかに記載のメタル塗布型磁気記録媒体。
6. The thermoplastic resin B is a crystalline polyester, and the total reflection Raman crystallization index of the surface of the B layer is 20 c -1.
It is the following, The metal coating type magnetic recording medium in any one of Claims (1)-(5) characterized by the following.
【請求項7】磁性層側のB層の厚さtBと該磁性層の厚さ
tMの比、tB/tMが0.002〜10の範囲であることを特徴とす
る請求項(1)〜(6)のいずれかに記載のメタル塗布
型磁気記録媒体。
7. The thickness t B of the B layer on the magnetic layer side and the thickness of the magnetic layer
The metal coated magnetic recording medium according to any one of claims (1) to (6), wherein the ratio of t M , t B / t M is in the range of 0.002 to 10.
JP2002084A 1989-06-06 1990-01-08 Metal coated magnetic recording medium Expired - Lifetime JPH07111777B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP14386389 1989-06-06
JP1-143863 1989-06-06

Publications (2)

Publication Number Publication Date
JPH0386916A JPH0386916A (en) 1991-04-11
JPH07111777B2 true JPH07111777B2 (en) 1995-11-29

Family

ID=15348735

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2002084A Expired - Lifetime JPH07111777B2 (en) 1989-06-06 1990-01-08 Metal coated magnetic recording medium

Country Status (1)

Country Link
JP (1) JPH07111777B2 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2729189B2 (en) * 1991-09-03 1998-03-18 ダイアホイルヘキスト株式会社 Laminated polyester film for magnetic recording media
JP2826235B2 (en) * 1992-08-18 1998-11-18 富士写真フイルム株式会社 Magnetic recording media

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63224020A (en) * 1987-03-12 1988-09-19 Hitachi Maxell Ltd Magnetic recording medium

Also Published As

Publication number Publication date
JPH0386916A (en) 1991-04-11

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