JPH065449Y2 - Wall panels - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION (Industrial field of application) The present invention relates to a wall panel, and more particularly to a wall panel used in a prefabricated room having a water space built in an existing building.

(Prior Art) In recent years, when performing indoor construction after building a building for bilging, a space around the water, for example, a bathroom where a toilet bowl and washbasin are attached to a bathtub and a toilet bowl and washbasin for men and women The space for multiple toilets, etc. that are juxtaposed side by side covers a wide variety of construction work.Therefore, a general-purpose wall panel that has been unitized in advance in a factory, etc. The equipment is brought into the building, the wall panels are appropriately built around, and the piping and equipment are installed to newly install a so-called pre-fab type inner room, which tends to simplify the construction. exist.

The wall panel of such a prefabricated room is configured as a flat unit in which a wall mounting portion to which tiles and other finishing materials are attached is supported from the rear by a reinforcing base frame made of a steel frame or the like. And since the wall covering is the main focus of interior design and the taste of the owner is various, there are many optional items prepared, but the base frame is invisible and also has a balance with the fit and strength. Is generally entrusted to the builder side from there, so on the factory side,
In order to reduce the cost by mass production, we usually manufacture wall panels whose details are detailed by model number. Such wall panels need to be made as small as possible in the front-rear dimension, that is, the thickness in consideration of the application to the site where the floor unit price is high. It is set within the thickness of the part, and is attached to the panel construction frame by fixing the frame part.

(Problems to be solved by the invention) However, in such a conventional wall panel, when it is installed in the upper and lower building frames, for example, the lower frame of the upper and lower building frames is installed. When the frame is seated and fixed, and the upper frame is fixed to the upper frame, the position of the lower frame relative to the width of the lower frame is larger depending on the customer's specifications on the wall mounting side, such as wall finishing conditions and skirting installation method. Depending on the site, it was difficult to obtain the verticality of the panel, and there were inconveniences such as trying to weave the verticality conditions into the basic specifications, making it difficult to reach the customer specifications.

The present invention has been made to effectively solve the problems in the conventional wall panel, and the purpose thereof is to obtain the verticality regardless of the specification condition of the wall mounting part side,
Moreover, it is intended to provide a wall panel that is suitable for mass production and can keep the overall thickness of the panel to a minimum.

(Means for Solving the Problems) In order to achieve the above object, the present invention provides a wall panel including a wall mounting portion and a base frame for supporting the wall mounting portion from the rear,
An assembly for fastening the panel is provided on the upper part of the base frame, and this assembly has an offset dimension in the front-rear direction.

(Operation) According to the above means, the offset from the standard design position of the upper part of the panel can be absorbed by appropriately setting the offset amount in the front-rear direction of the panel fastening assembly according to the specification condition.

(Embodiment) In order to facilitate understanding, a prefabricated room constructed by using a wall panel according to an embodiment of the present invention will be described with reference to the accompanying drawings, and its overall structure will be described below. , The wall panel will be explained in detail while clarifying the relationship with the prefabricated room.

First, the overall structure of the prefab room will be described with reference to FIG.

Reference numeral (P) in the figure indicates the entire prefabricated room. A prefabricated room (P) is a floor of a building frame (F) in a given room space in an already constructed building (not shown).
A frame structure (1) that is constructed with a toilet etc. on the top and forms the whole frame and a room space (S) in the prefab room (P) built along the side surface of this frame structure (1). It consists of an appropriate type of wall panel (2) that is defined from the side, and a suspended ceiling (3) that is suspended from above in the frame structure (1) and that defines the upper surface of the room space (S). . The reference number (2) of the unit panel is a generic symbol and does not represent the same type of panel.

The frame structure (1) consists of a foundation frame (4) laid on the floor (F) of the frame and corner posts (4a) of the foundation frame (4) ... (5)… and these stanchions (5)…
The upper frame member (6) fixed and fixed as a head tie member around each upper part (5a), and as an upper reinforcement member and a ceiling suspension support member between the opposite sides of this upper frame member (6). Horizontal beams (7) that are erected appropriately
, And has a striking beam (8) spanning between both sides of the corners of the upper frame member (6) and a corner plate (9) having a substantially triangular shape in plan view as a further upper reinforcing member. ing.

The base frame (4) is laid out in a so-called one-stroke form along the plan view shape of the prefabricated room (P), and over the entire circumference,
As shown in FIG. 6, a base (10) as a lower frame is covered with a skirting board (11).

As shown in Figs. 8 to 10, the base (10) has a required number of lower frame members (13) with a backrest arranged in the longitudinal direction, and the adjacent members are bolted together by a butting method. 1
4) It is constructed by joining with. Each of the lower frame members (13) includes a leg portion (13a) having a substantially outward L-shaped cross section and a seat portion having a substantially inward L-shaped cross section.
(13b), and the leg (13a) has a base piece (13c) bent outwardly, which is locked to the floor (F) on the side of the body through the studs (15). . The lower frame members (13) and (13) forming the corners (4a) of the base frame (4) are arranged such that the standing pieces (13d) and (13d) above the seats (13b) and (13b) respectively. The seats (13b) on one side are provided with bent parts (13e) that are line-by-line so that the standing pieces (13d) are wrapped around the edges of the seats (13b) on one side so that they can meet each other in the same plane. Has been. Further, each lower frame member (13), a nut (17) is welded to the upper side of the through hole (16) formed in the base piece (13c), and screwed to this nut (17). The height can be adjusted with a bar screw (18). After adjusting the height of the lower frame member (13),
Put the animal (19) between the floor (F) and the joint (21) between it and the finishing material (20) such as tiles on the floor as shown in FIG. More preferably, the peripheral portion of a waterproof sheet (not shown) interposed between the floor (F) on the frame side and the floor finishing material (20) is the leg portion of the lower frame member (13).
Set it up between (13a) and the baseboard (11).

In the present embodiment, each corner portion (4a) of the base frame (4) is an inside corner, and the support structure (5) installed upright there has the same structure at all four corners. In other words, the pillar (5)
As shown in FIG. 7, it is vertically erected on the base piece (13c) of the lower frame member (13) on one side of each corner (4a) and has a substantially W-shaped cross section. , Both sides of the central right-angled portion (5a) contact the seat standing piece (13d) and the bent portion (13e) of the lower frame member (13) from the outside, respectively, and the screw (22) and the screw (22) It is sewn in from the inside by 23). Both side edges of the central right-angled portion (5b) are bent outward by 90 ° to form flange portions (5c) and (5d), and one flange portion (5c) is attached with a screw (24). Dowel
(25) is bound.

On the other hand, the end portion of the upper frame member (6) is fixed to the upper portion (5a) of each column (5) by an appropriate method such as welding or screwing. As shown in FIG. 6, the upper frame member (6) is a strip-shaped main body that connects the upper piece (6a) facing the room (S) side and the lower piece (6b) facing the outside and the space between them vertically. It is a shaped steel material having a substantially Z-shaped cross section composed of a portion (6c), and the end of the cross beam (7) is placed on the upper piece (6a) and the screw (2
It is sewn from below by 6).

With the above structure, the frame structure (1) is rigidly constructed, and the interior is provided between the base frame (4) and the upper frame member (6).
The wall panel (2) is built from the (S) side.

Here, the wall panel will be described based on FIGS. 1 to 3.

The wall panel (2) consists of a wall part (27) that comes to the inside, that is, the interior (S) side when installed, and a frame part (28) that serves as the base frame that comes to the outside, that is, the wall (W) side of the frame. Become. The wall part (27) has a base plate (29) fixed to the frame part (28) and a tile or other suitable surface finish material (30), and a core material (31) is interposed between them. At the same time, the spacers (32) and (33) are fitted along the left and right side edges when viewed from the front side, that is, from the room (S) side.

On the other hand, the frame part (28) is configured by combining channel materials by welding or the like, and has a lattice-shaped reinforcing frame part (34) for holding the wall mounting part (27) and a locking frame part (upwardly protruding). 35) and.

The reinforcing frame part (34) includes left and right vertical frames (3
6) and (37) between the lower frame (38) and the upper horizontal rails (34)
a) are passed through and a pair of braces (34b) are inserted between them, and the lower frame (38) is a C-shaped channel that opens downward.

Further, the locking frame portion (35) has an upper frame (39) at its uppermost stage, and the upper frame (39) and the upper horizontal rail of the reinforcing frame (34).
A central assembly (35a) and rearwardly offset assembly (40), (40) provided on the left and right of the central assembly (35a) are provided between the upper frame (39).
The upper side piece (39a) on the front side is bent in a substantially 7 shape, and the upper side piece (39b) on the back side is bent inward in the horizontal direction. It has become a channel.

As shown in FIG. 4, the wall panel (2) has a slightly different structure depending on its installation position.
Wall panel (2a) to be installed in a place other than the corners (4a) of
As shown in FIG. 10 (A), the left and right spacers (32), (33) are formed with the joints (32a), (33a) with the adjacent panels in opposite directions on the outer edges of the left and right vertical spacers. Frames (36) and (37) are both side pieces (36a) and (37a) on the outer side in the panel width direction when installed.
The rear portions (36b) and (37b) are bent inward into a substantially 7 shape to form a rear opening channel having a substantially G-shaped cross section.

On the other hand, the wall panels (2b) and (2c) built on both sides of each corner (4a) of the foundation frame (4) are located on the right side when viewed from the room (S) side of the corner (4a). The one coming (2b) is as shown in Fig. 10 (B).
On the side where the column (5) is attached, that is, on the left side when viewed from the front of the panel, a spacer (32 ') having a rectangular cross section and a C-channel vertical frame (36') opened inward in the panel width direction are used. However, unlike the unit panel (2a) above, the panel (2c) on the left side of the corner (4a) is as shown in FIG. 10 (C).
The side of the panel (2c) that is connected to the column (5), that is, the spacer (33 ') on the right side in front view, has a rectangular cross section, and the vertical frame on the same side.
The difference is that (37 ') has a C-channel shape that opens outward in the panel width direction.

Then, as shown in FIG. 7, in each wall panel (2), the lower frame (38) of the reinforcing frame portion (34) is fitted to the dowel (41) to form the skirting board (1).
1) The lower frame member (13) is attached to the seat portion (13b) from above together with the bent extension portion (11a) on the seat portion (13b).
The offset assembly (40) of 5) is sewn to the main body portion (6c) of the upper frame member (6) with the screw (42) from the room (S) side to lock and build. In the figure, (43) is a reinforcing material for interposing the wall panel (2) from the rear, and (R) is a peripheral edge fixed to the upper part of the wall panel (2).

By the way, of the wall panels (2b) and (2c) located on both sides of each corner (4a) of the base frame (4), the one on the right side (2b) when viewed from the room (S) side is Unlike the unit panels (2a) and (2c) at the location, as shown in FIG.
One side portion (44a) of the equilateral mountain-shaped coupling member (44) is fixed to the vertical frame (36 ') on the (5) side from the outside by a screw (45). A hole (46) is formed in the side portion (44a), and is loosely fitted and positioned in the dowel (25) of the flange portion (5c) on one side of the column (5). The other side portion (44b) of the attaching member (44) is fixed to the other flange portion (5d) of the column (5) by a screw (47), and the side portion (44b) has a screw (48). Planted in, by Tobobo (49),
The wall panel (2c) on the left side of the corner portion (4a) is locked via the vertical frame (37 ') on the right side in front view.

Also, when building, the adjacent wall panels (2), (2) are
The vertical frames (36) and (37) on either the left or right side are provided to each other as coupling members with the other side, and a clip joint (50) is joined between them.

It should be noted that the positional relationship between the left and right sides of the wall panel (2) referred to above is a matter of convenience, and it is not necessary to stick to the above description. It doesn't matter.

According to the above-mentioned embodiment, the offset from the standard design position of the upper part of the panel can be absorbed by appropriately setting the amount of offset (d) in the front-rear direction of the panel fastening assembly (40) according to the specification conditions.

(Effect of the Invention) As is clear from the above description, according to the present invention, a panel fastening assembly is provided on the upper portion of the base frame of the wall panel, and the assembly has an offset dimension in the front-rear direction. Because I did
The verticality of the panel can be obtained irrespective of the specifications of the wall mounting section, and since only an offset type assembly is provided, it is suitable for mass production and the overall thickness of the panel can be kept to a minimum.

[Brief description of drawings]

The drawings show a case where a wall panel according to an embodiment of the present invention is applied to a prefab room. FIG. 1 is a front view of the wall panel, and FIGS. 2 and 3 are II of FIG. 1, respectively. -II
Line and III-III line sectional view, FIG. 4 (A), (B), and (C) are respectively the same drawings as FIG. 3 for showing the difference in construction of the wall panel according to the installation position. Fig. 5 is an overall perspective view with a part of the prefab room cut away, Fig. 6 is an enlarged view of the main part of the vertical section taken along the line VI-VI in Fig. 5, and Fig. 7 is the same line VII-VII. FIG. 8 is a plan view, an elevation view and a perspective view of a main part showing the laying structure of the foundation frame, respectively. In the figure, (2) is a wall panel, (27) is a wall mounting part, (28) is a frame part, (35) is a locking frame part, (40) is an offset assembly, (d).
Is the offset amount.

Claims (1)

[Scope of utility model registration request] 1. A wall panel comprising a wall mounting portion and a base frame supporting the wall mounting portion from the rear, wherein a panel fastening assembly is provided on an upper portion of the base frame, and the assembly is mounted in a front-back direction. A wall panel characterized by having the offset dimension of.