JPH06255063A - Method and apparatus for closely bonding basal plate and film - Google Patents

Method and apparatus for closely bonding basal plate and film

Info

Publication number
JPH06255063A
JPH06255063A JP5067679A JP6767993A JPH06255063A JP H06255063 A JPH06255063 A JP H06255063A JP 5067679 A JP5067679 A JP 5067679A JP 6767993 A JP6767993 A JP 6767993A JP H06255063 A JPH06255063 A JP H06255063A
Authority
JP
Japan
Prior art keywords
film
substrate
optical film
liquid crystal
crystal cell
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP5067679A
Other languages
Japanese (ja)
Other versions
JP3083423B2 (en
Inventor
Takemi Akimoto
丈美 秋元
Akihiro Suzuki
昭廣 鈴木
Mitsuru Kano
満 鹿野
Kazuo Isobe
和夫 磯部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Alps Alpine Co Ltd
Original Assignee
Alps Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alps Electric Co Ltd filed Critical Alps Electric Co Ltd
Priority to JP05067679A priority Critical patent/JP3083423B2/en
Publication of JPH06255063A publication Critical patent/JPH06255063A/en
Application granted granted Critical
Publication of JP3083423B2 publication Critical patent/JP3083423B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration

Landscapes

  • Liquid Crystal (AREA)
  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To closely bond a film to a basal plate while the tension of the film is kept constant and to prevent the generation of static electricity. CONSTITUTION:One end of the self-adhesive surface of an optical film 14 is closely bonded to a liquid crystal cell 12 by a pressure roller 13 and the other end of the optical film 14 is held by a suction pad 15. A cell stage 11 is moved in an X-2 direction and, when the close bonding area of the optical film 14 and the liquid crystal cell 12 is widened, the height position of the suction pad 15 is controlled to always make the open angle theta of the liquid crystal cell 12 and the optical film 14 almost constant. The position of the cell stage 11 is controlled to always keep the tension T of the optical film 14 almost constant. By this method, no unreasonable tension acts on the optical film 14 closely bonded to the liquid crystal cell 12 and the optical film 14 is not wrinkled. No static electricity is generated in the optical film.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば液晶セルなどの
基板に対し、偏光板やその他の光学フィルムなどのフィ
ルム(一定の厚さを有する軟質シートを含む)を徐々に
密着させていき必要に応じて両者を接着する基板とフィ
ルムとの密着方法および密着装置に関する。
BACKGROUND OF THE INVENTION The present invention requires gradually adhering a film such as a polarizing plate or other optical film (including a soft sheet having a certain thickness) to a substrate such as a liquid crystal cell. According to the present invention, the present invention relates to a contact method and a contact device between a substrate and a film for bonding the both.

【0002】[0002]

【従来の技術】図5は従来の基板とフィルムとを密着さ
せる方法および装置の一例として、液晶セル2に偏光板
などの光学フィルム4を密着させ且つ接着するものを示
している。図5において、符号1はセルステージであ
り、このセルステージ1上に液晶セル2が固定される。
光学フィルム4はその表面に粘着層(接着層)が形成さ
れ且つその表面に剥離シート4Aが添着されたものであ
る。
2. Description of the Related Art FIG. 5 shows an example of a conventional method and apparatus for bringing a substrate and a film into close contact with each other, in which an optical film 4 such as a polarizing plate is brought into close contact with and adhered to a liquid crystal cell 2. In FIG. 5, reference numeral 1 is a cell stage, and the liquid crystal cell 2 is fixed on the cell stage 1.
The optical film 4 has an adhesive layer (adhesive layer) formed on its surface and a release sheet 4A attached to its surface.

【0003】吸着台5は軸6を支点として鎖線で示す
(イ)の位置から実線で示す(ロ)の位置へ回動できる
ものであり、その一面には複数の吸着穴5Aが形成され
ている。図示しない負圧供給部が吸着穴5Aに接続さ
れ、光学フィルム4は吸着台5に吸着保持される。また
セルステージ1の上方には、このセルステージ1に沿っ
て図示右方向へ移動する押圧ローラ3が設けられてい
る。上記装置を使用した密着方法では、まず、吸着穴5
Aの吸着力により光学フィルム4を吸着台5に吸着保持
させる。吸着台5が(イ)で示す状態にあるとき、図示
しない剥離機構により光学フィルム4の表面から剥離シ
ート4Aを剥離して除去する。
The suction table 5 is rotatable about a shaft 6 as a fulcrum from a position (a) indicated by a chain line to a position (b) indicated by a solid line, and a plurality of suction holes 5A are formed on one surface thereof. There is. A negative pressure supply unit (not shown) is connected to the suction hole 5A, and the optical film 4 is suction-held on the suction table 5. A pressing roller 3 is provided above the cell stage 1 and moves rightward in the drawing along the cell stage 1. In the adhesion method using the above device, first, the suction holes 5
The optical film 4 is suction-held on the suction table 5 by the suction force of A. When the suction table 5 is in the state shown in (a), the release sheet 4A is removed from the surface of the optical film 4 by a release mechanism (not shown).

【0004】次に、前記吸着台5を軸6を支点として反
時計方向に回転し(ロ)で示す姿勢とする。なお光学フ
ィルム4の端部(a)を、予め吸着台5からはみ出させ
ておくことにより、吸着台5が(ロ)で示す姿勢に回動
したときに、前記端部(a)がセルステージ1上の液晶
セル2の一端に接着層を介して設置され、この端部
(a)が密着(接着)始点となる。このとき押圧ローラ
3を前記端部(a)に移動させ、所定の圧力Pにて光学
フィルム4の端部(a)を液晶セル2の端部に加圧す
る。その後軸6を水平方向(X方向)へ移動させ、これ
に伴い押圧ローラ3を図示右方向へ転動させていく。こ
のとき、押圧ローラ3の移動により液晶セル2と光学フ
ィルム4との押圧位置が図示右方向へ移動していき密着
面積が増加していく。吸着台5に保持された光学フィル
ム4は、吸着台5を摺動していく状態で押圧ローラ3と
液晶セル2との間に徐々に挟まれていく。
Next, the suction table 5 is rotated counterclockwise around the shaft 6 as a fulcrum to take the posture shown by (B). The end portion (a) of the optical film 4 is made to protrude from the suction table 5 in advance, so that when the suction table 5 is rotated to the posture shown in (b), the end portion (a) is moved to the cell stage. It is installed at one end of the liquid crystal cell 2 on 1 via an adhesive layer, and this end (a) serves as a starting point of adhesion (adhesion). At this time, the pressing roller 3 is moved to the end portion (a), and the end portion (a) of the optical film 4 is pressed against the end portion of the liquid crystal cell 2 with a predetermined pressure P. After that, the shaft 6 is moved in the horizontal direction (X direction), and along with this, the pressing roller 3 is rolled to the right in the drawing. At this time, the pressing position of the liquid crystal cell 2 and the optical film 4 is moved rightward in the drawing by the movement of the pressing roller 3, and the contact area is increased. The optical film 4 held on the suction table 5 is gradually sandwiched between the pressure roller 3 and the liquid crystal cell 2 while sliding on the suction table 5.

【0005】[0005]

【発明が解決しようとする課題】上記の基板とフィルム
との密着方法および装置は、以下に示す問題が生じる。 (1)光学フィルム4が吸着台5から摺動して引き離さ
れるため、光学フィルム4に大量の静電気が発生し、剥
離シート4Aが除去された粘着(接着)層にほこりなど
が吸着されてしまう。このほこりが液晶セル2と光学フ
ィルム4との密着面に介在すると、液晶セル2と光学フ
ィルム4と境界面にて光学的な機能が悪化することにな
る。
The above-described method and apparatus for adhering a substrate and a film have the following problems. (1) Since the optical film 4 slides away from the suction table 5, a large amount of static electricity is generated on the optical film 4, and dust or the like is adsorbed to the adhesive layer after the release sheet 4A is removed. . If this dust is present on the contact surface between the liquid crystal cell 2 and the optical film 4, the optical function will deteriorate at the boundary surface between the liquid crystal cell 2 and the optical film 4.

【0006】(2)吸着台5は軸6と共にX方向へ移動
するが、これに対抗して光学フィルム4を吸着台5から
引きずるようにして剥がさなくてはならないため、15
0mm角の光学フィルムを用いた場合押圧ローラ3で光
学フィルム4と液晶セル2とを約10kgの強い力Pで
加圧しなくてはならなくなる。そのため押圧ローラ3を
光学フィルム4から離し、前記力Pを開放するときに、
光学フィルム4の表面に静電気が発生し、光学フィルム
4の表面にほこりなどが付着しやすくなる。
(2) The suction table 5 moves in the X direction together with the shaft 6, but the optical film 4 must be peeled off from the suction table 5 in opposition thereto, so
When an optical film of 0 mm square is used, the pressing roller 3 must press the optical film 4 and the liquid crystal cell 2 with a strong force P of about 10 kg. Therefore, when the pressing roller 3 is separated from the optical film 4 and the force P is released,
Static electricity is generated on the surface of the optical film 4, and dust or the like is easily attached to the surface of the optical film 4.

【0007】(3)軸6がX方向へ移動し密着面積が広
がっていくにしたがって、吸着台5が光学フィルム4に
与える引っ張り力が変動し、引っ張り力が開放されたと
きの収縮などにより液晶セル2に密着する光学フィルム
4に皺が寄ったり、さらにはこの皺により、液晶セル2
と光学フィルム4との間に気泡が介在することがある。
(3) As the axis 6 moves in the X direction and the contact area increases, the pulling force applied to the optical film 4 by the suction table 5 changes, and the liquid crystal is contracted when the pulling force is released. The optical film 4 adhered to the cell 2 is wrinkled, and due to this wrinkle, the liquid crystal cell 2
Bubbles may be present between the optical film 4 and the optical film 4.

【0008】(4)軸6がX方向へ進み吸着台5による
光学フィルム4の吸着面積が小さくなるため、吸着台5
から光学フィルム4が剥がれて落下しやすくなる。この
離れた部分の光学フィルム4は皺が寄ったりまたは撓ん
だ状態で液晶セル2に粘着されてしまう。
(4) Since the axis 6 advances in the X direction and the adsorption area of the optical film 4 by the adsorption table 5 becomes small, the adsorption table 5
The optical film 4 is peeled off and easily falls. The optical film 4 in the separated portion is adhered to the liquid crystal cell 2 in a wrinkled or bent state.

【0009】本発明は上記従来の課題を解決するもので
あり、フィルムに常に安定した張力を与えながら基板に
密着させることができ、フィルムに皺がよるなどの問題
が生じることがなく、またフィルムに静電気が発生しに
くくした基板とフィルムとの密着方法および密着装置を
提供することを目的としている。
The present invention is to solve the above-mentioned conventional problems, and it is possible to bring the film into close contact with the substrate while always providing a stable tension, and the film does not have a problem such as wrinkles. It is an object of the present invention to provide a contact method and a contact device for a substrate and a film in which static electricity is hardly generated.

【0010】[0010]

【課題を解決するための手段】本発明による基板とフィ
ルムとの密着方法は、基板とフィルムとを密着始点にて
合せ、基板とフィルムとの押圧位置を移動させて密着面
積を広げていくに際し、密着していない部分のフィルム
に与える張力がほぼ一定になるようにフィルムを保持
し、密着していない部分での基板とフィルムの対向面の
開き角度がほぼ一定になるように基板とフィルムとの相
対位置を変えていくことを特徴とするものである。
According to the method for adhering a substrate and a film according to the present invention, when the substrate and the film are aligned at the starting point of the adhesion and the pressing position between the substrate and the film is moved to expand the adhesion area. , Hold the film so that the tension applied to the film in the non-adhesive part is almost constant, and the substrate and the film in such a way that the opening angle of the opposing surface of the substrate and the film in the non-adhesive part is almost constant. It is characterized by changing the relative position of.

【0011】または、所定曲率の周表面にフィルムを保
持させ、このフィルムの表面と基板とを密着始点にて合
せ、前記周表面と基板との接触位置を移動させていくこ
とにより、基板とフィルムとの密着面積を広げていくこ
とを特徴とするものである。
Alternatively, by holding the film on the peripheral surface having a predetermined curvature, aligning the surface of the film with the substrate at the starting point of contact, and moving the contact position between the peripheral surface and the substrate, the substrate and the film are moved. It is characterized by expanding the contact area with.

【0012】上記において、基板またはフィルムの表面
に粘着層とこの粘着層を覆う剥離シートが積層されてい
るものである場合には、剥離シートの剥離開始時から基
板とフィルムとの密着を開始するまでのいずれかの時期
に、基板またはフィルムに発生した静電気を除去する工
程を付加することが好ましい。
In the above, when the adhesive layer and the release sheet covering the adhesive layer are laminated on the surface of the substrate or the film, the adhesion between the substrate and the film is started from the start of the release of the release sheet. It is preferable to add a step of removing static electricity generated on the substrate or the film at any time up to.

【0013】さらに、基板とフィルムとの密着動作を、
減圧雰囲気にて行なうことが好ましい。
Further, the close contact operation between the substrate and the film,
It is preferable to carry out in a reduced pressure atmosphere.

【0014】本発明による基板とフィルムとの密着装置
は、基板を設置するステージと、密着していない部分の
フィルムに与える張力が密着工程中ほぼ一定になるよう
にフィルムの端部を保持するフィルム保持部材と、密着
始点から基板とフィルムとの密着面積を広げていく押圧
部材とが設けられ、密着していない部分での基板とフィ
ルムの対向面の開き角度がほぼ一定になるように前記ス
テージとフィルム保持部材との相対位置が制御されるこ
とを特徴とするもの、
A substrate / film contact device according to the present invention is a film holding device for holding the edges of the film so that the tension applied to the stage on which the substrate is placed and the film in the part not in contact is substantially constant during the contact process. A holding member and a pressing member that widens the contact area between the substrate and the film from the starting point of contact are provided, and the stage is configured such that the opening angle of the facing surface of the substrate and the film in the non-contact portion is substantially constant. Characterized in that the relative position between the film holding member and

【0015】または、所定曲率の周表面にフィルムが保
持されるフィルム保持台と、密着始点にて基板を上記フ
ィルム保持台上のフィルムに押付けさらに基板とフィル
ムとの押圧位置を前記フィルム保持台の周表面に沿って
移動させていく押圧部材とが設けられていることを特徴
とするもの、
Alternatively, a film holding base for holding the film on the peripheral surface having a predetermined curvature, and the substrate is pressed against the film on the film holding base at the starting point of contact, and the pressing position between the substrate and the film is set on the film holding base of the film holding base. A pressing member that moves along the peripheral surface, and

【0016】あるいは、少なくとも一方の周表面にフィ
ルムが保持される一対のローラと、この一対のローラを
回転駆動する駆動手段とが設けられ、両ローラ間に挟ま
れて送り出されていく基板の表面に前記フィルムが密着
されていくことを特徴とするものである。
Alternatively, at least one of the peripheral surfaces is provided with a pair of rollers for holding the film, and a driving means for rotationally driving the pair of rollers, the surface of the substrate being sent out by being sandwiched between the rollers. It is characterized in that the film is closely adhered to the.

【0017】[0017]

【作用】上記手段では、密着していない部分での基板と
フィルムの対向面の開き角度がほぼ一定になるように基
板とフィルムとの相対位置を変えていきながら、基板と
フィルムとを密着させることにより、または、フィルム
が保持された周表面と基板との接触位置を移動させてい
くことにより、基板とフィルムとの密着面積が増加して
いく間、フィルムに与えられる張力は常に一定になり、
フィルムに皺が寄ったり、基板とフィルムとの間に気泡
が介在することがなくなる。またフィルムに摺動力が作
用しないため、静電気の発生も抑えることができる。
According to the above means, the substrate and the film are brought into close contact with each other while changing the relative positions of the substrate and the film so that the opening angle of the facing surface of the substrate and the film at the non-closed portion becomes substantially constant. The tension applied to the film is always constant while the contact area between the substrate and the film is increased by moving the contact position between the substrate and the peripheral surface holding the film. ,
Wrinkles are not formed on the film, and air bubbles are not present between the substrate and the film. In addition, since the sliding force does not act on the film, it is possible to suppress the generation of static electricity.

【0018】さらに、剥離シートを剥がすとき以降に基
板またはフィルムに発生した静電気を除去する工程を設
けることにより、密着作業の全工程にてフィルムでの静
電気の発生を防止できる。
Further, by providing a step of removing the static electricity generated on the substrate or the film after the peeling sheet is peeled off, the generation of static electricity on the film can be prevented in all the steps of the adhesion work.

【0019】また、基板とフィルムとの密着動作を、減
圧雰囲気にて行なうことにより、基板とフィルムとの間
に気泡が介在することを完全に防止でき、さらにほこり
の吸着も防止できる。
Further, by performing the close contact operation between the substrate and the film in a reduced pressure atmosphere, it is possible to completely prevent air bubbles from intervening between the substrate and the film, and also to prevent dust adsorption.

【0020】また、上記方法を達成するための装置とし
ては、基板を設置するステージと、フィルム保持部材
と、押圧部材とを設け、ステージとフィルム保持部材と
の相対位置を制御することにより構成できる。または、
所定曲率の周表面にフィルムが保持されるフィルム保持
台と、押圧部材とにより、あるいはフィルムが保持され
る一対のローラを回転させることにより構成できる。
An apparatus for achieving the above method can be constructed by providing a stage on which a substrate is placed, a film holding member, and a pressing member, and controlling the relative position of the stage and the film holding member. . Or
It can be constituted by a film holding base for holding the film on the peripheral surface having a predetermined curvature and a pressing member, or by rotating a pair of rollers holding the film.

【0021】[0021]

【実施例】以下、本発明の実施例を説明する。図1は本
発明の第1実施例として液晶セルと光学フィルムとの密
着(接着)方法および密着装置を説明するものであり、
(A)は光学フィルムの密着始端を液晶セルに密着させ
た状態を示す装置側面図、(B)は密着面積を増加させ
ていく過程を示す装置側面図である。図2は光学フィル
ムの構造を示す拡大断面図である。
EXAMPLES Examples of the present invention will be described below. FIG. 1 illustrates a method (adhesion) of a liquid crystal cell and an optical film as a first embodiment of the present invention and a contact device.
(A) is a device side view showing a state in which a contact start end of an optical film is brought into close contact with a liquid crystal cell, and (B) is a device side view showing a process of increasing a contact area. FIG. 2 is an enlarged sectional view showing the structure of the optical film.

【0022】図1において、符号11は基板としての液
晶セル12が吸着などの手段により固定されるセルステ
ージである。このセルステージ11は、X1およびX2
の方向に駆動される。この移動のための機構の一例とし
ては、例えばセルステージ11が架台上にてX1−X2
方向へ移動自在に支持され、セルステージ11の下部が
螺装される送りスクリュー18が設けられており、この
送りスクリュー18がサーボモータやステッピングモー
タなどのモータMaにより駆動されるように構成され
る。前記液晶セル12に密着され且つ接着される光学フ
ィルム14は例えばフィルム状の偏光板である。図2に
拡大して示すように、この光学フィルム14はその表面
に保護シート14Aが設置され、また液晶セル12への
密着面には塩ビ系などの粘着層(接着層)14Bが積層
され、さらにその表面は剥離シート14Cが添装されて
いる。
In FIG. 1, reference numeral 11 is a cell stage in which a liquid crystal cell 12 as a substrate is fixed by means such as suction. This cell stage 11 includes X1 and X2.
Driven in the direction of. As an example of a mechanism for this movement, for example, the cell stage 11 is X1-X2 on the mount.
A feed screw 18 is provided that is movably supported in the direction, and the lower portion of the cell stage 11 is screwed. The feed screw 18 is configured to be driven by a motor Ma such as a servo motor or a stepping motor. . The optical film 14 that is in close contact with and adheres to the liquid crystal cell 12 is, for example, a film-shaped polarizing plate. As shown in an enlarged scale in FIG. 2, a protective sheet 14A is installed on the surface of the optical film 14, and an adhesive layer (adhesive layer) 14B such as a vinyl chloride system is laminated on the surface closely attached to the liquid crystal cell 12, Further, a release sheet 14C is attached to the surface thereof.

【0023】符号15は光学フィルム14の図示右端を
上方から吸着する吸着パッドである。この吸着パッド1
5には吸着穴が形成され、この吸着穴からの吸引負圧に
より光学フィルム14の端部が吸着される。吸着パッド
15は軸15aにより昇降台17に支持されており、必
要に応じ回動可能状態と固定状態とを選択できる。な
お、吸着パッド15が重くなりすぎる場合には軸15a
に対して反対側に釣合い重りの役目をするおもり部材1
5bを付設してもよい。この昇降台17は垂直方向(Y
1−Y2方向)へ昇降駆動されるようになっている。こ
の昇降のための機構の一例としては、例えば昇降台17
が図示しない支持部材によりY1−Y2方向へ昇降自在
に支持され、またこの昇降台17が螺装される送りスク
リュー19が設けられている。この送りスクリュー19
はサーボモータやステッピングモータなどのモータMb
により駆動される。そして前記2つのモータMaとMb
は制御部20により駆動制御される。
Reference numeral 15 is a suction pad for sucking the right end of the optical film 14 in the drawing from above. This suction pad 1
A suction hole is formed in 5, and the end portion of the optical film 14 is sucked by negative suction pressure from the suction hole. The suction pad 15 is supported by the lift table 17 by a shaft 15a, and a rotatable state and a fixed state can be selected as needed. If the suction pad 15 becomes too heavy, the shaft 15a
A weight member 1 that serves as a counterweight on the opposite side to
5b may be attached. This lift 17 is in the vertical direction (Y
It is designed to be driven up and down in the 1-Y2 direction). As an example of the mechanism for raising and lowering, for example, a raising and lowering stand 17
Is supported by a support member (not shown) so as to be able to move up and down in the Y1-Y2 direction, and a feed screw 19 on which the lift 17 is screwed is provided. This feed screw 19
Is a motor Mb such as a servo motor or a stepping motor
Driven by. And the two motors Ma and Mb
Is controlled by the controller 20.

【0024】符号16は搬送用の吸着パッドである。光
学フィルム14はこの吸着パッド16により複数箇所に
て吸着保持されて、セルステージ11の上に搬送され
る。この吸着パッド16にて光学フィルム14は保護シ
ート14Aが設けられている面から吸着されて搬送され
る。セルステージ11までの搬送経路において、光学フ
ィルム14から剥離シート14Cを剥離する機構が設け
られている。さらにこの剥離シート14Cを剥離してい
る時からセルステージ11の上方位置へ光学フィルム1
4が搬送される経路には、静電気を除去する工程が付加
される。この静電気を除去する工程では、例えば光学フ
ィルム14に静電防止用の薬品が散布され、または電導
性のよい金属ブラシなどが光学フィルム14の保護シー
ト14Aの面を払拭する、あるいは除電ブロア,イオン
バーを用いるなどにより、光学フィルム14の帯電が除
去される。
Reference numeral 16 is a suction pad for transportation. The optical film 14 is adsorbed and held by the adsorption pad 16 at a plurality of places and is conveyed onto the cell stage 11. The optical film 14 is adsorbed by the suction pad 16 from the surface provided with the protective sheet 14A and conveyed. A mechanism for peeling the release sheet 14C from the optical film 14 is provided in the transportation path to the cell stage 11. Further, the optical film 1 is moved to a position above the cell stage 11 from the time when the release sheet 14C is released.
A process of removing static electricity is added to the route through which the 4 is conveyed. In the step of removing the static electricity, for example, antistatic chemicals are sprayed on the optical film 14, or a metal brush or the like having good electric conductivity wipes the surface of the protective sheet 14A of the optical film 14, or an antistatic blower or ion The charge of the optical film 14 is removed by using a bar or the like.

【0025】符号13は押圧ローラである。この押圧ロ
ーラ13は表面がゴムやプラスチックなどのやや弾性を
有する材料により形成されている。押圧ローラ13は、
光学フィルム14の搬入工程ではセルステージ11の上
方へ離れており、光学フィルム14の一端(a)が液晶
セル12の一端に設置されたときに、所定の圧力Paに
て光学フィルム13に加圧される。その後圧力Paを維
持したままセルステージ11がX2方向へ駆動され、押
圧ローラ13は軸13aに対して自由回転しながら、液
晶セル12に密着する光学フィルム14の表面に沿って
転動する。圧力Paは、フィルムの張力小さくほぼ一定
であるため150mm角の光学フィルムを用いた場合、
5kgから100g程度で自在に設定できる。なお、図
1(A)に示す装置全体は、減圧室内に設置され、減圧
雰囲気内にて密着作業が行われることが好ましい。
Reference numeral 13 is a pressing roller. The surface of the pressing roller 13 is formed of a material having a little elasticity such as rubber or plastic. The pressing roller 13 is
In the carrying-in process of the optical film 14, the optical film 14 is separated from above the cell stage 11, and when one end (a) of the optical film 14 is installed at one end of the liquid crystal cell 12, the optical film 13 is pressed with a predetermined pressure Pa. To be done. After that, the cell stage 11 is driven in the X2 direction while maintaining the pressure Pa, and the pressing roller 13 rolls along the surface of the optical film 14 that comes into close contact with the liquid crystal cell 12 while freely rotating about the shaft 13a. Since the pressure Pa is small and the film tension is almost constant, when a 150 mm square optical film is used,
It can be freely set from 5 kg to 100 g. It is preferable that the entire apparatus shown in FIG. 1A is installed in a decompression chamber and the contact work is performed in a decompression atmosphere.

【0026】次に、図1に示した密着装置を使用した液
晶セル12と光学フィルム14との密着方法について説
明する。光学フィルム14はその複数箇所が搬送用の吸
着パッド16により吸着されてセルステージ11の上方
へ搬入される。この途中で、光学フィルム14から剥離
シート14Cが剥離されて粘着層14Bが下面側に露出
する。また前述の静電気除去工程にて光学フィルム14
の帯電が除去される。光学フィルム14は吸着パッド1
6に保持され、傾斜した状態で液晶セル12の上に送ら
れ、まず密着始点となる図示左側の端部が粘着層14B
により液晶セル12の図示左端の上面に粘着させられ
る。また光学フィルム14の図示右側の端部(b)は、
保護シート14Aが設けられている側から吸着パッド1
5により吸着される。
Next, a method for adhering the liquid crystal cell 12 and the optical film 14 using the adhering device shown in FIG. 1 will be described. A plurality of locations of the optical film 14 are adsorbed by the adsorption pads 16 for transportation and are carried in above the cell stage 11. During this process, the release sheet 14C is released from the optical film 14 and the adhesive layer 14B is exposed on the lower surface side. In the static electricity removing process described above, the optical film 14
Is removed. The optical film 14 is the suction pad 1
6 is fed to the liquid crystal cell 12 in a tilted state, and the end portion on the left side in the drawing, which is the starting point of adhesion, is the adhesive layer 14B.
Thus, the liquid crystal cell 12 is adhered to the upper surface at the left end in the drawing. Further, the right end (b) of the optical film 14 in the drawing is
The suction pad 1 from the side where the protective sheet 14A is provided
Adsorbed by 5.

【0027】次に押圧ローラ13が下降して、光学フィ
ルム14の一端(a)が液晶セル12の端部に圧力Pa
にて加圧される。150mm角の光学フィルムを用いた
場合、圧力Paは、3kgから300g程度の範囲で設
定されることが好ましいが、前述のように5kgから1
00g程度に設定されることがさらに好ましい。なお、
この圧力Paは、大きすぎると静電気の発生が増加し、
小さすぎると気泡のまき込みが増す。このとき、制御部
20からの指令によりモータMaとMbが制御され、ま
ず吸着パッド15のY1−Y2方向への昇降位置が決め
られ、液晶セル12と光学フィルム14との対向面の角
度θが所定値となるように決められる。さらにセルステ
ージ11にはX2方向への軽い駆動力が与えられ、光学
フィルム14に適度な張力Tが与えられる。上記角度θ
と張力Tは、使用する光学フィルム14の材質、光学フ
ィルム14と液晶セル12との密着面積などに応じて経
験則的に決められる。そして、搬送用の吸着パッド16
が光学フィルム14を離し、セルステージ11の上方か
ら退避する。
Next, the pressing roller 13 descends so that one end (a) of the optical film 14 is pressed against the end of the liquid crystal cell 12 by pressure Pa.
Is pressurized at. When an optical film of 150 mm square is used, the pressure Pa is preferably set in the range of 3 kg to 300 g, but as described above, 5 kg to 1
More preferably, it is set to about 00 g. In addition,
If this pressure Pa is too large, the generation of static electricity increases,
If it is too small, air bubbles will increase. At this time, the motors Ma and Mb are controlled by a command from the control unit 20, the vertical position of the suction pad 15 in the Y1-Y2 direction is determined, and the angle θ of the facing surface between the liquid crystal cell 12 and the optical film 14 is determined. It is determined to be a predetermined value. Further, a light driving force in the X2 direction is applied to the cell stage 11, and an appropriate tension T is applied to the optical film 14. Above angle θ
And the tension T are empirically determined according to the material of the optical film 14 used, the contact area between the optical film 14 and the liquid crystal cell 12, and the like. Then, the suction pad 16 for transportation
Releases the optical film 14 and retracts from above the cell stage 11.

【0028】次にセルステージ11がX2方向へ駆動さ
れ、圧力Paによる光学フィルム14と液晶セル12と
の加圧点が密着始点(a)から徐々にX1方向へ移動し
ていく。このとき制御部20からのモータMbの制御に
より昇降台17がY2方向へ徐々に下降させられ、吸着
パッド15に保持されている光学フィルム14と液晶セ
ル12とのまだ密着していない対向面の開き角度が常に
同じ値θに維持されるように制御される。またこれに伴
い、モータMaが駆動制御され、セルステージ11にX
1方向またはX2方向への軽い駆動力が与えられ、光学
フィルム14の張力Tが常に一定になるように制御され
る。
Next, the cell stage 11 is driven in the X2 direction, and the pressure point between the optical film 14 and the liquid crystal cell 12 by the pressure Pa gradually moves in the X1 direction from the contact start point (a). At this time, the elevating table 17 is gradually lowered in the Y2 direction by the control of the motor Mb from the control unit 20, and the opposing surface of the optical film 14 held by the suction pad 15 and the liquid crystal cell 12 which are not yet in close contact with each other. The opening angle is controlled so that it is always maintained at the same value θ. Further, along with this, the drive of the motor Ma is controlled, and the cell stage 11 receives X-rays.
A light driving force is applied in one direction or the X2 direction, and the tension T of the optical film 14 is controlled to be always constant.

【0029】上記昇降台17のY2方向への下降速度
は、セルステージ11のX2方向への移動速度に応じ
て、制御部20にて幾何学的に算出される。またセルス
テージ11のX1方向またはX2方向への駆動力は、例
えば押圧ローラ13に作用する上方への持ち上げ力など
を検知することにより、張力Tを検出して制御される。
そして、光学フィルム14の端部(b)が液晶セル12
の上面に密着したときに、吸着パッド15の吸着力を除
去し、モータMbにより吸着パッド15を上昇させ、引
き続き押圧ローラ13により、光学フィルム14の端部
(b)と液晶セル12とを加圧し、密着(接着)作業を
完了する。
The descending speed of the elevating table 17 in the Y2 direction is geometrically calculated by the control unit 20 according to the moving speed of the cell stage 11 in the X2 direction. Further, the driving force of the cell stage 11 in the X1 direction or the X2 direction is controlled by detecting the tension T by detecting, for example, an upward lifting force acting on the pressing roller 13.
The end (b) of the optical film 14 is the liquid crystal cell 12
When it comes into close contact with the upper surface of the suction pad 15, the suction force of the suction pad 15 is removed, the suction pad 15 is raised by the motor Mb, and then the end portion (b) of the optical film 14 and the liquid crystal cell 12 are applied by the pressing roller 13. Press to complete the adhesion work.

【0030】上記実施例では、光学フィルム14と液晶
セル12との密着が完了するまでの間、終始光学フィル
ム14には同じ張力Tが作用し、また液晶セル12との
開き角度θが一定の状態に維持され、押圧ローラ13に
より液晶セル12と光学フィルム14との密着面積が徐
々に増加するように加圧される。よって、液晶セル12
に密着した状態において、光学フィルム14には無理な
張力が終始作用することはなく、よって皺などが生じな
い。また液晶セル12と光学フィルム14との密着面に
気泡などが介在することがない。特に減圧雰囲気内にお
いて上記の密着作業を行えば、上記気泡の存在は全くな
くなり、またほこりの無い雰囲気で作業ができる。さら
に光学フィルム14はセルステージ11の上に搬入され
た状態で静電気が除去され、さらに密着作業の間、光学
フィルム14には摺動力が作用しないため、光学フィル
ム14が帯電することがない。
In the above-described embodiment, the same tension T acts on the optical film 14 from beginning to end until the contact between the optical film 14 and the liquid crystal cell 12 is completed, and the opening angle θ with the liquid crystal cell 12 is constant. The liquid crystal cell 12 and the optical film 14 are pressed by the pressing roller 13 so that the contact area between the liquid crystal cell 12 and the optical film 14 gradually increases. Therefore, the liquid crystal cell 12
In the state in which the optical film 14 is in close contact with the optical film 14, undue tension does not act on the optical film 14 from beginning to end, and thus wrinkles do not occur. In addition, air bubbles do not intervene on the contact surface between the liquid crystal cell 12 and the optical film 14. Especially, if the above-mentioned adhesion work is performed in a reduced pressure atmosphere, the presence of the above-mentioned bubbles is completely eliminated, and the work can be performed in a dust-free atmosphere. Further, static electricity is removed from the optical film 14 in a state of being carried onto the cell stage 11, and since the sliding force does not act on the optical film 14 during the contacting work, the optical film 14 is not charged.

【0031】本実施例ではセルステージ11が移動する
機構を用いたが、押圧ローラ13の軸13aが光学フィ
ルム14と液晶セル12との密着面積を増加するように
移動してもよい。この場合にも前記開き角度θが常に一
定になるように、昇降台17の高さ位置が制御される。
また、押圧ローラ13により光学フィルム14の図示左
側の端部(a)を、液晶セル12の図示左端の上面に、
押圧して粘着してもよい。
Although the mechanism in which the cell stage 11 moves is used in this embodiment, the shaft 13a of the pressing roller 13 may move so as to increase the contact area between the optical film 14 and the liquid crystal cell 12. Also in this case, the height position of the lift 17 is controlled so that the opening angle θ is always constant.
Further, the end portion (a) on the left side of the optical film 14 in the drawing is pressed by the pressing roller 13 onto the upper surface of the left end of the liquid crystal cell 12 in the drawing.
You may press and stick.

【0032】次に、図3は本発明の第2実施例を示して
いる。この実施例では同図(A)に示すように、所定の
曲率半径Rの周表面21Bを有するフィルム保持台21
が設けられている。このフィルム保持台21の周表面2
1Bには周方向に複数の吸着穴21Aが並んで設けられ
ている。吸着穴21Aは図示しないエアー負圧供給部管
に接続されており、吸着穴21Aの吸着力により光学フ
ィルム14がフィルム保持台21の周表面21Bに吸着
保持されるようになっている。光学フィルム14は保護
シート14Aが周表面21Bに密着し、剥離シート14
Cが表面に向けられた状態で吸着保持される。
Next, FIG. 3 shows a second embodiment of the present invention. In this embodiment, as shown in FIG. 3A, the film holding table 21 having a peripheral surface 21B having a predetermined radius of curvature R is formed.
Is provided. The peripheral surface 2 of this film holding table 21
1B is provided with a plurality of suction holes 21A arranged side by side in the circumferential direction. The suction hole 21A is connected to an air negative pressure supply pipe (not shown), and the optical film 14 is suction-held on the peripheral surface 21B of the film holding table 21 by the suction force of the suction hole 21A. In the optical film 14, the protective sheet 14A is in close contact with the peripheral surface 21B, and the release sheet 14
It is adsorbed and held with C directed to the surface.

【0033】図3(B)(C)に示すように、フィルム
保持台21の周表面21Bには、この周表面21Bに設
置される液晶セル12に対して所定の圧力Paにより加
圧される押圧ローラ13が設けられている。この押圧ロ
ーラ13も表面が弾性体により構成され、軸13aに対
して回転自在に取付けられている。軸13aは図示しな
い駆動機構により前記圧力Paを維持しながら周表面2
1Bに沿って移動するように駆動され、これに伴い押圧
ローラ13が周表面21Bに沿って転動できるようにな
っている。また符号22は、液晶セル12を搬入するた
めの吸着パッドである。この装置も減圧室内にて運転さ
れることが好ましい。
As shown in FIGS. 3B and 3C, the peripheral surface 21B of the film holder 21 is pressed against the liquid crystal cell 12 installed on the peripheral surface 21B by a predetermined pressure Pa. A pressure roller 13 is provided. The surface of the pressing roller 13 is also made of an elastic material, and is rotatably attached to the shaft 13a. The shaft 13a is mounted on the peripheral surface 2 while maintaining the pressure Pa by a drive mechanism (not shown).
It is driven so as to move along 1B, and accordingly, the pressing roller 13 can roll along the peripheral surface 21B. Reference numeral 22 is a suction pad for loading the liquid crystal cell 12. This device is also preferably operated in the decompression chamber.

【0034】次に図3に示す装置を使用した液晶セル1
2と光学フィルム14との密着(接着)作業について説
明する。光学フィルム14は、フィルム保持台21の周
表面21Bに設置され、吸着穴21Aからの吸着力によ
り保持される。光学フィルム14は保護シート14Aが
周表面21Bに対面して周表面21Bに沿って吸着保持
される。光学フィルム14の表面には剥離シート14C
が向けられているため、まずこの剥離シート14Cを除
去し、粘着(接着)層14Bを露出させる。このとき、
帯電防止用の薬品が散布されるなどして静電気除去処理
が施される。
Next, a liquid crystal cell 1 using the device shown in FIG.
The operation of adhering (adhesion) 2 and the optical film 14 will be described. The optical film 14 is installed on the peripheral surface 21B of the film holding table 21 and is held by the suction force from the suction holes 21A. The protective sheet 14A of the optical film 14 faces the peripheral surface 21B and is adsorbed and held along the peripheral surface 21B. A release sheet 14C is provided on the surface of the optical film 14.
Therefore, the release sheet 14C is first removed to expose the adhesive (adhesion) layer 14B. At this time,
Static electricity is removed by spraying antistatic chemicals.

【0035】次に、押圧ローラ13を周表面21Bから
離しておき、搬送用の吸着パッド22により液晶セル1
2を吸着し、図3(B)に示す角度にて液晶セル12を
搬入し、まず液晶セル12の傾斜側下端を光学フィルム
14の一端(a)に密着させる。このとき押圧ローラ1
3を液晶セル12の表面に当て、圧力Paにて加圧させ
る。そして、前記圧力Paを維持したまま軸13aを周
表面21Bに沿って移動させ、押圧ローラ13を液晶セ
ル12の表面に転動させながら移動させる。これにより
図3(C)に示すように、液晶セル12と光学フィルム
14との密着面積が前記(a)で示す密着始点から広が
っていく。このとき液晶セル12との密着が完了した位
置において吸着穴21Aの吸着を順番に止めていくと、
液晶セル12に密着した光学フィルム14は周表面21
Bから確実に離れていく。
Next, the pressing roller 13 is separated from the peripheral surface 21B, and the liquid crystal cell 1 is moved by the suction pad 22 for transportation.
2 is adsorbed, and the liquid crystal cell 12 is carried in at an angle shown in FIG. 3B, and the lower end of the liquid crystal cell 12 on the inclined side is brought into close contact with one end (a) of the optical film 14. At this time, the pressing roller 1
3 is applied to the surface of the liquid crystal cell 12, and pressure Pa is applied. Then, the shaft 13a is moved along the peripheral surface 21B while maintaining the pressure Pa, and the pressing roller 13 is moved while rolling on the surface of the liquid crystal cell 12. As a result, as shown in FIG. 3C, the contact area between the liquid crystal cell 12 and the optical film 14 expands from the contact start point shown in (a) above. At this time, when the suction of the suction holes 21A is stopped in order at the position where the close contact with the liquid crystal cell 12 is completed,
The optical film 14 adhered to the liquid crystal cell 12 has a peripheral surface 21.
Be sure to leave B.

【0036】なお、押圧ローラ13の移動に伴って液晶
セル12の傾斜角度が変化し、すなわち液晶セル12は
図示反時計方向へ徐々に回転していく。しかも液晶セル
12は押圧ローラ13のみにより支持されていることに
なり、不安定であるため、例えば吸着パッド22により
液晶セル12を吸着したままの状態で、液晶セル12の
傾斜の変化にしたがって吸着パッド22を下降させても
よい。あるいは吸着パッド22以外の支持部材により液
晶セル12を支持してもよい。
The tilt angle of the liquid crystal cell 12 changes as the pressing roller 13 moves, that is, the liquid crystal cell 12 gradually rotates counterclockwise in the drawing. Moreover, since the liquid crystal cell 12 is unstable because it is supported only by the pressing roller 13, the liquid crystal cell 12 is sucked in accordance with the change in the inclination of the liquid crystal cell 12 while the liquid crystal cell 12 is being sucked by the suction pad 22, for example. The pad 22 may be lowered. Alternatively, the liquid crystal cell 12 may be supported by a supporting member other than the suction pad 22.

【0037】この実施例では常に液晶セル12がフィル
ム保持台21の周表面21Bの接線方向に向けられなが
ら光学フィルム14との密着面積が増加していくため、
光学フィルム14と液晶セル12との接着部における両
者の対向関係は常に一定である。よって全密着面におい
て、液晶セル12と光学フィルム14とが同じ状態で密
着(接着)され、光学フィルム14に皺がよるなどの問
題は生じない。また光学フィルム14に無理な張力が作
用しない。さらに静電気も発生しない。特に減圧雰囲気
内にて作業を行えば、液晶セル12と光学フィルム14
との間に気泡が介在することもない。本実施例では、密
着面積を広げるように押圧ローラ13を転動させたが、
逆に液晶セル12の表面に対してフィルム保持台21が
転動するようにしてもよい。
In this embodiment, since the liquid crystal cell 12 is always oriented in the tangential direction of the peripheral surface 21B of the film holding base 21, the contact area with the optical film 14 increases,
The facing relationship between the optical film 14 and the liquid crystal cell 12 at the bonded portion is always constant. Therefore, on the entire contact surface, the liquid crystal cell 12 and the optical film 14 are adhered (adhered) in the same state, and there is no problem that the optical film 14 is wrinkled. Also, no excessive tension acts on the optical film 14. Furthermore, no static electricity is generated. Especially when working in a reduced pressure atmosphere, the liquid crystal cell 12 and the optical film 14 are
There are no bubbles between and. In this embodiment, the pressing roller 13 is rolled so as to widen the contact area.
Conversely, the film holding table 21 may roll on the surface of the liquid crystal cell 12.

【0038】図4は本発明の第3実施例を示している。
この実施例では、2個のローラ31とローラ32とが対
向しており、それぞれを支持する軸O1,O2に回転力
が与えられ、ローラ31と32が図の方向へ回転駆動さ
れる。ローラ31と32の少なくとも表面は弾性変形可
能なゴムなどの弾性材により形成されている。そして両
ローラ31と32との間に液晶セル12および光学フィ
ルム14,14が挟持された状態で、ローラ31と32
の表面が弾性変形し、この弾性変形した角度範囲(2・
θ1)にて液晶セル12と光学フィルム14,14とが
加圧されるようになっている。この押圧角度範囲にて、
液晶セル12と光学フィルム14,14とが一定の力に
より押圧される。
FIG. 4 shows a third embodiment of the present invention.
In this embodiment, two rollers 31 and 32 are opposed to each other, and a rotational force is applied to the shafts O1 and O2 that support the rollers 31 and 32, so that the rollers 31 and 32 are rotationally driven in the direction of the drawing. At least the surfaces of the rollers 31 and 32 are formed of an elastic material such as rubber that is elastically deformable. Then, with the liquid crystal cell 12 and the optical films 14 and 14 sandwiched between the rollers 31 and 32, the rollers 31 and 32 are
The surface of is elastically deformed, and this elastically deformed angle range (2.
At θ1), the liquid crystal cell 12 and the optical films 14 and 14 are pressed. In this pressing angle range,
The liquid crystal cell 12 and the optical films 14, 14 are pressed by a constant force.

【0039】また上記押圧角度範囲(2・θ1)によ
り、これから密着する液晶セル12と光学フィルム14
との開き角度θが決められる。このθ1およびθは、光
学フィルム14の材質などに応じて決められるが、この
角度値を決める要素は、ローラ31と32の表面の材
質、ローラ31,32の径寸法などである。また両ロー
ラ31,32の表面には光学フィルム14が保持され
る。この保持力を発揮させるために、ローラ31と32
の表面に吸着穴を設け、負圧により光学フィルム14を
吸着してもよいが、ローラ31と32の表面を弱い粘着
力を有するゴムなどにより構成しておき、光学フィルム
14の保護シート14Aをローラ表面に軽く粘着させて
おいてもよい。
Further, the liquid crystal cell 12 and the optical film 14 to be closely contacted with each other within the above pressing angle range (2 · θ1).
The opening angle θ between and is determined. These θ1 and θ are determined according to the material of the optical film 14 and the like. The factors that determine this angle value are the surface materials of the rollers 31 and 32, the diameter dimensions of the rollers 31 and 32, and the like. The optical film 14 is held on the surfaces of the rollers 31 and 32. In order to exert this holding force, the rollers 31 and 32
Although the suction film may be provided on the surface of the optical film 14 to suck the optical film 14 by negative pressure, the surfaces of the rollers 31 and 32 are made of rubber or the like having a weak adhesive force, and the protective sheet 14A of the optical film 14 is It may be lightly adhered to the roller surface.

【0040】またこの装置を、減圧雰囲気内で運転させ
ることが好ましい。この装置では、まず両ローラ31と
32の表面に光学フィルム14をそれぞれ巻き付けるよ
うにして保持させる。このとき剥離シート14Cが表面
に向けられているため、まずこれを除去し、さらに帯電
除去処理する。液晶セル12は垂直の向きで上方からロ
ーラ31と32の間に挿入される。このとき光学フィル
ム14の一端(a)が液晶セル12の下端の両表面に密
着し、両ローラ31と32により力Fにて加圧される。
そしてローラ31と32を回転駆動すると、両ローラ間
に挟まれた液晶セル12が下方へ送られ、その両表面に
力Fにて光学フィルム14,14が徐々に密着(接着)
させられる。
It is also preferable to operate this apparatus in a reduced pressure atmosphere. In this apparatus, first, the optical film 14 is wound around the surfaces of both rollers 31 and 32 and held. At this time, since the release sheet 14C is directed to the surface, the release sheet 14C is first removed, and the charge removing process is further performed. The liquid crystal cell 12 is vertically inserted between the rollers 31 and 32 from above. At this time, one end (a) of the optical film 14 is brought into close contact with both surfaces of the lower end of the liquid crystal cell 12, and is pressed by a force F by both rollers 31 and 32.
Then, when the rollers 31 and 32 are rotationally driven, the liquid crystal cell 12 sandwiched between the rollers is sent downward, and the optical films 14, 14 are gradually brought into close contact (adhesion) with the force F on both surfaces thereof.
To be made.

【0041】この実施例においても、光学フィルム14
に無理な張力が作用しない。また密着面積が徐々に広が
っていく際、液晶セル12と光学フィルム14との密着
部の対面関係(開き角度θ)が常に一定であるため、終
始同じ条件で密着(接着)が行われる。なお、図4の実
施例では両ローラ31と32に光学フィルム14が保持
され、液晶セル12の両表面に光学フィルム14が密着
(接着)させられるが、図4の装置を使用して、液晶セ
ル12の一方の表面にのみ光学フィルム14を密着させ
てもよい。
Also in this embodiment, the optical film 14 is used.
Unreasonable tension does not act on. Further, when the contact area gradually expands, since the face-to-face relationship (opening angle θ) of the contact portion between the liquid crystal cell 12 and the optical film 14 is always constant, the contact (adhesion) is performed under the same conditions throughout. In the embodiment of FIG. 4, the optical film 14 is held by both rollers 31 and 32, and the optical film 14 is brought into close contact (adhesion) with both surfaces of the liquid crystal cell 12. However, using the device of FIG. The optical film 14 may be adhered to only one surface of the cell 12.

【0042】なお、上記実施例では基板として液晶セル
12を、またフィルムとして光学フィルム14を例にし
て説明したが、本発明の方法および装置は、これ以外の
基板とフィルムとの密着作業に実施できる。さらに上記
の実施例では、フィルムに粘着層(接着層)が形成され
ているが、基板側に粘着(接着)層が形成されていても
よい。また粘着(接着)層が設けられておらず、単に基
板とフィルムとが密着するだけの場合であっても実施可
能である。
Although the liquid crystal cell 12 is used as the substrate and the optical film 14 is used as the film in the above-mentioned embodiments, the method and apparatus of the present invention are applied to the other work of adhesion between the substrate and the film. it can. Further, in the above-mentioned examples, the adhesive layer (adhesive layer) is formed on the film, but an adhesive (adhesive) layer may be formed on the substrate side. Further, it can be carried out even in the case where the adhesive layer is not provided and the substrate and the film are simply brought into close contact with each other.

【0043】[0043]

【発明の効果】以上のように請求項1記載の発明では、
フィルムの張力がほぼ一定となり、基板とフィルムの対
向面の開き角度がほぼ一定になるようにして互いに密着
させられ、また請求項2記載の発明では、周表面と基板
との接触位置を移動させていくことにより、基板とフィ
ルムとの密着面積を広げていくため、フィルムの過剰な
張力が作用せず、また皺がよることなく基板に密着させ
ることができる。またフィルムに静電気が発生せず、密
着面にほこりなどが介在することがない。
As described above, according to the invention of claim 1,
The tension of the film becomes substantially constant, and the opposing surfaces of the substrate and the film are brought into close contact with each other so that the opening angle becomes substantially constant. Further, in the invention according to claim 2, the contact position between the peripheral surface and the substrate is moved. By gradually increasing the contact area between the substrate and the film, the film can be adhered to the substrate without excessive tension of the film and without wrinkling. Moreover, static electricity is not generated on the film, and dust is not present on the contact surface.

【0044】請求項3記載の発明では、静電気除去工程
を設けることにより、フィルムにほこりなどが吸着され
るのを完全に防止できる。
According to the third aspect of the invention, by providing the static electricity removing step, it is possible to completely prevent the film from adsorbing dust and the like.

【0045】請求項4記載の発明では、減圧雰囲気内に
て作業が行われるため、基板とフィルムとの間に気泡が
介在することがなく、またほこりの無い雰囲気になるた
め、基板とフィルムとの間にほこりが介在することもな
くなる。
According to the fourth aspect of the present invention, since the work is performed in a reduced pressure atmosphere, air bubbles do not exist between the substrate and the film, and a dust-free atmosphere is obtained. There is no dust between them.

【0046】請求項5ないし7記載の発明では、簡単な
構造で上記の密着方法を実施できるようになる。
According to the invention described in claims 5 to 7, it becomes possible to carry out the above-mentioned adhesion method with a simple structure.

【図面の簡単な説明】[Brief description of drawings]

【図1】(A)(B)は、本発明の第1実施例に係る基
板とフィルムの密着装置を動作別に示す側面図である。
1 (A) and 1 (B) are side views showing operation of a substrate / film contact device according to a first embodiment of the present invention.

【図2】フィルムの構造の一例を示す拡大断面図であ
る。
FIG. 2 is an enlarged cross-sectional view showing an example of a film structure.

【図3】(A)(B)(C)は本発明の第2実施例に係
る基板とフィルムの密着装置を動作別に示す側面図であ
る。
3 (A), (B), and (C) are side views showing, by operation, a substrate-film contact device according to a second embodiment of the present invention.

【図4】(A)は本発明の第3実施例に係る基板とフィ
ルムの密着装置を示す側面図、(B)は(A)の部分拡
大図である。
FIG. 4A is a side view showing a substrate-film contact device according to a third embodiment of the present invention, and FIG. 4B is a partially enlarged view of FIG.

【図5】従来の液晶セルと光学フィルムとの密着装置を
示す説明図である。
FIG. 5 is an explanatory diagram showing a conventional contact device for a liquid crystal cell and an optical film.

【符号の説明】[Explanation of symbols]

11 セルステージ 12 液晶セル 13 押圧ローラ 14 光学フィルム 14B 粘着層(接着層) 14C 剥離シート 15 吸着パッド 16 搬送用の吸着パッド 17 昇降台 21 フィルム保持台 21A 吸着穴 21B 周表面 31,32 ローラ 11 Cell Stage 12 Liquid Crystal Cell 13 Pressing Roller 14 Optical Film 14B Adhesive Layer (Adhesive Layer) 14C Release Sheet 15 Adsorption Pad 16 Adsorption Pad 17 for Transport 17 Elevating Table 21 Film Holding Table 21A Adsorption Hole 21B Circumferential Surface 31, 32 Roller

───────────────────────────────────────────────────── フロントページの続き (72)発明者 磯部 和夫 東京都大田区雪谷大塚町1番7号 アルプ ス電気株式会社内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Kazuo Isobe 1-7 Yukiya Otsuka-cho, Ota-ku, Tokyo Alps Electric Co., Ltd.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 基板とフィルムとを密着始点にて合せ、
基板とフィルムとの押圧位置を移動させて密着面積を広
げていくに際し、密着していない部分のフィルムに与え
る張力がほぼ一定になるようにフィルムを保持し、密着
していない部分での基板とフィルムの対向面の開き角度
がほぼ一定になるように基板とフィルムとの相対位置を
変えていくことを特徴とする基板とフィルムとの密着方
法。
1. A substrate and a film are aligned at a contact starting point,
When the pressing position of the substrate and the film is moved to expand the contact area, hold the film so that the tension applied to the film in the non-adhered part becomes almost constant, and the substrate in the non-adhered part A method for adhering a substrate and a film, wherein the relative positions of the substrate and the film are changed so that the opening angle of the opposing surface of the film is substantially constant.
【請求項2】 所定曲率の周表面にフィルムを保持さ
せ、このフィルムの表面と基板とを密着始点にて合せ、
前記周表面と基板との接触位置を移動させていくことに
より、基板とフィルムとの密着面積を広げていくことを
特徴とする基板とフィルムとの密着方法。
2. A film is held on a peripheral surface having a predetermined curvature, and the surface of the film and the substrate are aligned at a contact starting point,
A method for adhering a substrate and a film, wherein the contact area between the substrate and the film is expanded by moving the contact position between the peripheral surface and the substrate.
【請求項3】 基板またはフィルムの表面に粘着層とこ
の粘着層を覆う剥離シートが積層されており、前記剥離
シートの剥離開始時から基板とフィルムとの密着を開始
するまでのいずれかの時期に、基板またはフィルムに発
生した静電気を除去する工程を有する請求項1または2
記載の基板とフィルムとの密着方法。
3. An adhesive layer and a release sheet covering the adhesive layer are laminated on the surface of the substrate or the film, and any time from the start of the release of the release sheet to the start of the adhesion between the substrate and the film. The method according to claim 1, further comprising a step of removing static electricity generated on the substrate or the film.
A method for adhering the described substrate and film.
【請求項4】 基板とフィルムとの密着動作が、減圧雰
囲気にて行われる請求項1または2記載の基板とフィル
ムとの密着方法。
4. The method for adhering a substrate and a film according to claim 1, wherein the operation of adhering the substrate and the film is performed in a reduced pressure atmosphere.
【請求項5】 基板を設置するステージと、密着してい
ない部分のフィルムに与える張力が密着工程中ほぼ一定
になるようにフィルムの端部を保持するフィルム保持部
材と、密着始点から基板とフィルムとの密着面積を広げ
ていく押圧部材とが設けられ、密着していない部分での
基板とフィルムの対向面の開き角度がほぼ一定になるよ
うに前記ステージとフィルム保持部材との相対位置が制
御されることを特徴とする基板とフィルムとの密着装
置。
5. A stage for setting a substrate, a film holding member for holding an end portion of a film so that a tension applied to a film in a non-adhered portion becomes almost constant during a contacting step, and a substrate and a film from a contact starting point. A pressing member that expands the contact area with the film is provided, and the relative position between the stage and the film holding member is controlled so that the opening angle of the facing surface of the substrate and the film in the non-contact area is substantially constant. A device for adhering a substrate and a film, which is characterized in that
【請求項6】 所定曲率の周表面にフィルムが保持され
るフィルム保持台と、密着始点にて基板を上記フィルム
保持台上のフィルムに押付けさらに基板とフィルムとの
押圧位置を前記フィルム保持台の周表面に沿って移動さ
せていく押圧部材とが設けられていることを特徴とする
基板とフィルムとの密着装置。
6. A film holder on which a film is held on a peripheral surface having a predetermined curvature, and a substrate is pressed against the film on the film holder at a starting point of contact, and a pressing position between the substrate and the film is set on the film holder. A contact device for a substrate and a film, which is provided with a pressing member that moves along the peripheral surface.
【請求項7】 少なくとも一方の周表面にフィルムが保
持される一対のローラと、この一対のローラを回転駆動
する駆動手段とが設けられ、両ローラ間に挟まれて送り
出されていく基板の表面に前記フィルムが密着されてい
くことを特徴とする基板とフィルムとの密着装置。
7. A surface of a substrate which is provided with a pair of rollers for holding a film on at least one peripheral surface and a driving means for rotationally driving the pair of rollers, and which is sandwiched between both rollers and sent out. An apparatus for adhering a substrate and a film, wherein the film is adhered to the substrate.
JP05067679A 1993-03-02 1993-03-02 Adhesion method and adhesion device between substrate and film Expired - Lifetime JP3083423B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP05067679A JP3083423B2 (en) 1993-03-02 1993-03-02 Adhesion method and adhesion device between substrate and film

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP05067679A JP3083423B2 (en) 1993-03-02 1993-03-02 Adhesion method and adhesion device between substrate and film

Publications (2)

Publication Number Publication Date
JPH06255063A true JPH06255063A (en) 1994-09-13
JP3083423B2 JP3083423B2 (en) 2000-09-04

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Country Link
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