JPH05245941A - 複数材料間の接合方法 - Google Patents

複数材料間の接合方法

Info

Publication number
JPH05245941A
JPH05245941A JP4049595A JP4959592A JPH05245941A JP H05245941 A JPH05245941 A JP H05245941A JP 4049595 A JP4049595 A JP 4049595A JP 4959592 A JP4959592 A JP 4959592A JP H05245941 A JPH05245941 A JP H05245941A
Authority
JP
Japan
Prior art keywords
thermoplastic resin
pin
hole
joining
head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4049595A
Other languages
English (en)
Inventor
Jiro Watanabe
次郎 渡辺
Tsutomu Kobayashi
勤 小林
Hiroshi Hirakawa
弘 平川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Priority to JP4049595A priority Critical patent/JPH05245941A/ja
Publication of JPH05245941A publication Critical patent/JPH05245941A/ja
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60—Riveting or staking
    • B29C65/601—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • B29C65/603—Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined the rivets being pushed in blind holes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • B29C65/0672—Spin welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
    • B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
    • B29C66/7461—Ceramics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74—Joining plastics material to non-plastics material
    • B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
    • B29C66/7465—Glass
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/727—Fastening elements
    • B29L2031/7288—Rivets

Abstract

(57)【要約】 【目的】 熱可塑性樹脂材料に他材料を接合する場合、
その他材料の選択性に制約を受けることなく強固な接合
を可能にする接合方法を提供する。 【構成】 少なくとも一方が熱可塑性樹脂からなる材料
２と他材料３との接合方法において、前記熱可塑性樹脂
材料２と他材料３との間に、その他材料３を貫通して前
記熱可塑性樹脂材料２の内部に達する孔４を設け、この
孔４に、熱可塑性樹脂からなる頭部付きピン１を、その
端部を前記熱可塑性樹脂材料２側の孔４に侵入させると
共に、頭部を前記他材料３の孔４入り口に係止させるよ
うに挿入し、この頭部付きピン１に外部エネルギーを与
えて少なくとも前記ピン１の端部と前記熱可塑性樹脂材
料２との間を融着させる。

Description

【発明の詳細な説明】
【０００１】
【産業上の利用分野】本発明は、少なくとも一方が熱可
塑性樹脂である複数材料間の接合方法に関する。
【０００２】
【従来の技術】従来、プラスチック材料を他の材料と接
合する方法として、接着剤を使用する方法、溶剤や熱に
より溶融着する方法及び機械的固定方法が知られてい
る。これら方法の中で、接着剤を使用する方法は、被接
合材の素材の種類や接着条件により接着性が著しく相違
するため、接着剤の種類の選択や条件の設定が煩雑であ
り、接着強度が変動し易いという問題があった。また、
特に結晶性樹脂の場合は選択条件が一層限定され、強固
に接着させることが困難であった。
【０００３】溶剤や熱による溶融着方法は簡便であるも
のの、接着剤以上に接合可能な被接合材の種類が限定さ
れ、異種材料間では基本的に不可能であった。これに対
しリベッテイグ等の機械的固定方法は、材料間の選択の
制約は小さいものの衝撃や振動により接合部分にガタが
生じるため、耐久性に劣るという欠点があった。
【０００４】
【発明が解決しようとする課題】本発明の目的は、熱可
塑性樹脂材料に他材料を接合する場合、その他材料の選
択性に制約を受けることなく強固な接合を可能にする接
合方法を提供することにある。
【０００５】
【課題を解決するための手段】このような本発明の目的
は、少なくとも一方が熱可塑性樹脂からなる材料と他材
料との接合方法において、前記熱可塑性樹脂材料と他材
料との間に、その他材料を貫通して前記熱可塑性樹脂材
料の内部に達する孔を設け、この孔に、熱可塑性樹脂か
らなる頭部付きピンを、その端部を前記熱可塑性樹脂材
料側の孔に侵入させると共に、頭部を前記他材料の孔入
り口に係止させるように挿入し、この頭部付きピンに外
部エネルギーを与えて少なくとも前記ピンの端部と前記
熱可塑性樹脂材料との間を融着させることにより達成す
ることができる。
【０００６】このように熱可塑性樹脂から形成した頭部
付きピンを利用し、その頭部を他材料に係合させた状態
にして、ピンの端部を熱可塑性樹脂材料側に挿入し、外
部エネルギーを加えることによって、そのピンの端部と
熱可塑性樹脂材料との間を融着させるため、他材料側の
種類の如何に拘わらず強固に接合することができる。以
下図面を参照して本発明を具体的に説明する。
【０００７】図１は、熱可塑性樹脂材料２と他材料３と
を接合する場合を示している。この熱可塑性樹脂材料２
と他材料３とを積層した状態で他材料３側から熱可塑性
樹脂材料２に達する孔４を開ける。この孔４に熱可塑性
樹脂製の頭部付きピン１を挿入し、その頭部１ｈを他材
料３側の孔入り口に係止させると共に、ピン本体１ａを
熱可塑性樹脂材料２側の孔４に嵌合させる。次いで頭部
付きピン１に超音波、スピン等の外部エネルギーを加え
ることにより、ピン本体１ａの端部と熱可塑性樹脂材料
２との間ともＭで示す領域で融着させるのである。
【０００８】本発明において、熱可塑性樹脂材料に使用
される熱可塑性樹脂としては、熱融着性を有するもので
あればよく特に限定されるものではない。たとえば、ア
クリロニトリル−ブタジエン−スチレン共重合体樹脂
（ＡＢＳ樹脂）、ポリウレタン、ポリアリレート、ポリ
カーボネート、ナイロン、ポリエチレンやポリプロピレ
ン等のオレフィン系樹脂のような汎用の熱可塑性樹脂、
ポリフェニレンサルファイド（ＰＰＳ）、ポリエーテル
イミド、ポリエーテルエーテルケトン（ＰＥＥＫ）等の
スーパーエンジニアリングプラスチック樹脂がある。
【０００９】頭部付きピンの熱可塑性樹脂は、上記熱可
塑性樹脂材料と融着一体化する必要があることから、熱
可塑性樹脂材料と同じ程度の融点を有するのがよく、さ
らに好ましくは同一種類の熱可塑性樹脂から形成するの
がよい。また、頭部付きピンは、複数材料間の接合強度
を上げるために、ガラス繊維、炭素繊維、ボロン繊維、
アラミド繊維等の各種繊維やウィスカー等の無機充填剤
で補強した熱可塑性樹脂から作製することが望ましい。
これら繊維は短繊維であってもよいし、長繊維や連続繊
維であってもよい。さらに上記熱可塑性樹脂には着色剤
等を適宜配合することもできる。
【００１０】本発明に使用する頭部付きピンの形状は、
その頂部に頭部を有するものであれば特に限定されるも
のではない。たとえば、図２〜図６に示すようなものを
例示することができる。図２はピン本体１ａにネジを設
け、図３Ａ，Ｂはピン本体１ａの周囲に軸方向に沿って
多数のフィンを設けたものである。図４は長さ方向に螺
旋状にネジれているもの、図５はストレートの円柱形の
もの、図６は円錐形のものである。
【００１１】本発明において、熱可塑性樹脂材料に接合
される他材料は特に限定されるものではない。たとえ
ば、金属、ガラス、セラミック、プラスチック等の任意
の素材を使用することができる。プラスチックには、通
常の熱可塑性プラスチックのほか、エポキシ樹脂や不飽
和ポリエステル樹脂等の熱硬化性樹脂、特にこれらをマ
トリックスとする繊維強化プラスチック（ＦＲＰ）やシ
ートモールデイングコンパウンド（ＳＭＣ）が含まれ
る。
【００１２】本発明において、頭部付きピンに与える外
部エネルギー手段としては、超音波加熱、振動やスピン
等による摩擦熱などの方法がある。超音波加熱の場合は
エネルギーを集中させる必要があるため、図２に示すネ
ジ付きや図３のフィン付きのものを使用するのがよい。
また、スピン等の摩擦熱による場合は、頭部付きピンの
回転を容易にすると共に、熱可塑性樹脂材料との接着面
積をできるだけ大きくすることが望ましいため図４の螺
旋形、図５の円柱形及び図６の円錘形を使用するのがよ
い。
【００１３】上述した本発明の接合方法は、自動車、船
舶、タンク等に取り付けられている熱可塑性樹脂材料を
使用した容器、機械類等に広く適用可能である。たとえ
ば、振動がかかる自動車のエンジンロッカーカバーやシ
リンダーヘッド等の取り付け、住宅の多層壁の接合、ス
キー板の接合、ゴルフクラブヘッドのソール取り付け等
に適用することができる。
【００１４】
【実施例】
実施例１ 炭素繊維が６０容積％を占める炭素繊維強化ナイロン６
６樹脂の寸法が１００ｍｍ×１００ｍｍ×３０ｍｍの板
材に同一寸法で、厚みが１０ｍｍの鋼板を接合するに当
たり、この鋼板に設けた貫通孔（直径６ｍｍφ）と前記
板材に設けた非貫通孔（直径５．８ｍｍφ）とが合致す
るように積層した状態で鋼板側から前記炭素繊維強化ナ
イロン６６樹脂からなる図２の形状の直径６ｍｍφ，長
さ２０ｍｍの頭付きピンを挿入し、その頭部を鋼板の孔
入り口に係止させると共に、ピン本体を板材側の孔に嵌
合させる。次いで頭部付きピンに超音波ホーンを用いて
超音波を当てることにより、ピン本体１ａの端部と板材
とを融着させた。
【００１５】このような接合方法により得られた積層板
について、その耐衝撃性を下記試験方法により評価し、
その結果を表１に示した。耐衝撃性試験方法 ：前記積層板を試験サンプルとして使
用し、これを台上に置いて、その上方１０ｃｍの高さの
位置からＲ＝２５ｍｍ，１００ｋｇの錘を繰り返し１０
回落下させて上記積層板の落下部分における異常の発生
の有無を調べた。 実施例２ 実施例１において、炭素繊維強化ナイロン６６樹脂の代
わりにポリカーボネート樹脂を使用した板材と図５の形
状のピンとを製作し、また、鋼板の代わりにアルミ板を
準備した。
【００１６】これら板材とアルミ板の孔をそれぞれ対応
合致させて重ね合わせ、アルミ板側の孔からピンを通
し、板材の孔に嵌合した状態でピンをドリルで回転する
ことにより摩擦熱を発生させてピンの端部を板材に融着
させた。得られた積層板の耐衝撃性を上記方法により評
価し、その結果を表１に示した。 比較例１ 実施例１において、炭素繊維強化ナイロン６６樹脂のピ
ンの代わりにステンレス製の木ネジ（Ｍ６）を使用した
以外は同様にして積層板を製作した。得られた積層板の
耐衝撃性を上記方法により評価し、結果を表１に示し
た。
【００１７】 表１中、ＣＦ強化ナイロン66＝炭素繊維強化ナイロン６
６樹脂。表１から、比較例１の接合方法により得られた
積層板は、耐衝撃性が悪く接合部分にガタを生じたのに
対し、実施例１及び２の接合方法により得られた積層板
は耐衝撃性に優れ、ガタ等の異常が認められなかった。
【００１８】
【発明の効果】本発明によれば、熱可塑性樹脂から形成
した頭部付きピンを利用し、その頭部を他材料に係合さ
せた状態にして、ピン端部を熱可塑性樹脂材料側に挿入
し、頭部付きピンに外部エネルギーを加えることによっ
て、そのピン端部と熱可塑性樹脂材料との間を融着させ
るため、他材料側の種類の如何に拘わらず強固に接合す
ることができる。
【図面の簡単な説明】
【図１】本発明の接合方法の１例を示す説明図である。
【図２】本発明に使用するピンの１例を示す側面図であ
る。
【図３】本発明に使用するピンの他の例を示す図であ
り、〔Ａ〕は側面図、〔Ｂ〕は〔Ａ〕のＸ−Ｘ断面図で
ある。
【図４】本発明に使用するピンの他の例を示す側面図で
ある。
【図５】本発明に使用するピンの他の例を示す側面図で
ある。
【図６】本発明に使用するピンの他の例を示す側面図で
ある。
【符号の説明】
１ 頭部付きピン ２ 熱可塑性樹脂材
料 ３ 他材料

Claims (1)

    【特許請求の範囲】
  1. 【請求項１】 少なくとも一方が熱可塑性樹脂からなる
    材料と他材料との接合方法において、前記熱可塑性樹脂
    材料と他材料との間に、その他材料を貫通して前記熱可
    塑性樹脂材料の内部に達する孔を設け、この孔に、熱可
    塑性樹脂からなる頭部付きピンを、その端部を前記熱可
    塑性樹脂材料側の孔に侵入させると共に、頭部を前記他
    材料の孔入り口に係止させるように挿入し、この頭部付
    きピンに外部エネルギーを与えて少なくとも前記ピンの
    端部と前記熱可塑性樹脂材料との間を融着させる複数材
    料間の接合方法。
JP4049595A 1992-03-06 1992-03-06 複数材料間の接合方法 Pending JPH05245941A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4049595A JPH05245941A (ja) 1992-03-06 1992-03-06 複数材料間の接合方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4049595A JPH05245941A (ja) 1992-03-06 1992-03-06 複数材料間の接合方法

Publications (1)

Publication Number Publication Date
JPH05245941A true JPH05245941A (ja) 1993-09-24

Family

ID=12835590

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4049595A Pending JPH05245941A (ja) 1992-03-06 1992-03-06 複数材料間の接合方法

Country Status (1)

Country Link
JP (1) JPH05245941A (ja)

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1998042988A1 (de) * 1997-03-21 1998-10-01 Creaholic S.A. Verfahren zur verankerung von verbindungselementen in einem material mit poren oder hohlräumen sowie verbindungselemente für die verankerung
WO2000079137A1 (de) * 1999-06-18 2000-12-28 Woodwelding Ag Stoffschlüssiges verbinden
EP1614525A1 (en) * 2004-07-07 2006-01-11 Woodwelding AG Method for joining two objects and corresponding joining element
JP2007177997A (ja) * 2005-11-28 2007-07-12 Gkss Forschungszentrum Geesthacht Gmbh 金属ボルトをプラスチックワークピースに連結する方法
JP2010514590A (ja) * 2006-12-28 2010-05-06 ウッドウェルディング・アクチェンゲゼルシャフト 物体に接合要素を固着するための方法、およびその方法で使用される接合要素
JP2011116127A (ja) * 2009-12-03 2011-06-16 Helmholtz-Zentrum Geesthacht Zentrum Fur Material & Kustenforschung Gmbh 金属ワークとプラスチックワークとを接合する方法
WO2012031982A1 (de) * 2010-09-09 2012-03-15 Basf Se Verfahren zur verbindung von mindestens zwei bauteilen
JP2013056474A (ja) * 2011-09-08 2013-03-28 Toyota Motor Corp 繊維強化樹脂材の製造方法
US8932337B2 (en) 2001-03-02 2015-01-13 Woodwelding Ag Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof
JP2015193088A (ja) * 2014-03-31 2015-11-05 旭有機材工業株式会社 複合構造体
JP2016503357A (ja) * 2012-11-13 2016-02-04 ウッドウェルディング・アクチェンゲゼルシャフト 部品を互いに接続するための方法
WO2016054752A1 (en) * 2014-10-09 2016-04-14 Woodwelding Ag Method of anchoring a first object in a second object
WO2016068019A1 (ja) * 2014-10-27 2016-05-06 三菱電機株式会社 結合方法、結合体、回転電機の固定子、および、回転電機の固定子の製造方法
WO2016202877A1 (de) * 2015-06-15 2016-12-22 Ejot Gmbh & Co. Kg Verfahren zur herstellung eines bauteilverbundes mit einem verbindungselement
EP3332945A1 (en) * 2016-12-12 2018-06-13 Airbus Operations GmbH Hot joint fastener
CN108215226A (zh) * 2016-12-12 2018-06-29 空中客车德国运营有限责任公司 热接合紧固件
JP2019098623A (ja) * 2017-12-01 2019-06-24 トヨタ自動車株式会社 熱可塑性樹脂製リベットによる接合構造
JP2021021448A (ja) * 2019-07-29 2021-02-18 今泉工業株式会社 複合部材の結合方法

Cited By (40)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6913666B1 (en) 1997-03-21 2005-07-05 Woodwelding Ag Process for anchoring connecting elements in a material with pores or cavities and connecting elements therefor
WO1998042988A1 (de) * 1997-03-21 1998-10-01 Creaholic S.A. Verfahren zur verankerung von verbindungselementen in einem material mit poren oder hohlräumen sowie verbindungselemente für die verankerung
AU744974B2 (en) * 1997-03-21 2002-03-07 Woodwelding Ag Process for anchoring connecting elements in a material with pores or cavities and connecting elements therefor
US7815409B2 (en) 1999-06-18 2010-10-19 Woodwelding Ag Integral joining
US7160405B2 (en) 1999-06-18 2007-01-09 Woodwelding Ag Integral joining
CZ299129B6 (cs) * 1999-06-18 2008-04-30 Woodwelding Ag Zpusob spojování teles, spojovací prvek a spojení
WO2000079137A1 (de) * 1999-06-18 2000-12-28 Woodwelding Ag Stoffschlüssiges verbinden
US9924988B2 (en) 2001-03-02 2018-03-27 Woodwelding Ag Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof
US8932337B2 (en) 2001-03-02 2015-01-13 Woodwelding Ag Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof
US9615872B2 (en) 2001-03-02 2017-04-11 Woodwelding Ag Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof
US8945192B2 (en) 2001-03-02 2015-02-03 Woodwelding Ag Implants for creating connections to tissue parts, in particular to skeletal parts, as well as device and method for implantation thereof
EP1614525A1 (en) * 2004-07-07 2006-01-11 Woodwelding AG Method for joining two objects and corresponding joining element
JP2007177997A (ja) * 2005-11-28 2007-07-12 Gkss Forschungszentrum Geesthacht Gmbh 金属ボルトをプラスチックワークピースに連結する方法
US8955289B2 (en) 2006-12-28 2015-02-17 Woodwelding Ag Method for anchoring a joining element in an object and joining element to be used in the method
US9032693B2 (en) 2006-12-28 2015-05-19 Woodwelding Ag Sandwich board assembly having thermoplastic joining element
US8550759B2 (en) 2006-12-28 2013-10-08 Woodwelding Ag Joining element equipped with a plurality of recesses and energy concentrating elements
US8753053B2 (en) 2006-12-28 2014-06-17 Woodwelding Ag Method for anchoring a joining element in an object and joining element to be used in the method
JP2014159157A (ja) * 2006-12-28 2014-09-04 Woodwelding Ag 物体の開口部に固着される接合要素、およびそれを含む装置
JP2013107394A (ja) * 2006-12-28 2013-06-06 Woodwelding Ag 物体に接合要素を固着するための方法、およびその方法で使用される接合要素
JP2010514590A (ja) * 2006-12-28 2010-05-06 ウッドウェルディング・アクチェンゲゼルシャフト 物体に接合要素を固着するための方法、およびその方法で使用される接合要素
JP2011116127A (ja) * 2009-12-03 2011-06-16 Helmholtz-Zentrum Geesthacht Zentrum Fur Material & Kustenforschung Gmbh 金属ワークとプラスチックワークとを接合する方法
WO2012031982A1 (de) * 2010-09-09 2012-03-15 Basf Se Verfahren zur verbindung von mindestens zwei bauteilen
JP2013537119A (ja) * 2010-09-09 2013-09-30 ビーエーエスエフ ソシエタス・ヨーロピア 少なくとも２の部材を結合する方法
JP2013056474A (ja) * 2011-09-08 2013-03-28 Toyota Motor Corp 繊維強化樹脂材の製造方法
JP2016503357A (ja) * 2012-11-13 2016-02-04 ウッドウェルディング・アクチェンゲゼルシャフト 部品を互いに接続するための方法
JP2018184005A (ja) * 2012-11-13 2018-11-22 ウッドウェルディング・アクチェンゲゼルシャフト 部品を互いに接続するための方法
JP2015193088A (ja) * 2014-03-31 2015-11-05 旭有機材工業株式会社 複合構造体
WO2016054752A1 (en) * 2014-10-09 2016-04-14 Woodwelding Ag Method of anchoring a first object in a second object
US10406757B2 (en) 2014-10-09 2019-09-10 Woodwelding Ag Method of anchoring a first object in a second object
JPWO2016068019A1 (ja) * 2014-10-27 2017-04-27 三菱電機株式会社 結合方法、結合体、回転電機の固定子、および、回転電機の固定子の製造方法
CN106715091A (zh) * 2014-10-27 2017-05-24 三菱电机株式会社 结合方法、结合体、旋转电机的定子以及旋转电机的定子的制造方法
WO2016068019A1 (ja) * 2014-10-27 2016-05-06 三菱電機株式会社 結合方法、結合体、回転電機の固定子、および、回転電機の固定子の製造方法
US11485092B2 (en) 2014-10-27 2022-11-01 Mitsubishi Electric Corporation Joining body
US10576690B2 (en) 2014-10-27 2020-03-03 Mitsubishi Electric Corporation Joining method, joining body, stator for dynamo-electric machine, and method for manufacturing stator for dynamo-electric machine
WO2016202877A1 (de) * 2015-06-15 2016-12-22 Ejot Gmbh & Co. Kg Verfahren zur herstellung eines bauteilverbundes mit einem verbindungselement
CN108215226A (zh) * 2016-12-12 2018-06-29 空中客车德国运营有限责任公司 热接合紧固件
US10941804B2 (en) 2016-12-12 2021-03-09 Airbus Operations Gmbh Hot joint fastener
EP3332945A1 (en) * 2016-12-12 2018-06-13 Airbus Operations GmbH Hot joint fastener
JP2019098623A (ja) * 2017-12-01 2019-06-24 トヨタ自動車株式会社 熱可塑性樹脂製リベットによる接合構造
JP2021021448A (ja) * 2019-07-29 2021-02-18 今泉工業株式会社 複合部材の結合方法

Similar Documents

Publication Publication Date Title
JPH05245941A (ja) 複数材料間の接合方法
US9861866B2 (en) Golf club head with a compression-molded, thin-walled aft-body
US4331495A (en) Method of fabricating a reinforced composite structure
US4256790A (en) Reinforced composite structure and method of fabrication thereof
US5972524A (en) Double lap joint with welded Z-pins
EP0863811B1 (en) System for inserting elements in composite structure
EP2125334B1 (en) Method of joining a thermoplastic material to a fibre composite material and device manufactured therewith
US8460123B1 (en) Golf club head with a compression-molded, thin-walled aft-body
US6835261B2 (en) Adhesive-infused 3-D woven textile preforms for structural joints
EP2669081A1 (en) Joint body of carbon fiber reinforced composite material
JP2016515977A (ja) 複合材ホイール用の正面とリムとの接続部
AU2002252320A1 (en) Adhesive-infused 3-D woven textile preforms for structural joints
WO2004013243A1 (en) Z-pin closeout joint and method of assembly
CN108029213A (zh) 壳体
WO2001047691A1 (en) Frictionally welded thermoplastic articles having improved strength
WO2006044315A2 (en) Composite article
US5916682A (en) Carbon fiber reinforced composite material
US6117029A (en) Hockey stick shafts, hockey sticks, and methods of making them
EP3069852A1 (en) Resin joined body, method of producing resin joined body, and vehicular structural body
JP2020099991A (ja) アーム部材用繊維強化複合材料、アーム部材およびアーム部材の製造方法
CN110740791B (zh) 高尔夫球杆、以及高尔夫球杆杆身和高尔夫球杆杆头的结合部件
US11090876B2 (en) Assembly of sub-components by compression molding
JP2017080930A (ja) 繊維強化樹脂成形品およびその製造方法
JP4728677B2 (ja) 車輌用エネルギ吸収部材及びそれを用いたドアガードビーム
EP0549277A1 (en) Method for glueing lattice structures manufactured of a plastic profile and adhesive bonding joint of lattice structures manufactured of a plastic profile

Legal Events

Date Code Title Description
A02 Decision of refusal

Effective date: 20040204

Free format text: JAPANESE INTERMEDIATE CODE: A02