JPH05125613A - Drawing of polyvinyl alcohol-based fiber - Google Patents

Drawing of polyvinyl alcohol-based fiber

Info

Publication number
JPH05125613A
JPH05125613A JP31358491A JP31358491A JPH05125613A JP H05125613 A JPH05125613 A JP H05125613A JP 31358491 A JP31358491 A JP 31358491A JP 31358491 A JP31358491 A JP 31358491A JP H05125613 A JPH05125613 A JP H05125613A
Authority
JP
Japan
Prior art keywords
fiber
wet
raw yarn
stage
stretching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP31358491A
Other languages
Japanese (ja)
Other versions
JP3053277B2 (en
Inventor
Akio Omori
昭夫 大森
Tomoyuki Sano
友之 佐野
Masahiro Sato
政弘 佐藤
Katsuji Ejiri
勝司 江尻
Takanori Kitamura
隆範 北村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
Original Assignee
Kuraray Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Co Ltd filed Critical Kuraray Co Ltd
Priority to JP3313584A priority Critical patent/JP3053277B2/en
Publication of JPH05125613A publication Critical patent/JPH05125613A/en
Application granted granted Critical
Publication of JP3053277B2 publication Critical patent/JP3053277B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the title inexpensive fiber of good whiteness with little degradative deterioration by putting a polyvinyl alcohol spinning dope to multistage drawing under specified conditions. CONSTITUTION:A spinning dope prepared by dissolving polyvinyl alcohol in a solvent is put to wet or wet-dry spinning in a coagulating bath of organic solvent or aqueous base having coagulating or gelling effect on the polyvinyl alcohol, followed by wet drawing and then drying. The resultant raw yarn is then put to dry heat drawing. In this case, (A) the raw yarn is put to wet drawing by a factor of 2.5-6; (B) for the raw yarn, fiber/fiber coefficient static friction is <=0.270; (C) the raw yarn is heated using a thermally conductive type heating means; and (D) the raw yarn is put to the first stage dry heat drawing at 130-220 deg.C by a factor of 1.2-4.00 followed by the second stage dry heat drawing at 220-265 deg.C by a factor of 1.2-4.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、ポリマーの分解劣化が
少ないポリビニルアルコール系(以下PVAと略記す
る)繊維をコンパクトな延伸設備により延伸し、安価な
PVA繊維を製造する方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an inexpensive PVA fiber by drawing polyvinyl alcohol (hereinafter referred to as PVA) fiber in which polymer degradation and deterioration are small by a compact drawing equipment.

【0002】[0002]

【従来の技術】PVA繊維は、ポリアミド繊維、ポリエ
ステル繊維などの汎用合成繊維に比べて強度弾性率が高
く、その主用途である産業資材用繊維としてはもちろん
最近ではアスベスト代替のセメント補強材、ゴム補強材
あるいはプラスチック補強材などに利用されつつある。
2. Description of the Related Art PVA fibers have a higher strength and elastic modulus than general-purpose synthetic fibers such as polyamide fibers and polyester fibers, and as a main use fiber for industrial materials, of course, recently, cement reinforcing materials and rubbers that replace asbestos are used. It is being used as a reinforcing material or a plastic reinforcing material.

【0003】ポリエステル繊維の最終延伸法は、熱水延
伸、ホットピン、ホットプレート、ホットローラーなど
繊維への熱の与え方としては最も伝熱性の大きい熱伝導
型の延伸機を利用しており、通常ネッキング延伸が行な
われている。このため糸速は500m/分以上と極めて
大きいにもかかわらず延伸設備はコンパクトである。
[0003] The final drawing method for polyester fibers uses a hot-conducting drawing machine, which has the greatest heat conductivity, such as hot water drawing, hot pins, hot plates, and hot rollers, as a method of applying heat to the fibers. Necking drawing is performed. Therefore, the drawing equipment is compact even though the yarn speed is extremely high at 500 m / min or more.

【0004】一方PVA繊維の最終延伸法は、熱オイル
中、ウッドメタル中、加熱チューブ、熱風炉などが試み
られてきたが、工業的には熱風炉が主体で、一部加熱チ
ューブが使用されている。
On the other hand, in the final drawing method of PVA fiber, hot oil, wood metal, heating tube, hot air stove, etc. have been tried, but industrially the hot air oven is mainly used and a part of the heating tube is used. ing.

【0005】近年、高分子量ポリエチレンのゲル紡糸超
延伸の考え方を高強力PVA繊維の製造法に応用した提
案が多くなされている。例えば特開昭59−10071
0号では分子量50万以上の高分子量PVAをグリセリ
ンに溶解し、冷却ゲル化後メタノールで糸中のグリセリ
ンを抽出し、メタノールを乾燥し、得られたキセロファ
イバーを窒素雰囲気の252〜261℃の熱管中に少な
くとも1分以上滞留させて乾熱延伸を施こし、強度17
g/d以上の高強度PVA繊維を得ている。しかし熱管
中の滞留時間が40秒以下では、高分子量PVAを使用
しても15g/d以下しか得られていない。また特開昭
61−252313号によれば、ジメチルスルホキシド
(以下DMSOと略記する)系紡糸原液をメタノール中
へ乾湿式紡糸し、最終的な延伸方法として空気(或いは
好ましくは窒素)雰囲気の220℃以上の加熱チューブ
を用いることにより、繊維の内外層における複屈折率差
を有しない乃至繊維の表層よりも繊維の中心部の屈折率
が大である繊維構造を有するPVA系繊維が得られ、ま
た融断し難い繊維が得られているが、該明細書の比較例
に記載されているように、熱板(ホットプレート)を用
いる延伸法では引張強度及び結節強度が低いものしか得
られていない。
In recent years, many proposals have been made to apply the concept of gel-spun super-drawing of high molecular weight polyethylene to a method for producing high-strength PVA fibers. For example, JP-A-59-10071
In No. 0, high molecular weight PVA having a molecular weight of 500,000 or more was dissolved in glycerin, glycerin in the yarn was extracted with methanol after cooling and gelling, and the methanol was dried. Hold the tube in the heat tube for at least 1 minute or more and subject it to dry heat drawing to obtain a strength of 17
High-strength PVA fibers of g / d or more are obtained. However, when the residence time in the hot tube is 40 seconds or less, even if the high molecular weight PVA is used, only 15 g / d or less is obtained. According to JP-A-61-252313, a dimethyl sulfoxide (hereinafter abbreviated as DMSO) -based spinning stock solution is dry-wet spun into methanol, and the final stretching method is 220 ° C. in an air (or preferably nitrogen) atmosphere. By using the above heating tube, a PVA-based fiber having a fiber structure having no birefringence difference between the inner and outer layers of the fiber or having a larger refractive index in the central portion of the fiber than in the surface layer of the fiber is obtained, and Fibers that are difficult to melt are obtained, but as described in the comparative example of the specification, only a low tensile strength and a low knot strength are obtained by the drawing method using a hot plate (hot plate). ..

【0006】以上のように、従来のPVA繊維の最終延
伸は伝熱性のよくない熱輻射型の加熱チューブや熱管あ
るいは熱対流型の熱風炉を用いて行なわれている。特
に、従来一般的に用いるられている重合度2000近辺
より高重合度のPVAを有機溶媒に溶解して得た紡糸原
液を凝固性有機溶媒に紡糸して高強力PVA繊維を得よ
うとする場合、伝熱性が特にわるい加熱チューブや熱管
が使われているので、工業的規模で実施しようとすると
伝熱性不良のため加熱滞留時間を長く必要とし、このた
め延伸設備が長大となり、従って高価となる。さらにP
VAが分解し着色し易くなって繊維劣化を起こす問題を
有している。
As described above, the final drawing of the conventional PVA fiber is carried out by using a heat radiation type heating tube or a heat tube or a heat convection type hot air oven, which does not have good heat conductivity. In particular, when trying to obtain a high-strength PVA fiber by spinning a spinning dope obtained by dissolving PVA having a polymerization degree higher than about 2000, which has been generally used conventionally, in an organic solvent into a coagulating organic solvent. Since heating tubes and heat pipes that have particularly poor heat transfer properties are used, it is necessary to lengthen the heating residence time because of poor heat transfer properties when attempting to carry out on an industrial scale, which makes the stretching equipment long and therefore expensive. .. Furthermore P
There is a problem that VA is decomposed and is easily colored to cause fiber deterioration.

【0007】以上のような状況に鑑み、本発明者らの一
部は、延伸原糸の予備延伸倍率、第1段と第2段延伸の
各々の温度と倍率及び合計の滞留時間と全延伸倍率を限
定した熱伝導型の加熱手段を用いた多段延伸について、
先に出願したが、該出願では捲取速度がせいぜい70m
/minまでであった。その後さらに高速化をはかるべ
く検討したところ、捲取速度が80m/minを越える
と、延伸性がわるく、毛羽が発生し易いことを認めた。
In view of the above circumstances, some of the inventors of the present invention have found that the preliminary draw ratio of the drawn raw yarn, the temperatures and draw ratios of the first and second stage draws, the total residence time and the total draw. Regarding multi-stage drawing using a heat conduction type heating means with limited magnification,
I applied for it earlier, but in this application, the winding speed is at most 70m.
Up to / min. After further studying to further increase the speed, it was found that when the winding speed exceeded 80 m / min, the drawability was poor and fuzz was likely to occur.

【0008】[0008]

【発明が解決しようとする課題】従って、本発明は、P
VA繊維の最終乾熱延伸法に関して、伝熱性がよく、捲
取速度を80m/min以上としても毛羽が出ず、滞留
時間が短かく、よって延伸設備のコンパクト化が可能
で、しかもPVAの分解劣化の少ない繊維の製造が可能
な熱伝熱タイプの乾熱延伸を如何にしたら適用可能とな
るかを追求したものである。
Therefore, the present invention is
Regarding the final dry heat drawing method of VA fiber, it has good heat conductivity, no fluff occurs even when the winding speed is 80 m / min or more, and the residence time is short, so that the drawing equipment can be made compact and PVA decomposition This is to pursue how to apply the heat transfer type dry heat drawing capable of producing fibers with little deterioration.

【0009】[0009]

【課題を解決するための手段】本発明者らは上記課題を
追求し、湿式あるいは乾湿式紡糸後湿延伸を施し、膠着
のない、しなやかなフィラメント束とし、さらに繊維対
繊維の静摩擦係数(以後F/Fμsと略記)を小さくし
た延伸原糸を用いて延伸中の繊維同志の滑りをよくし、
かつ特定条件の2段延伸とすることにより、捲取速度
(以後TUと略記)が80m/min以上としても、毛
羽の発生なしに延伸しうることを見出し本発明に至っ
た。すなわち本発明は、「ポリビニルアルコールを溶媒
に溶解して得た紡糸原液をポリビニルアルコールに対し
て凝固作用もしくはゲル化作用を有する有機溶媒系もし
くは水系の固化浴に湿式もしくは乾湿式紡糸し、湿延伸
し、乾燥して得られた原糸を乾熱延伸するに際して、 (1) 原糸は2.5〜6倍の湿延伸が施されているこ
と、(2) 原糸は繊維対繊維の静摩擦係数が0.27
0以下であること、(3) 原糸を熱伝導型の加熱手段
を用いて加熱すること、(4) 温度130〜220℃
で1.2〜4.00倍の第1段乾熱延伸を行ない、次い
で温度220〜265℃で1.2〜4倍の第2段乾熱延
伸を行なうこと、を特徴とするポリビニルアルコール系
繊維の延伸法。 」である。
Means for Solving the Problems In pursuit of the above-mentioned problems, the present inventors have carried out wet or dry-wet spinning and then wet drawing to form a flexible filament bundle without sticking, and further have a fiber-to-fiber static friction coefficient (hereinafter F / Fμs) (abbreviated as F / Fμs) is used to improve the slippage of the fibers during drawing,
Moreover, the present invention has been found to be achieved by the two-stage drawing under specific conditions, even if the winding speed (hereinafter abbreviated as TU) is 80 m / min or more, the film can be drawn without generating fluff. That is, the present invention provides "wet or dry-wet spinning of a spinning dope obtained by dissolving polyvinyl alcohol in a solvent into an organic solvent-based or water-based solidifying bath having a coagulating action or a gelling action on polyvinyl alcohol, and wet stretching. When the raw yarn obtained by drying is subjected to dry heat drawing, (1) the raw yarn is subjected to a wet drawing of 2.5 to 6 times, (2) the raw yarn is a fiber-to-fiber static friction Coefficient is 0.27
0 or less, (3) heating the raw yarn using a heat conduction type heating means, (4) temperature 130 to 220 ° C.
Polyvinyl alcohol system characterized in that the first stage dry heat drawing of 1.2 to 4.00 times is carried out, and then the second stage dry heat drawing of 1.2 to 4 times is carried out at a temperature of 220 to 265 ° C. Fiber drawing method. It is.

【0010】本発明に用いるPVAの重合度に特別な限
定はないが、30℃の水溶液で粘度法により求めた平均
重合度が1500以上であると、得られる繊維の強度が
大きくなるので好ましい。平均重合度が3500以上で
あるとさらに好ましく、7000以上であると欠陥部と
なり易い分子鎖末端が少なく、結晶間を連結するタイ分
子が多くなり高強度となり易いので最も好ましい。なお
重合度が高い程乾熱延伸でのポリマーの分解(重合度低
下)が起こり易くなるので、本発明の効果が大きくな
る。本発明に用いるPVAのケン化度に特別な限定はな
いが、98モル%以上が好ましく、99モル%以上であ
るとさらに好ましく、99.8モル%以上であると特に
耐熱水性に優れるのでもっとも好ましい。本発明に用い
るPVAの分岐度に特別な限定はないが、分岐度の低い
直鎖状のものがより結晶化し易く高強力となり易いので
好ましい。また本発明に用いるPVAは他のビニル基を
有するモノマー、例えばエチレン、プロピレン、ブチレ
ン、イタコン酸、ビニルピロリドンなどのモノマーを1
0モル%以下の比率で共重合したPVA系ポリマーてあ
ってもよい。またPVA系ポリマーに対して混和性を有
する他種ポリマー、例えばポリビニルピロリドン、ポリ
アクリル酸などが少量(10%以下)ブレンドされてい
てもよい。
The degree of polymerization of the PVA used in the present invention is not particularly limited, but it is preferable that the average degree of polymerization determined by the viscosity method in an aqueous solution at 30 ° C. is 1500 or more because the strength of the obtained fiber increases. It is more preferable that the average degree of polymerization is 3500 or more, and if it is 7,000 or more, the number of molecular chain ends that are likely to become defective portions is small and the number of tie molecules that connect the crystals is large, so that high strength is likely to occur, and it is most preferable. The higher the degree of polymerization, the easier the decomposition of the polymer (decrease in the degree of polymerization) during dry heat drawing, and the greater the effect of the present invention. There is no particular limitation on the saponification degree of the PVA used in the present invention, but 98 mol% or more is preferable, 99 mol% or more is more preferable, and 99.8 mol% or more is particularly excellent in hot water resistance. preferable. The degree of branching of the PVA used in the present invention is not particularly limited, but linear ones having a low degree of branching are preferred because they are more likely to crystallize and have higher strength. The PVA used in the present invention is composed of another monomer having a vinyl group, such as ethylene, propylene, butylene, itaconic acid, vinylpyrrolidone or the like.
There may be a PVA-based polymer copolymerized at a ratio of 0 mol% or less. In addition, a small amount (10% or less) of another polymer having miscibility with the PVA-based polymer, such as polyvinylpyrrolidone or polyacrylic acid, may be blended.

【0011】本発明の延伸原糸を得る紡糸法としては、
水を主体とする溶媒にPVAを溶解した原液を凝固作用
あるいはゲル化作用を有するアルカリ及び/または脱水
性塩類水溶液などの固化浴に湿式あるいは乾湿式紡糸す
る方法、DMSO、ジメチルホルムアミド、ジメチルア
セトアミド、ジメチルイミダゾリジノン、グリセリン、
エチレングリコールなどの有機溶媒あるいはこれら有機
溶媒同志またはこれら有機溶媒と水との混合溶媒にPV
Aを溶解した原液を凝固作用あるいはゲル作用を有する
メタノール、エタノール、アセトンなどの有機溶媒ある
いは原液溶媒と凝固性有機溶媒との混合溶媒などの固化
浴に湿式あるいは乾湿式紡糸する方法などがあり、いず
れの方法も採用することができる。ただ有機溶媒系原液
を原液溶媒と凝固性有機溶媒を含む混合溶媒系に湿式あ
るいは乾湿式紡糸した繊維は他の紡糸法に比べて加熱時
PVAの分解が起こり易い傾向にあり、本発明の如く熱
延伸時の滞留時間が短かい延伸法を適用するとその効果
が大きいのでより好ましい態様である。また熱伝導型延
伸機での繊維としては、延伸用フィラメント束として必
要な性状はしなやかさが重要であり、熱風炉でのフィラ
メント束がむしろばらけないことが必要であるのに対し
て逆方向である。
The spinning method for obtaining the drawn raw yarn of the present invention is as follows:
Method of wet or dry-wet spinning a stock solution of PVA dissolved in a solvent consisting mainly of water into a solidifying bath such as an aqueous solution of alkali and / or dehydrating salts having a coagulating action or a gelling action, DMSO, dimethylformamide, dimethylacetamide, Dimethylimidazolidinone, glycerin,
PV in an organic solvent such as ethylene glycol or a mixture of these organic solvents or a mixed solvent of these organic solvents and water.
There is a method in which a stock solution in which A is dissolved is wet- or dry-wet spun in a solidifying bath of an organic solvent such as methanol, ethanol, or acetone having a coagulating action or a gel action, or a mixed solvent of a stock solution solvent and a coagulating organic solvent. Either method can be adopted. However, a fiber obtained by wet- or dry-wet spinning an organic solvent-based stock solution into a mixed solvent system containing a stock solution solvent and a coagulating organic solvent tends to cause decomposition of PVA during heating, as compared with other spinning methods. It is a more preferable embodiment because the effect is large when a drawing method having a short residence time during hot drawing is applied. Also, as the fiber in the heat conduction type drawing machine, the flexibility required for the drawing filament bundle is important, and it is necessary that the filament bundle in the hot-air stove is not unbalanced. Is.

【0012】膠着のないしなやかなフィラメント束とす
るために、湿式あるいは乾湿式紡糸後、溶媒あるいは固
化浴溶媒などを含有した状態で2.5〜6倍の湿延伸を
施こす。湿延伸が2.5倍未満では乾燥時膠着気味とな
り、しなやかなフィラメント束を得ることができない。
6倍を越えると毛羽が出易い。湿延伸倍率が3.0〜
5.5倍だとより好ましく、3.5〜5倍だとさらに好
ましい。
In order to obtain a filament bundle that is free from sticking and is flexible, after wet or dry-wet spinning, a wet drawing of 2.5 to 6 times is performed in a state of containing a solvent or a solidifying bath solvent. If the wet drawing is less than 2.5 times, it tends to stick when dried, and a flexible filament bundle cannot be obtained.
If it exceeds 6 times, fluff tends to appear. Wet draw ratio is 3.0-
It is more preferably 5.5 times, further preferably 3.5 to 5 times.

【0013】このようにして得た延伸用原糸の摩擦係数
を小さくすることが本発明のポイントである。本発明で
は伝熱性の高い熱伝導型の延伸を採用し、具体的にはホ
ットプレート、ホットピンやホットローラーなどで延伸
するので、繊維がプレート或いはローラーなどの上で摩
擦抵抗を受ける。従って摩擦係数が小さいことが好まし
い。特に糸速が高い程重要となる。当初、繊維とプレー
トなどの金属との動摩擦係数が小さいことが重要で、繊
維対金属の静摩擦係数や繊維対繊維の動摩擦係数や静摩
擦係数は重要でないと考えていたが、種々検討の結果、
繊維対金属の動摩擦係数より繊維対繊維の静摩擦係数の
小さいこと、すなわちF/Fμsが0.270以下であ
ることが極めて重要であることがわかった。何故F/F
μsが重要であるかの理由は不明であるが、マルチフィ
ラメントは延伸中シングルフィラメント相互で摩擦し合
い、シングルフィラメント同志の相対速度は小さいので
静的状態に近いと考えると、繊維対繊維の静摩擦係数が
小さいことが重要であると推定される。F/Fμsが
0.250以下であるとより好ましく、0.220以下
であるとさらに好ましい。
The point of the present invention is to reduce the friction coefficient of the thus-obtained original yarn for drawing. In the present invention, a heat conduction type drawing having a high heat transfer property is adopted, and specifically, drawing is performed with a hot plate, a hot pin, a hot roller or the like, so that the fiber receives frictional resistance on the plate or the roller. Therefore, it is preferable that the coefficient of friction is small. In particular, the higher the yarn speed, the more important it becomes. Initially, it was important that the coefficient of dynamic friction between the fiber and the metal such as the plate was small, and the coefficient of static friction between the fiber and the metal and the coefficient of dynamic friction between the fiber and the fiber and the coefficient of static friction were not important, but as a result of various studies,
It has been found that it is extremely important that the coefficient of static friction between fibers is smaller than the coefficient of dynamic friction between fibers and metal, that is, F / Fμs is 0.270 or less. Why F / F
The reason why μs is important is unknown, but when the multifilaments rub against each other during drawing and the relative speed of the single filaments is small, it is considered that the static friction is close to the static state. It is estimated that a small coefficient is important. The F / F μs is more preferably 0.250 or less, further preferably 0.220 or less.

【0014】延伸用原糸のμsを小さくする手法に特別
な限定はないが、一般的にはμsを低下させるのに有効
な界面活性剤を原液に添加したり、紡糸工程で付与する
ことにより達成しうる。界面活性剤としては、長鎖アル
キルリン酸のアミン中和物、長鎖カルボン酸のグリセリ
ンエステル、ジメチルシリコーン、アミノ変成シリコー
ンなどがあげられる。界面活性剤の添加或いは付与量は
界面活性剤の種類によっても異なるが、ポリマーに対し
0.005〜2%である。界面活性剤を紡糸工程で付与
する場合、ディップーニップ方式、タッチローラー方
式、ギアポンプ方式などがあり、特に限定はないが、デ
ィップーニップ方式は単糸間の付着斑が少なく、ギアポ
ンプ方式はフィラメントヤーンでの付着量制御性に優れ
ている。
There is no particular limitation on the method for reducing the μs of the drawing raw yarn, but in general, a surfactant effective for reducing the μs is added to the stock solution or added in the spinning step. Can be achieved. Examples of the surfactant include amine neutralized products of long-chain alkyl phosphoric acid, glycerin ester of long-chain carboxylic acid, dimethyl silicone, amino-modified silicone and the like. The amount of the surfactant added or added varies depending on the kind of the surfactant, but is 0.005 to 2% with respect to the polymer. When applying the surfactant in the spinning process, there are dip-nip method, touch roller method, gear pump method, etc., but there is no particular limitation. It has excellent controllability of the amount of coating on the yarn.

【0015】本発明においては上記の如く得られた延伸
原糸を熱伝導型の延伸機を用いて乾熱延伸を施こす。本
発明にいう熱伝導型の延伸機とは、ホットプレート、ホ
ットピン、ホットローラーなど繊維と直接接触させて繊
維を熱伝導により昇温させる加熱手段を有し、入りロー
ラーの速度と出ローラーの速度の比により延伸する設備
である。加熱チューブや熱管の気体中を通過させる間に
輻射により繊維を昇温する輻射型や熱風を積極的に循環
し繊維に熱風を吹きつけて対流により昇温する対流型な
どに比べて熱伝導型は伝熱性が格段に大きい特徴を有し
ている。
In the present invention, the drawn raw yarn obtained as described above is subjected to dry heat drawing using a heat conduction type drawing machine. The heat conduction type stretching machine referred to in the present invention has a heating means such as a hot plate, a hot pin, and a hot roller that directly contacts the fibers to raise the temperature of the fibers by heat conduction, and the speed of the entrance roller and the speed of the exit roller. It is equipment for stretching according to the ratio. Heat conduction type compared to the radiation type that heats the fiber by radiation while passing through the gas in the heating tube or heat tube and the convection type that actively circulates hot air and blows hot air to the fiber to raise the temperature by convection Has the characteristic that the heat transfer property is remarkably large.

【0016】本発明においては乾熱延伸を少なくとも2
段で行なわなければ、膠着や毛羽のない高強度の繊維を
得ることはできない。第1段の乾熱延伸は加熱体(ホッ
トプレート、ホットローラー、ホットピン)の温度を1
30〜220℃とし、第1段乾熱延伸倍率を1.2〜
4.0倍としなければならない。第1段の延伸温度が1
30℃より低温では延伸性が低く、たとえ延伸できとし
ても配向結晶化効果が小さく、第2段乾熱延伸において
高温となった際に融着が防止でない。第1段延伸温度が
220℃より高いと原糸の配向結晶化が十分でないため
膠着する。第1段乾熱延伸温度が160〜210℃であ
るとさらに好ましい。第1段の延伸倍率は、原糸段階で
の湿延伸倍率によって異なるが、第1段延伸倍率が1.
2倍未満では配向結晶化が十分でなく、次の第2段延伸
に耐える構造とすることが出来ない。4.0倍を越える
延伸を行なうと過延伸となり、第2段延伸を円滑に行な
うとが出来ない。また第1段延伸自体を多段に分けて延
伸すると好ましい場合が多い。例えばプレート温度を1
60℃と190℃とすることにより、第1段延伸を2段
に分けて延伸すると好ましい。以上の如く第1段延伸
は、より完全な配向結晶化を目指して高温で行なう第2
段乾熱延伸を円滑に行なうための予備延伸的工程であ
り、PVAの熱伝導型延伸には必須であることを見い出
した。
In the present invention, dry heat drawing is performed at least 2.
If not done in steps, it is not possible to obtain high-strength fibers free of sticking and fluff. In the first stage dry heat drawing, the temperature of the heating element (hot plate, hot roller, hot pin) is set to 1
30 ~ 220 ℃, the first stage dry heat draw ratio 1.2 ~
It must be 4.0 times. 1st stage drawing temperature is 1
If the temperature is lower than 30 ° C., the stretchability is low, the oriented crystallization effect is small even if stretching is possible, and the fusion cannot be prevented when the temperature becomes high in the second stage dry heat stretching. If the first stage drawing temperature is higher than 220 ° C., the orientation and crystallization of the raw yarn is not sufficient, resulting in sticking. More preferably, the first stage dry heat drawing temperature is 160 to 210 ° C. The draw ratio of the first stage varies depending on the wet draw ratio in the raw yarn stage, but the draw ratio of the first stage is 1.
If it is less than 2 times, the oriented crystallization is not sufficient and the structure cannot withstand the subsequent second-stage stretching. If the stretching exceeds 4.0 times, the stretching becomes excessive and the second stage stretching cannot be performed smoothly. In many cases, it is preferable to divide the first stage drawing itself into multiple stages. For example, set the plate temperature to 1
By setting the temperature to 60 ° C. and 190 ° C., it is preferable to perform the first stage stretching in two stages. As described above, the first stage drawing is carried out at a high temperature in order to achieve more complete oriented crystallization.
It has been found that this is a preliminary stretching step for smoothly performing the stepwise dry heat stretching and is essential for the heat conduction type stretching of PVA.

【0017】第1段延伸に続いて第2段延伸を施こす。
第2段の延伸はホットプレート、ホットローラーなどの
加熱体の温度を220〜265℃とし、延伸倍率を1.
2〜4倍とする。220℃より低温であると最終延伸と
して必要な配向結晶化が十分でなく、強度、耐水性の優
れたものとすることが出来ない。265℃より高温であ
ると結晶が融解し繊維が膠着する。またPVAが分解劣
化する。より好ましい第2段延伸温度はPVAの重合度
によって異なるが230〜255℃である。高重合度程
高温に設定するとよい。第2段延伸倍率が1.2倍より
低いと得られる繊維の配向結晶化が十分でなく強度耐熱
水性が劣る。第2段延伸倍率が4倍より高いと毛羽が出
る。第2段延伸自体を多段に分けてすることもできる。
例えばプレート温度を230℃と235℃にすることに
より、第2段延伸を、2段に分けて延伸すると好ましい
場合がある。またプレート延伸の場合、第1段延伸と第
2段延伸の中間に駆動ローラーを設けて第1段延伸倍率
と第2段延伸倍率を各々の所定値に制御することも出来
る。一方、中間に駆動ローラーを全く設けず、入りロー
ラーと出ローラーのみとし、220℃より低温の領域を
第1段延伸部とし、220℃より高温の領域を第2段延
伸部とし、各々の温度と接触長さを制御することにより
連続的に延伸する態様もある。後者の場合、各領域で張
力が同じとなるように延伸倍率が設定される。各領域の
延伸倍率は糸速を実測するかあるいは繊維デニールの細
化カーブの実測により求めることが出来る。各領域の延
伸倍率を所定値に設定し易い点では中間ローラーを用い
る方がよいが、中間ローラーで冷却がされない点や中間
ローラーへの捲付きの可能性なしの点では中間ローラー
なしの方が優れている。また多段プレート延伸の場合、
各プレートに繊維を完全に接触させるために、プレート
間にフリーのガイドローラーを設けることが出来る。
After the first-stage stretching, the second-stage stretching is performed.
In the second stage stretching, the temperature of a heating body such as a hot plate or hot roller is set to 220 to 265 ° C., and the stretching ratio is 1.
2 to 4 times. If the temperature is lower than 220 ° C., the oriented crystallization required for the final stretching is not sufficient, and the strength and water resistance cannot be excellent. If the temperature is higher than 265 ° C, the crystals will melt and the fibers will stick. Further, PVA is decomposed and deteriorated. The more preferable second stage drawing temperature is 230 to 255 ° C. although it depends on the degree of polymerization of PVA. The higher the degree of polymerization, the higher the temperature should be set. If the second stage draw ratio is lower than 1.2 times, the orientation crystallization of the obtained fiber is not sufficient and the strength / hot water resistance is poor. If the second stage draw ratio is higher than 4 times, fluff appears. The second stage stretching itself can be divided into multiple stages.
For example, it may be preferable to perform the second stage stretching in two stages by setting the plate temperature to 230 ° C. and 235 ° C. In the case of plate stretching, a driving roller may be provided between the first stage stretching and the second stage stretching to control the first stage stretching ratio and the second stage stretching ratio to their respective predetermined values. On the other hand, no driving roller is provided in the middle, only the entrance roller and the exit roller are used, the region lower than 220 ° C is the first stage stretching part, and the region higher than 220 ° C is the second stage stretching part. There is also a mode in which the film is continuously stretched by controlling the contact length. In the latter case, the stretching ratio is set so that the tension is the same in each region. The draw ratio in each region can be obtained by actually measuring the yarn speed or by measuring the thinning curve of the fiber denier. It is better to use an intermediate roller in that it is easy to set the draw ratio of each region to a predetermined value, but it is better to use no intermediate roller in that it is not cooled by the intermediate roller and there is no possibility of winding around the intermediate roller. Are better. In the case of multi-stage plate stretching,
Free guide rollers can be provided between the plates to ensure full fiber contact with each plate.

【0018】原糸段階での湿延伸倍率、第1段延伸倍
率、第2段延伸倍率の全てを掛け合わせた全延伸倍率
(以下TDと略記する)が性能に大きな影響を有してお
り、少なくとも12倍とすると好ましい場合が多い。T
Dが12倍より低いと最終の延伸糸としての配向結晶化
が不十分であり、強度、耐熱水性が不十分となる。TD
が15倍以上であるとさらに好ましく、18倍以上であ
ると最も好ましい。
The total draw ratio (hereinafter abbreviated as TD) obtained by multiplying all of the wet draw ratio, the first-stage draw ratio and the second-stage draw ratio at the raw yarn stage has a great influence on the performance. In many cases, it is preferable to use at least 12 times. T
When D is less than 12 times, the oriented crystallization as the final drawn yarn is insufficient, and the strength and hot water resistance are insufficient. TD
Is more preferably 15 times or more, and most preferably 18 times or more.

【0019】本発明においては、第1段延伸と第2段延
伸の滞留時間の合計を10秒以下、さらに殆どの場合5
秒以下となしうることも大きな特徴である。これは従来
の加熱チューブ、熱管、熱風炉では滞留時間を少なくと
も30秒以上を必要とし、しかもさらに長くすることに
よってより高性能となるのに対して、際立った相違であ
る。
In the present invention, the total residence time of the first stage stretching and the second stage stretching is 10 seconds or less, and in most cases 5
Another feature is that it can be done in seconds or less. This is a remarkable difference from the conventional heating tube, hot tube, and hot-air stove, which requires a residence time of at least 30 seconds or more, and further increases the performance to achieve higher performance.

【0020】本発明に用いるホットピン、ホットプレー
ト、ホットローラーなどの加熱体は繊維と接触しても損
傷を与えず、接触表面を所定の温度に制御出来るものな
ら限定はないが、伝熱性の大きい金属製が好ましい。加
熱体の表面形状は特に限定はないが、鏡面または梨地仕
上げが好ましい。第1段延伸領域の加熱体はホットピ
ン、ホットプレート、ホットローラーが好ましい。第2
段延伸領域の加熱体はホットプレート、ホットローラー
が好ましい。なおホットプレートの場合、適当な温度勾
配をつけることにより1基のプレートで第1段、第2段
の加熱体を構成することもできる。この加熱体の大きさ
(繊維との接触長)は、延伸条件により異なるが0.5
〜10m程度である。なお延伸後、必要に応じて熱固定
あるいは熱収縮を施こしてもよい。熱伝導型の延伸が常
用されているポリエステル繊維では、ある点でネッキン
グ延伸が起こり、ネッキング延伸以降ではさらに延伸す
る必要がなく、また高温にして延伸しようとしても延伸
困難であるのに対して、PVA繊維では温度に応じて多
段延伸が可能で、かつ多段延伸が必須であることを見出
し、ポリマーの種類により延伸挙動が大きく異なること
を認めた。
The heating elements such as hot pins, hot plates, and hot rollers used in the present invention are not limited as long as they do not damage even when they come into contact with fibers and the contact surface can be controlled to a predetermined temperature, but they have high heat conductivity. It is preferably made of metal. The surface shape of the heating element is not particularly limited, but a mirror finish or satin finish is preferable. The heating element in the first-stage stretching region is preferably a hot pin, hot plate or hot roller. Second
A hot plate or hot roller is preferably used as the heating element in the step drawing region. In the case of a hot plate, it is also possible to form the first-stage and second-stage heating bodies with one plate by providing an appropriate temperature gradient. The size of this heating element (contact length with the fiber) varies depending on the stretching conditions, but is 0.5
It is about 10 m. After stretching, heat setting or heat shrinking may be performed as necessary. In the polyester fiber that is commonly used for heat-conducting stretching, necking stretching occurs at a certain point, it is not necessary to further stretch after necking stretching, and it is difficult to stretch even if it is attempted to stretch at a high temperature. It was found that multi-stage drawing is possible with PVA fiber depending on the temperature, and multi-stage drawing is indispensable, and it was recognized that the drawing behavior greatly differs depending on the type of polymer.

【0021】以上の如く、本発明は、熱伝導型の延伸機
を用いてPVA繊維を延伸するにあたり、所定の倍率の
湿延伸を行ない、膠着がなく、しなやかなフィラメント
束とし、繊維対繊維の静摩擦係数が所定値以下の滑りの
よい延伸用原糸を用い、かつ特定条件下2段延伸するこ
とにより、TU80m/min以上の高速でも毛羽がな
く、熱劣化のない、熱風延伸に遜色のない強度の高い繊
維を熱風延伸より大幅に短い滞留時間で製造することを
実現したものである。
As described above, according to the present invention, when a PVA fiber is drawn by using a heat conduction type drawing machine, a wet drawing with a predetermined ratio is performed to form a flexible filament bundle without sticking, and a fiber-to-fiber By using a stretchable raw yarn with a static friction coefficient of not more than a predetermined value and drawing in two stages under specific conditions, there is no fluff even at a high speed of TU 80 m / min or more, there is no thermal deterioration, and there is no difference in hot air drawing. It is possible to manufacture high-strength fibers with a residence time significantly shorter than hot-air drawing.

【0022】本発明にいう繊維対繊維静摩擦係数は、J
IS L−1015に準拠して測定したものである。す
なわちJIS L−1015(化学繊維ステープル試験
方法)の摩擦係数測定法において、ステープルをハンド
カードして円筒に捲き付けた円筒スライバの代わりに、
図1の如き両ツバ針付ボビンに、図2の如く試料フィラ
メントを平行に鼓状に巻き付けた鼓状フィラメントを用
いた。
The fiber-to-fiber static friction coefficient referred to in the present invention is J
It is measured according to IS L-1015. That is, in the friction coefficient measuring method of JIS L-1015 (chemical fiber staple test method), instead of a cylindrical sliver in which staples are hand-carded and wound around a cylinder,
A drum-shaped filament in which a sample filament was wound in parallel in a drum shape as shown in FIG. 2 was used on a bobbin with both brim needles as shown in FIG.

【0023】[0023]

【実施例】以下実施例により本発明を具体的に説明する
が、本発明はこれら実施例に限定されるものではない。
EXAMPLES The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples.

【0024】実施例1: 粘度平均重合度3300、ケ
ン化度99.9モル%のPVAを12重量%となるよう
にDMSOに添加し、80℃にて窒素雰囲気下で溶解し
た。得られた紡糸原液を孔数50ホールのノズルより、
3℃のメタノール/DMSO=7/3(重量比)からな
る固化浴に湿式紡糸し、40℃のメタノール/DMSO
=94/6の湿延伸浴により4.5倍の湿延伸を行な
い、メタノール浴でDMSOを完全に抽出し、付着メタ
ノールを空気で吹き飛ばし、ジメチルシリコンの1%ヘ
キサン溶液をローラータッチ方式で接触させた後、90
℃の熱風で乾燥した。得られた延伸原糸は、ヤーンデニ
ールが750デニールであり、膠着なく、しなやかであ
り、F/Fμsは0.240であった。
Example 1 PVA having a viscosity average degree of polymerization of 3300 and a saponification degree of 99.9 mol% was added to DMSO so as to be 12% by weight, and dissolved at 80 ° C. in a nitrogen atmosphere. The spinning solution obtained was passed through a nozzle with 50 holes,
Wet spinning was carried out in a solidifying bath consisting of methanol / DMSO = 7/3 (weight ratio) at 3 ° C., and methanol / DMSO at 40 ° C.
= 4.5 / 6 wet drawing was carried out with a wet drawing bath of 94/6, DMSO was completely extracted with a methanol bath, the attached methanol was blown off with air, and a 1% hexane solution of dimethyl silicon was contacted by a roller touch method. After 90
It was dried with hot air at ℃. The obtained drawn raw yarn had a yarn denier of 750 denier, was free from sticking and was flexible, and had an F / F μs of 0.240.

【0025】この延伸原糸を130℃の熱ローラーで予
熱乾燥後、150℃、190℃、235℃のホットプレ
ート上を接触走行させて乾熱延伸を施こした。入速は2
3m/min、TUは100m/minで、TDは1
9.5倍であった。190℃のプレート通過直後のデニ
ールの実測より、150℃及び190℃プレートでの合
計の第1段乾熱延伸倍率は2.41倍であり、235℃
プレートの乾熱延伸倍率は1.8倍であった。また全滞
留時間は4秒であった。延伸調子は良好で毛羽は殆ど見
られず、得られた繊維の単繊維強度は18.3g/d
と、重合度2400のPVAとしては高強度であり、T
U15m/min、滞留40秒の熱風延伸と同等の性能
を示した。
This drawn raw yarn was preheated and dried with a hot roller at 130 ° C., and then dry-heated and drawn by contact running on a hot plate at 150 ° C., 190 ° C. and 235 ° C. Enter speed is 2
3m / min, TU is 100m / min, TD is 1
It was 9.5 times. From the actual measurement of denier immediately after passing through the plate at 190 ° C., the total first stage dry heat stretching ratio at 150 ° C. and 190 ° C. plates was 2.41 times, 235 ° C.
The dry heat draw ratio of the plate was 1.8 times. The total residence time was 4 seconds. The stretched condition is good, there is almost no fluff, and the single fiber strength of the obtained fiber is 18.3 g / d.
And PVA with a degree of polymerization of 2400 has high strength, and T
The performance was the same as that of hot air drawing with U15 m / min and residence time of 40 seconds.

【0026】比較例1: ジメチルシリコンのヘキサン
溶液を接触させない以外は実施例1と同様にして延伸原
糸を得た。得られた延伸原糸のF/Fμsは0.29で
あった。この延伸原糸を実施例1と同様の条件で延伸し
たが、TD19.5倍では毛羽が多く発生し、正常な延
伸を行なうことができなかった。
Comparative Example 1: A drawn raw yarn was obtained in the same manner as in Example 1 except that the hexane solution of dimethyl silicon was not contacted. The F / Fμs of the obtained drawn raw yarn was 0.29. This drawn raw yarn was drawn under the same conditions as in Example 1, but with TD19.5 times, many fluffs were generated and normal drawing could not be performed.

【0027】なおTUを40m/minとするとTD1
9.5倍の延伸が可能であり、単糸強度は18.2g/
dであり、実施例1と同じであった。
When TU is set to 40 m / min, TD1
9.5 times draw is possible and single yarn strength is 18.2 g /
d, which was the same as in Example 1.

【0028】比較例2: 湿延伸倍率を2.4倍とする
以外は実施例1と同様に紡糸、抽出、油剤付与、乾燥し
た。得られた延伸原糸は膠着気味で硬かった。これを実
施例1と同様に3段プレート延伸を行なったところ、T
Dが16倍でも毛羽が多発し正常な延伸はできなかっ
た。
Comparative Example 2: Spinning, extraction, application of an oil agent and drying were carried out in the same manner as in Example 1 except that the wet draw ratio was 2.4 times. The drawn drawn yarn was sticky and hard. When this was subjected to three-stage plate stretching in the same manner as in Example 1, T
Even when D was 16 times, fluffs frequently occurred and normal stretching could not be performed.

【0029】実施例2: 粘度平均重合度が1700、
ケン化度99.9モル%のPVAを17%となるようD
MSOに添加し、80℃にて窒素雰囲気下で溶解した。
得られた紡糸原液を孔数40ホールのノズルより、10
mmの空気層を通して、5℃のメタノール/DMSO=
6/4よりなる固化浴に乾湿式紡糸し、40℃のメタノ
ール/DMSO=94/6の湿延伸浴により4.0倍の
湿延伸を行ない、メタノール浴でDMSOを完全抽出
し、付着メタノールを搾液ローラーで除去し、アミノ変
性シリコンの0.2%ヘキサン溶液をローラータッチ方
式で接触させた後90℃の熱風で乾燥した。得られた延
伸原糸はヤーンデニールが600drで、膠着なくしな
やかであり、F/Fμsは0.191と低かった。
Example 2: A viscosity average degree of polymerization of 1700,
PVA with a saponification degree of 99.9 mol% is adjusted to 17% D
It was added to MSO and dissolved at 80 ° C. under a nitrogen atmosphere.
The spinning solution obtained was passed through a nozzle having 40 holes to obtain 10
mm air / mmSO at 5 ° C. =
Dry-wet spinning was carried out in a solidification bath consisting of 6/4, and wet stretching was performed 4.0 times in a wet stretching bath of methanol / DMSO = 94/6 at 40 ° C., and DMSO was completely extracted in a methanol bath to remove adhered methanol. It was removed by a squeezing roller, a 0.2% hexane solution of amino-modified silicon was brought into contact with the roller touch method, and then dried with hot air at 90 ° C. The drawn raw yarn thus obtained had a yarn denier of 600 dr, was flexible without sticking, and had a low F / Fμs of 0.191.

【0030】この延伸原糸を150℃、180℃、20
0℃、235℃のホットプレート上を接触させ熱伝導型
の乾熱延伸を行なった。入速は24m/min、TUは
120m/minで、TDは20倍であった。150
℃、180℃、200℃の3基のプレートによる合計の
第1段プレート延伸倍率は1.9倍であり、237℃プ
レートによる第2段延伸倍率は2.6倍であり、全滞留
時間は約2秒であった。延伸調子は良好で毛羽は殆どな
く、得られた単繊維強度は15.6g/dであり、TU
15m/min、滞留25秒の熱風延伸で得られた最高
単繊維強度は15.8g/dとほぼ同じであった。
This drawn raw yarn was heated at 150 ° C., 180 ° C., 20 ° C.
The heat conduction type dry heat drawing was carried out by contacting with a hot plate at 0 ° C and 235 ° C. The entry speed was 24 m / min, the TU was 120 m / min, and the TD was 20 times. 150
C., 180.degree. C., 200.degree. C., the total first stage plate draw ratio by the three plates was 1.9 times, the second stage draw ratio by the 237.degree. C. plate was 2.6 times, and the total residence time was It was about 2 seconds. The stretched condition was good, there was almost no fluff, and the strength of the obtained single fiber was 15.6 g / d.
The maximum single fiber strength obtained by hot air drawing at 15 m / min and residence time of 25 seconds was almost the same as 15.8 g / d.

【0031】比較例3: 実施例2と同じ原糸を用いて
237℃のホットプレートのみに接触させて、入速24
m/minで導糸しようとしたが、ホットプレート上で
溶断して導糸不能であった。
Comparative Example 3: The same raw yarn as in Example 2 was used to contact only the hot plate at 237 ° C., and the imprinting speed was 24.
Attempts were made to guide the yarn at m / min, but the yarn was melted on the hot plate and the yarn could not be introduced.

【0032】比較例4: 実施例2と同じ原糸を用い、
最終プレートの温度を218℃とする以外は実施例2と
同様にプレート延伸を行なった。TD20倍で断糸し
た。TD14倍の単繊維強度は10g/dと低いもので
あった。
Comparative Example 4 Using the same yarn as in Example 2,
Plate stretching was performed in the same manner as in Example 2 except that the temperature of the final plate was set to 218 ° C. The yarn was broken at TD 20 times. The single fiber strength 14 times TD was as low as 10 g / d.

【0033】比較例5: 第3プレートと第4プレート
の間に中間駆動ローラーを設け、このローラー速度を2
8m/minとし、第1〜第3プレートの第1段延伸を
1.17倍とする以外は実施例2と同様に延伸しようと
したが、第4プレート上で溶断した。
Comparative Example 5: An intermediate drive roller was provided between the third plate and the fourth plate, and the roller speed was set to 2
It was tried to stretch in the same manner as in Example 2 except that the stretching speed was 8 m / min, and the first stage stretching of the first to third plates was 1.17 times, but it was fused on the fourth plate.

【0034】実施例3: 実施例2と同じ原糸を用い
て、160℃、190℃、205℃、238℃のホット
プレート上を接触させ、TU180m/minで乾熱延
伸を行なった。入速を37m/minまで下げてTD1
9.5倍でも殆ど毛羽はなく順調に延伸出来た。第3プ
レート後の糸速を実測し、第1〜第3プレート間の延伸
倍率が2.1倍で、第4プレートでの延伸倍率が2.3
倍であった。また、全滞留時間は1秒台であり、得られ
た延伸糸の単繊維強度は15.1g/dであった。
Example 3: Using the same yarn as in Example 2, a hot plate at 160 ° C., 190 ° C., 205 ° C. and 238 ° C. was brought into contact with the yarn, and dry heat drawing was performed at TU 180 m / min. TD1 by reducing the speed to 37 m / min
Even at 9.5 times, there was almost no fluff and it could be smoothly drawn. The yarn speed after the third plate was measured, and the draw ratio between the first to third plates was 2.1 and the draw ratio on the fourth plate was 2.3.
It was double. Further, the total residence time was on the order of 1 second, and the single fiber strength of the obtained drawn yarn was 15.1 g / d.

【0035】実施例4: 粘度平均重合度8500、ケ
ン化度99.8モル%のPVAを6重量%となるようD
MSOに添加し、90℃にて窒素雰囲気下で溶解した。
得られた紡糸原液を孔数100ホールのノズルより2℃
のメタノール/DMSO=65/35よりなる凝固浴に
湿式紡糸し、40℃のメタノール/DMSO=92/8
の浴により4.2倍の湿延伸を行ない、メタノール浴で
DMSOを完全に抽出し、アミノシリコンの0.1%ヘ
キサン溶液をローラータッチ方式で接触させた後90℃
の熱風で乾燥した。得られた延伸原糸はヤーンデニール
が1130drであり、膠着なくしなやかでF/Fμs
は0.15であった。
Example 4 PVA having a viscosity average degree of polymerization of 8500 and a saponification degree of 99.8 mol% was adjusted to 6 wt% D.
It was added to MSO and dissolved at 90 ° C. under a nitrogen atmosphere.
The spinning solution thus obtained is heated at 2 ° C. from a nozzle having 100 holes.
Wet spinning at 40 ° C. methanol / DMSO = 92/8
The wet drawing was performed 4.2 times in the above bath, DMSO was completely extracted in the methanol bath, and a 0.1% hexane solution of aminosilicon was contacted by a roller touch method, and then 90 ° C.
Dried with hot air. The obtained drawn raw yarn had a yarn denier of 1130 dr and was flexible without sticking and F / Fμs.
Was 0.15.

【0036】この延伸原糸を170℃、210℃、23
8℃、249℃のホットプレート上を接触走行させて乾
熱延伸を行なった。入速は19.9m/min、TUは
90m/minで、TD19.0倍であった。210℃
プレート通過直後のデニールの実測より170℃と21
0℃プレートでの合計の乾熱延伸倍率は2.32倍であ
った。また238℃と249℃ホットプレートによる第
2段乾熱延伸は1.95倍であり、全滞留時間は4秒で
あった。延伸調子は良好で毛羽はなく、得られた繊維の
単繊維強度は22.1g/dと熱風延伸方式と遜色のな
い値であった。
This drawn raw yarn was dried at 170 ° C, 210 ° C, 23 ° C.
Dry hot drawing was carried out by traveling in contact with a hot plate at 8 ° C and 249 ° C. The entry speed was 19.9 m / min, the TU was 90 m / min, and the TD was 19.0 times. 210 ° C
The measured denier immediately after passing the plate was 170 ° C and 21
The total dry heat draw ratio on the 0 ° C. plate was 2.32 times. The second stage dry heat drawing using a 238 ° C. and 249 ° C. hot plate was 1.95 times, and the total residence time was 4 seconds. The drawing condition was good and there was no fluff, and the single fiber strength of the obtained fiber was 22.1 g / d, which was comparable to the hot air drawing method.

【0037】[0037]

【発明の効果】以上の如く本発明は、熱伝導型の延伸機
を用いて湿式あるいは乾湿式紡糸したPVA繊維を延伸
するにあたり、湿延伸倍率を所定範囲とし、繊維対繊維
の静摩擦係数が所定値以下の滑りのよい延伸原糸を用
い、かつ特定条件下において2段延伸することにより、
TU80m/min以上の高速(例えば150m/mi
n)でも毛羽なしで熱風延伸に遜色のない強度を有する
PVA繊維を、熱風延伸より大幅に短かい滞留時間で製
造することを可能としたものである。これによりコンパ
クトな設備費の安価な熱伝導型延伸機を用いて高速で延
伸することが可能となった。得られた繊維は、従来の熱
風延伸方式に比べ、熱劣化が少なく、白色が良好で、安
価に製造しうるので、自動車タイヤやブレーキホースな
どのゴム資材やアスベスト代替のセメント補強材などの
分野に有用である。
As described above, according to the present invention, when the wet or dry-wet spun PVA fiber is drawn using the heat conduction type drawing machine, the wet draw ratio is set to a predetermined range and the static friction coefficient of the fiber to the fiber is set to a predetermined range. By using a stretched raw yarn having a slipperiness of not more than a value and performing two-stage stretching under specific conditions,
High speed of TU 80m / min or more (for example, 150m / mi
Even in n), it is possible to produce a PVA fiber having a strength comparable to that in hot air drawing without fluff and with a residence time significantly shorter than that in hot air drawing. As a result, it became possible to perform drawing at high speed using a compact heat-conduction drawing machine with a low equipment cost. Compared with the conventional hot air drawing method, the obtained fiber has less heat deterioration, has a good white color, and can be manufactured at low cost, so it is used in fields such as rubber materials such as automobile tires and brake hoses, and cement reinforcement materials as a substitute for asbestos. Useful for.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明において原糸の摩擦係数の測定に用いた
両側ツバ部に針1が付いたボビンの側面および断面の説
明図。
FIG. 1 is an explanatory view of a side surface and a cross section of a bobbin having needles 1 on both side brim portions used for measuring a friction coefficient of a raw yarn in the present invention.

【図2】図1のボビンに測定用サンプル2を巻き付けた
鼓状フィラメントの外観図。
FIG. 2 is an external view of a drum-shaped filament obtained by winding a measurement sample 2 around the bobbin shown in FIG.

【符号の説明】[Explanation of symbols]

1…針 2…サンプルフィラメント 1 ... Needle 2 ... Sample filament

───────────────────────────────────────────────────── フロントページの続き (72)発明者 江尻 勝司 岡山県倉敷市酒津1621番地 株式会社クラ レ内 (72)発明者 北村 隆範 岡山県倉敷市酒津1621番地 株式会社クラ レ内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Katsushi Ejiri 1621 Sakata, Kurashiki, Okayama Prefecture, Kuraray Co., Ltd. (72) Takanori Kitamura 1621 Sakata, Kurashiki, Okayama, Kuraray Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 ポリビニルアルコールを溶媒に溶解して
得た紡糸原液を、ポリビニルアルコールに対して凝固作
用もしくはゲル化作用を有する有機溶媒系もしくは水系
の固化浴に湿式もしくは乾湿式紡糸し、湿延伸し、乾燥
して得られた原糸を乾熱延伸するに際して、(1) 原
糸は2.5〜6倍の湿延伸が施されていること、(2)
原糸は繊維対繊維の静摩擦係数が0.270以下であ
ること、(3) 原糸を熱伝導型の加熱手段を用いて加
熱すること、(4) 温度130〜220℃で1.2〜
4.00倍の第1段乾熱延伸を行ない、次いで温度22
0〜265℃で1.2〜4倍の第2段乾熱延伸を行なう
こと、を特徴とするポリビニルアルコール系繊維の延伸
法。
1. A spinning stock solution obtained by dissolving polyvinyl alcohol in a solvent is wet- or dry-wet spun in an organic solvent-based or water-based solidifying bath having a coagulating action or a gelling action for polyvinyl alcohol, and wet stretching. When dry-drawing the raw yarn obtained by drying, (1) the raw yarn has been subjected to wet stretching of 2.5 to 6 times, (2)
The raw yarn has a fiber-to-fiber static friction coefficient of 0.270 or less, (3) the raw yarn is heated using a heat-conduction type heating means, and (4) the temperature is 130 to 220 ° C. and 1.2 to.
The first stage dry heat drawing of 4.00 times was performed, and then the temperature was set to 22.
A second-stage dry heat drawing of 1.2 to 4 times at 0 to 265 ° C. is carried out, and a drawing method of a polyvinyl alcohol fiber.
JP3313584A 1991-10-30 1991-10-30 Polyvinyl alcohol fiber drawing method Expired - Fee Related JP3053277B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3313584A JP3053277B2 (en) 1991-10-30 1991-10-30 Polyvinyl alcohol fiber drawing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3313584A JP3053277B2 (en) 1991-10-30 1991-10-30 Polyvinyl alcohol fiber drawing method

Publications (2)

Publication Number Publication Date
JPH05125613A true JPH05125613A (en) 1993-05-21
JP3053277B2 JP3053277B2 (en) 2000-06-19

Family

ID=18043073

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3313584A Expired - Fee Related JP3053277B2 (en) 1991-10-30 1991-10-30 Polyvinyl alcohol fiber drawing method

Country Status (1)

Country Link
JP (1) JP3053277B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100390333C (en) * 2006-01-17 2008-05-28 中国石化集团资产经营管理有限公司重庆天然气化工分公司 Process and apparatus for manufacturing vinylon filament

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014011929A1 (en) 2012-07-11 2014-01-16 Q-Ba-Maze Inc. Accessories to a modular pathway apparatus including a device for rebounding an object

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100390333C (en) * 2006-01-17 2008-05-28 中国石化集团资产经营管理有限公司重庆天然气化工分公司 Process and apparatus for manufacturing vinylon filament

Also Published As

Publication number Publication date
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