JPH0439391B2 - - Google Patents
Info
- Publication number
- JPH0439391B2 JPH0439391B2 JP59278615A JP27861584A JPH0439391B2 JP H0439391 B2 JPH0439391 B2 JP H0439391B2 JP 59278615 A JP59278615 A JP 59278615A JP 27861584 A JP27861584 A JP 27861584A JP H0439391 B2 JPH0439391 B2 JP H0439391B2
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- decorative board
- decorative
- colored paint
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003973 paint Substances 0.000 claims description 19
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000002023 wood Substances 0.000 description 11
- 239000000758 substrate Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 239000011120 plywood Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 239000002131 composite material Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 241000549546 Fraxinus spaethiana Species 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 241000190021 Zelkova Species 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
Description
【発明の詳細な説明】
［産業上の利用分野］
この発明は住宅の床等に施工して用いる複合化
粧板で、表面に貼着された突板片の構成する模様
に沿つて溝凹部を有する木質感と立体感に富んだ
突板貼り化粧板の製造方法に関する。[Detailed Description of the Invention] [Field of Industrial Application] The present invention is a composite decorative board used for construction on the floor of a house, etc., which has grooves and recesses along the pattern formed by the veneer pieces adhered to the surface. This invention relates to a method for manufacturing a veneered decorative board rich in wood texture and three-dimensionality.
［従来の技術］
従来より合板等を基板とした木質複合化粧板は
住宅の床材や壁材として広く用いられており、そ
の主要なものは合板基板上に貼着した突板表面に
透明な上塗り塗料を施して木目を活した化粧材
や、基板上にクツシヨン性を有する発泡塩化ビニ
ール化粧シートが貼着され、ソフトな感触を活し
た化粧材、基板上に貼着された各種の抽象柄を印
刷した化粧板の上面に透明な上塗り塗料が平滑に
或いは凹凸状に塗布された印刷模様を活した化粧
材等であつた。[Conventional technology] Wood composite decorative boards with plywood as a substrate have been widely used as flooring and wall materials for houses, and the main method is to apply a transparent top coat to the surface of a veneer adhered to a plywood board. We offer decorative materials that are coated with paint to bring out the wood grain, decorative materials that have a foamed vinyl chloride decorative sheet with cushioning properties attached to the substrate to make it feel soft, and various abstract patterns that are attached to the substrate. It was a decorative material that took advantage of the printed pattern, in which a transparent top coat was applied either smoothly or unevenly to the top surface of a printed decorative board.
［発明が解決しようとする問題点］
上記のような各種の化粧材はそれぞれ特有の見
掛けと感触を有しているが、住宅の多様化と高級
化に伴ない、室内の床面や壁面にも単板片を種々
の模様を形成する様に組合せてタイルを貼る様に
一枚一枚下地材に貼着する施工法が多くなつてい
る。所が、単板片はフローリングや合板性の木質
複合化粧板に比べて木材の枯渇から高価でかつ単
板片を一枚づつ順次貼着するため施工が煩雑であ
り、更に接着剤を用いた現場施工であるため大工
で施工できない等、汎用的ではなかつた。[Problems to be solved by the invention] Each of the various decorative materials mentioned above has its own unique look and feel, but with the diversification and luxury of housing, there are Increasingly, there are many construction methods in which veneer pieces are combined to form various patterns and pasted one by one to the base material, similar to pasting tiles. However, compared to flooring or plywood-based wood composite decorative boards, veneer pieces are more expensive due to the depletion of wood, and the construction is complicated as the veneer pieces are pasted one by one, and it is difficult to install them using adhesives. Since it was constructed on-site, it could not be done by a carpenter, so it was not versatile.
そこで、この発明は厚単板片を貼着した見掛け
と感触を有する施工の容易な突板貼り化粧板の製
造方法に係る。 Accordingly, the present invention relates to a method for manufacturing a decorative board pasted with veneer, which is easy to construct and has the appearance and feel of thick veneer pieces pasted thereon.
［問題点を解決するための手段］
上記の目的を達成するため、この発明は基板上
面に接着剤を介して周辺部を面取加工した厚単板
片を所望の模様を形成するように突付け貼着して
化粧板として後、その化粧板の表面に着色塗料を
下塗し、ついで厚単板の突付け部が形成する溝部
及び突板の導管溝などに着色塗料を残存させる様
に平坦部の着色塗料を掻き取り、最後に透明塗料
を化粧板の表面に上塗りすることを特徴とする突
板貼り化粧板の製造方法に関する。[Means for Solving the Problems] In order to achieve the above object, the present invention involves protruding a thick piece of veneer with a chamfered peripheral part onto the upper surface of a substrate using an adhesive to form a desired pattern. After pasting and pasting to create a decorative board, the surface of the decorative board is prime coated with colored paint, and then the flat parts are coated so that the colored paint remains in the grooves formed by the butted parts of the thick veneer and the conduit grooves of the veneer. This invention relates to a method for manufacturing a veneered decorative board, which comprises scraping off the colored paint and finally overcoating the surface of the decorative board with a transparent paint.
以下、この発明を図面を参照しながら詳述す
る。第１図はこの発明の実施例となる突板貼り化
粧床板の斜視図で、第２図はそのＡ−A′断面図、
第３図は他の実施例の断面図、第４図はこの化粧
板の製造工程を示す実施例的な側面略図である。 Hereinafter, the present invention will be explained in detail with reference to the drawings. Fig. 1 is a perspective view of a veneered decorative floorboard according to an embodiment of the present invention, and Fig. 2 is a sectional view taken along line A-A'.
FIG. 3 is a sectional view of another embodiment, and FIG. 4 is a schematic side view showing the manufacturing process of this decorative board.
基板１は合板、ハードボード、MDF等でこの
実施例では四周辺は本実加工が施こされている。 The substrate 1 is plywood, hardboard, MDF, etc., and in this embodiment, actual processing is performed on the four peripheries.
上貼りされる厚単板４は厚さが2.5mm以上のケ
ヤキ、ナラ、セン、シオジ等の鮮明な木目を有す
る硬質単板、又は厚さが2.5mm以下の上記硬質単
板に接着剤２を介して合板若くは厚単板から成る
裏打板３を貼着したものを用い、求める模様によ
つて略矩形、台形、三角形等の形状に裁断され
る。 The thick veneer 4 to be pasted is a hard veneer with clear wood grain such as zelkova, oak, sen, shioji, etc. with a thickness of 2.5 mm or more, or adhesive 2 is applied to the above hard veneer with a thickness of 2.5 mm or less. A backing board 3 made of plywood or thick veneer is pasted through the board, and the backing board 3 is cut into approximately rectangular, trapezoidal, triangular, etc. shapes depending on the desired pattern.
又厚単板４片はカツター等の切削機械によつて
付合わせた時に突合せ目周辺部に溝を形成する様
に溝の半分の形状の面取加工が施こされ、必要に
応じて厚単板４片内側にも溝形状と同一の形状の
溝が施こされる。溝形状としてはＵ溝、Ｖ溝、角
溝等がある。 In addition, when the four pieces of thick veneer are joined together using a cutting machine such as a cutter, a chamfering process is applied to half the groove so that a groove is formed around the joint. A groove having the same shape as the groove is also formed on the inside of the plate 4. Examples of the groove shape include a U groove, a V groove, and a square groove.
厚単板４を基板１上面に貼着するための接着剤
２としては、常用の酢酸ビニール樹脂系エマルジ
ヨンタイプの接着剤や尿素樹脂系、メラミン樹脂
系、フエノール樹脂系、ゴム系等の接着剤で、ロ
ーラースプレツダー等の塗装機を用いて基板１上
面に接着剤２を塗布し、その上に第１図に示す様
な特有の模様を形成するように厚単板４を配列
し、ホツトプレス等の圧締機械によつて加熱圧締
接着する。次に、この化粧板６の表面をサンダー
等で研磨した後、その表面全体に着色塗料８を下
塗する。 The adhesive 2 for attaching the thick veneer 4 to the upper surface of the substrate 1 may be a commonly used vinyl acetate resin emulsion type adhesive, urea resin type, melamine resin type, phenol resin type, rubber type adhesive, etc. Adhesive 2 is applied to the top surface of the substrate 1 using a coating machine such as a roller spreader, and thick veneer plates 4 are arranged on top of it to form a unique pattern as shown in Figure 1. , heat press and bond using a press machine such as a hot press. Next, after polishing the surface of this decorative board 6 with a sander or the like, the entire surface is coated with a colored paint 8.
着色塗料８としてはラツカー、ポリエステル、
ポリウレタン、アミノアルキツド等常用の不透明
着色塗料を用い、ローラーコーターやスポンジロ
ーラーコーター等で塗布する。 As the colored paint 8, lacquer, polyester,
Use a commonly used opaque colored paint such as polyurethane or aminoalkyd, and apply with a roller coater or sponge roller coater.
次いで、木目模様を強調するためにリバースコ
ーターや布バフローラーによつて、溝凹部５や導
管溝に着色塗料８を残存させると同時に平坦部の
着色塗料８を掻き取り、乾燥する。化粧板６に上
記のワイピング着色を施こすのは木質感の強調
と、溝凹部５や道管溝を平坦部より濃く仕上るこ
とにより木目模様や単板片を一層立体的に見せる
ためである。 Next, in order to emphasize the wood grain pattern, the colored paint 8 is left in the groove recesses 5 and the conduit grooves using a reverse coater or cloth buff roller, and at the same time the colored paint 8 on the flat areas is scraped off and dried. The reason for applying the above-mentioned wiping coloring to the decorative board 6 is to emphasize the wood texture and to make the wood grain pattern and the veneer piece look more three-dimensional by finishing the groove recesses 5 and vessel grooves darker than the flat parts.
最後に化粧板６表面全体に常用の透明塗料１１
を上塗りし乾燥する。 Finally, the regular transparent paint 11 is applied to the entire surface of the decorative board 6.
Apply a topcoat and let dry.
透明塗料１１としてはラツカー、ポリエステ
ル、ポリウレタン、アミノアルキツド等常用の透
明塗料を用い、これをロールコーターやカーテン
コーター等によつて塗布する。 As the transparent paint 11, a commonly used transparent paint such as lacquer, polyester, polyurethane, aminoalkyd, etc. is used, and this is applied using a roll coater, curtain coater, or the like.
［実施例］ 次にこの発明の実施例を記述する。[Example] Next, embodiments of this invention will be described.
厚さ12mm、幅30.3cm、長さ180cmの合板で、四
周辺に本実加工を施した合板表面に酢酸ビニール
樹脂系エマルジヨンタイプの接着剤を80〜
120g／m2塗布し、これに周辺を面取加工した厚
さ3.0mmの矩形及び台形のシナ突板単板片を第１
図の様な模様を形成するように突付けて配列して
後、ホツトプレスにて圧力８〜10Kg／cm2、温度
100〜120℃、時間３〜４分間の条件で加熱圧締接
着した。 The plywood is 12 mm thick, 30.3 cm wide, and 180 cm long. Apply a vinyl acetate resin emulsion type adhesive to the surface of the plywood, which has undergone real processing around the four edges.
First, a rectangular and trapezoidal Chinese veneer veneer piece with a thickness of 3.0 mm was coated with 120 g/ m2 and chamfered around the periphery.
After arranging them to form the pattern shown in the figure, they are hot pressed at a pressure of 8 to 10 kg/cm 2 and at a temperature of
Heat and pressure bonding was carried out at 100 to 120°C for 3 to 4 minutes.
次にこの化粧板の表面をサンダーで研削した
後、黒褐色の着色剤をスポンジロールコーターに
て塗布量40〜60g／m2で着色し、ついで、リバー
スコーターにて平坦部の着色剤を掻き取つて後、
温度50〜60℃、時間10〜15分間の条件で乾燥し
た。 Next, after grinding the surface of this decorative board with a sander, apply a blackish brown coloring agent at a coating amount of 40 to 60 g/m 2 using a sponge roll coater, and then scrape off the coloring agent on the flat areas using a reverse coater. After that,
Drying was carried out at a temperature of 50 to 60°C for 10 to 15 minutes.
次にこの化粧板表面に透明アミノアルキツド樹
脂を塗布量60〜70g／m2でローラーコーターにて
上塗し乾燥後、更に同一塗料を塗布量80〜
100g／m2でフローコーターにて上塗し乾燥した。
こうして単板片が立体感に富んだ求める木質複合
床板を得ることができた。 Next, coat the surface of this decorative board with transparent amino alkyd resin in an amount of 60 to 70 g/ m2 using a roller coater, and after drying, apply the same paint again in an amount of 80 to 70 g/m2.
Top coat was applied at 100 g/m 2 using a flow coater and dried.
In this way, we were able to obtain the desired wood composite floorboard with a rich three-dimensional effect from the veneer pieces.
［発明の効果］
この発明の化粧板は上記のような方法により製
造されるから、
天然の単板片を一枚づつ模様上に貼着した様
な立体感に富んだ化粧板を安価に製造でき、か
つ施工も大きな基板上に貼着してあるため容易
にできる。[Effects of the Invention] Since the decorative board of this invention is manufactured by the method described above, it is possible to inexpensively produce a decorative board with a rich three-dimensional effect that looks like natural veneer pieces are pasted one by one in a pattern. It is easy to install because it is attached to a large board.
溝凹部が平坦部より濃く仕上ることにより、
化粧板に一層の立体感を付与することができ
る。 By finishing the groove recesses darker than the flat parts,
A more three-dimensional effect can be given to the decorative board.
化粧面にワイピング加工を施すことにより、
木目模様と木質感を強調することができる。 By applying a wiping process to the decorative surface,
It can emphasize the wood grain pattern and texture.
等の効果を有している。It has the following effects.
第１図はこの発明の実施例となる突板貼り化粧
床板の斜視図で、第２図はそのＡ−A′断面図、
第３図は他の実施例の断面図、第４図はこの化粧
床板の製造工程を示す実施例的な側面略図であ
る。
１…基板、２…接着剤、３…裏打ち材、４…厚
単板、５…溝凹部、６…化粧板、７…スポンジロ
ーラー、８…着色塗料、９…リバースコーター、
１０…乾燥機、１１…上塗塗料、１２…ロールコ
ーター。
Fig. 1 is a perspective view of a veneered decorative floorboard according to an embodiment of the present invention, and Fig. 2 is a sectional view taken along line A-A'.
FIG. 3 is a sectional view of another embodiment, and FIG. 4 is a schematic side view showing the manufacturing process of this decorative floorboard. 1... Substrate, 2... Adhesive, 3... Backing material, 4... Thick veneer, 5... Groove recess, 6... Decorative board, 7... Sponge roller, 8... Colored paint, 9... Reverse coater,
10... Dryer, 11... Top coat, 12... Roll coater.
Claims (1)
した厚単板片を所望の模様を形成するように突付
け貼着して化粧板として後、その化粧板の表面に
着色塗料を下塗し、ついで厚単板の突付け部が形
成する溝部及び突板の導管溝などに着色塗料を残
存させる様に平坦部の着色塗料を掻き取り、最後
に透明塗料を化粧板の表面に上塗りすることを特
徴とする突板貼り化粧板の製造方法。1 A piece of thick veneer with chamfered edges is pasted onto the top surface of the board using an adhesive to form a desired pattern to create a decorative board.The surface of the decorative board is then primed with a colored paint. Then, scrape off the colored paint on the flat parts so that the colored paint remains in the grooves formed by the butting parts of the thick veneer and the conduit grooves of the veneer, and finally apply a transparent paint over the surface of the decorative board. A method for manufacturing a veneered decorative board characterized by:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27861584A JPS61153178A (en) | 1984-12-27 | 1984-12-27 | Production of decorative laminate stuck with sliced sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP27861584A JPS61153178A (en) | 1984-12-27 | 1984-12-27 | Production of decorative laminate stuck with sliced sheet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61153178A JPS61153178A (en) | 1986-07-11 |
| JPH0439391B2 true JPH0439391B2 (en) | 1992-06-29 |
Family
ID=17599745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP27861584A Granted JPS61153178A (en) | 1984-12-27 | 1984-12-27 | Production of decorative laminate stuck with sliced sheet |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61153178A (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0686103B2 (en) * | 1988-12-20 | 1994-11-02 | 永大産業株式会社 | Decorative board and manufacturing method thereof |
| JPH0638944B2 (en) * | 1988-12-24 | 1994-05-25 | 永大産業株式会社 | Decorative board and manufacturing method thereof |
| JPH0651169B2 (en) * | 1989-02-27 | 1994-07-06 | 永大産業株式会社 | Method for forming a colored pattern on the surface of a veneer laminated veneer |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4834894A (en) * | 1971-09-08 | 1973-05-22 | ||
| JPS526744A (en) * | 1975-07-05 | 1977-01-19 | Karakawa Mokuzai Kogyo Kk | Apparatus for coating offset slots of a decorative laminate having a p attern of laid concrete blocks |
-
1984
- 1984-12-27 JP JP27861584A patent/JPS61153178A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4834894A (en) * | 1971-09-08 | 1973-05-22 | ||
| JPS526744A (en) * | 1975-07-05 | 1977-01-19 | Karakawa Mokuzai Kogyo Kk | Apparatus for coating offset slots of a decorative laminate having a p attern of laid concrete blocks |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61153178A (en) | 1986-07-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JPH07102535B2 (en) | Manufacturing method of grooved decorative board | |
| JPH02188205A (en) | Manufacture of decorative plate with groove | |
| JPH06307065A (en) | Decorated wood plate and its manufacture | |
| JPH07102533B2 (en) | Manufacturing method of grooved decorative board | |
| JPH0439391B2 (en) | ||
| JPH07144308A (en) | Surface decorative woody board | |
| JPH02188203A (en) | Manufacture of decorative plate with groove | |
| JPH0729136Y2 (en) | Veneer with veneer | |
| JPS6220029B2 (en) | ||
| JPH0434461B2 (en) | ||
| JPH08323709A (en) | Ligneous floor material and its production | |
| JPH0710521B2 (en) | Decorative board and manufacturing method thereof | |
| JPH0646672Y2 (en) | Floor veneer made of wood veneer | |
| JPH0346187B2 (en) | ||
| JPS58126103A (en) | Manufacture of reinforced decorative board | |
| JPH0249632B2 (en) | ||
| JP2935006B2 (en) | Manufacturing method of decorative board | |
| JPH0825568A (en) | Production of decorative laminate | |
| JPS6126006Y2 (en) | ||
| JPS62269776A (en) | Method for coating decorative laminated sheet | |
| JPS6113872B2 (en) | ||
| JP2790417B2 (en) | Cosmetic material and manufacturing method thereof | |
| JPH05115837A (en) | Production of building material | |
| JPS6114954A (en) | Manufacture of thrust-board stuck decorative board | |
| JPH0454595B2 (en) |