JPH02271917A - Formation of sno2 film and production of photovoltaic device - Google Patents

Formation of sno2 film and production of photovoltaic device

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Publication number
JPH02271917A
JPH02271917A JP9028189A JP9028189A JPH02271917A JP H02271917 A JPH02271917 A JP H02271917A JP 9028189 A JP9028189 A JP 9028189A JP 9028189 A JP9028189 A JP 9028189A JP H02271917 A JPH02271917 A JP H02271917A
Authority
JP
Japan
Prior art keywords
film
films
sno
sno2
desired pattern
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9028189A
Other languages
Japanese (ja)
Inventor
Yasuharu Matsukawa
松川 泰晴
Toshihiro Nomura
敏宏 野村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Electric Co Ltd
Original Assignee
Sanyo Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Electric Co Ltd filed Critical Sanyo Electric Co Ltd
Priority to JP9028189A priority Critical patent/JPH02271917A/en
Publication of JPH02271917A publication Critical patent/JPH02271917A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To conveniently and surely form an SnO2 film and to prevent the deterioration of the output characteristic by thermally oxidizing a preformed SnO film in a desired pattern. CONSTITUTION:An SnO film 2 is formed on almost the whole surface of a substrate 1 of glass, etc., by sputtering, etc., an insulating film 3 such as an SiO2 film and an Si3N4 film is formed on the SnO film 2 so that the pattern of the SnO2 film to be formed is exposed, and the SnO film 2 is thermally oxidized at >=300 deg.C to form an SnO2 film 4 of the desired pattern. A desired pattern is then formed on the surface of a transparent substrate 11 of glass, etc., with an insulating film 15, and the plural SnO2 films are formed to obtain transparent electrode films 12a-12c. One side ends of the films 12a-12c are removed, and the semiconductor films 13a-13c of amorphous silicon, etc., having an optically active layer are laminated on the films 12a-12c. Rear electrode films 14a and 14b of Al, etc., are formed with the films 13a-13c in between in opposition to the films 12a-12c, extended to the exposed parts of the films 13b and 13c of the adjacent films 12b and 12c, and superimposed. A photovoltaic element is electrically connected in series to produce the photovoltaic device.

Description

【発明の詳細な説明】 (イ)産業上の利用分野 本発明は所望のパターンのSnO,膜の形成方法及び光
起電力装置の製造方法に関するものであり、本発明のS
nO+膜は、液晶表示器、エレクトロルミネッセンス等
の表示器にも利用される。
Detailed Description of the Invention (a) Industrial Application Field The present invention relates to a method of forming SnO in a desired pattern, a method of forming a film, and a method of manufacturing a photovoltaic device.
The nO+ film is also used in displays such as liquid crystal displays and electroluminescence.

(ロ)従来の技術 5nOt膜からなる透明電極膜を用いた装置として光起
電力装置が存在する。第5図は、典型的な光起電力装置
の断面図を示し、21はガラス等の透明基板、223〜
22 Cはこの基板の表面に所望のパターンで分割配置
されたSnO*からなる透明電極膜で、これらは、特開
昭59−35487号公報に記載されたように、基板2
1上に全面に形成された後、化学的エツチングによりパ
ターニングされる。23a〜23cは透明電極膜22a
〜22cの一側端を除いて透明電極膜22a〜92c上
に積層された光活性層を有するアモルファスシリコン等
からなる半導体膜、24a〜24cはこの半導体膜23
a〜23cを挟んで透明電極22a〜22cと対向して
分割配置されたAI、 Ti等の金属からなる裏面電極
膜であり、各裏面電極膜24a、24bは隣接した透明
電極膜22b、22cの半導体膜23b、 23cから
露出した部分にまで延在してこれと重なって電気的に結
合している。従って、隣接した光起電力素子は電気的に
直列接続されている。
(b) Prior Art A photovoltaic device exists as a device using a transparent electrode film made of a 5nOt film. FIG. 5 shows a cross-sectional view of a typical photovoltaic device, in which 21 is a transparent substrate such as glass, 223 -
22C is a transparent electrode film made of SnO* that is divided and arranged in a desired pattern on the surface of this substrate, and as described in JP-A No. 59-35487, these are transparent electrode films on the substrate 2.
1 and then patterned by chemical etching. 23a to 23c are transparent electrode films 22a
A semiconductor film 24a to 24c is a semiconductor film made of amorphous silicon or the like having a photoactive layer laminated on the transparent electrode films 22a to 92c except for one side end of the transparent electrode films 22c to 22c.
A back electrode film made of a metal such as AI or Ti is divided and arranged facing the transparent electrodes 22a to 22c with a to 23c in between. It extends to the exposed portions of the semiconductor films 23b and 23c, overlaps them, and is electrically coupled. Adjacent photovoltaic elements are therefore electrically connected in series.

(ハ)発明が解決しようとする課題 ところで、透明電極膜22a〜22cとしてのSnO2
膜は、−旦基板の略全面に形成された後、化学的エツチ
ングにより所望のパターンにパターニングされるが、こ
の時、エツチングに用いたレジスト膜が膜りに残留し、
次に形成される半導体膜23に悪影響を与える可能性が
ある。更に、SnO2膜は化学的に安定した物質である
ため、除去すべき部分が完全に除去されず基板21上に
残存してしまうことがあり、この場合、隣接する光起電
力素子が電気的に短絡し、光起電力装置の出力特性が劣
化する。
(c) Problems to be solved by the invention By the way, SnO2 as the transparent electrode films 22a to 22c
After the film is first formed on almost the entire surface of the substrate, it is patterned into a desired pattern by chemical etching, but at this time, the resist film used for etching remains on the film.
This may have an adverse effect on the semiconductor film 23 that will be formed next. Furthermore, since the SnO2 film is a chemically stable substance, the portion that should be removed may not be completely removed and may remain on the substrate 21. In this case, adjacent photovoltaic elements may be electrically damaged. Short circuit occurs and the output characteristics of the photovoltaic device deteriorate.

そこで1本発明の第1の目的は、化学的なエツチング処
理を用いることなく、所望のパターンの5nOy膜を確
実に形成することにある。
Therefore, a first object of the present invention is to reliably form a 5nOy film with a desired pattern without using chemical etching.

本発明の第2の目的は、所望のパターンのSnO2膜を
電気的に短絡することなく確実に形成し、光起電力装置
の出力特性の劣化を防止することにある。
A second object of the present invention is to reliably form a SnO2 film in a desired pattern without causing electrical short circuits, and to prevent deterioration of the output characteristics of a photovoltaic device.

(ニ)課題を解決するための手段 本5ε明によるSnO2膜の形成方法は、予め5110
膜を形成し、このSnO膜を所望のパターンで熱酸化す
ることにより、L記所望のパターンの5nOt膜を形成
することを特徴とする。
(d) Means for Solving the Problems The method for forming a SnO2 film according to this book 5ε Akira is based on 5110
A 5nOt film having a desired pattern is formed by forming a film and thermally oxidizing this SnO film in a desired pattern.

史に、本発明の光起電力装置の装造方法は、上記SoO
+l換からなる複数の透明電極膜を形成する工程と、こ
の透明電極膜上に光活性層を含む半導体膜を形成する工
程と、上記透明電極膜と対向すると共に隣の透明電極膜
と電気的に結隆される状態で−り記、゛を導体膜トに裏
面を極膜を形成する工程とを備えたことを特徴とする。
Historically, the method for assembling a photovoltaic device of the present invention is based on the above-mentioned SoO
a step of forming a plurality of transparent electrode films consisting of a +l exchange; a step of forming a semiconductor film including a photoactive layer on the transparent electrode film; The method is characterized by comprising a step of forming a polar film on the back surface of the conductor film.

(ホ)作用 本発明は、予め非常に高抵抗のSnO膜を形成し、この
SnO膜を所望のパターンで熱酸化することにより、化
学的なエツチング処理を用いることなくパターニングさ
れたSnO2膜を形成するものであり、各5nOt膜の
電気的な分離は、各5nO1膜の1IJ1に存在する高
抵抗のSnO膜がなす。
(E) Function The present invention forms a SnO film with very high resistance in advance and thermally oxidizes this SnO film in a desired pattern to form a patterned SnO2 film without using chemical etching treatment. The electrical isolation of each 5nOt film is achieved by the high-resistance SnO film present at 1IJ1 of each 5nO1 film.

(へ)実施例 @】図及び第2図は本発明の5nov膜の形成力;去を
工程順に示す断面図である。
(F) Example @] Figures 1 and 2 are cross-sectional views showing the forming power of the 5nov film of the present invention in the order of steps.

第1図の工程において、ガラス、耐熱プラスチ、・り等
からなる基板1の略全面に、SnO膜2が電子ビーム蒸
着法、スパッタ法等により形成される。
In the process shown in FIG. 1, a SnO film 2 is formed on substantially the entire surface of a substrate 1 made of glass, heat-resistant plastic, resin, etc. by electron beam evaporation, sputtering, or the like.

第2図の工程において、後に形成しようとするSIQ、
膜のパターンを露出するように、SnO膜2上に、5i
Oy膜、S l 、N (膜等の絶縁膜3が形成される
。その後、300℃以上の温度でSnO膜2を熱酸化す
ることにより、露出している部分のSnO膜2が酸化さ
れ、所望のパターンのSnOl膜1が基板]上に形成さ
れる。
In the process shown in FIG. 2, the SIQ to be formed later,
5i on the SnO film 2 so as to expose the pattern of the film.
An insulating film 3 such as an Oy film, S l , N (film, etc.) is formed. Then, by thermally oxidizing the SnO film 2 at a temperature of 300° C. or more, the exposed portion of the SnO film 2 is oxidized. A SnOl film 1 having a desired pattern is formed on the substrate.

第:3図は、SnO膜2の熱酸化時間と膜2の抵抗値の
変化との関係を示す特性図である。尚、同図は、SnO
膜2を520℃で熱酸化したものであり、1〜5は、S
nO嘆2の膜厚が235人、400人、540人、15
0(1人及び5460人の場合を各々示している。
FIG. 3 is a characteristic diagram showing the relationship between the thermal oxidation time of the SnO film 2 and the change in resistance value of the film 2. In addition, the figure shows SnO
Film 2 is thermally oxidized at 520°C, and 1 to 5 are S
The film thickness of nO 2 is 235, 400, 540, 15
0 (cases of 1 person and 5460 people are shown respectively).

同図から見て、SnO11!2は、100kll/l]
以上の抵抗値であるが、熱酸化することにより得られる
SnOr[4の抵抗値は、熱処理時間及び膜厚により種
々の値となるが、約1 kQ10以下の抵抗値となり、
十分に透明電極膜として使用し得る状態となる。
Looking from the same figure, SnO11!2 is 100kll/l]
The resistance value of SnOr[4 obtained by thermal oxidation varies depending on the heat treatment time and film thickness, but the resistance value is about 1 kQ10 or less,
The film is in a state where it can be used as a transparent electrode film.

方、絶縁膜3にて被覆された部分のSnO膜2は、1(
ltJkQ/口以1−の抵抗値を有したままである。従
って、基板1上には、SnO,膜4が、それらの間のS
nO膜2にてそれぞれ所望のパターンに電気的に分離さ
れた状態で、基板l上にパターニング形成されることと
なる。
On the other hand, the portion of the SnO film 2 covered with the insulating film 3 has a thickness of 1(
It remains at a resistance value of ltJkQ/1-. Therefore, on the substrate 1, there is a SnO film 4 and an S film 4 between them.
They are patterned on the substrate 1 in a state where they are electrically separated into desired patterns by the nO film 2.

第4図は、本発明の方法により形成された光起電力装置
を示す断面図である。
FIG. 4 is a cross-sectional view of a photovoltaic device formed by the method of the present invention.

11はプラス等の透明基板、+2a〜12cはこの基板
の表面に所望のパターンで分割配置された5nOtから
なる透明電極膜で、これらは、上述のように、基板11
上に全面に形成されたSnO膜を絶縁膜15にて所望の
パターンにパターニングすることにより形成さtしる。
Reference numeral 11 denotes a transparent substrate such as a positive electrode, and +2a to 12c denote transparent electrode films made of 5nOt divided and arranged in a desired pattern on the surface of this substrate.
An insulating film 15 is formed by patterning the SnO film formed over the entire surface into a desired pattern.

13a −13cは透明電極膜12a〜12cの一側端
を除いて透明電極膜12a〜12c上に積層された光活
性層を有するアモルファスシリコン等からなる半導体膜
、14a〜14cはこの半導体膜13a −13cを挾
んで透明型tI11i12a〜12cと対向して分割配
置されたA1、Ti等の金属からなる裏面tfM膜であ
り、各裏面電極膜14a、14bは隣接した透明電極膜
12b、12cの半導体膜13b、13cから露出した
部分にまで延在してユバと重なって電気的に結合してい
る。
13a to 13c are semiconductor films made of amorphous silicon or the like having a photoactive layer stacked on the transparent electrode films 12a to 12c except for one side end of the transparent electrode films 12a to 12c, and 14a to 14c are semiconductor films 13a to 13c. A back tfM film made of a metal such as A1 or Ti is divided and arranged facing the transparent tI11i 12a to 12c with the back electrode film 14a, 14b being the semiconductor film of the adjacent transparent electrode film 12b, 12c. It extends from 13b and 13c to the exposed portion, overlaps with the outer layer, and is electrically coupled.

従って、隣接した光起電力素子は電気的に直列接続され
ている。
Adjacent photovoltaic elements are therefore electrically connected in series.

(ト)発明の効果 本発明によれば、予めSnO膜を形成し、このSnO膜
を所望のパターンで酸化することにより所望のパターン
のSnO2膜を形成するので、化学的なエツチング処理
を用いることなく、所望のパターンのSnO!膜を簡単
かつ確実に形成することができる。
(G) Effects of the Invention According to the present invention, a SnO film is formed in advance and the SnO film is oxidized in a desired pattern to form a SnO2 film in a desired pattern, so chemical etching treatment is not required. SnO of the desired pattern! A film can be formed easily and reliably.

更に、このSnO2膜を光起電力装置に用いることによ
り、装置の各素子を電気的に短絡することなく確実に彩
成し、光起電力装置の出力特性の劣化を防止し得る。
Furthermore, by using this SnO2 film in a photovoltaic device, it is possible to reliably color each element of the device without electrically shorting it, and to prevent deterioration of the output characteristics of the photovoltaic device.

【図面の簡単な説明】[Brief explanation of drawings]

第1図及び第2図は本発明のSnO2膜の形成方法を工
程順に示す断面図、第3図はSnO膜の熱酸化時間とこ
れの抵抗値の変化との関係を示す特性図、第4図は本発
明の方法により形成された光起電力装置を示す断面図、
第5図は典型的な光起電力装置の断面図である。 1・・基板、2・・・SnO膜、4・・・SnO2膜。
1 and 2 are cross-sectional views showing the method of forming a SnO2 film according to the present invention in the order of steps; FIG. 3 is a characteristic diagram showing the relationship between the thermal oxidation time of the SnO film and the change in its resistance value; The figure is a cross-sectional view showing a photovoltaic device formed by the method of the present invention,
FIG. 5 is a cross-sectional view of a typical photovoltaic device. 1...Substrate, 2...SnO film, 4...SnO2 film.

Claims (2)

【特許請求の範囲】[Claims] (1)予めSnO膜を形成し、このSnO膜を所望のパ
ターンで熱酸化することにより、上記所望のパターンの
SnO_2膜を形成することを特徴とするSnO_2膜
の形成方法。
(1) A method for forming a SnO_2 film, which comprises forming a SnO film in advance and thermally oxidizing the SnO film in a desired pattern to form a SnO_2 film in the desired pattern.
(2)第1項記載のSnO_2膜からなる複数の透明電
極膜を形成する工程と、この透明電極膜上に光活性層を
含む半導体膜を形成する工程と、上記透明電極膜と対向
すると共に隣の透明電極膜と電気的に結合される状態で
上記半導体膜上に裏面電極膜を形成する工程とを備えた
ことを特徴とする光起電力装置の製造方法。
(2) a step of forming a plurality of transparent electrode films made of the SnO_2 film described in item 1; a step of forming a semiconductor film including a photoactive layer on the transparent electrode film; A method for manufacturing a photovoltaic device, comprising the step of forming a back electrode film on the semiconductor film in a state where it is electrically coupled to an adjacent transparent electrode film.
JP9028189A 1989-04-10 1989-04-10 Formation of sno2 film and production of photovoltaic device Pending JPH02271917A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9028189A JPH02271917A (en) 1989-04-10 1989-04-10 Formation of sno2 film and production of photovoltaic device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9028189A JPH02271917A (en) 1989-04-10 1989-04-10 Formation of sno2 film and production of photovoltaic device

Publications (1)

Publication Number Publication Date
JPH02271917A true JPH02271917A (en) 1990-11-06

Family

ID=13994136

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9028189A Pending JPH02271917A (en) 1989-04-10 1989-04-10 Formation of sno2 film and production of photovoltaic device

Country Status (1)

Country Link
JP (1) JPH02271917A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010212285A (en) * 2009-03-06 2010-09-24 Canon Inc Method for forming semiconductor element and semiconductor element

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010212285A (en) * 2009-03-06 2010-09-24 Canon Inc Method for forming semiconductor element and semiconductor element
CN102341912A (en) * 2009-03-06 2012-02-01 佳能株式会社 Method for forming semiconductor film, method for forming semiconductor device and semiconductor device

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