JPH02133981A - Manufacture of substrate fuse circuit - Google Patents

Manufacture of substrate fuse circuit

Info

Publication number
JPH02133981A
JPH02133981A JP28669688A JP28669688A JPH02133981A JP H02133981 A JPH02133981 A JP H02133981A JP 28669688 A JP28669688 A JP 28669688A JP 28669688 A JP28669688 A JP 28669688A JP H02133981 A JPH02133981 A JP H02133981A
Authority
JP
Japan
Prior art keywords
fuse
electrodes
electrode
solder
circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28669688A
Other languages
Japanese (ja)
Other versions
JPH0524677B2 (en
Inventor
Kenichi Uruga
謙一 宇留賀
Takao Suzuki
孝雄 鈴木
Masanori Itou
政律 伊藤
Kiyoshi Yajima
矢島 喜代志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujikura Ltd
Original Assignee
Fujikura Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujikura Ltd filed Critical Fujikura Ltd
Priority to JP28669688A priority Critical patent/JPH02133981A/en
Publication of JPH02133981A publication Critical patent/JPH02133981A/en
Publication of JPH0524677B2 publication Critical patent/JPH0524677B2/ja
Granted legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0213Electrical arrangements not otherwise provided for
    • H05K1/0263High current adaptations, e.g. printed high current conductors or using auxiliary non-printed means; Fine and coarse circuit patterns on one circuit board

Landscapes

  • Fuses (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Structure Of Printed Boards (AREA)

Abstract

PURPOSE:To obtain a fuse circuit which cannot be recovered once the fuse is activated by constituting the large part of tip part of electrode at both edges by solder and an aggregate of a large number of independent metal fine electrodes which can easily make a low melt-point alloy and connecting it with solder. CONSTITUTION:A fuse circuit is formed to be an aggregate of a fine independent electrode 1 by providing a slit which is approximately 100-200mum at an electrode 4 at both edges of a fuse 2 and a gap 7 is provided at the center of both electrodes. A root part 3 of electrode at both edges is required for securing connection between a conductor circuit and a fuse after forming an overglazing layer 5. Then, if the thickness of the aggregate of the independent electrode 1 is kept to be approximately 5-15mum, electrode causes solder to be melted, thus allowing only the root part of electrode to remain and making recovery of fuse to be difficult since the electrode is made of solder and a metal which is easy to produce a low melt-point alloy. Thus, the substrate itself must be replaced and no reclamation in the form which does not follow a designer's intention is made, thus fully achieving the function as a protection circuit.

Description

【発明の詳細な説明】 〔産業−にの利用分野〕 本発明は回路基板にお1プるヒユーズ回路とその製33
方法に関Jる。更に詳しくはヒユーズ作動後、両端の電
極が半[EI <われを起して修復が不能となって、本
来の保護回路としての機能を果すヒユーズ回路どぞの製
造方法に関する。
[Detailed description of the invention] [Industrial field of application] The present invention relates to a fuse circuit mounted on a circuit board and its manufacture.
Regarding the method. More specifically, it relates to a method for manufacturing fuse circuits in which, after the fuse is activated, the electrodes at both ends become half-repairable and cannot be repaired, thus functioning as an original protection circuit.

〔従来の技術〕[Conventional technology]

回路基板に必要以上の電流が流れるなど、基板が1゛シ
常に発熱した場合、基板自身およびその周辺部分を保護
するため、ある作動条件にて回路を遮断Jるようにヒユ
ーズ回路が設けられている。
If the circuit board constantly generates heat due to excessive current flowing through the circuit board, a fuse circuit is installed to cut off the circuit under certain operating conditions in order to protect the board itself and its surroundings. There is.

従来のらのは、−爪作動した後にら、両端の電極はその
まま存在しており、銅線や半田などにより接続を復帰さ
せることができた。
In the conventional RANO, the electrodes at both ends remained intact after the claw was operated, and the connection could be restored using copper wire, solder, etc.

即ち従来のヒユーズ回路は第5図、第6図に示すように
2つの 4に間を半田で接続したものである。このヒユ
ーズは半田が溶融する温度に達すると、両端の電極に引
張られ、回路が遮断される。
That is, the conventional fuse circuit has two 4's connected by solder as shown in FIGS. 5 and 6. When this fuse reaches the temperature at which the solder melts, it is pulled by the electrodes at both ends, breaking the circuit.

第5図、第6図において15は電極、16は半田、18
はホウ[1つ、17はソルダーレジストを示す。
In FIGS. 5 and 6, 15 is an electrode, 16 is solder, and 18
1, 17 indicates solder resist.

作8後は第7図の如く、半田16は、両端の電極1−に
まるく残るだけになる。電極n体には何の変化もない。
After step 8, as shown in FIG. 7, only a circle of solder 16 remains on the electrodes 1- at both ends. There is no change in the n-electrode.

このヒユーズの作動特性(温度、B)問)は、使用され
る半田の組成、1等に大きく支配される。
The operating characteristics (temperature, B) of this fuse are largely controlled by the composition of the solder used.

すなわら、それを管理することによって、保護回路とし
ての機能を維持することができる。
In other words, by managing this, the function as a protection circuit can be maintained.

〔弁明が解決しようとする課題〕[The problem that the defense seeks to solve]

前記のごとく、従来のヒユーズ回路は、作動後に銅線や
半田などにより接続を復帰させることができた。しかし
その様な修復を施したものは本来の作動条件では働かず
、設計者の意図する保護回路としての機能を東さない。
As mentioned above, in the conventional fuse circuit, the connection can be restored by copper wire, solder, etc. after activation. However, such a repaired circuit will not work under its original operating conditions and will not function as a protection circuit as intended by the designer.

本発明の目的は、−度ヒユーズが作動すると、半田や銅
線で容易には修復できないヒユーズ回路を提供し、従っ
て設計者が意図した作動特性から変化した作動特性には
なし得ず、本来の保護機能を発揮させる基板ヒユーズ回
路及びその−製造方法を提供す′ることである。
It is an object of the present invention to provide a fuse circuit which cannot be easily repaired with solder or copper wire once the fuse is activated, and which therefore cannot have operating characteristics that have changed from those intended by the designer, and which protects the circuit from the original protection. It is an object of the present invention to provide a substrate fuse circuit that exhibits its functions and a manufacturing method thereof.

〔課題を解決するための手段〕[Means to solve the problem]

本発明者らは前記課題を解決するため鋭怠仙究を行った
。その結果、ヒユーズ両端の電極の先端部をヒユーズ作
動時に半田くわれを起して電極の先端部が消滅し、電極
が根本部の僅かの部分を残して間隔が広く開きfi復を
不可能にすることによって目的を達成しうろことを見い
出だし本発明を完成した。
The present inventors conducted extensive research in order to solve the above problem. As a result, when the fuse is operated, the tips of the electrodes at both ends of the fuse are soldered, causing the tips of the electrodes to disappear, leaving only a small portion of the electrodes at their bases, and the gap widening, making it impossible to restore the fuse. By doing so, they found a way to achieve their objectives and completed the present invention.

寸なわら本発明は基板上に形成された電極間をヒユーズ
で接続する構造のヒユーズ回路において、両端の電極の
先端部の大部分を半田と低融点合金を作り易い金属の多
数の独立した微小電極の集合体で構成し、この電極を半
田で結ぶ構造とし、ヒユーズ作動後、両端の電極が半田
くわれを起して修復が不能となるように構成した基板ヒ
ユーズ回路である。
In a fuse circuit having a structure in which fuses are used to connect electrodes formed on a substrate, the present invention uses a fuse circuit in which most of the tips of the electrodes at both ends are made of solder and a large number of independent microscopic pieces of metal that can be easily formed into a low melting point alloy. This circuit board fuse circuit is composed of an assembly of electrodes, and the electrodes are connected with solder. After the fuse is activated, the electrodes at both ends are soldered and cannot be repaired.

前記多数の独立した微小電極の集合体としては、両端の
電極が根本部の一部を残して、100〜200μmの格
子状の隙間をもった100〜200p角で、厚さが5〜
15μmの多数の貴金属系導体よりなる厚膜電極とし、
画電極の中間部に空隙をもたせた基板ヒユーズ回路が好
適である。
The assembly of a large number of independent microelectrodes is 100 to 200p square with a lattice-like gap of 100 to 200 μm, with the electrodes at both ends leaving a part of the base, and the thickness is 5 to 200 μm.
A thick film electrode made of a large number of noble metal conductors of 15 μm,
A substrate fuse circuit having a gap in the middle of the picture electrode is suitable.

またその製造方法としては、基板上に分割された導体回
路の電極間に中間部を残して、互いに100〜200戸
の間隔をあけた多数の100〜200岬角を有するパタ
ーンの導体層をスクリーン印刷により印刷焼成して形成
したのち、ヒユーズを形成するための電極間部分を除い
た部分にソルダーレジスト層を印刷焼成して形成し、づ
いて該電極間に半田ペーストを印刷焼成してヒユーズを
形成することを特徴とする基板ヒユーズ回路の製造方法
である。
In addition, its manufacturing method involves screen printing a conductor layer with a pattern having a large number of cape angles of 100 to 200 mm, spaced apart from each other by 100 to 200 mm, leaving an intermediate portion between the electrodes of the conductor circuit divided on the substrate. After printing and baking, a solder resist layer is printed and baked on the area excluding the area between the electrodes for forming the fuse, and then solder paste is printed and baked between the electrodes to form the fuse. This is a method of manufacturing a substrate fuse circuit, characterized in that:

半田と低融点合金を作り易い金属としく゛は、例えばΔ
9又はAu、Aq−Pdなどが好適である。
A metal that is easy to form a low melting point alloy with solder is, for example, Δ
9, Au, Aq-Pd, etc. are suitable.

多数の独立した微小電極の集合体としては、ランダムに
配置されたものでも差し支えないが、製造上からは、ま
た微小電極を偏らず、密度を均笠に近く分布させるため
にも、スクリーン印す11できる格子状の隙間をもつl
ζ縦横に1″5?!A目状に並んだ独立Ti極が好まし
く、間隔としては100へ・200tm1電極の大きさ
も100〜200期角としたパターンが好適である。電
極の厚さとしては5〜15岬が好適である。
As an assembly of a large number of independent microelectrodes, it is acceptable to arrange them randomly, but from a manufacturing standpoint, and to ensure that the microelectrodes are not biased and the density is distributed almost uniformly, screen printing is recommended. 11 with a lattice-like gap
ζ Independent Ti electrodes arranged in a 1"5?A pattern in the vertical and horizontal directions are preferable, and the spacing is 100 to 200 tm. A pattern in which the size of the electrodes is also 100 to 200 is preferable. The thickness of the electrodes is 5 to 15 capes are preferred.

両端の電極の中間部には、過電流が流れた旧に遮断され
易くするために、独立電極のない空隙部をもたせること
が必要である。
It is necessary to provide a gap in the middle between the electrodes at both ends, where there is no independent electrode, so that an overcurrent can be easily interrupted.

この電極を接続1゛る半田としてはハンダパウダーに松
ヤニ等のフラックスおよびブヂルカルビトール簀のシン
ナーを混合したハングペーストを用いて印刷し焼成して
形成する。この焼成の際に余りA4、艮口)間とJると
ヒユーズ作動時と同様となり、前記独立Wi極を溶融し
てしまうので、低温・短時間として半溶融の多孔質の状
態に形成させる。
The solder for connecting these electrodes is formed by printing and baking using a hang paste prepared by mixing solder powder with a flux such as pine resin and a thinner such as butyl carbitol. During this firing, if there is too much space between A4 and A4, the result will be similar to when a fuse is activated, and the independent Wi electrode will be melted, so it is formed into a semi-molten porous state at a low temperature and for a short time.

ソルダーレジスト層としては、形成工程で劣化しないも
のであればガラス以外に樹脂なども使用できる。
As the solder resist layer, resin or the like can be used in addition to glass as long as it does not deteriorate during the formation process.

第1図は本発明のヒユーズ回路の平面図である。FIG. 1 is a plan view of the fuse circuit of the present invention.

第1図にボすようにヒユーズ2の両端の電極4に100
〜200−程度のスリットを入れ、微小独立電極1の集
合体とする。3は両端の電極の根本部、5はオーバーグ
レーズ層、6はホウロウ面を示づ。画電極の中IN部に
は空隙部7を設けておく。
As shown in Figure 1, connect the electrodes 4 at both ends of the fuse 2 to
A slit of about 200 mm is made to form an assembly of minute independent electrodes 1. 3 indicates the root portions of the electrodes at both ends, 5 indicates the overglaze layer, and 6 indicates the enamel surface. A cavity 7 is provided in the inner IN portion of the picture electrode.

両端の電極の根本部はオーバーグレーズ層を形成した鴇
、4休回路とヒユーズとの接続を確実にするために必要
である。
The root portions of the electrodes at both ends are necessary to ensure the connection between the overglaze layer formed, the 4-off circuit, and the fuse.

独立電極1の集合体の厚みを5〜15戸程度におさえる
ことにより、そして該電極を半田と低融点合金を作り易
い金属で作っているので、ヒユーズ作vI後に、該電極
が半田くわれを起し、溶は去るので、後は3の電極根本
部しか残らずそのためヒユーズの修復を困難にするもの
である。
By keeping the thickness of the assembly of independent electrodes 1 to about 5 to 15 units, and because the electrodes are made of a metal that is easy to form with solder and a low-melting point alloy, the electrodes will not have any solder holes after making a fuse. As the melt is removed, only the base of electrode 3 remains, which makes repairing the fuse difficult.

修復を困難にする事により、再起動に当っては、基板自
体を差し替えることに限定されるため、設計者の意図す
る保護機能を紺持することがでさる。
By making repair difficult, restarting is limited to replacing the board itself, making it possible to maintain the protection function intended by the designer.

第2図は第1図の断面立面図である。8は金属コアを示
す。
FIG. 2 is a cross-sectional elevational view of FIG. 8 indicates a metal core.

第3図はヒユーズ作動後の断面立面図であり、溶解した
ヒユーズは9の部分に付着し【残る以外は、球状になっ
て除かれる。独立電極1はすべて半田くわれにより融解
し去り、修復を不能にする。
Fig. 3 is a cross-sectional elevational view after the fuse is activated, and the melted fuse adheres to the part 9 and is removed in a spherical shape except for the remaining part. All of the independent electrodes 1 are melted away by solder cracks, making repair impossible.

〔実施例〕〔Example〕

以下に実施例によって、本発明を更に具体的に説明する
が、本発明は、この実施例に限定されるものではない。
EXAMPLES The present invention will be explained in more detail with reference to Examples below, but the present invention is not limited to these Examples.

BaOMOOB203  S ! 02系結晶化ガラス
を施釉焼成したホウロウ基板10の上に、第4図の様な
形状の厚膜電極11を印刷する。該電極の先端部は、中
門に空隙部13(1m)を残して、12のように0.1
111111角、間隔0.1mmの■盤1]のパターン
の独立電極の集合体どする。この集合体の良さは左右共
1.5mとした。
BaOMOOB203S! A thick film electrode 11 having a shape as shown in FIG. 4 is printed on an enamel substrate 10 made of glazed and fired 02 series crystallized glass. The tip of the electrode has a gap of 0.1 m as shown in 12, leaving a gap 13 (1 m) at the middle gate.
An assembly of independent electrodes with a pattern of 111111 squares and a spacing of 0.1 mm. The quality of this aggregate was set at 1.5 m on both the left and right sides.

電極材料としては、Δq粉75重M%、P b 0−8
203−8 io2系i ラス5 m ffi %、残
部エヂルセルロースにブヂルカルビトールアセテート、
もしくはテルピネオール等のシンナーを加えて、3木ロ
ールにて混練したものを使用した。
As an electrode material, Δq powder 75% by weight, P b 0-8
203-8 io2 series i last 5 m ffi%, balance edyl cellulose, butyl carbitol acetate,
Alternatively, a thinner such as terpineol was added and kneaded using a Miki roll.

これを850℃、10分間焼成して電極とした。This was baked at 850°C for 10 minutes to form an electrode.

焼成後の膜厚は5岬であった。The film thickness after firing was 5 capes.

その後、図示のようにヒま−ズ電極部分より左右に0.
25mMづつ拡げた4、5sX4.5請の窓を開け、そ
の他の部分にはオーバーグレーズを施した。このA−バ
ーグレーズの焼成は500℃、5分間行った。
After that, as shown in the figure, 0.
A window of 4.5 s x 4.5 sq. wide with 25 mM was opened, and the other areas were overglazed. This A-Burglaze was fired at 500°C for 5 minutes.

図の白線で囲った領域に半田パウダーと松ヤニ、シンナ
ーよりなる半田ペーストをスクリーン印刷にて150#
19塗イ11シ、190℃にて30秒間加熱し、半溶融
状態にしてヒユーズを形成した。
Screen print a 150# solder paste consisting of solder powder, pine tar, and thinner in the area surrounded by the white line in the diagram.
Coated No. 19 and No. 11 were heated at 190° C. for 30 seconds to form a semi-molten state and a fuse was formed.

以上のように形成したヒJ−ズ回路は、180℃以上の
温度に達した後、2分間以内に作動した。
The fuse circuit formed as described above was activated within 2 minutes after reaching a temperature of 180° C. or higher.

作シJ後、両端の電極は、半田くわれしており、半田付
着可能な面積は、i[極印刷焼成時の60%以下となっ
ており、半田ごて等での修復は困難になった。
After printing, the electrodes at both ends are soldered, and the area where solder can be attached is less than 60% of the area when printed and fired, making it difficult to repair with a soldering iron, etc. Ta.

〔発明の効果〕〔Effect of the invention〕

本発明の基板ヒユーズ回路は、−度ヒ1−ズが作動した
後は、両端の゛電極に半1′fI<われを生じているた
めに、修復が困難になっている。従って、基板自体を差
し替えるほかはなく、設計者の意図しない形での再生が
なされないため、イ^謹回路としてのべ能を十分に果た
すことができる。
In the substrate fuse circuit of the present invention, after the fuse is activated, the electrodes at both ends are half cracked, making it difficult to repair. Therefore, there is no choice but to replace the board itself, and since it will not be reproduced in a manner unintended by the designer, it can fully fulfill its function as a safe circuit.

製造方法としても、スクリーン印刷により、多数の微小
独立電極を、両端の電極の先端部に容易に形成できるの
で、本発明のヒユーズ回路を確実にII造することがで
きる。
As a manufacturing method, a large number of small independent electrodes can be easily formed at the tips of the electrodes at both ends by screen printing, so that the fuse circuit of the present invention can be reliably manufactured.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の基板ヒユーズ回路の平面図である。 第2図は第1図の断面q面図である。 第3図はヒユーズ作動後の断面立面図を示す。 第4図は実施例の基板ヒユーズ回路の平面図である。 第5図は従来の基板ヒユーズ回路の平面図である。 第6図は第5図の断面立面図である。 第7図は第6図のヒユーズが作動した後の断面立面図で
ある。
FIG. 1 is a plan view of a substrate fuse circuit of the present invention. FIG. 2 is a cross-sectional q-plane view of FIG. 1. FIG. 3 shows a cross-sectional elevation view after the fuse has been actuated. FIG. 4 is a plan view of the substrate fuse circuit of the embodiment. FIG. 5 is a plan view of a conventional substrate fuse circuit. FIG. 6 is a cross-sectional elevational view of FIG. 5. FIG. 7 is a cross-sectional elevational view after the fuse of FIG. 6 has been actuated.

Claims (3)

【特許請求の範囲】[Claims] 1. 基板上に形成された電極間をヒューズで接続する
構造のヒューズ回路において、両端の電極の先端部の大
部分を半田と低融点合金を作り易い金属の多数の独立し
た微小電極の集合体で構成し、この電極を半田で結ぶ構
造とし、ヒューズ作動後両端の電極が半田くわれを起し
て、修復が不能となるように構成した基板ヒューズ回路
1. In a fuse circuit that connects electrodes formed on a substrate with a fuse, most of the tips of the electrodes at both ends are composed of a large number of independent microelectrodes made of metal that is easy to form with solder and a low-melting point alloy. However, this board fuse circuit has a structure in which these electrodes are connected with solder, so that after the fuse is activated, the electrodes at both ends will be soldered and cannot be repaired.
2. 請求項1記載の両端の電極が根本部の一部を残し
て、100〜200μmの格子状の隙間を持った、10
0〜200μm角で厚さが5〜15μmの多数の厚膜導
体よりなり、中間部に空隙をもたせた基板ヒューズ回路
2. 10. The electrodes at both ends according to claim 1 have a grid-like gap of 100 to 200 μm, leaving a part of the base part.
A substrate fuse circuit consisting of a large number of thick film conductors measuring 0 to 200 μm square and 5 to 15 μm thick, with a gap in the middle.
3. 基板上に分割された導体回路の電極間に、中間部
を残して互いに100〜200μmの間隔をあけた、多
数の100〜200μm角を有するパターンの導体層を
スクリーン印刷により印刷焼成して形成したのち、ヒュ
ーズを形成するための電極間部分を除いた部分にソルダ
ーレジスト層を印刷焼成して形成し、ついで該電極間に
半田ペーストを印刷焼成してヒューズを形成することを
特徴とする基板ヒューズ回路の製造方法。
3. Between the electrodes of the conductor circuit divided on the substrate, a conductor layer was formed by screen printing and firing a pattern having a large number of squares of 100 to 200 μm, with an interval of 100 to 200 μm left in the middle. A substrate fuse characterized in that a solder resist layer is then printed and fired on a portion other than a portion between electrodes for forming a fuse, and then a solder paste is printed and fired between the electrodes to form a fuse. Method of manufacturing circuits.
JP28669688A 1988-11-15 1988-11-15 Manufacture of substrate fuse circuit Granted JPH02133981A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28669688A JPH02133981A (en) 1988-11-15 1988-11-15 Manufacture of substrate fuse circuit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28669688A JPH02133981A (en) 1988-11-15 1988-11-15 Manufacture of substrate fuse circuit

Publications (2)

Publication Number Publication Date
JPH02133981A true JPH02133981A (en) 1990-05-23
JPH0524677B2 JPH0524677B2 (en) 1993-04-08

Family

ID=17707800

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28669688A Granted JPH02133981A (en) 1988-11-15 1988-11-15 Manufacture of substrate fuse circuit

Country Status (1)

Country Link
JP (1) JPH02133981A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009099372A (en) * 2007-10-17 2009-05-07 Taiheiyo Seiko Kk Fuse element and fusible link using the fuse element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009099372A (en) * 2007-10-17 2009-05-07 Taiheiyo Seiko Kk Fuse element and fusible link using the fuse element

Also Published As

Publication number Publication date
JPH0524677B2 (en) 1993-04-08

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