JPH0198422A - Apparatus for producing artificial culture medium for mushrooms - Google Patents
Apparatus for producing artificial culture medium for mushroomsInfo
- Publication number
- JPH0198422A JPH0198422A JP62255593A JP25559387A JPH0198422A JP H0198422 A JPH0198422 A JP H0198422A JP 62255593 A JP62255593 A JP 62255593A JP 25559387 A JP25559387 A JP 25559387A JP H0198422 A JPH0198422 A JP H0198422A
- Authority
- JP
- Japan
- Prior art keywords
- raw material
- culture medium
- artificial culture
- artificial
- mushrooms
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000001963 growth medium Substances 0.000 title claims abstract description 26
- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims description 25
- 239000002994 raw material Substances 0.000 claims abstract description 40
- 238000001816 cooling Methods 0.000 claims description 23
- 239000002609 medium Substances 0.000 claims description 17
- 241000894006 Bacteria Species 0.000 claims description 14
- 238000005192 partition Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 5
- 230000001954 sterilising effect Effects 0.000 abstract description 10
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 10
- 238000000638 solvent extraction Methods 0.000 abstract description 2
- 244000052616 bacterial pathogen Species 0.000 abstract 1
- 230000000813 microbial effect Effects 0.000 abstract 1
- 238000003756 stirring Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000001580 bacterial effect Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 235000015097 nutrients Nutrition 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 210000004283 incisor Anatomy 0.000 description 2
- 239000002075 main ingredient Substances 0.000 description 2
- 241000233866 Fungi Species 0.000 description 1
- 240000000599 Lentinula edodes Species 0.000 description 1
- 240000001462 Pleurotus ostreatus Species 0.000 description 1
- 238000012258 culturing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000002054 inoculum Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000000644 propagated effect Effects 0.000 description 1
- 238000011218 seed culture Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Mushroom Cultivation (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、おが屑を主原料成分とするきのこ類人工培地
の製造装置に関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an apparatus for producing an artificial culture medium for mushrooms whose main raw material component is sawdust.
従来、椎茸、えのき茸、しめじ等のきのこ類を栽培する
のに人工培地が用いられている。これらの人工培地はお
が屑を主成分とし、必要とされる栄養素を有する副原料
成分及び水分を混合した配合物を、定量ずつプラスチッ
ク製袋、瓶又はガラス瓶に瓶詰めし、袋詰め又は瓶詰め
したまま加熱殺菌する。そして自然冷却又は強制冷却を
行い、冷却した人工培地にきのこ類の菌を含有する液を
注射器等で顎間していた。Conventionally, artificial culture media have been used to cultivate mushrooms such as shiitake mushrooms, enoki mushrooms, and shimeji mushrooms. These artificial culture media are made by bottling a fixed amount of a mixture of sawdust as a main ingredient, auxiliary raw materials with the necessary nutrients, and water in plastic bags, bottles, or glass bottles, and then heating the mixture while still in the bag or bottle. Sterilize. Natural cooling or forced cooling was then performed, and a solution containing mushrooms was injected into the cooled artificial medium between the jaws using a syringe or the like.
上記工程により製造されるきのこ類の人工培地は、人工
培地製造の初期に袋詰め又は瓶詰めを行うため、加熱殺
菌、冷却等、その後の工程での取扱いに著しく手間１時
間を要し、能率がよくなかった。また、人工培地が袋や
瓶等断熱性材料に収容されているため、殺菌が完全に行
われていなかったり、冷却中に人工培地を収容した袋や
瓶の中が減圧状態となること等のため、雑菌が侵入し易
く、きのこ類の生育に失敗することも多かった。The artificial culture medium for mushrooms produced by the above process is packed in bags or bottles at the beginning of the production of the artificial culture medium, so handling in subsequent processes such as heat sterilization and cooling takes an extremely long time and reduces efficiency. It was not good. In addition, since the artificial culture medium is housed in an insulating material such as a bag or bottle, sterilization may not be completed completely, or the inside of the bag or bottle containing the artificial culture medium may become depressurized during cooling. Therefore, it was easy for bacteria to invade, and mushrooms often failed to grow.
このような関係から、冷却、顎間等後半の工程ではクリ
ーンルームを使用する必要があった。このため、コスト
が高くなり不利であった。Because of this relationship, it was necessary to use a clean room for later processes such as cooling and interjaw. For this reason, the cost was high, which was disadvantageous.
更に、従来の人工培地を製造するためには、加熱、殺菌
及び冷却等の装置が平面的に別々に設置されており、大
きい設備面積を要していた。Furthermore, in order to manufacture conventional artificial culture media, devices for heating, sterilization, cooling, etc. are installed separately on a plane, requiring a large equipment area.
本発明は、従来の人工培地の製造におけるこれらの問題
点を除去することができるきのこ類人工培地の製造装置
を提供することを目的とする。An object of the present invention is to provide an apparatus for producing a mushroom artificial culture medium that can eliminate these problems in the production of conventional artificial culture media.
本発明のきのこ類人工培地の製造装置は、その目的を達
成するため、主原料成分と副原料成分とからなる人工培
地原料を供給する原料供給装置の上部ホッパの下方に、
加圧殺菌装置と冷却装置とを順次連設し、前記冷却装置
の側方に搬送装置を介して仕切分配装置を連設し、前記
搬送装置上に殺菌、冷却された人工培地原料にきのこ菌
を植え付ける細菌装置を連設したことを特徴とする。In order to achieve the purpose, the mushroom artificial culture medium production apparatus of the present invention has a material supplying apparatus that supplies an artificial medium raw material consisting of a main raw material component and an auxiliary raw material component.
A pressure sterilization device and a cooling device are sequentially installed, a partition distribution device is connected to the side of the cooling device via a conveyance device, and mushroom bacteria are added to the sterilized and cooled artificial medium raw material on the conveyance device. The invention is characterized by a continuous installation of a bacterial device for inoculating the bacteria.
以下に、本発明の特徴を実施例によって具体的に説明す
る。Hereinafter, the features of the present invention will be specifically explained using examples.
本発明のきのこ類人工培地の製造装置は、第１図に示す
ように、人工培地の主原料成分と副原料成分とを供給す
る上部ホッパ２を有する原料供給装置１と、上部ホッパ
２の下方に上段シャッタ４を介して連結された加圧殺菌
装置３と、前記加圧殺菌装置３の下方に中段シャッタ６
を介して連設された冷却装置５と、前記冷却装置５の下
方から側方にかけて下段シャッタ８を介して連設された
搬送装置７と、前記搬送装置７上に連設された細菌装置
９と、前記細菌装置９及び冷却装置５の側方に位置して
前記搬送装置７の端部に連設された仕切分配装置１０と
からなるものである。As shown in FIG. 1, the apparatus for producing an artificial culture medium for mushrooms according to the present invention includes a raw material supply apparatus 1 having an upper hopper 2 for supplying main raw material components and auxiliary raw material components of an artificial culture medium, and a lower part of the upper hopper 2. A pressure sterilizer 3 is connected to the pressure sterilizer 3 via an upper shutter 4, and a middle shutter 6 is located below the pressure sterilizer 3.
a cooling device 5 connected to the cooling device 5 via a lower shutter 8 from below to the side of the cooling device 5; and a bacterial device 9 connected to the transportation device 7 via a lower shutter 8. and a partitioning and distributing device 10 located on the side of the bacteria device 9 and the cooling device 5 and connected to the end of the conveying device 7.
原料供給装置ｌは、主原料成分のおが屑を投入するホッ
パ１２と、ホッパ１２から供給されるおが屑を横方向に
搬送するスクリュコンベヤ１３と、スクリュコンベヤ１
３から供給されるおが屑を上方に運び上げた後、上部ホ
ッパ２に投入するパケットコンベヤ１４とからなる主原
料搬送装置１１と、きのこの生育に必要な栄養素を含む
副原料成分をスクリュコンベヤ１６に、より上部ホッパ
２に供給する副原料搬送装置１５と、主原料成分及び副
原料成分を投入する上部ホッパ２とからなる。The raw material supply device l includes a hopper 12 into which sawdust, which is the main raw material component, is input, a screw conveyor 13 which laterally conveys the sawdust supplied from the hopper 12, and a screw conveyor 1.
A main raw material conveying device 11 consists of a packet conveyor 14 that transports the sawdust supplied from 3 upward and then feeds it into the upper hopper 2, and a screw conveyor 16 that transports auxiliary raw material components containing nutrients necessary for mushroom growth. , an auxiliary raw material conveying device 15 that supplies the upper hopper 2 to the upper hopper 2, and an upper hopper 2 that inputs the main raw material component and the auxiliary raw material component.
上部ホッパ２の下方には、上段シャッタ４を介して加圧
殺菌装置３が連設されている。加圧殺菌装置３は一種の
加圧缶で、おが屑の主原料成分と副原料成分との混合物
からなる人工培地原料を水蒸気の作用により１．２ ｋ
ｇ ／ ｃｒｌ 、 １２０℃に加圧、加熱して殺菌す
ると共に、きのこ類の生育に適した物質に変成させるた
めの装置である。このため、たとえば、容量１．５ｍ３
．耐圧強度１．９ ｋｇ ／ ｃｕｔを有する加圧缶を
使用する。A pressure sterilizer 3 is connected below the upper hopper 2 via an upper shutter 4 . The pressure sterilizer 3 is a type of pressurized can that sterilizes 1.2 kg of artificial culture medium material consisting of a mixture of the main raw material component of sawdust and the auxiliary raw material component by the action of water vapor.
g/crl, is a device that sterilizes mushrooms by pressurizing and heating them to 120°C and denatures them into substances suitable for the growth of mushrooms. For this reason, for example, a capacity of 1.5 m3
．． Use a pressurized can with a compressive strength of 1.9 kg/cut.
加圧殺菌装置３は、第２図に示すようにスクリュ形攪拌
羽根を設けたスクリュ式撹拌装置３ａを有しており、人
工培地原料を均一に撹拌羽根により掻き混ぜる。As shown in FIG. 2, the pressure sterilizer 3 has a screw-type stirring device 3a provided with a screw-type stirring blade, and the artificial medium raw material is uniformly stirred by the stirring blade.
また、上段シャッタ４及び中段シャッタ６は、耐圧、耐
熱性及び気密性を有するように形成されている。Further, the upper shutter 4 and the middle shutter 6 are formed to have pressure resistance, heat resistance, and airtightness.
加圧殺菌装置３の下方に中段シャッタ６を介して連設さ
れた冷却装置５は、人工培地原料を急速に冷却してきの
こ菌を植え付けるのに適した温度まで冷却するための装
置である。冷却装置５は、第３図に示すように、スクリ
ュ式撹拌装置５ａを有しており、殺菌済みの人工培地原
料を均一に撹拌羽根により掻き混ぜながら、外壁と撹拌
羽根との両面から供給された冷水により急速冷却を行い
、約２０℃の所定温度に冷却された人工培地原料は、下
段シャッタ８を経て搬送装置７によってホッパ１７を有
する仕切分配装置１０に搬送される。A cooling device 5 connected below the pressure sterilization device 3 via a middle shutter 6 is a device for rapidly cooling the artificial medium raw material to a temperature suitable for inoculating mushrooms. As shown in FIG. 3, the cooling device 5 has a screw-type stirring device 5a, which supplies the sterilized artificial medium raw material from both sides of the outer wall and the stirring blade while stirring the sterilized artificial medium raw material uniformly with the stirring blade. The artificial medium raw material, which has been rapidly cooled to a predetermined temperature of about 20° C., is conveyed by a conveying device 7 to a partition distribution device 10 having a hopper 17 via a lower shutter 8.
搬送装置７は冷却袋！ｆ５の下方から側方に向かうスク
リュコンベヤ１８トパケツトコンベヤ１９とから形成さ
れている。The transport device 7 is a cooling bag! It is formed of a screw conveyor 18 and a packet conveyor 19 extending from below to the side of f5.
そして、スクリュコンベヤ１８の中途には、細菌装置９
が連設されている。In the middle of the screw conveyor 18, a bacterial device 9 is provided.
are installed in succession.
細菌装置９は、第４図に示すように、殺菌冷却された人
工培地原料にきのこ菌を所定の割合で植え付けて人工培
地製品とするためのものである。As shown in FIG. 4, the bacterial device 9 is used to inoculate mushroom bacteria at a predetermined ratio into a sterilized and cooled artificial medium raw material to produce an artificial medium product.
そして細菌装置９は、種菌２０（顎間された菌が充分に
繁殖した状態の人工培地であり、この種菌も本装置によ
り製造することができる）の粉砕機９ａと、粉砕された
種菌２０を定量づつ人工培地原料に添加しながら搬送す
る可変速機能を備えたスクリュコンベヤ１８とにより構
成されており、種菌２０はスクリュコンベヤ１８の中途
で、搬送中の人工培地原料２１に顎間されるようになっ
ている。The bacterial device 9 includes a crusher 9a for the seed bacteria 20 (which is an artificial medium in which the bacteria placed between the jaws have sufficiently propagated, and the seed bacteria can also be produced by this device) and the crushed seed bacteria 20. A screw conveyor 18 is equipped with a variable speed function to convey the artificial medium raw material while adding it to the artificial medium raw material in fixed quantities, and the seed culture 20 is placed between the jaws of the artificial medium raw material 21 being conveyed midway through the screw conveyor 18. It has become.
仕切分配装置１０は、搬送装置７のパケットコンベヤ１
９の端部投入口にホッパ１７０対応する開口部を接して
連設されている。仕切分配装置１０は、きのこの培養に
用いる袋又は瓶に所定量の人工培地製品を分配するため
の装置で、第５図（ａ）、第５図（ｂ）で示すように、
ホッパ１７の下部に備えられた羽根板により、その下部
にある容器２４の開口部に人工培地製品２２がマス切歯
２３により強制的に供給されて升状に形成され、容器２
４のままエヤシリング２５ａ にて製品取出し位置のあ
る漢方向へ引き出された後、自動的に容器２４からエヤ
シリング２５ｂ により下方へ排出される構造となって
いる。The partition distribution device 10 is connected to the packet conveyor 1 of the conveyance device 7.
An opening corresponding to the hopper 170 is connected to the end input port of the hopper 9 . The partition distribution device 10 is a device for distributing a predetermined amount of artificial culture medium products into bags or bottles used for culturing mushrooms, and as shown in FIGS. 5(a) and 5(b),
The artificial culture medium product 22 is forcibly supplied to the opening of the container 24 at the lower part of the hopper 17 by the blade plate provided at the lower part of the hopper 17 by the mass incisors 23, and the container 24 is formed into a square shape.
After the container 24 is pulled out in the direction of the product take-out position by an air cylinder 25a, the product is automatically discharged downward from the container 24 by an air cylinder 25b.
本発明のきのこ類人工培地の製造装置は、上述したよう
に構成寄れている。The apparatus for producing an artificial mushroom culture medium of the present invention is configured as described above.
そして、第１図のように原料供給装置１の上部ホッパ２
に連設して加圧殺菌装置３及び冷却装置５を立体的に連
設し、搬送装置７を連設し、仕切分配装置１０を連設し
た。すなわち、きのこ類人工培地の製造装置は、要部の
各装置が連結されて閉鎮された構造となっているので、
雑菌が侵入する余地がなく、きのこ菌のみが植え付けら
れる。Then, as shown in FIG.
A pressure sterilizer 3 and a cooling device 5 were connected three-dimensionally, a conveyance device 7 was connected, and a partition distribution device 10 was connected. In other words, the mushroom artificial culture medium manufacturing equipment has a structure in which the main parts of the equipment are connected and closed.
There is no room for bacteria to invade, and only mushroom fungi can be planted.
本発明のきのこ類人工培地の製造装置によれば、原料供
給装置の上部ホッパ、加圧殺菌装置、冷却装置を立体的
に配置すると共に、製造装置を構成する装置を連設して
密閉状態とした。そして、袋詰め、瓶詰めは最終工程で
行われる。このため、工場の設備が小さくてすむ。主原
料成分のおが屑。According to the mushroom artificial culture medium manufacturing device of the present invention, the upper hopper of the raw material supply device, the pressure sterilization device, and the cooling device are arranged three-dimensionally, and the devices constituting the manufacturing device are connected in a sealed state. did. Bagging and bottling are the final steps. Therefore, the factory equipment can be small. Sawdust is the main ingredient.
副原料成分の栄養素、水の混合から、加熱、殺菌、冷却
及び顎間まで完全自動化されるので能率的であり、雑菌
の侵入しない高品質の人工培地製品を供給できる。It is efficient because it is fully automated, from mixing nutrients and water (auxiliary ingredients) to heating, sterilization, cooling, and interjaw, and can supply high-quality artificial culture media products that are free from bacteria.
第１図は本発明のきのこ類人工培地の製造装置を示す正
面図、第２図は加圧殺菌装置を示す概念図的断面図、第
３図は冷却装置を示す概念的断面図、第４図は細菌装置
を示す概念的断面図、第５図（ａ）及び第５図ら）は仕
切り分配装置を示す概念的断面図である。
１：原料供給装置 ２：上部ホッパ３：加圧殺菌装
置 ３ａ：撹拌装置４；上段シャッタ ５：冷
却装置
５ａ：撹拌装置 ６：中段シャッタ７：Ｉｉ）
送装置 ８：下段シャッタ９：細菌装置
９ａ：粉砕機
１０：仕切分配装置 １１：主原料搬送装置１２：
ホッパ １３：スクリュコンベヤ１４：パケ
ツトコンベヤ １５；副原料搬送装置１６：スクリュコ
ンベヤ １７：ホツバ１８：スクリュコンベヤ １９：
パケットコンベヤ２０：種菌 ２１：人工
培地原料２２：人工培地製品 ２３：マス切歯２４
：容器 ２５ａ、２５ｂ ：エヤシリンダ
特許出願人 株式会社 石橋製作折代 理
人 小 堀 益 （ほか２名）第１
図
第２図
第４図
第５図
ｎFIG. 1 is a front view showing an apparatus for producing an artificial mushroom culture medium of the present invention, FIG. 2 is a conceptual cross-sectional view showing a pressure sterilization device, FIG. 3 is a conceptual cross-sectional view showing a cooling device, and FIG. The figure is a conceptual sectional view showing the bacterial device, and FIGS. 5(a) and 5 et al.) are conceptual sectional views showing the partition distribution device. 1: Raw material supply device 2: Upper hopper 3: Pressure sterilization device 3a: Stirring device 4; Upper shutter 5: Cooling device 5a: Stirring device 6: Middle shutter 7: Ii)
Feeding device 8: Lower shutter 9: Bacteria device
9a: Pulverizer 10: Partition distribution device 11: Main raw material conveyance device 12:
Hopper 13: Screw conveyor 14: Packet conveyor 15; Sub-material conveying device 16: Screw conveyor 17: Hopper 18: Screw conveyor 19:
Packet conveyor 20: Inoculum 21: Artificial medium raw material 22: Artificial medium product 23: Mass incisor 24
: Container 25a, 25b : Air cylinder patent applicant Ishibashi Manufacturing Co., Ltd.
Person Masu Kobori (and 2 others) 1st
Figure 2 Figure 4 Figure 5 n
Claims (1)
供給する原料供給装置の上部ホッパの下方に、加圧殺菌
装置と冷却装置とを順次連設し、前記冷却装置の側方に
搬送装置を介して仕切分配装置を連設し、前記搬送装置
上に殺菌、冷却された人工培地原料にきのこ菌を植え付
ける細菌装置を連設したことを特徴とするきのこ類人工
培地の製造装置。1. A pressure sterilizer and a cooling device are successively installed below the upper hopper of a raw material supply device that supplies artificial culture materials consisting of a main raw material component and an auxiliary raw material component, and the material is transported to the side of the cooling device. An apparatus for producing an artificial culture medium for mushrooms, characterized in that a partition distribution apparatus is connected to the apparatus, and a bacteria apparatus for inoculating mushroom bacteria to the sterilized and cooled artificial medium raw material is connected to the transport apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62255593A JPH0198422A (en) | 1987-10-09 | 1987-10-09 | Apparatus for producing artificial culture medium for mushrooms |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62255593A JPH0198422A (en) | 1987-10-09 | 1987-10-09 | Apparatus for producing artificial culture medium for mushrooms |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0198422A true JPH0198422A (en) | 1989-04-17 |
Family
ID=17280882
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62255593A Pending JPH0198422A (en) | 1987-10-09 | 1987-10-09 | Apparatus for producing artificial culture medium for mushrooms |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0198422A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4101290A1 (en) * | 2021-06-11 | 2022-12-14 | CNC Grondstoffen B.V. | Process and plant for preparing mushroom substrate material |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4815248U (en) * | 1971-06-28 | 1973-02-21 | ||
| JPS552243A (en) * | 1978-06-20 | 1980-01-09 | San Seiki Seisakusho:Kk | Fixer regenerating apparatus for photography |
-
1987
- 1987-10-09 JP JP62255593A patent/JPH0198422A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4815248U (en) * | 1971-06-28 | 1973-02-21 | ||
| JPS552243A (en) * | 1978-06-20 | 1980-01-09 | San Seiki Seisakusho:Kk | Fixer regenerating apparatus for photography |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4101290A1 (en) * | 2021-06-11 | 2022-12-14 | CNC Grondstoffen B.V. | Process and plant for preparing mushroom substrate material |
| WO2022258812A1 (en) * | 2021-06-11 | 2022-12-15 | Cnc Grondstoffen B.V. | Process and plant for preparing mushroom substrate material |
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