CN105543067A - Solid micro-ecological preparation production line - Google Patents
Solid micro-ecological preparation production line Download PDFInfo
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- CN105543067A CN105543067A CN201610073090.6A CN201610073090A CN105543067A CN 105543067 A CN105543067 A CN 105543067A CN 201610073090 A CN201610073090 A CN 201610073090A CN 105543067 A CN105543067 A CN 105543067A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 83
- 239000007787 solid Substances 0.000 title claims abstract description 71
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000000855 fermentation Methods 0.000 claims abstract description 90
- 230000004151 fermentation Effects 0.000 claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 59
- 239000007788 liquid Substances 0.000 claims abstract description 47
- 238000002156 mixing Methods 0.000 claims abstract description 33
- 238000007789 sealing Methods 0.000 claims abstract description 21
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 6
- 239000006041 probiotic Substances 0.000 claims description 70
- 235000018291 probiotics Nutrition 0.000 claims description 70
- 239000011159 matrix material Substances 0.000 claims description 15
- 238000005485 electric heating Methods 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 11
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 235000001674 Agaricus brunnescens Nutrition 0.000 claims description 4
- 241001148470 aerobic bacillus Species 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 239000011343 solid material Substances 0.000 claims description 3
- 235000013599 spices Nutrition 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 8
- 239000000758 substrate Substances 0.000 abstract description 8
- 238000001035 drying Methods 0.000 abstract description 5
- 230000010354 integration Effects 0.000 abstract description 4
- 238000013139 quantization Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 12
- 241000894006 Bacteria Species 0.000 description 8
- 230000005484 gravity Effects 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 230000001954 sterilising effect Effects 0.000 description 8
- 101100298225 Caenorhabditis elegans pot-2 gene Proteins 0.000 description 6
- 230000001580 bacterial effect Effects 0.000 description 6
- 238000011049 filling Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 239000007858 starting material Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000000529 probiotic effect Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 230000004913 activation Effects 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000011081 inoculation Methods 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 230000001568 sexual effect Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
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Abstract
The invention discloses a solid micro-ecological preparation production line. The production line mainly comprises a fermentation seed broth preparing system, a solid fermentation substrate preparing system and an automatic production system, wherein the fermentation seed broth preparing system comprises a vapor generator, a primary seed tank, a secondary seed tank, a liquid storage tank and a liquid transfusion pipeline; the solid fermentation substrate preparing system comprises a drying tank, a high-efficiency grinder, a batching scale, a high-efficiency mixer and a quantization scale; the automatic production system mainly comprises a flowmeter, a material conveyor, a main mixing tank, an automatic racking machine for fermentation bags, a conveying belt, an automatic electric sealing machine, an automatic bag pressing machine and an automatic vacuum pumper; and each device in the automatic production system is connected with a computer by virtue of a PLC. The solid micro-ecological preparation production line has the advantages of high technical content, high efficiency and energy saving, is beneficial to integration and automatic production, facilitates manufacturers to accurately learn and control the steps of a production process, and guarantees the quality stability among batches of the product.
Description
Technical field
The present invention relates to probiotics production machinery apparatus field, particularly a kind of solid probiotics production line.
Background technology
Probiotics. be also probiotic bacterium composite viable bacteria preparation, refer to and use microecology principle. utilize the growth-promoting substance to the useful and harmless probiotic bacterium of host or probiotic bacterium.Through the preparation that special process is made.Current probiotics oneself be applied in each fields such as feed, agricultural, medicines and health protection and food.In recent years, in poultry or livestock breeding industry, probiotics was replacing traditional additive step by step.And effect of probiotics also constantly obtains the accreditation of raiser.
Probiotics is mainly divided into solid probiotics, semi-solid probiotics and liquid probiotics three class according to product state of matter, but has that fermentation costs is low, good product stability, is easy to store and transport and to be easy to the market share that the advantages such as large-scale production make the probiotics of the type occupy larger because of solid probiotics.At present, great majority produce the producer of solid-state probiotics the throughput of probiotics is comparatively limited to and quality product and number of viable widely different, this is except having relation with the policy and Standard of Monitoring of current domestic probiotics, also has the factor of other outbalances: (1) labor intensive is large, particularly middle-size and small-size Tiny ecosystem manufacturing enterprise many dependence labor force completes the relevant work of probiotics at present, heavy dependence labor force, and then production cost increases the development of restriction the type enterprise; (2) equipment is non-specific, and namely most enterprise also rests on simple stirring and fermentation equipment at present or mostly is oneself random equipment of reequiping, and what lack specialty produces with probiotics the equipment matched; (3) the low or nothing of equipment automatization level, and then also need to rely on a large amount of labor forces; (4) production process is difficult to integration, not only reduces production efficiency and also add pollution probability, have influence on the stability of the quality product between different batches further.Therefore, how to design a kind of process characteristic produced according to solid probiotics require and the solid probiotics production line that can be good at overcoming the problems referred to above by significant, this will significantly promote the development of probiotics industry.
Summary of the invention
The object of the present invention is to provide a kind of solid probiotics production line, adopt solid probiotics production line provided by the invention can overcome deficiency in above-mentioned solid probiotics production process significantly, there is probiotics process of producing product high in technological content, be beneficial to integration and automatic production, energy-efficient, and then enhance productivity, reduce labor force, and be beneficial to the links of producer's accurate assurance and production control operation, ensure the quality stability between product batches, also can reduce the advantages such as the contamination probability caused because of manual operations.
For realizing above object, the present invention takes following technical scheme: a kind of solid probiotics production line, and this invention mainly comprises ferment-seeded liquid preparing system, solid fermentation matrix preparation system and mechanized production system three part.
Described ferment-seeded liquid preparing system comprises vapour generator respectively, first class seed pot, secondary seed tank, container for storing liquid and liquid-transport pipe-line, vapour generator is used for first class seed pot, secondary seed tank, the sterilizing of main mixing tank in container for storing liquid and liquid-transport pipe-line and solid fermentation matrix preparation system, described first class seed pot, secondary seed tank, container for storing liquid is connected by liquid-transport pipe-line successively, the seed liquor that the bacterium liquid that first class seed pot is produced ferments as secondary seed tank strain liquid, the bacterium liquid that secondary seed tank is produced is solid probiotics production bacterial classification, and be stored in container for storing liquid, first class seed pot, secondary seed tank, container for storing liquid and liquid-transport pipe-line material are stainless steel.
Described solid fermentation matrix preparation system is provided with loft drier, Highefficientpulverizer, burden balance, efficient material mixer in turn according to need of production and quantitatively claims, loft drier temperature adjustable is between 80 DEG C ~ 120 DEG C, for drying and the sterilizing function of solid fermentation base starting material, Highefficientpulverizer carries out pulverizing dried fermented substrate raw material, burden balance are used for the amount of base starting material of precise different ratios, efficient material mixer completes the batch mixing operation of different substrates raw material, quantitatively claims the final quantitative weighing that can realize required solid fermentation matrix compound.
Described mechanized production system is provided with under meter, material conveyor, main mixing tank, fermentation bag automatic packer, travelling belt, automatic electric heating sealing machine, automatic pressing bag machine and automatic vacuum vacuum fan in turn according to need of production.And each equipment described in mechanized production system is connected with computer respectively by PLC.
Under meter in mechanized production system is controlled by set relay1 switch, realizes accurate automatization to entering in main mixing tank for the consumption of strain fermentating liquid of solid probiotics production and the control of time.
Material conveyor in mechanized production system is controlled by set relay1 switch, realizes accurate automatization and inputs into the operation control in main mixing tank solid fermentation matrix compound.
Top in main mixing tank tank body in mechanized production system is respectively arranged with solid materials opening for feed and seed liquor liquid spraying mouth, inside establishes spice agitator, and bottom is provided with automatization outlet, and tank body has refrigerating function.
Fermentation bag automatic packer in mechanized production system is positioned at the outlet of main mixing tank tank base, fermentation bag is mainly divided into store up bag storehouse and packing induction balance two portions, also have annex in addition, annex is positioned at packing induction balance place, and annex comprises fermentation bag support mouth bar and distance rod.Fermentation bag storage bag storehouse is used for storing fermentation bag, disposablely store 100 ~ 500, packing induction balance be used for responding in fermentation bag contain into total material weight of concrete setting, signal can be sent when total weight of material reaches set definite value and carry out closedown automatization outlet, distance rod forces this fermentation bag filling the material of weight up to standard to be released from portioning machine simultaneously, makes it to rely on gravity vertically to fall on the zone face of transport tape.In addition, the gravity sensor when fermentation bag that material is housed is fallen on transport tape, transport tape installed can activate the transmitting moving instruction of transport tape.The function of fermentation bag support mouth bar is the sack strutting fermentation bag, is beneficial to material and enters in bag.Fermentation bag is the EP plastics bag that a class has unidirectional gas trap.
Automatic electric heating sealing machine in mechanized production system, automatic pressing bag machine and automatic vacuum vacuum fan are respectively used to sealing, the pressure bag and vacuum exhaust of the fermentation bag that material is housed.Automatic electric heating sealing machine, automatic pressing bag machine and automatic vacuum vacuum fan all have automatization recognition function, automatically can identify the fermentation bag that material is housed brought into by transport tape, and implement difference in functionality to it.
In addition, two class solid probiotics production lines are divided in mechanized production system, the solid probiotics that one is used for aerobic bacteria or facultative mushroom is produced, and it two is produced for the solid probiotics of anerobe class, and production line end is all connected to the ingress of two different fermentation plants.
Finally, solid probiotics production line of the present invention requires according to the process characteristic that solid probiotics is produced and designs.
A kind of solid probiotics production line of the present invention, there is following practical application advantage: solid probiotics production line of the present invention requires according to the process characteristic that solid probiotics is produced and designs, be applicable to aerobic, the production of the solid probiotics of inclusive type and anaerobic type, there is probiotics process of producing product high in technological content, be beneficial to integration and automatic production, energy-efficient, and then enhance productivity, reduce labor force, and be beneficial to the links of producer's accurate assurance and production control operation, ensure the quality stability between product batches, also can reduce the contamination probability caused because of manual operations, the present invention is applicable to all solid probiotics Workplaces, applied widely, is beneficial to and applies.
Accompanying drawing explanation
Fig. 1 is production line structural representation of the present invention;
Description of reference numerals: 1-vapour generator, 2-first class seed pot, 3-secondary seed tank, 4-container for storing liquid, 5-liquid-transport pipe-line, 6-main mixing tank, 7-loft drier, 8-Highefficientpulverizer, 9-burden balance, 10-efficient material mixer, 11-quantitatively claim, 12-under meter, 13-material conveyor, 14-fermentation bag automatic packer, 15-travelling belt, 16,21-automatic electric heating sealing machine, 17-automatic pressing bag machine, 18-automatic vacuum vacuum fan, 19-fermentation bag storage bag storehouse, 20-packing induction balance, 22-fermentation plant I, 23-fermentation plant II.
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Embodiment
The basic enforcement principle of this solid probiotics production line provided by the present invention is: after the production instruction order that solid probiotics is assigned in workshop, get material according to the requirement on instruction sheet, first start-up simulation machine carries out producing the programming of different link and preserves, then the sterilizing that vapour generator carries out required equipment is started, then the activation carrying out bacterial classification completes first order seed fermentation, ferment for inoculation bacterial classification completes secondary seed with first order seed fermented liquid subsequently, enter after container for storing liquid until secondary seed fermented liquid and in time fermented substrate material is carried out drying and dry sterilization process, then pulverize, homomixture material is carried out after burden balance weigh, then sent in main mixing tank by material conveyor after the material of mixing being utilized quantitative weighing.Enter after in main mixing tank will rely on automatic routine that seed liquor is carried out solid-liquid mixing through liquid spraying mouth spray through the under meter of Control again according to the amount of liquid pre-set to the material matrix of stirring movement in tank until material.The bottom automatization switch opens discharge port of the main mixing tank of computer control after end to be mixed, make material enter from top to bottom immediately below strutted in the fermentation bag of mouth by support mouth bar, packing induction balance be used for responding in fermentation bag contain into total material weight of concrete setting, signal can be sent when total weight of material reaches set definite value and carry out closedown automatization outlet, distance rod forces this fermentation bag filling the material of weight up to standard to be released from portioning machine simultaneously, makes it to rely on gravity vertically to fall on the zone face of transport tape.In addition, the gravity sensor when fermentation bag that material is housed is fallen on transport tape, transport tape installed can activate the transmitting moving instruction of transport tape.The fermentation bag that material is housed then moves to next section of operation with transport tape: (1) then enters for the solid probiotics of aerobic and facultative type the sealing process carrying out fermentation bag in automatic electric heating sealing machine, and then be transported to fermentation plant I with transport tape again, discharged by the workman in workshop, allow it ferment.(2) the solid probiotics for anaerobism sexual type then enters in automatic pressing bag machine, fermentation bag receives the vertical pressure bag operation that two pieces of vertical bag pressing plates carry out bag in automatic pressing bag machine, the exhaust operation completing bag in automatic vacuum vacuum fan is transported to transport tape by the fermentation bag after pressure bag, then be transported to transport tape the sealing process carrying out fermentation bag in automatic electric heating sealing machine again, finally also be transported in fermentation plant II with transport tape, discharged by the workman in workshop, allow it ferment.When above-mentioned fermentation ends, then can carry out outer packaging process, carry out checking on the quality qualified after can to appear on the scene sale.
Below in conjunction with the drawings and specific embodiments, content of the present invention is further described:
As Fig. 1, a kind of solid probiotics production line, this invention mainly comprises ferment-seeded liquid preparing system, solid fermentation matrix preparation system and mechanized production system three part.
Described ferment-seeded liquid preparing system comprises vapour generator 1 respectively, first class seed pot 2, secondary seed tank 3, container for storing liquid 4 and liquid-transport pipe-line 5, vapour generator 1 is for first class seed pot 2, secondary seed tank 3, the sterilizing of main mixing tank 6 in container for storing liquid 4 and liquid-transport pipe-line 5 and solid fermentation matrix preparation system, described first class seed pot 2, secondary seed tank 3, container for storing liquid 4 is connected by liquid-transport pipe-line 5 successively, the seed liquor that the bacterium liquid that first class seed pot 2 is produced ferments as secondary seed tank 3 strain liquid, the bacterium liquid that secondary seed tank 3 is produced is solid probiotics production bacterial classification, and be stored in container for storing liquid 4, first class seed pot 2, secondary seed tank 3, container for storing liquid 4 and liquid-transport pipe-line 5 material are stainless steel.
Described solid fermentation matrix preparation system is provided with loft drier 7, Highefficientpulverizer 8, burden balance 9, efficient material mixer 10 in turn according to need of production and quantitatively claims 11, loft drier 7 temperature adjustable is between 80 DEG C ~ 120 DEG C, for drying and the sterilizing function of solid fermentation base starting material, Highefficientpulverizer 8 carries out pulverizing dried fermented substrate raw material, burden balance 9 are used for the amount of base starting material of precise different ratios, efficient material mixer 10 completes the batch mixing operation of different substrates raw material, and quantitatively title 11 can realize the final quantitative weighing of required solid fermentation matrix compound.
Described mechanized production system is provided with under meter 12, material conveyor 13, main mixing tank 6, fermentation bag automatic packer 14, travelling belt 15, automatic electric heating sealing machine 16 or 21, automatic pressing bag machine 17 and automatic vacuum vacuum fan 18 in turn according to need of production.And each equipment described in mechanized production system is connected with computer respectively by PLC.
Under meter 12 in mechanized production system is controlled by set relay1 switch, realizes accurate automatization to entering in main mixing tank 6 for the consumption of strain fermentating liquid of solid probiotics production and the control of time.
Material conveyor 13 in mechanized production system is controlled by set relay1 switch, realizes accurate automatization and inputs into the operation control in main mixing tank 6 solid fermentation matrix compound.
Top in main mixing tank 6 tank body in mechanized production system is respectively arranged with solid materials opening for feed and seed liquor liquid spraying mouth, inside establishes spice agitator, and bottom is provided with automatization outlet, and tank body has refrigerating function.
Fermentation bag automatic packer in mechanized production system is positioned at the outlet of main mixing tank 6 tank base, fermentation bag is mainly divided into store up bag storehouse 19 and packing induction balance 20 two portions, also have annex in addition, annex is positioned at packing induction balance 20 place, and annex comprises fermentation bag support mouth bar and distance rod.Fermentation bag storage bag 19 storehouse is used for storing fermentation bag, disposablely store 100 ~ 500, packing induction balance 20 be used for responding in fermentation bag contain into total material weight of concrete setting, signal can be sent when total weight of material reaches set definite value and carry out closedown automatization outlet, distance rod forces this fermentation bag filling the material of weight up to standard to be released from portioning machine simultaneously, makes it to rely on gravity vertically to fall on the zone face of transport tape 15.In addition, the gravity sensor when fermentation bag that material is housed is fallen on transport tape, transport tape 15 installed can excite the transmitting moving instruction of transport tape.The function of fermentation bag support mouth bar is the sack strutting fermentation bag, is beneficial to material and enters in bag.Fermentation bag is the EP plastics bag that a class has unidirectional gas trap.
Automatic electric heating sealing machine 16 or 21 in mechanized production system, automatic pressing bag machine 17 and automatic vacuum vacuum fan 18 are respectively used to sealing, the pressure bag and vacuum exhaust of the fermentation bag that material is housed.Automatic electric heating sealing machine 16 or 21, automatic pressing bag machine 17 and automatic vacuum vacuum fan 18 all have automatization recognition function, automatically can identify the fermentation bag that material is housed brought into by transport tape 15, and implement difference in functionality to it.
In addition, two class solid probiotics production lines are divided in mechanized production system, the solid probiotics that one is used for aerobic bacteria or facultative mushroom is produced, and it two is produced for the solid probiotics of anerobe class, and production line end is all connected to the ingress of two different fermentation plants.
Concrete operations are as follows: after the production instruction order that solid probiotics is assigned in workshop, get material according to the requirement on instruction sheet, first start-up simulation machine carries out producing the programming of different link and preserves, then the sterilizing that vapour generator 1 carries out required equipment is started, then the activation carrying out bacterial classification completes first order seed by first class seed pot 2 and ferments, ferment for inoculation bacterial classification completes secondary seed by secondary seed tank 3 with first order seed fermented liquid subsequently, enter after container for storing liquid 4 until secondary seed fermented liquid and in time fermented substrate material is carried out drying and dry sterilization process by loft drier 7, then pulverized by efficient powder machine 8, carry out mixing material by efficient material mixer 10 after burden balance 9 weigh, then sent in main mixing tank 6 by material conveyor 13 after being utilized by the material of mixing quantitatively title 11 quantitative.Enter after in main mixing tank 6 will rely on automatic routine that seed liquor is carried out solid-liquid mixing through liquid spraying mouth spray through the under meter 12 of Control again according to the amount of liquid pre-set to the material matrix of stirring movement in tank until material.The bottom automatization switch opens discharge port of the main mixing tank 6 of computer control after end to be mixed, make material enter from top to bottom immediately below strutted in the fermentation bag of mouth by support mouth bar, packing induction balance 20 be used for responding in fermentation bag contain into total material weight of concrete setting, signal can be sent when total weight of material reaches set definite value and carry out closedown automatization outlet, distance rod forces this fermentation bag filling the material of weight up to standard to be released from portioning machine simultaneously, makes it to rely on gravity vertically to fall on the zone face of transport tape.In addition, the gravity sensor when fermentation bag that material is housed is fallen on transport tape 15, transport tape 15 installed can activate the transmitting moving instruction of transport tape 15.The fermentation bag that material is housed then moves to next section of operation with transport tape 15: (1) then enters for the solid probiotics of aerobic and facultative type the sealing process carrying out fermentation bag in automatic electric heating sealing machine 21, and then be transported to fermentation plant I 22 with transport tape 15 again, discharged by the workman in workshop, allow it ferment.(2) the solid probiotics for anaerobism sexual type then enters in automatic pressing bag machine 17, fermentation bag is subject to the vertical pressure bag operation that two pieces of vertical bag pressing plates carry out bag in automatic pressing bag machine 17, the exhaust operation completing bag in automatic vacuum vacuum fan 18 is transported to transport tape 15 by the fermentation bag after pressure bag, then be transported to transport tape 15 the sealing process carrying out fermentation bag in automatic electric heating sealing machine 16 again, finally also be transported in fermentation plant II 23 with transport tape, discharged by the workman in workshop, allow it ferment.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ the terms such as seeding tank, pulverizer, mixer herein, do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (11)
1. a solid probiotics production line, is characterized in that mainly comprising ferment-seeded liquid preparing system, solid fermentation matrix preparation system and mechanized production system three part.
2. a kind of solid probiotics production line as claimed in claim 1, it is characterized in that: described ferment-seeded liquid preparing system comprises vapour generator, first class seed pot, secondary seed tank, container for storing liquid and liquid-transport pipe-line respectively, described first class seed pot, secondary seed tank, container for storing liquid are connected by liquid-transport pipe-line successively, and first class seed pot, secondary seed tank, container for storing liquid and liquid-transport pipe-line material are stainless steel.
3. a kind of solid probiotics production line as claimed in claim 1, it is characterized in that: solid fermentation matrix preparation system is provided with loft drier, Highefficientpulverizer, burden balance, efficient material mixer in turn according to need of production and quantitatively claims, and described loft drier temperature adjustable is between 80 DEG C ~ 120 DEG C.
4. a kind of solid probiotics production line as claimed in claim 1, is characterized in that: mechanized production system is provided with under meter, material conveyor, main mixing tank, fermentation bag automatic packer, travelling belt, automatic electric heating sealing machine, automatic pressing bag machine and automatic vacuum vacuum fan in turn according to need of production.
5. a kind of solid probiotics production line as claimed in claim 4, is characterized in that: described under meter, material conveyor, main mixing tank, fermentation bag automatic packer, travelling belt, automatic electric heating sealing machine, automatic pressing bag machine are connected with computer respectively by PLC with automatic vacuum vacuum fan.
6. a kind of solid probiotics production line as described in claim 4 or 5, it is characterized in that: under meter is controlled by set relay1 switch, realizing accurate automatization to entering in main mixing tank for the consumption of strain fermentating liquid of solid probiotics production and the control of time.
7. a kind of solid probiotics production line as described in claim 4 or 5, it is characterized in that: described material conveyor is controlled by set relay1 switch, realize accurate automatization and solid fermentation matrix compound is inputted into the operation control in main mixing tank.
8. a kind of solid probiotics production line as described in claim 4 or 5, it is characterized in that: the top in described main mixing tank tank body is respectively arranged with solid materials opening for feed and seed liquor liquid spraying mouth, inside establish spice agitator, bottom is provided with automatization outlet, and tank body has refrigerating function.
9. a kind of solid probiotics production line as described in claim 4 or 5, it is characterized in that: described fermentation bag automatic packer is positioned at the outlet of main mixing tank tank base, mainly be divided into the fermentation bag storage bag storehouse for storing fermentation bag and packing induction balance two portions, fermentation bag support mouth bar and distance rod is provided with in described packing induction balance, bag storehouse is disposable stores 100 ~ 500 fermentation bags for the storage of described fermentation bag, and described fermentation bag is the EP plastics bag that a class has unidirectional gas trap.
10. a kind of solid probiotics production line as described in claim 4 or 5, is characterized in that: described automatic electric heating sealing machine, automatic pressing bag machine and automatic vacuum vacuum fan all have automatization recognition function.
11. a kind of solid probiotics production lines as described in claim 1 or 4, it is characterized in that: described mechanized production system comprises two class solid probiotics production lines, the solid probiotics that the first is used for aerobic bacteria or facultative mushroom is produced, it two is produce for the solid probiotics of anaerobism mushroom, and production line end is all connected to the ingress of two different fermentation plants.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106172753A (en) * | 2016-08-23 | 2016-12-07 | 山西维尔生物乳制品有限公司 | A kind of liquid fermentation agent classification inoculation apparatus and method |
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| CN106172753A (en) * | 2016-08-23 | 2016-12-07 | 山西维尔生物乳制品有限公司 | A kind of liquid fermentation agent classification inoculation apparatus and method |
| CN107336885A (en) * | 2017-07-03 | 2017-11-10 | 香格里拉市康美乳业开发有限责任公司 | A kind of casein screw settling formula machining production line |
| CN107336885B (en) * | 2017-07-03 | 2020-04-24 | 香格里拉市康美乳业开发有限责任公司 | Casein spiral sedimentation formula processing lines |
| CN111053018A (en) * | 2020-01-15 | 2020-04-24 | 江苏兴农基质科技有限公司 | A hybrid system for biological matrix of growing seedlings |
| CN111053018B (en) * | 2020-01-15 | 2021-09-07 | 江苏兴农基质科技有限公司 | A hybrid system for biological matrix of growing seedlings |
| CN112586675A (en) * | 2020-12-29 | 2021-04-02 | 江汉大学 | Automatic natto production system |
| CN112586675B (en) * | 2020-12-29 | 2022-02-08 | 江汉大学 | Automatic natto production system |
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