CN208791514U - A kind of organic fertilizer production complete set of equipments - Google Patents
A kind of organic fertilizer production complete set of equipments Download PDFInfo
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- CN208791514U CN208791514U CN201821473228.2U CN201821473228U CN208791514U CN 208791514 U CN208791514 U CN 208791514U CN 201821473228 U CN201821473228 U CN 201821473228U CN 208791514 U CN208791514 U CN 208791514U
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Abstract
The utility model discloses a kind of organic fertilizer production complete set of equipments, including charging dispersing device, feeding conveyor, vacuum drying component, intermediate carrier, material reaction component, outfeed belt conveyor and the packing machine set gradually.The discharge end of the charging dispersing device is connect with feeding conveyor；The feed end of vacuum drying component is connect with feeding conveyor, and discharge end is connect with intermediate carrier；The feed end of material reaction component is connect with intermediate carrier, and discharge end is connect with outfeed belt conveyor；The feed end of packing machine is connect with outfeed belt conveyor 10.Organic fertilizer production complete set of equipments provided by the utility model can be improved dehydrating effect, the nutritional ingredient for retaining material, the fertilizer efficiency for improving organic fertilizer, shorten organic fertilizer manufacturing cycle, while can reduce cost for wastewater treatment, reducing energy consumption.
Description
Technical field
The utility model relates to organic fertilizer manufacturing fields, and in particular to a kind of novel organic fertilizer production complete set of equipments.
Background technique
About 4,000,000,000 tons of the yield of the annual organic solid castoff in China at present, including all kinds of organic solids in city and rural area
Waste.Wherein about 3,600,000,000 tons of agricultural wastes, including feces of livestock and poultry and agricultural crop straw, the specific gravity that wherein feces of livestock and poultry accounts for is most
Greatly, but comprehensive utilization ratio is less than 60%.The COD of livestock and poultry breeding industry emission reaches 12,680,000 tons, the excrement of livestock and poultry cultivation
Just and the discharge of the high concentration liquid dung of generation causes air, land pollution etc., accounts for the 96% of Rural Plane Source Pollution object total emission volumn.Root
According to " General Office of the State Council is about the opinion for accelerating propulsion animal waste resource utilization " (Office of the State Council sends out (2017) No. 48)
File does a good job of it animal waste resource utilization, relationship livestock products effective supply, relationship rural resident's production and living environment
Improve, is great people's livelihood engineering.
Organic fertilizer is capable of providing needed for plant growth and supports rich in nutriment needed for organic substance and plant growth
Divide, improvement soil, improve yield, additionally it is possible to improve the utilization rate of fertilizer, reduce cost.Organic fertilizer mainly by plant and animal residues,
The excreta of animals or humans is fermented to be obtained.Therefore, making full use of organic solid castoff not only can be reduced because solid is useless
Environmental pollution caused by gurry, additionally it is possible to it generates economic benefit, reduce production cost, promote the saving of resource and recycle,
Realize production system and living system circular linkage.
The method of processing organic solid castoff has septic tank, compost, Aerobic biological process (such as SBR), efficiently detests at present
Aerobe fermentation (such as UASB), production biogas, the mating drying equipment used mainly based on mechanically decoupled, such as centrifugation, squeeze,
Filtering etc., it is partially dry using heating evaporation.According to " decontamination of human excreta sanitary standard " and " livestock and poultry breeding industry pollutant emission mark
It is quasi- " etc. national respective standard requirement, using mechanical dehydration, the moisture isolated needs to handle again, subsequent treatment cost and energy
Source consumption is high, meanwhile, the part nutritional ingredient of raw material has been taken away, has caused the organic fertilizer fertilizer efficiency of production low.As patent publication No. is
The technical issues of Chinese patent of CN204824650U, CN103599731A etc. disclose vacuum dewatering plant, solution is exactly big
Width reduces the water content of organic fertilizer, improves dewatering speed.
In addition, at present also have use with microorganism fungus kind degenerate based on preparation method of organic fertilizer, as fermentation cabin formula production
Equipment and patent publication No. are the Chinese patent of CN108191480A, CN108046960A, CN107686382A etc., such production
The equipment processing time takes around 7 ~ 14 days/batches, and the processing time for preparing organic fertilizer is longer, causes production efficiency low.At it
It also needs the composting process after certain time that could use as organic fertilizer after the completion of reason, is far from satisfying livestock and poultry breeding industry
Increasingly the demand increased, meanwhile, this kind of processing equipment need to form individually designed processing system, process range according to different material
It is narrow.Therefore, it is necessary to provide a kind of novel organic fertilizer producing device, the processing time can be shortened, rate of drying is improved, improve and answer
Use range.
Utility model content
The purpose of this utility model is to provide a kind of organic fertilizer production complete set of equipments, can be improved material dewatering effect,
Retention material nutrient ingredient, improve organic fertilizer fertilizer efficiency, shorten the manufacturing cycle of organic fertilizer, at the same can reduce wastewater treatment at
Originally, energy consumption is reduced.
In order to realize the purpose of this utility model, the following technology of proposed adoption:
A kind of organic fertilizer production complete set of equipments, including charging dispersing device, feeding conveyor, vacuum drying component, centre
Conveyer, material reaction component, outfeed belt conveyor and packing machine；The discharge end and feeding conveyor of the charging dispersing device connect
It connects；The feed end of the vacuum drying component is connect with feeding conveyor, and discharge end is connect with intermediate carrier；The material is anti-
Component feed end is answered to connect with intermediate carrier, discharge end is connect with outfeed belt conveyor；The packing machine feed end and discharging are defeated
Machine is sent to connect.
Wherein: charging dispersing device is mainly used for breaing up material, avoids influencing because of material " bridge formation " normal defeated
Send, in other words in order to avoid material can not normal transmission enter feeding conveyor.Vacuum drying component is mainly used for feed
The material of conveyer conveying carries out vacuum dehydration, makes material rapid draing.Material after drying is transported to through intermediate carrier
Material reaction component, material reaction component further decrease the moisture in material for quickly being degenerated material.Material
Material after reaction component corruption is transported to packing machine through outfeed belt conveyor and is packed.
As one of preferred embodiments of the present invention, the vacuum drying component includes Minton dryer, cold
Condenser and evacuation system, the evacuation system are connect with the condenser, and the condenser is connect with the Minton dryer；
The feed end of the Minton dryer is connect with feeding conveyor, and discharge end is connect with intermediate carrier.Wherein: evacuation system
For extracting moisture and/or gas in Minton dryer.Condenser is for condensing the moisture of extraction.
Minton dryer in above embodiment can be ribbon vacuum drier, specifically, ribbon vacuum drying
The feed end of machine is connect with feeding conveyor, and discharge end is connect with intermediate carrier.Ribbon vacuum drier is matched with evacuation system
It closes, material is stirred, heat and is dehumidified, material rapid draing is made.
As one of preferred embodiments of the present invention, the material reaction component includes reaction unit and quantitatively adds
Dispensing device, the reaction unit feed end are connect with intermediate carrier, and discharge end is connect with outfeed belt conveyor, the quantitative filling
Device is connect with the reaction unit or the intermediate carrier, and the quantitative filling device into the reaction unit for adding
Add protease.In present embodiment, the reaction unit also packs heating device, and heating device is used to heat reaction unit,
It degenerates the material in reaction unit quickly, while the certain biological pesticides adhered on material or antibiotic etc. can be carried out
Effectively decompose.
As one of preferred embodiments of the present invention, the reaction unit is connect with the evacuation system, described
The gas that evacuation system is used to generate the reaction unit is evacuated.
As one of preferred embodiments of the present invention, the organic fertilizer production complete set of equipments further includes vent gas treatment
System, the exhaust treatment system are connect with evacuation system, and the exhaust treatment system handles the gas of extraction.
As one of preferred embodiments of the present invention, the packing machine is jumbo bag packing machine, the jumbo bag packaging
The feed end of machine is connect with outfeed belt conveyor.
As shown from the above technical solution, the working principle for the organic fertilizer production complete set of equipments that the utility model is announced is,
Material enters ribbon vacuum drier by feeding conveyor after charging dispersing device is broken up, dispersing device can effectively avoid because
Material " bridge formation " and the problem of influence normal conveying.Material in ribbon vacuum drier by circulation stirring, heat drying and
Dehumidification combination technique is evacuated, material rapid draing is completed, so that its moisture content is down to the requirement for meeting subsequent highly effective reaction device, very
Sky dehydration direct emission after condenser condenses.Material enters highly effective reaction device by intermediate carrier after drying, simultaneously
Quantitative Western enzyme is added by protease quantitative filling device, material is uniformly mixed in highly effective reaction device with protease and complete
Its moisture is further decreased at quick corruption, and by extract system, after the pumping in each stage is handled by exhaust treatment system
Discharge.Organic fertilizer enters jumbo bag packing machine by outfeed belt conveyor after reaction, completes jumbo bag packaging.
It follows that the beneficial effects of the utility model are embodied in following aspects:
1, the utility model using circulation stirring, heat drying and evacuates dehumidification combination drying process, under vacuum conditions,
Material cell is by negative pressure, the more easily rupturable dehydration of cell wall, compared with traditional drying equipment drying efficiency is high, low energy consumption；Secondly, compared to
The nutritional ingredient of raw material has been fully retained in tradition machinery dewatering type, vacuum dehydration, and the organic fertilizer fertilizer efficiency of production is good, and vacuum is de-
Water greatly reduces subsequent treatment cost and energy consumption without secondary wastewater processing.
2, the utility model is provided with protease quantitative filling device, firstly, what protease quantitative filling device was constituted
Protease degenerates process (processing 2~3 hours time/batch), than tradition with microorganism fungus kind degenerate based on fermentation cabin (place
7~14 days time of reason/batch) treatment effeciency is higher by tens times；Secondly, degenerating process, processing using new and effective protease
Organic fertilizer afterwards can be used directly, and can also be applicable according to different geology, different purposes chargings, but need not be as traditional mode of production work
Skill has to pass through rear compost treatment, greatly shortens the organic fertilizer production time.Finally, degenerating work using new and effective protease
Process, it is wide compared to traditional processing technology process range, adaptability is good, a set of equipment be suitable for processing feces of livestock and poultry, food waste,
Stalk etc..
Detailed description of the invention
In the accompanying drawings, unless specified otherwise herein, otherwise indicate the same or similar through the identical appended drawing reference of multiple attached drawings
Component or element.What these attached drawings were not necessarily to scale.It should be understood that these attached drawings are depicted only according to originally practical
Novel disclosed some embodiments, and should not be taken as the limitation to the scope of the utility model.
The schematic illustration of Fig. 1 the utility model organic fertilizer production device；
The schematic device of Fig. 2 the utility model organic fertilizer production device；
100, organic fertilizer production complete set of equipments, 1, charging dispersing device, 2, feeding conveyor, 3, ribbon vacuum drier,
4, condenser, 5, evacuation system, 6, quantitative filling device, 7, intermediate carrier, 8, reaction unit, 9, exhaust treatment system, 10,
Outfeed belt conveyor, 11, jumbo bag packing machine.
Specific embodiment
Hereinafter, certain exemplary embodiments are simply just described.As one skilled in the art will recognize that
Like that, without departing from the spirit or scope of the present utility model, it can be modified by various different modes described real
Apply example.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be
Mechanical connection, is also possible to be electrically connected, can also be communication；It can be directly connected, the indirect phase of intermediary can also be passed through
Even, the connection inside two elements or the interaction relationship of two elements be can be.For those of ordinary skill in the art
For, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.
Following disclosure provides many different embodiments or example is used to realize the different structure of the utility model.
In order to simplify the disclosure of the utility model, hereinafter the component of specific examples and setting are described.Certainly, they are only
Example, and purpose does not lie in limitation the utility model.In addition, the utility model can in different examples repeat reference numerals
And/or reference letter, this repetition are for purposes of simplicity and clarity, itself not indicate discussed various embodiments
And/or the relationship between setting.In addition, the example of various specific techniques and material that the utility model provides, but this
Field those of ordinary skill can be appreciated that the application of other techniques and/or the use of other materials.
Referring to figs. 1 and 2, originally practical to disclose a kind of organic fertilizer production complete set of equipments 100, which includes
Feed dispersing device 1, feeding conveyor 2, vacuum drying component, intermediate carrier 7, material reaction component, exhaust treatment system
9, outfeed belt conveyor 10 and packing machine.Wherein, vacuum drying component includes Minton dryer, condenser 4 and evacuation system 5.
Material reaction component includes reaction unit 8 and quantitative filling device 6.
The discharge end of charging dispersing device 1 is connect with feeding conveyor 2.The feed end of Minton dryer and charging convey
Machine 2 connects, and discharge end is connect with intermediate carrier 7.Evacuation system 5 is connect with condenser 4, condenser 4 and Minton dryer
Connection.The present embodiment, Minton dryer are preferably ribbon vacuum drier 3, naturally it is also possible to be other model drying machines.This
Embodiment, evacuation system 5 can be vacuum pump.The present embodiment, evacuation system 5 are connect with condenser 4 by pipeline.
Charging dispersing device 1 breaks up material, avoids influencing because of material " bridge formation " normally conveying.Ribbon vacuum is dry
Dry machine 3 cooperates with condenser 4, evacuation system 5, and ribbon vacuum drier 3 carries out circulation stirring, heat drying to material, evacuates
System 5 extracts the moisture and/or gas in ribbon vacuum drier 3, and the moisture of 4 pairs of condenser extractions discharges after condensing,
And then in such a way that circulation stirring, heat drying and dehumidifying combine, the rate of drying of material is improved.The spiral shell of the utility model
Band vacuum drier 3, after material heating, water transform is steam, is extracted through evacuation system 5, is formed after condenser dry
Net water, effective nutritional ingredient in the process materials are limited in solid material, will not be discharged with moisture, avoid nutrition at
The loss divided, while avoiding the reprocessing process of waste water.
The feed end of reaction unit 8 is connect with intermediate carrier 7, and discharge end is connect with outfeed belt conveyor 10.The present embodiment,
Quantitative filling device 6 is connect with intermediate carrier 7, as shown in Fig. 2, quantitative filling device 6 is located at the minimum of intermediate carrier 7
Point is convenient for feeding and maintenance.Certainly, quantitative filling device 6 can also directly be connect with reaction unit 8.Quantitative filling device 6 is used
In adding protease into reaction unit 8.Reaction unit 8 further includes heating device (not shown), heats the reaction dress
Set 8.Reaction unit 8 is also connect with evacuation system 5, and evacuation system 5 is evacuated reaction unit 8, and reaction unit 8 is also provided with
Gas inlet realizes pumping, ventilation to reaction unit 8, and then reduces the moisture of reaction unit 8.
Substance containing decomposable stink bacterium in protease, can play the effect of deodorization.Heating devices heat reaction dress
8 are set, the material in reaction unit 8 can be made quickly to degenerate, while to the certain biological pesticides adhered on material or can be resisted
Raw element etc. is effectively decomposed.
Exhaust treatment system 9 is connect with evacuation system 5, for handling the exhaust gas of extraction, reduces the dirt to environment
Dye.The present embodiment, evacuation system 5 are connect with exhaust treatment system 9 by pipeline.
Organic fertilizer production complete set of equipments described in the utility model, feed end are arranged dispersing device, can effectively avoid because of object
The problem of expecting " bridge formation " and influencing normal conveying.Using circulation stirring, heat drying and dehumidification combination technique is evacuated, in vacuum ring
Under border, material cell is by negative pressure, the more easily rupturable dehydration of cell wall, compared with traditional drying equipment drying efficiency is high, low energy consumption；Secondly,
Compared to tradition machinery dewatering type, the nutritional ingredient of raw material has been fully retained in vacuum dehydration, and the organic fertilizer fertilizer efficiency of production is good, and
Vacuum dehydration greatly reduces subsequent treatment cost and energy consumption without secondary wastewater processing.Using new and effective albumen
Enzyme degenerates process (processing 2~3 hours time/batch), than tradition with microorganism fungus kind degenerate based on fermentation cabin (when processing
Between 7~14 days/batch) treatment effeciency is higher by tens times, and the organic fertilizer through the process can be used directly, without rear heap
Fertile process.Meanwhile the process range is wide, adaptability is good, a set of equipment is suitable for processing feces of livestock and poultry, food waste, stalk etc..
To sum up, Organic fertilizer production outfit described in the utility model has the advantage that
(1) quickly: the every batch of feedstock processing deadline is only that (primary sterilization was decomposed, was not necessarily to secondary hair in 2-3 hours
Ferment), conventional method 7 ~ 14 days time of processing is even longer (heap secondary fermentation after needing to continue)；
(2) efficiently: due to that can be handled in time organic waste, effective nutritional ingredient is not lost substantially, processing
The product of completion does not add or adds on a small quantity other microelements, can be used as high-quality organic fertilizer and uses；Utilize vacuum drying skill
Art processing unit (after waste is heated, water transform is steam, is discharged using clean water is formed after condensation), has
Effect nutritional ingredient can be locked in solid material, will not be discharged with moisture, be avoided the loss of nutritional ingredient；Treatment process is not because have
There is the decomposition of living microorganisms, so the nutritional ingredient of treated object will not be consumed, original nutritional ingredient can be retained；Using true
Moisture in empty dry technology processing unit processing organic waste, solve organic waste because moisture is excessively high and moisture in
Pollutant cannot it is up to standard and can not direct emission the problem of；Contain decomposable stink bacterium in treatment process in added protease
Substance, can effectively achieve the effect that basic deodorization；Pyrolytic is used in treatment process, therefore can achieve the effect of sterilizing
Fruit；Simultaneously by high-temperature process, the certain biological pesticides and antibiotic adhered on raw material can also effectively be decomposed；Land occupation
Area is small.
(3) general: special equipment is developed with relied on patent technology, is applicable to feces of livestock and poultry, agricultural stalk,
City food waste, cutting offals, the processing of a variety of organic wastes such as organic sludge are applied widely.
Above are merely preferred embodiments of the utility model, it is noted that above-mentioned preferred embodiment should not regard
For limitations of the present invention, the protection scope of the utility model should be defined by the scope defined by the claims..For
For those skilled in the art, without departing from the spirit and scope of the utility model, it can also make several
Improvements and modifications, these improvements and modifications also should be regarded as the protection scope of the utility model.
Claims (9)
1. a kind of organic fertilizer production complete set of equipments, which is characterized in that including charging dispersing device (1), feeding conveyor (2), true
Empty dry component, intermediate carrier (7), material reaction component, outfeed belt conveyor (10) and packing machine；The charging dispersing device
(1) discharge end is connect with feeding conveyor (2)；The feed end of the vacuum drying component is connect with feeding conveyor (2), out
Material end is connect with intermediate carrier (7)；The material reaction component feed end is connect with intermediate carrier (7), discharge end with go out
Material conveyer (10) connection；The packing machine feed end is connect with outfeed belt conveyor (10).
2. organic fertilizer production complete set of equipments according to claim 1, which is characterized in that the vacuum drying component includes true
Empty drying device, condenser (4) and evacuation system (5), the evacuation system (5) connect with the condenser (4), the condensation
Device (4) is connect with the Minton dryer, and the feed end of the Minton dryer is connect with feeding conveyor (2), discharging
End is connect with intermediate carrier (7).
3. organic fertilizer production complete set of equipments according to claim 2, which is characterized in that the Minton dryer is ribbon
The feed end of vacuum drier (3), the ribbon vacuum drier (3) is connect with feeding conveyor (2), and discharge end and centre are defeated
Machine (7) are sent to connect.
4. organic fertilizer production complete set of equipments according to claim 1, which is characterized in that the material reaction component includes anti-
Answer device (8) and quantitative filling device (6), reaction unit (8) feed end is connect with intermediate carrier (7), discharge end with
Outfeed belt conveyor (10) connection, the quantitative filling device (6) and the reaction unit (8) or the intermediate carrier (7) are even
It connects, the quantitative filling device (6) is used to add protease into the reaction unit (8).
5. organic fertilizer production complete set of equipments according to claim 2, which is characterized in that the material reaction component includes anti-
Answer device (8) and quantitative filling device (6), reaction unit (8) feed end is connect with intermediate carrier (7), discharge end with
Outfeed belt conveyor (10) connection, the quantitative filling device (6) and the reaction unit (8) or the intermediate carrier (7) are even
It connects, the quantitative filling device (6) is used to add protease into the reaction unit (8).
6. organic fertilizer production complete set of equipments according to claim 5, which is characterized in that the reaction unit (8) with it is described
Evacuation system (5) connection, the evacuation system (5) are evacuated the reaction unit (8).
7. the organic fertilizer production complete set of equipments according to any one of claim 4 ~ 6, which is characterized in that the reaction dress
It sets (8) and also packs heating device, the heating device is for heating the reaction unit (8).
8. the organic fertilizer production complete set of equipments according to any one of claim 2,3,5,6, which is characterized in that described to have
It further includes exhaust treatment system (9) that machine fertilizer, which produces complete set of equipments, and the exhaust treatment system (9) connect with evacuation system (5), institute
Exhaust treatment system (9) is stated to handle the gas of extraction.
9. organic fertilizer production complete set of equipments according to claim 1, which is characterized in that the packing machine jumbo bag packing machine
(11), the feed end of the jumbo bag packing machine (11) is connect with outfeed belt conveyor (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821473228.2U CN208791514U (en) | 2018-09-10 | 2018-09-10 | A kind of organic fertilizer production complete set of equipments |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821473228.2U CN208791514U (en) | 2018-09-10 | 2018-09-10 | A kind of organic fertilizer production complete set of equipments |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208791514U true CN208791514U (en) | 2019-04-26 |
Family
ID=66209021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821473228.2U Expired - Fee Related CN208791514U (en) | 2018-09-10 | 2018-09-10 | A kind of organic fertilizer production complete set of equipments |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208791514U (en) |
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2018
- 2018-09-10 CN CN201821473228.2U patent/CN208791514U/en not_active Expired - Fee Related
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 610000 China (Sichuan) pilot Free Trade Zone, Chengdu, Sichuan Patentee after: SICHUAN SUFEI GREEN ENERGY TECHNOLOGY Co.,Ltd. Patentee after: Sichuan Machinery Research and Design Institute (Group) Co.,Ltd. Address before: 610000 China (Sichuan) pilot Free Trade Zone, Chengdu, Sichuan Patentee before: SICHUAN SUFEI GREEN ENERGY TECHNOLOGY Co.,Ltd. Patentee before: SICHUAN PROVINCIAL MACHINERY RESEARCH & DESIGN INSTITUTE |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190426 Termination date: 20210910 |