CN103936470A - Industrial and agricultural production waste residue biological fermentation and drying method and special integrated system - Google Patents
Industrial and agricultural production waste residue biological fermentation and drying method and special integrated system Download PDFInfo
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- CN103936470A CN103936470A CN201410150102.1A CN201410150102A CN103936470A CN 103936470 A CN103936470 A CN 103936470A CN 201410150102 A CN201410150102 A CN 201410150102A CN 103936470 A CN103936470 A CN 103936470A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
Abstract
The invention belongs to the technical field of biologic fermentation, in particular relates to an industrial and agricultural production waste residue biological fermentation and drying method, and further relates to an integrated system special for the fermentation and drying method. The method comprises the following steps: conveying a material into a fermentation tank for fermentation, and after the fermentation is accomplished, conveying the material into a drying tank for drying. The method has the beneficial effects that the method and the special system are high in treatment capacity and high in production efficiency, and waste residues generated in agriculture and industrial production are subjected to biologic fermentation, so that not only is the protein content of a product improved, the additional value of the product is increased and the economic benefits are improved, but also the agriculture and industrial waste residues are prevented from environment pollution, and an environment protection function is achieved.
Description
Technical field
The invention belongs to the technical field of biological fermentation, be specifically related to a kind of industrial and agricultural production waste residue biological fermentation, furnace drying method, also relate to integral system special in above-mentioned furnace drying method.
Background technology
solid-state fermentation technology be in the development history of human civilization in occupation of consequence, in the production of drinks, vinegar class, seasonings and the edible mushrooms of China, occupy very consequence always.Conventional solid-state fermentation adopts heap fermentation, cellar fermentation, the fermentation of wine cylinder, cement pit or the fermentation of stainless steel tank, and modern conventional solid-state fermentation reactor has the reactors such as packed-bed reactor, tray formula reactor, rotating drum type reactor.The shortcomings such as these solid state fermentation equipments and technology ubiquity production efficiency are low, low, the easy microbiological contamination of fermentation equipment utilization ratio, labor strength is large, environment is severe, be not suitable for utilizing these technical finesse industrial and agricultural production waste residues, people adopt natural packing fermentative processing to industrial and agricultural production waste residue more now, this processing mode fermentation is not thorough, treatment capacity is little, environment is poor, is not suitable for equally the requirement of people for cleaner production.The natural packing fermentation of outdoor formula, the gas producing in fermenting process is directly dispersed in air, and surrounding enviroment are caused to ill effect.Existing solid substances drying plant has drying baker, drying kiln etc. to be interrupted drying plant, there is polytype continuous drying equipment such as roller drying machine, pipe bundle drier, the equipment such as drying kiln are for being interrupted charging, being interrupted discharging, although the equipment such as pipe bundle drier can be accomplished continuously feeding, continuous discharge, but all ubiquity processing power is little, bake out temperature is high, the dry shortcoming that is not suitable for the material that thermo-sensitivity is higher, material dead angle is also more.
Therefore need to improve for above-mentioned method and apparatus, design a kind of can continuously feeding, continuous discharge and treatment capacity is large, the method and apparatus of drying thoroughly and be suitable for suitability for industrialized production.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of processing power large, can continuously feeding and discharging, will fermentation and the method and system of drying being combined as a whole, single cover system of the present invention processing waste residue per hour can reach more than 400 cubes; Whole system adopts mechanize conveying, mechanical stirring, has alleviated greatly workman's labour intensity; Because material ferments and dries in fermenter, clean environment in production area.
Industrial and agricultural production waste residue biological fermentation of the present invention, furnace drying method are to solve above technical problem by following technical scheme:
Industrial and agricultural production waste residue biological fermentation, furnace drying method, the method comprises following step:
The fermentation of material and oven dry;
(1) mixture is through the charging chute I that lift promotes, transfer roller delivers into fermentor tank, and under the promotion of spreader I, material is evenly distributed on the sieve plate of fermenter, carries out fermentative production;
(2) temperature, the humidity of test fermentation materials; In the time that temperature, humidity and the processing condition of material are not inconsistent, adjust temperature and the humidity of material, start fermentation blower fan, fermentation refrigeration system, humidification system, start tripper I stirring, the temperature in fermenter, humidity are regulated;
(3) after fermentation ends, in discharging sleeve pipe mechanism I, carry, start spreader discharging, fermentation materials is flowed down by the space forming between column and discharging cannula system, and bleeder valve discharging at the bottom of tank falls into discharging belt conveyer and transfer roller and is transported to outside fermenter;
(4) after fermentation, need the material of oven dry to send into material drying transfer roller by lift, enter drying tank through charging chute II, in drying tank, fermentation materials material under the promotion of spreader is evenly distributed on the sieve plate of drying tank, start to dry hot blast generation system and dry blower fan material is dried, in drying course, start tripper II to material loosening, oven dry finishes to carry in rear discharging sleeve pipe mechanism II, start the discharging of spreader II, material drying is flowed down by the space forming between column and discharging sleeve pipe mechanism II, bleeder valve discharging at the bottom of tank, by material drying discharging machine transmitting system.
In above-mentioned industrial and agricultural production waste residue biological fermentation, furnace drying method, special system comprises fermentation system and drying system;
Above-mentioned fermentation system comprises following device:
Fermenter, mixed fermentation materials is delivered to the lift of fermenter, and lift is delivered to embedded scraper transporter, has fermenter material-feeding plugboard valve between described embedded scraper transporter and fermenter;
Fermenter is connected with fermentation blower fan, fermentation refrigeration system, humidification system;
Fermenter comprises charging chute I, column I, bleeder valve I, frame I, spreader I, tripper I, sieve end pillar I, sieve end I, cell body I, discharging sleeve pipe mechanism I; Sieve end I is arranged at the bottom of the cell body I of described fermenter, sieve end I is by sieving on end pillar I is supported at the bottom of fermenter, there is column I the centre of the cell body I of fermenter, there is the discharging sleeve pipe mechanism I that can upwards promote the outside of column I, between the top of column I and cell body I outer wall, there is the frame I that can rotate around column, multiple tripper I of installing are up and down housed in frame I; When frame I is in the time that pillar rotates, tripper I starts, and completes stirring work;
There is spreader I moving up and down at the rear of frame I and the operation of tripper I, in the time of charging, material enters fermenter by charging chute I, by spreader I, the material that enters fermenter is shakeout, fermentation ends, in discharging sleeve pipe mechanism I, carry, start the discharging of spreader I, fermentation materials is flowed down by the space forming between column I and discharging sleeve pipe mechanism I, bleeder valve discharging at the bottom of tank, material is delivered to next operation by discharging belt conveyer and outfeed belt conveyor;
Fermentation system comprises at least one group of above-mentioned device, if fermentation system is the above-mentioned devices of many groups, parallel with one another between every group of fermentation system;
Drying system comprises following device:
Fermentation materials lift, hot blast produce system, oven dry blower fan, drying tank, charging chute II, column II, bleeder valve II, frame II, tripper II, spreader II, sieve end pillar II, sieve end II, cell body II, discharging sleeve pipe mechanism II, material drying discharging machine;
Drying tank is supporting has hot blast to produce system;
Drying tank comprises cell body II, charging chute II, column II, bleeder valve II, frame II, spreader II, tripper II, sieve end pillar II, sieve end II, discharging sleeve pipe mechanism II; Sieve end II is arranged at the bottom of the cell body II of described drying tank, sieve end II is by sieving on end pillar II is supported at the bottom of drying tank, there is column II the centre of the cell body II of drying tank, there is the discharging sleeve pipe mechanism II that can upwards promote column II outside, between the top of column II and cell body II outer wall, there is the frame II that can rotate around column, multiple tripper II of installing are up and down housed in frame II; When frame II is in the time that column II is rotated, tripper II starts, and completes stirring work; The rear of frame II and the operation of tripper II is provided with spreader II moving up and down, and in the time of charging, material enters drying tank by charging chute II, and spreader II is shakeout the material that enters drying tank; Start hot blast and produce system to drying materials;
After oven dry finishes, the discharging sleeve pipe mechanism II in column II outside promotes, and the bleeder valve II of bottom is opened, and spreader II completes material is transported to discharge port;
Drying system comprises at least one group of above-mentioned device, if drying unit is the above-mentioned devices of many groups, parallel with one another between every group of drying system.
Transfer roller embedded scraper transporter in step (1), the transfer roller in step (3) is rubber conveyer.
Preferably, above-mentioned fermentation system is four groups.
Lift in fermentation system is chapelet.
Lift in drying system is also chapelet.
Above-mentioned method and system, in the application of processing in multiple fermentable industrial or agricultural waste residue biological fermentations such as Chinese liquor distiller grains, beer vinasse, vinegar grain, is also invention which is intended to be protected.
Solid-state fermentation technology be in the development history of human civilization in occupation of consequence, in the production of drinks, vinegar class, seasonings and the mould of China, edible mushrooms, occupy very consequence always.Conventional solid-state fermentation adopts heap fermentation, cellar fermentation, the fermentation of wine cylinder, cement pit or the fermentation of stainless steel tank, and modern conventional solid-state fermentation reactor has the reactors such as packed-bed reactor, tray formula reactor, rotating drum type reactor.The shortcomings such as these solid state fermentation equipments and technology ubiquity production efficiency are low, low, the easy microbiological contamination of fermentation equipment utilization ratio, labor strength is large, environment is severe, be not suitable for utilizing these technical finesse industrial and agricultural production waste residues, people adopt natural packing fermentative processing to industrial and agricultural production waste residue more now, this processing mode fermentation is not thorough, treatment capacity is little, environment is poor, is not suitable for equally the requirement of people for cleaner production.
In the present invention, first by the raw and auxiliary material of needs fermentation, thalline fully mixes entering before this device, mixed raw material enters fermentation unit and ferments, fermentation, drying integrated device adopts and comprises chapelet (or rotary conveyor), fermentation blower fan, fermentation refrigeration system, humidification system, fermenter, discharging belt conveyer, rubber conveyer, fermentation materials chapelet, hot blast produces system, dry blower fan, drying tank, dry feeding conveyor, air preheater, fermenter material-feeding plugboard valve, embedded scraper transporter, material drying discharging machine composition.Wherein fermenter is by charging chute, column, bleeder valve, frame, spreader, tripper, sieve end pillar, the sieve end, cell body and discharging cannula system composition.Drying tank is by chute, Zhi Lizhu, bleeder valve, frame, tripper, spreader, sieve end pillar, the sieve end, the technical scheme of cell body and discharging cannula system composition.
System primary structure of the present invention is further explained:
Fermenter is by charging chute, column, bleeder valve, frame, spreader, tripper, sieve end pillar, the sieve end, cell body and discharging cannula system composition.The sieve end, is equipped with in the bottom of cell body, the sieve end, is by sieving end shore supports on bottom land, there is column the centre of cell body, there is discharging cannula system the outside of column, between the top of column and cell body outer wall, frame is installed, and frame can be rotated around column, several trippers of installing are up and down housed in frame, frame is rotated around pillar, and tripper starts, and completes stirring work.The rear of frame and tripper operation is provided with spreader moving up and down, and in the time of charging, material enters fermenter (drying tank) by chute, and spreader completes the material that enters fermenter (drying tank) is shakeout, and makes the bed of material even.Fermentation (oven dry) finishes, and the discharging cannula system of column sidewall promotes, and the bleeder valve of bottom is opened, and spreader completes material is transported to the gap forming between column and discharging sleeve pipe, and material drains into the transfer roller of bottom through bleeder valve.
Fermenting mixed raw material enters fermentor tank charging chute through lift, embedded scraper transporter, under the promotion of spreader, material is evenly distributed on the sieve plate of fermenter, owing to can producing a large amount of heat in fermenting process, material need to lower the temperature and start when oxygenation fermentation blower fan to material lower the temperature, oxygenation.When cooling and oxygenation, a large amount of wind can make fermentation materials moisture distribute, be unfavorable for the further fermentation of material, start humidification system, fermentation materials is carried out to moisturizing, along with the carrying out of fermentation, storeroom can produce bonding, make ventilation property variation, startup tripper carries out loose to material, prevents material caking, make fermentation thoroughly, Uniform Ventilation, fermentation ends discharging cannula system promotes, start spreader (now spreader uses as discharging machine in fermenter) discharging, bleeder valve at the bottom of tank, fermentation materials is transported to outside fermenter by discharging belt conveyer and rubber conveyer, the material of drying for needs, through fermentation materials lift, material drying transfer roller, chute enters drying tank, in drying tank, fermentation materials material under the promotion of spreader is evenly distributed on the sieve plate of drying tank, starting oven dry hot air producing apparatus and blower fan dries material, for making to dry uniform and complete, according to scheduling of production, starting tripper carries out loose to material, dry and finish to start spreader (now spreader uses as discharging machine in drying tank) discharging, bleeder valve at the bottom of tank, fermentation materials is by material drying discharging machine transmitting system.
System of the present invention adopts jumbo solid state fermentation groove, and the quantity of fermenter is suitably selected according to fermentation period.The quantity of drying tank is suitably selected according to fermentation supplied materials amount and oven dry cycle.System of the present invention is specially adapted to industrial or agricultural waste residue biological fermentation and produces biological fodder, bio-feritlizer project.System mixed fermentation raw material of the present invention accomplishes that continuously feeding, mechanical stirring shakeout, mechanical discharging, production efficiency is high, leavening temperature is appropriate controlled, in the time of fermentation ends, the material of drying for needs, can utilize drying tank to dry, system of the present invention has greatly alleviated workman's labour intensity, improve operating environment, for rationally utilizing industrial or agricultural waste residue, reduce industrial or agricultural waste residue environmental pollution a set of practicality, device and technology are efficiently provided.
Adopt above-mentioned industrial and agricultural production waste residue biological fermentation, furnace drying method and special integral system; for in industrial and agricultural production, produce can biological fermentation waste residue; add after nutrition agent and yeast after mushroom; through evenly mixing and ferment; Fermentable substrate matter in material can be carried out to bio-transformation through biological fermentation; the protein content that improves product, has improved value-added content of product and has been conducive to protection of the environment.Taking Chinese liquor distiller grains as example, the protein content that separates powder while steaming Chinese liquor distiller grains dry state is after drinking approximately 17% left and right, owing to being of low nutritive value, selling at a low price peasant does fuel or sells feed factory doping and made feed, owing to being of low nutritive value and rice husk is not suitable for non-ruminant animal, Swine non-ruminant animal is caused to material injury.By this material, through after biological fermentation again, protein content is greatly improved, after oven dry through further separation, separate the protein content of powder more than 27%, be good poultry and livestock feed, improved the attached value of product, reduced again the infringement to environment.
The invention belongs to technical field of biological fermentation, be specifically related to a kind of industrial and agricultural production waste residue biological fermentation, drying integrated device and method.Employing comprises chapelet, fermentation blower fan, fermentation refrigeration system, humidification system, fermenter, discharging belt conveyer, rubber conveyer, fermentation materials chapelet, hot blast produces system, dry blower fan, drying tank, dries feeding conveyor, air preheater, fermenter material-feeding plugboard valve, embedded scraper transporter, material drying discharging machine.Described fermenter is by charging chute, column, bleeder valve, frame, spreader, tripper, sieve end pillar, the sieve end, cell body, composition.Described drying tank is by chute, column, bleeder valve, frame, tripper, spreader, sieve end pillar, the sieve end, the technical scheme of cell body discharging cannula system composition.This device adopts jumbo solid state fermentation groove, drying tank for the first time, and the quantity of fermenter is suitably selected according to fermentation period.The quantity of drying tank is suitably selected according to fermentation supplied materials amount and oven dry cycle.
This device is specially adapted to industrial or agricultural waste residue biological fermentation and produces biological fodder, bio-feritlizer project.This device mixed fermentation raw material accomplishes that continuously feeding, mechanical stirring shakeout, mechanical discharging, production efficiency is high, leavening temperature is appropriate controlled, in the time of fermentation ends, the material of drying for needs, can utilize drying tank to dry, this device has greatly alleviated workman's labour intensity, improve operating environment, for rationally utilizing industrial or agricultural waste residue, reduce industrial or agricultural waste residue environmental pollution a set of practicality, device and technology are efficiently provided.
Brief description of the drawings
Fig. 1 is the structural representation of industrial or agricultural waste residue biological fermentation of the present invention, drying integrated device;
Fig. 2 is the structural representation that the fermentation system of accompanying drawing 1 in the present invention amplifies;
Fig. 3 is the structural representation that the drying system of accompanying drawing 1 in the present invention is amplified;
In figure, 1-chapelet, 2-fermentation blower fan, 3-fermentation refrigeration system, 4-humidification system, 5-fermenter,
501-charging chute I, 502-column I, 503-bleeder valve I, 504-frame I, 505-spreader I, 506-tripper I, 507-sieve end pillar I, 508-sieve end I, 509-cell body I, 510-discharging sleeve pipe mechanism I;
6-discharging belt conveyer, 7-rubber conveyer, 8-fermentation materials chapelet, 9-hot blast produces system, 10-oven dry blower fan, 11-drying tank;
1101-charging chute II, 1102-column II, 1103-bleeder valve II, 1104-frame II, 1105-tripper II, 1106-spreader II, 1107-sieve end pillar II, 1108-sieve end II, 1109-cell body II, 1110-discharging sleeve pipe mechanism II;
12-oven dry feeding conveyor, 13-air preheater, 14-fermenter material-feeding plugboard valve, 15-embedded scraper transporter, 16-material drying discharging machine.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further described, so that those skilled in the art more understands the present invention, but does not limit the present invention with this.
Embodiment 1
Industrial and agricultural production waste residue biological fermentation, furnace drying method, the method comprises following step:
The fermentation of material and oven dry;
(1) mixture is through the charging chute I 501 that chapelet 1 promotes, embedded scraper transporter 15 delivers into fermentor tank, and under the promotion of spreader I 505, material is evenly distributed on the sieve plate of fermenter 5, carries out fermentative production; Mixture is Chinese liquor distiller grains;
(2) temperature, the humidity of test fermentation materials; In the time that temperature, humidity and the processing condition of material are not inconsistent, adjust temperature and the humidity of material, start fermentation blower fan 2, fermentation refrigeration system 3, humidification system 4, start tripper I 506 stirrings, the temperature in fermenter 5, humidity are regulated;
(3) after fermentation ends, in discharging sleeve pipe mechanism I 510, carry, start spreader discharging, fermentation materials is flowed down by the space forming between column and discharging cannula system, and bleeder valve discharging at the bottom of tank falls into discharging belt conveyer 6 and rubber conveyer 7 and is transported to outside fermenter 5;
(4) after fermentation, need the material of oven dry to send into material drying transfer roller by lift, enter drying tank 11 through charging chute II 1101, in drying tank 11, fermentation materials material under the promotion of spreader is evenly distributed on the sieve plate of drying tank 11, start to dry hot blast generation system 9 and dry blower fan 10 material is dried, in drying course, start tripper II 1105 to material loosening, oven dry finishes to carry in rear discharging sleeve pipe mechanism II 1110, start 1106 dischargings of spreader II, material drying is flowed down by the space forming between column and discharging sleeve pipe mechanism II 1110, bleeder valve discharging at the bottom of tank, by material drying discharging machine 16 transmitting systems.
In above-mentioned industrial and agricultural production waste residue biological fermentation, furnace drying method, special system comprises fermentation system and drying system;
Above-mentioned fermentation system comprises following device:
Fermenter 5, mixed fermentation materials is delivered to the lift of fermenter 5, and lift is delivered to embedded scraper transporter 15, has fermenter material-feeding plugboard valve 14 between embedded scraper transporter 15 and fermenter 5;
Fermenter 5 is connected with fermentation blower fan 2, fermentation refrigeration system 3, humidification system 4;
Fermenter 5 comprises charging chute I 501, column I 502, bleeder valve I 503, frame I 504, spreader I 505, tripper I 506, sieve end pillar I 507, sieve end I 508, cell body I 509, discharging sleeve pipe mechanism I 510; Sieve end I 508 is arranged at the bottom of the cell body I 509 of described fermenter 5, sieve end I 508 is supported in by sieve end pillar I 507 at the 5 end of fermenter, there is column I 502 centre of the cell body I 509 of fermenter 5, there is the discharging sleeve pipe mechanism I 510 that can upwards promote the outside of column I 502, between the top of column I 502 and cell body I 509 outer walls, there is the frame I 504 that can rotate around column, multiple tripper I 506 of installing are up and down housed in frame I 504; When frame I 504 is in the time that pillar rotates, tripper I 506 starts, and completes stirring work;
Frame I 504 has spreader I 505 moving up and down with the rear that tripper I 506 is moved, in the time of charging, material enters fermenter 5 by charging chute I 501, by spreader I 505, the material that enters fermenter 5 is shakeout, fermentation ends, in discharging sleeve pipe mechanism I 510, carry, start 505 dischargings of spreader I, fermentation materials is flowed down by the space forming between column I 502 and discharging sleeve pipe mechanism I 510, bleeder valve discharging at the bottom of tank, material is delivered to next operation by discharging belt conveyer 6 and outfeed belt conveyor;
Fermentation system comprises four groups of above-mentioned devices, parallel with one another between every group of fermentation system;
Drying tank is supporting hot-air system.
Fermenter, drying tank are middle discharging, and when discharging, discharging sleeve pipe mechanism promotes, and material is flowed down by the space between discharging sleeve pipe mechanism's I and discharging sleeve pipe mechanism's II and column, through bleeder valve discharging.
In fermenter, drying tank, discharge mechanism is made up of discharging sleeve pipe mechanism and bleeder valve, and discharging sleeve pipe mechanism's I of two cover systems and discharging sleeve pipe mechanism II are positioned at column outside, are pneumatic or motor drive mechanism drive unit.
Drying system comprises following device:
Fermented product chapelet 8, oven dry feeding conveyor 12, air preheater 13, hot blast produce system 9, oven dry blower fan 10, drying tank 11, charging chute II 1101, column II 1102, bleeder valve II 1103, frame II 1104, tripper II 1105, spreader II 1106, sieve end pillar II 1107, sieve end II 1108, cell body II 1109, discharging sleeve pipe mechanism II 1110, material drying discharging machine 16;
Drying tank 11 is supporting has hot blast to produce system 9;
Drying tank 11 comprises cell body II 1109, charging chute II 1101, column II 1102, bleeder valve II 1103, frame II 1104, spreader II 1106, tripper II 1105, sieve end pillar II 1107, sieve end II 1108, discharging sleeve pipe mechanism II 1110; Sieve end II 1108 is arranged at the bottom of the cell body II 1109 of drying tank 11, sieve end II 1108 is supported in by sieve end pillar II 1107 at the 11 end of drying tank, there is column II 1102 centre of the cell body II 1109 of drying tank 11, there is the discharging sleeve pipe mechanism II 1110 that can upwards promote column II 1102 outsides, between the top of column II 1102 and cell body II 1109 outer walls, there is the frame II 1104 that can rotate around column, multiple tripper II 1105 of installing are up and down housed in frame II 1104; When frame II 1104 is in the time that column II 1102 is rotated, tripper II 1105 starts, and completes stirring work; Frame II 1104 is provided with spreader II 1106 moving up and down with the rear that tripper II 1105 is moved, and in the time of charging, material enters drying tank 11 by charging chute II 1101, and spreader II 1106 is shakeout the material that enters drying tank 11; Start hot blast and produce system 9 to drying materials;
After oven dry finishes, the discharging sleeve pipe mechanism II 1110 in column II 1102 outsides promotes, and the bleeder valve II 1103 of bottom is opened, and spreader II 1106 completes material is transported to discharge port;
Drying system can comprise the above-mentioned device of many groups, parallel with one another between every group of drying system.
Claims (9)
1. industrial and agricultural production waste residue biological fermentation, furnace drying method, the method comprises following step:
The fermentation of material and oven dry;
(1) mixture is through the charging chute I that lift promotes, transfer roller delivers into fermentor tank, and under the promotion of spreader I, material is evenly distributed on the sieve plate of fermenter, carries out fermentative production;
(2) temperature, the humidity of test fermentation materials; In the time that temperature, humidity and the processing condition of material are not inconsistent, adjust temperature and the humidity of material, start fermentation blower fan, fermentation refrigeration system, humidification system, start tripper I stirring, the temperature in fermenter, humidity are regulated;
(3) after fermentation ends, in discharging sleeve pipe mechanism I, carry, start spreader discharging, fermentation materials is flowed down by the space forming between column and discharging cannula system, and bleeder valve discharging at the bottom of tank falls into discharging belt conveyer and transfer roller and is transported to outside fermenter;
(4) after fermentation, need the material of oven dry to send into material drying transfer roller by lift, enter drying tank through charging chute II, in drying tank, fermentation materials material under the promotion of spreader is evenly distributed on the sieve plate of drying tank, start to dry hot blast generation system and dry blower fan material is dried, in drying course, start tripper II to material loosening, oven dry finishes to carry in rear discharging sleeve pipe mechanism II, start the discharging of spreader II, material drying is flowed down by the space forming between column and discharging sleeve pipe mechanism II, bleeder valve discharging at the bottom of tank, by material drying discharging machine transmitting system.
2. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 1, furnace drying method, is characterized in that, described system comprises fermentation system and drying system;
Described fermentation system comprises following device:
Fermenter, mixed fermentation materials is delivered to the lift of fermenter, and lift is delivered to embedded scraper transporter, has fermenter material-feeding plugboard valve between described embedded scraper transporter and fermenter;
Described fermenter is connected with fermentation blower fan, fermentation refrigeration system, humidification system;
Described fermenter comprises charging chute I, column I, bleeder valve I, frame I, spreader I, tripper I, sieve end pillar I, sieve end I, cell body I, discharging sleeve pipe mechanism I; Sieve end I is arranged at the bottom of the cell body I of described fermenter, sieve end I is by sieving on end pillar I is supported at the bottom of fermenter, there is column I the centre of the cell body I of fermenter, there is the discharging sleeve pipe mechanism I that can upwards promote the outside of column I, between the top of column I and cell body I outer wall, there is the frame I that can rotate around column, multiple tripper I of installing are up and down housed in frame I; When frame I is in the time that pillar rotates, tripper I starts, and completes stirring work;
There is spreader I moving up and down at the rear of frame I and the operation of tripper I, in the time of charging, material enters fermenter by charging chute I, by spreader I, the material that enters fermenter is shakeout, fermentation ends, in discharging sleeve pipe mechanism I, carry, start the discharging of spreader I, fermentation materials is flowed down by the space forming between column I and discharging sleeve pipe mechanism I, bleeder valve discharging at the bottom of tank, material is delivered to next operation by discharging belt conveyer and outfeed belt conveyor;
Described fermentation system comprises at least one group of above-mentioned device, if fermentation system is the above-mentioned devices of many groups, parallel with one another between every group of fermentation system;
Described drying system comprises following device:
Fermentation materials lift, hot blast produce system, oven dry blower fan, drying tank, charging chute II, column II, bleeder valve II, frame II, tripper II, spreader II, sieve end pillar II, sieve end II, cell body II, discharging sleeve pipe mechanism II, material drying discharging machine;
Described drying tank is supporting has hot blast to produce system;
Described drying tank comprises cell body II, charging chute II, column II, bleeder valve II, frame II, spreader II, tripper II, sieve end pillar II, sieve end II, discharging sleeve pipe mechanism II; Sieve end II is arranged at the bottom of the cell body II of described drying tank, sieve end II is by sieving on end pillar II is supported at the bottom of drying tank, there is column II the centre of the cell body II of drying tank, there is the discharging sleeve pipe mechanism II that can upwards promote column II outside, between the top of column II and cell body II outer wall, there is the frame II that can rotate around column, multiple tripper II of installing are up and down housed in frame II; When frame II is in the time that column II is rotated, tripper II starts, and completes stirring work; The rear of frame II and the operation of tripper II is provided with spreader II moving up and down, and in the time of charging, material enters drying tank by charging chute II, and spreader II is shakeout the material that enters drying tank; Start hot blast and produce system to drying materials;
After oven dry finishes, the discharging sleeve pipe mechanism II in column II outside promotes, and the bleeder valve II of bottom is opened, and spreader II completes material is transported to discharge port;
Described drying system comprises at least one group of above-mentioned device, if drying unit is the above-mentioned devices of many groups, parallel with one another between every group of drying system.
3. industrial and agricultural production waste residue biological fermentation as claimed in claim 1, furnace drying method, is characterized in that, the transfer roller embedded scraper transporter in described step (1).
4. industrial and agricultural production waste residue biological fermentation as claimed in claim 1, furnace drying method, is characterized in that, the transfer roller in described step (3) is rubber conveyer.
5. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 2, furnace drying method, is characterized in that, described fermentation system is four groups.
6. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 2, furnace drying method, is characterized in that, the lift in described fermentation system is chapelet.
7. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 2, furnace drying method, is characterized in that, the lift in described drying system is chapelet.
8. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 2, furnace drying method, it is characterized in that, described system is in the application of processing in multiple fermentable industrial or agricultural waste residue biological fermentations such as Chinese liquor distiller grains, beer vinasse, vinegar grain.
9. special integral system in industrial and agricultural production waste residue biological fermentation as claimed in claim 2, furnace drying method, is characterized in that, described system is in the application of processing in Chinese liquor distiller grains.
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| CN104725092A (en) * | 2015-04-02 | 2015-06-24 | 浙江明佳环保科技有限公司 | Fermenting, reversing and drying all-in-one machine for organic fertilizer |
| CN112425706A (en) * | 2020-11-30 | 2021-03-02 | 天水师范学院 | Method for treating waste by utilizing microbial fermentation |
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| Publication number | Publication date |
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| CN103936470B (en) | 2016-04-20 |
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