CN102018097A - Production process of vegetable protein fermented feed - Google Patents
Production process of vegetable protein fermented feed Download PDFInfo
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- CN102018097A CN102018097A CN2010105525741A CN201010552574A CN102018097A CN 102018097 A CN102018097 A CN 102018097A CN 2010105525741 A CN2010105525741 A CN 2010105525741A CN 201010552574 A CN201010552574 A CN 201010552574A CN 102018097 A CN102018097 A CN 102018097A
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Abstract
The invention relates to a production process of a vegetable protein fermented feed. The full process flow comprises the following steps: carrying out enzymolysis and anaerobic fermentation on a vegetable protein raw material, drying at low temperature, cooling, pulverizing, removing fine hairs and shells (for cotton seed meal only), and milling into the protein fermented feed. The process not only solves the problem of large-scale anaerobic fermentation, but also solves the problem of industrialization of low-temperature drying, and provides an effective approach to the large-scale production of the protein fermented feed.
Description
Technical field
Patent of the present invention relates to the production technology of all kinds of fermenting plant protein feeds, is the combination of fermentation industry and feed processing industry, belongs to feed processing industry.
Background technology
According to relevant, since 20th century, the world population growth rate is very fast, has reached 6,000,000,000 at present, may reach 10,000,000,000 in the near future.In the face of huge population growth's pressure like this, grain, particularly protein requirement contradiction highlights.The protein feeds of using as feed is more in short supply, and countries in the world are all striving to find solution route.Except continuing to transform energetically and development and water, native, pay close attention to greatly and drop into also giving based on the what is called " blue agriculture " of maritime waters agricultural for " green agriculture " at center.In addition,, " white agriculture " just in long clothes is the human field that gets a good chance of of creating another production food again at present." white agriculture " is former to be that the Chinese science man proposes, they think that agricultural will carry out strategical reajustment, one of them important viewpoint is exactly the traditional agriculture of " two-dimensional structure " is made up of plant, Animal resources, is adjusted into the new agricultural of " three-dimensional structure " of plant, animal, microbial resources composition.Scientists thinks that plant is the producer, and animal is the consumer, and microorganism is decomposition-reduction person has only this three's cooperation could form the benign cycle of global biosphere.Agricultural of " so three-dimensional structure "---plant plant husbandry, animal farming industry, microbial fermentation transform the new agricultural that industry will constitute the strategy of sustainable development.Wherein " microbial fermentation transforms industry " is exactly the application of microorganism in agricultural.Fermentative feedstuff of microbe wherein just belongs to the big class of one in " white agriculture ".
Fermented feed developed very fast in recent years at home, and domestic a lot of experts are called fermented feed in " third generation feed ", but because the restriction of conditions such as the complexity of protein raw materials and production technology, also there are many drawbacks in this field.Xinjiang Tiankang Raise Livestock Biotechnology Co., Ltd goes through 5 years constantly groping and testing, and the fermenting plant protein feed production technology is designed in research and development.
Summary of the invention
In order to overcome the glutinous problem such as a large amount of deactivations of profitable strain that connects after the problem that has a large amount of ANFs in problem, the plant protein material, anaerobic fermentation, the oven dry of raw material and water in the fermenting plant protein feed; the present invention has not only solved above-mentioned problems, and is a whole set of production technology of collection automation, intensification, scale and one.
Description of drawings
Accompanying drawing is fermenting plant protein feed production technology figure
1. hoppers and blanking fence among the figure, 2. claim the bottom discharge flood dragon, 3. burden balance/digital display is controlled and sensor, 4. storehouse bottom discharge auger, 5. batch bin, 6. pneumatic plate, 7. feed bin sub-material scraper plate, 8. raw material elevator, 9. spice machine material loading elevator, 10. mixer, 11. the blanking of spice machine connects the storehouse, 12. spice cabin bottom discharge conveyer, 13.1# silo outfeed conveyor, materials flow pipe on 14. fermentation vats, 15.1# feed bin material-dividing and delivery, 16.1# feed bin is to the discharge bucket conveyer, 17. hoppers to be dried, and 18. buckets are the feeding augers down, 19. to the dryer conveyer, 20. the dryer feeding packing auger, 21. dryers, 22. oven dry material elevators, 23. chilling roll, 24. cooling material elevator, 25. cooling feed bins, 26. buckets are the feeding auger down, 27.2# feed bin material-dividing and delivery, 28.2# silo outfeed conveyor, 29.1# to 2# feed bin conveyer, 30. fermentation vats, 31.2# feed bin is to the discharge bucket conveyer, 32. drying oven, 33. oven dry secondary filters, 34. deduster bottom discharge augers, 35. baker dedusters, 36. cooling system deduster, 37. cooling blower, airlock under 38. augers, 39. dryer warm-air pipe and converting pipes, 40. air-heater, 41. the final dusting Asta-3746,42. remove the suede sieve, and 43. remove the auger that gathers materials under the suede sieve, 44. air pump, 45. pulse dust collector/dedust air duct, 46. fermentation vat discharging openings, 47. cooling ducts, 48. pulverizer, 49. the vibrations classifying screen, 50. flour mills, 51. baling presses.
The specific embodiment
The fermenting plant protein feed production technology is a whole set of technology of oven dry behind plant albuminoid raw material (single or compound as the cottonseed dregs of rice, dregs of beans, rapeseed dregs, the certain herbaceous plants with big flowers dregs of rice etc.) process enzymolysis, the microbial fermentation being pulverized the fermenting plant protein feed of making.
According to producing needs, earlier pre-fermented plant protein material being dropped into different feed bins by dog-house temporarily stores, according to the formulation ratio consumption, automatically various raw materials being dropped into batch weigher prepares burden, then different raw materials is sent in the spice mixer mixed, simultaneously liquid fermentation bacterial classification and water are sprayed into spice mixing machine by water pump and mix through elevator.After certain moment mixed, the spice mixer is auto-reverse to be thrown the moisture that mixes to conveyer belt at 40% material, is transported to different fermentation vats by conveyer belt and ferments.
Whole fermentation process is an anaerobic fermentation, and fermentation vat material top layer is adopted with three-layer plastic cloth and pressed the stubble method that it is sealed, and isolated material contacts with air.
Dry when by the dog-house of fermentation vat bottom material being thrown once more after the fermentation ends to deliver in the oven dry tube to the conveyer belt of fermentation vat below, the temperature of whole oven dry is to be provided by drying oven, and the rotating speed of oven dry tube can be adjusted the height with the control moisture content of finished products.Dry back being delivered in the cooling cylinder by elevator that finish and cool off, cooling cylinder is by blower fan natural wind to be introduced cooling cylinder, utilizes cold wind to cool off material.Cooled material is pulverized by pulverizer, there are the cottonseed dregs of rice also will to sieve in the material after the pulverizing by the vibrations classifying screen of 10 layers of different meshes, remove the directly logical flow tube output of thing, the material that particle is bigger carries out abrasive dust by flour mill once more, enters grading oscillating screen once more by air-introduced machine after abrasive dust finishes.To directly deliver to the finished product packing process by the material of vibratory sieve and pack, detect, finally become the finished product warehouse-in.
Claims (6)
1. fermenting plant protein feed production technology, be with single or multiple compound plant protein raw material process mix, enzymolysis, microbial fermentation, low temperature drying, cooling, pulverizing, remove suede, it is characterized in that enzymolysis, anaerobe fermentation, reduction ANFs, low temperature drying cylinder are dried, abrasive dust reduces crude fibre except that a whole set of production technologies such as shell (special use of the cottonseed dregs of rice), abrasive dust, packings.
2. fermenting plant protein feed production technology according to claim 1, it is characterized in that: according to the difference of plant protein material, the difference of contained ANFs, design corresponding complex enzyme formulation and mix, plant protein material is carried out enzymolysis with plant protein material.
3. fermenting plant protein feed production technology according to claim 1, it is characterized in that: saccharomycete, Bacillus acidi lactici, streptococcus lactis, bacillus subtilis, Bacillus cercus are proportionally mixed, be seeded to plant protein material, it is carried out anaerobic fermentation.
4. fermenting plant protein feed production technology according to claim 1, it is characterized in that: the used microorganism of fermenting all has the effect of decomposing the ANFs in the plant protein material, by fermentation, original ANFs all has significantly reduction in the plant protein material.
5. fermenting plant protein feed production technology according to claim 1, it is characterized in that: the plant protein material that ferments is through oven dry tube low temperature drying, the oven dry tube adopts coal furnace that thermal source is provided, utilize its rotation of motor drives, material is brought to the most significant end of oven dry tube in tube, then fall naturally, utilize hot blast that fermentation materials is dried.The inlet temperature of oven dry tube is controlled at 400 ℃ in the whole drying course, and oven dry tube outlet temperature is controlled at 70 ℃, and temperature of charge is controlled at 40 ℃.
6. fermenting plant protein feed production technology according to claim 1 is characterized in that: it is special in the higher plant protein material of crude fiber content that abrasive dust is removed crude fibre technology.This technology is to utilize the classifying screen of vibrations that crude fibre is removed.Vibrosieve is 10 layers, and the classification grit number constantly increases from top to down, goes up the directly logical flow tube of two-layer oversize most and removes, and the oversize of 3-9 layer enters flour mill abrasive dust again.Material by undermost classifying screen enters the finished product packing process.
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| CN2010105525741A CN102018097A (en) | 2010-11-22 | 2010-11-22 | Production process of vegetable protein fermented feed |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010105525741A CN102018097A (en) | 2010-11-22 | 2010-11-22 | Production process of vegetable protein fermented feed |
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| CN102018097A true CN102018097A (en) | 2011-04-20 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102671752A (en) * | 2012-05-24 | 2012-09-19 | 晨光生物科技集团喀什有限公司 | Dephenolized cotton seed protein powder preparation process |
| CN102860418A (en) * | 2012-09-19 | 2013-01-09 | 漳州大北农农牧科技有限公司 | Preparation method and application of composite probiotics fermentation Chinese medicinal herb composite feed additive |
| CN102972854A (en) * | 2012-12-17 | 2013-03-20 | 青岛根源生物技术集团有限公司 | Production device and method for producing feed soybean meal by utilizing anaerobe fermentation |
| CN106538867A (en) * | 2016-11-25 | 2017-03-29 | 中州大学 | A kind of preparation method of the low molecule soya-bean polypeptides with health care |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1451292A (en) * | 2002-04-19 | 2003-10-29 | 东莞市银华饲料有限公司 | Method for producing enzymolysis protein powder |
| CN101194671A (en) * | 2007-12-21 | 2008-06-11 | 黄忠胜 | Enzymolysis protein feedstuff containing probiotic bacteria and producing method thereof |
| CN101401615A (en) * | 2008-11-13 | 2009-04-08 | 肖军 | Preparation method for preparing stalk protein feedstuff with microorganism stalk leaven |
-
2010
- 2010-11-22 CN CN2010105525741A patent/CN102018097A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1451292A (en) * | 2002-04-19 | 2003-10-29 | 东莞市银华饲料有限公司 | Method for producing enzymolysis protein powder |
| CN101194671A (en) * | 2007-12-21 | 2008-06-11 | 黄忠胜 | Enzymolysis protein feedstuff containing probiotic bacteria and producing method thereof |
| CN101401615A (en) * | 2008-11-13 | 2009-04-08 | 肖军 | Preparation method for preparing stalk protein feedstuff with microorganism stalk leaven |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102671752A (en) * | 2012-05-24 | 2012-09-19 | 晨光生物科技集团喀什有限公司 | Dephenolized cotton seed protein powder preparation process |
| CN102860418A (en) * | 2012-09-19 | 2013-01-09 | 漳州大北农农牧科技有限公司 | Preparation method and application of composite probiotics fermentation Chinese medicinal herb composite feed additive |
| CN102860418B (en) * | 2012-09-19 | 2013-09-18 | 漳州大北农农牧科技有限公司 | Preparation method and application of composite probiotics fermentation Chinese medicinal herb composite feed additive |
| CN102972854A (en) * | 2012-12-17 | 2013-03-20 | 青岛根源生物技术集团有限公司 | Production device and method for producing feed soybean meal by utilizing anaerobe fermentation |
| CN102972854B (en) * | 2012-12-17 | 2015-06-03 | 青岛根源生物技术集团有限公司 | Production device and method for producing feed soybean meal by utilizing anaerobe fermentation |
| CN106538867A (en) * | 2016-11-25 | 2017-03-29 | 中州大学 | A kind of preparation method of the low molecule soya-bean polypeptides with health care |
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Application publication date: 20110420 |