JPH01319127A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPH01319127A JPH01319127A JP63153336A JP15333688A JPH01319127A JP H01319127 A JPH01319127 A JP H01319127A JP 63153336 A JP63153336 A JP 63153336A JP 15333688 A JP15333688 A JP 15333688A JP H01319127 A JPH01319127 A JP H01319127A
- Authority
- JP
- Japan
- Prior art keywords
- polymer particles
- particles
- recording medium
- magnetic
- magnetic recording
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002245 particle Substances 0.000 claims abstract description 86
- 238000009826 distribution Methods 0.000 claims abstract description 20
- 229920000728 polyester Polymers 0.000 claims abstract description 20
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 5
- 229920000620 organic polymer Polymers 0.000 claims description 30
- 239000010954 inorganic particle Substances 0.000 claims description 18
- 239000011230 binding agent Substances 0.000 claims description 13
- 239000000696 magnetic material Substances 0.000 claims description 5
- 238000003490 calendering Methods 0.000 abstract description 7
- 238000004804 winding Methods 0.000 abstract description 3
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 55
- 238000000034 method Methods 0.000 description 22
- 239000008188 pellet Substances 0.000 description 15
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 238000002425 crystallisation Methods 0.000 description 9
- 230000008025 crystallization Effects 0.000 description 9
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 229920001577 copolymer Polymers 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 5
- 235000012771 pancakes Nutrition 0.000 description 5
- 229920002635 polyurethane Polymers 0.000 description 5
- 239000004814 polyurethane Substances 0.000 description 5
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 230000004580 weight loss Effects 0.000 description 4
- 239000000956 alloy Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 238000005266 casting Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- -1 polyethylene terephthalate Polymers 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 229940090961 chromium dioxide Drugs 0.000 description 2
- IAQWMWUKBQPOIY-UHFFFAOYSA-N chromium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Cr+4] IAQWMWUKBQPOIY-UHFFFAOYSA-N 0.000 description 2
- AYTAKQFHWFYBMA-UHFFFAOYSA-N chromium(IV) oxide Inorganic materials O=[Cr]=O AYTAKQFHWFYBMA-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical group CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 1
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- JZQOJFLIJNRDHK-CMDGGOBGSA-N alpha-irone Chemical compound CC1CC=C(C)C(\C=C\C(C)=O)C1(C)C JZQOJFLIJNRDHK-CMDGGOBGSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 238000004380 ashing Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 238000005566 electron beam evaporation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 125000005487 naphthalate group Chemical group 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000006259 organic additive Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は磁気記録媒体に関するものである。[Detailed description of the invention] [Industrial application field] The present invention relates to magnetic recording media.
[従来の技術]
磁気記録媒体としては、ポリエステルに無機粒子を含有
せしめたフィルムの少なくとも片面に磁性層を設けてな
る磁気記録媒体が知られている(たとえば、特開昭59
−203228号公報など)。[Prior Art] As a magnetic recording medium, there is known a magnetic recording medium in which a magnetic layer is provided on at least one side of a film made of polyester containing inorganic particles (for example, JP-A-59
-203228, etc.).
[発明が解決しようとする課題]
しかし、上記従来の磁気記録媒体は、フィルムの加工工
程、たとえば磁性層塗布・カレンダー工程などの工程速
度の増大にともない、接触するロールによってフィルム
表面に傷がつくという欠点が最近、問題となってきてい
る。また、磁気記録媒体のひとつであるビデオテープは
最近ソフト用(制作された映像作品をパッケージ媒体に
記録固定、複製◆増製したもの)に用いられるケースが
多く、この場合、上記従来のビデオテープでは、「映像
作品を録画する工程」でマスターテープから高速でダビ
ング(記録複写)する時のS/N(シグナル/ノイズ比
、画質のパラメータ)の低下が大きく画質が悪くなると
いう問題点も出てきている。[Problems to be Solved by the Invention] However, with the above-mentioned conventional magnetic recording media, as the process speed of film processing steps, such as magnetic layer coating and calendering steps, increases, the film surface is scratched by the contacting rolls. This shortcoming has recently become a problem. In addition, videotape, which is a type of magnetic recording medium, is recently often used for software (recording and fixing produced video works on packaged media, duplicating and increasing production), and in this case, the conventional videotape mentioned above is used in many cases. However, when dubbing (copying) from a master tape at high speed in the ``process of recording a video work'', there is a problem in that the S/N (signal/noise ratio, image quality parameter) decreases significantly and the image quality deteriorates. It's coming.
本発明はかかる問題点を改善し、表面が傷つきにクク(
以下耐スクラッチ性良好という)、ダビングによる画質
(S/N>の低下が少ない(以下耐ダビング性良好とい
う)磁気記録媒体を提供することを目的とする。The present invention improves this problem and prevents scratches on the surface.
An object of the present invention is to provide a magnetic recording medium (hereinafter referred to as "good scratch resistance") with less deterioration in image quality (S/N>) due to dubbing (hereinafter referred to as "good dubbing resistance").
[課題を解決するための手段]
本発明は、
(1) ポリエステルを主たる成分とする基材フィル
ムの片面に磁性層を設けてなる磁気記録媒体であって、
該磁性層が磁性体に対し0.1〜20重量%の無機粒子
を含有し、該基材フィルムが0゜01〜8.0重量%の
不活性有機高分子粒子を含有し、かつ、咳高分子粒子の
真球度(長径/短径)が1.2以下、該基材フィルムの
少なくとも片面の突起高さ分布の標準偏差が40〜25
0nmの範囲であるであることを特徴とする磁気記録媒
体、及び、
(2) ポリエステルを主たる成分とする基材フィル
ムの片面に磁性層、反対面にバックコート層を設けてな
る磁気記録媒体であって、該バックコート層が有機バイ
ンダーに対し5〜400重量%の無機粒子を含有し、該
基材フィルムが0.01〜8.0重量%の不活性有機高
分子粒子を含有し、かつ、該高分子粒子の真球度(長径
/短径)が1゜2以下、該基材フィルムの少なくとも片
面の突起高さ分布の標準偏差が150nm以下であるこ
とを特徴とする磁気記録媒体に関するものである。[Means for Solving the Problems] The present invention provides a magnetic recording medium comprising: (1) a magnetic layer provided on one side of a base film containing polyester as a main component;
The magnetic layer contains 0.1 to 20% by weight of inorganic particles based on the magnetic material, the base film contains 0.01 to 8.0% by weight of inert organic polymer particles, and The sphericity (major axis/minor axis) of the polymer particles is 1.2 or less, and the standard deviation of the protrusion height distribution on at least one side of the base film is 40 to 25.
(2) A magnetic recording medium comprising a base film mainly composed of polyester, with a magnetic layer on one side and a back coat layer on the opposite side. The back coat layer contains 5 to 400% by weight of inorganic particles based on the organic binder, the base film contains 0.01 to 8.0% by weight of inert organic polymer particles, and , a magnetic recording medium characterized in that the sphericity (major axis/minor axis) of the polymer particles is 1°2 or less, and the standard deviation of the protrusion height distribution on at least one side of the base film is 150 nm or less. It is something.
本発明におけるポリエステルは、エチレンテレフタレー
ト、エチレンα、β−ビス(2−クロルフェノキシ)エ
タン−4,4゛−ジカルボキシレート、エチレン2.6
−ナフタレート単位から選ばれた少なくとも一種の構造
単位を主要構成成分とする。ただし、本発明を阻害しな
い範囲内、好ましくは15モル%以内であれば他成分が
共重合されていてもよい。The polyester in the present invention includes ethylene terephthalate, ethylene α, β-bis(2-chlorophenoxy)ethane-4,4′-dicarboxylate, ethylene 2.6
- Contains at least one structural unit selected from naphthalate units as a main constituent. However, other components may be copolymerized within a range that does not impede the present invention, preferably within 15 mol%.
また、エチレンテレフタレートを主要構成成分とするポ
リエステルの場合に耐スクラッチ性、耐ダビング性がよ
り一層良好となるので特に望ましい。In addition, polyester containing ethylene terephthalate as a main component is particularly desirable because it provides even better scratch resistance and dabbing resistance.
本発明における有機高分子粒子は、ポリエステルと共有
結合などをしない不活性な粒子であることが必要である
。ポリエステルと反応すると耐スクラッチ性が不良とな
るので好ましくない。The organic polymer particles in the present invention need to be inert particles that do not form covalent bonds with polyester. Reaction with polyester is not preferred because scratch resistance becomes poor.
本発明における有機高分子粒子は、加熱減量曲線におけ
る10%重量減量時温度が360℃、好ましくは380
℃、ざらに好ましくは400℃以上である場合に耐スク
ラッチ性、耐ダビング性がより一層良好となり、本発明
範囲の真球度も得られ易いので特に望ましい。The organic polymer particles in the present invention have a temperature at 10% weight loss in a heating loss curve of 360°C, preferably 380°C.
C., more preferably 400.degree. C. or higher, is particularly desirable because scratch resistance and dubbing resistance are even better and sphericity within the range of the present invention is easily obtained.
本発明における有機高分子粒子の平均粒径は特に限定さ
れず、上記の10%重量減量時温度によっても必要な粒
径が変わるが、0.1〜1.0μm1好ましくは0.1
〜0.45μmの範囲である場合に本発明範囲の突起高
さ分布の標準偏差が得られやすいので望ましい。The average particle size of the organic polymer particles in the present invention is not particularly limited, and the required particle size varies depending on the temperature at the time of 10% weight loss, but is 0.1 to 1.0 μm, preferably 0.1 μm.
A range of 0.45 μm is desirable because it is easy to obtain a standard deviation of the protrusion height distribution within the range of the present invention.
ただし、本発明に用いる有機高分子粒子の真球度(長径
/短径)が1.2以下、好ましくは1゜1以下であるこ
とが必要である。有機高分子粒子の真球度が上記の範囲
より大きいと、耐スクラッチ性、耐ダビング性が不良と
なるので好ましくない。真球度の下限は1であり、全て
の粒子が完全真球の理想状態である。However, it is necessary that the sphericity (major axis/breadth axis) of the organic polymer particles used in the present invention be 1.2 or less, preferably 1°1 or less. If the sphericity of the organic polymer particles is larger than the above range, the scratch resistance and dubbing resistance will be poor, which is not preferable. The lower limit of sphericity is 1, which is the ideal state in which all particles are perfectly spherical.
本発明における有機高分子粒子の粒径の相対標準偏差は
特に限定されないが、0.6以下、好ましくは0.45
以下の場合に本発明範囲の突起高さ分布が得られやすく
ざらに耐ダビング性がより一層良好となるので特に望ま
しい。The relative standard deviation of the particle size of the organic polymer particles in the present invention is not particularly limited, but is 0.6 or less, preferably 0.45
The following cases are particularly desirable because the protrusion height distribution within the range of the present invention is easily obtained and the dubbing resistance is further improved.
本発明における有機高分子粒子のフィルム中含有量は0
.01〜8.0重量%、好ましくは0゜03〜5.0重
量%、ざらに好ましくは0.1〜2.0重量%である必
要がある。含有量が上記の範囲より少ないと耐スクラッ
チ性が不良となり、逆に多いと、耐ダビング性が不良と
なるので好ましくない。2種以上の有機高分子粒子を含
有する場合はその合計量が上記の範囲であることが必要
である。The content of organic polymer particles in the film in the present invention is 0.
.. The amount should be 0.01 to 8.0% by weight, preferably 0.03 to 5.0% by weight, and most preferably 0.1 to 2.0% by weight. If the content is less than the above range, the scratch resistance will be poor, and if it is too much, the dubbing resistance will be poor, which is not preferable. When two or more types of organic polymer particles are contained, the total amount thereof needs to be within the above range.
本発明における有機高分子粒子の結晶化促進係数が一2
0〜20℃、特に、−20〜10℃の範囲の場合に耐ダ
ビング性、耐スクラッチ性がより一層良好となるので望
ましい。The crystallization promotion coefficient of the organic polymer particles in the present invention is -2
A temperature range of 0 to 20°C, particularly -20 to 10°C, is desirable because the dubbing resistance and scratch resistance become even better.
本発明フィルムは、上記組成物を主要成分とするが、本
発明の目的を阻害しない範囲内で、他種ポリマをブレン
ドしてもよいし、また酸化防止剤、熱安定剤、滑剤、紫
外線吸収剤、核生成剤などの無機または有機添加剤が通
常添加される程度添加されていてもよい。The film of the present invention has the above-mentioned composition as a main component, but other polymers may be blended within the range that does not impede the purpose of the present invention, and antioxidants, heat stabilizers, lubricants, ultraviolet absorbers, etc. Inorganic or organic additives such as agents, nucleating agents, etc. may be added to the extent that they are normally added.
本発明を構成するフィルムは上記組成物を二軸配向せし
めたフィルムである。未延伸フィルム、−軸配向フィル
ムでは、耐スクラッチ性、耐ダビング性が不良となるの
で好ましくない。The film constituting the present invention is a film in which the above composition is biaxially oriented. An unstretched film or a -axially oriented film is not preferred because it has poor scratch resistance and dubbing resistance.
また、その二軸配向の程度を表わす面配向指数は特に限
定されないが、0.935〜0.975、特に0.94
0〜0.970の範囲である場合に、耐スクラッチ性、
耐ダビング性がより一層良好となるので特に望ましい。In addition, the plane orientation index representing the degree of biaxial orientation is not particularly limited, but is 0.935 to 0.975, particularly 0.94
Scratch resistance when in the range of 0 to 0.970;
This is particularly desirable because the dubbing resistance becomes even better.
本発明を構成する基材フィルムは、フィルム中の有機高
分子粒子の単一粒子指数が0.5以上、好ましくは0.
7以上、ざらに好ましくは0.8以上である場合に耐ス
クラッチ性、耐ダビング性がより一層良好となるので特
に望ましい。なお、単一粒子指数の上限は特に限定され
ないが、完全に単分散した場合では1となり、1を越え
ることは理論的に有り得ない。The base film constituting the present invention has a single particle index of organic polymer particles in the film of 0.5 or more, preferably 0.5 or more.
A value of 7 or more, more preferably 0.8 or more is particularly desirable because scratch resistance and dubbing resistance become even better. Although the upper limit of the single particle index is not particularly limited, it is 1 in the case of complete monodispersion, and it is theoretically impossible for it to exceed 1.
本発明を構成する基材フィルムは、少なくとも片面の表
面突起について、突起の平均間隔が20μm以下、特に
15μm以下の場合に耐スクラッチ性、耐ダビング性が
特に良好となるので望ましい。The base film constituting the present invention preferably has particularly good scratch resistance and dubbing resistance when the average distance between the protrusions on at least one surface is 20 μm or less, particularly 15 μm or less.
本発明は、上記のフィルムを基材フィルムに用いた磁気
記録媒体でおって、次の2つのタイプがある。The present invention relates to a magnetic recording medium using the above-mentioned film as a base film, and there are the following two types.
(1) まず、上記基材フィルムの片面に磁性層を設
けてなる磁気記録媒体の場合について説明する。(1) First, a case of a magnetic recording medium in which a magnetic layer is provided on one side of the base film will be described.
この場合の基材フィルムは、少なくとも片面の突起高さ
分布の標準偏差が40〜250nm、好ましくは40〜
200nm、さらに好ましくは50〜150nmの範囲
であることが必要である。In this case, the base film has a standard deviation of protrusion height distribution on at least one side of 40 to 250 nm, preferably 40 to 250 nm.
It needs to be 200 nm, more preferably in the range of 50 to 150 nm.
両面の突起高さ分布が上記の範囲より小さいと耐スクラ
ッチ性が不良となり、逆に大きいと、耐ダビング性が不
良となるので好ましくない。If the protrusion height distribution on both sides is smaller than the above range, the scratch resistance will be poor, and if it is larger, the dubbing resistance will be poor, which is not preferable.
また、磁性層の種類は特に限定されないが、公知の磁性
体、すなわち、γ−酸化鉄、Co含含有−酸化鉄、二酸
化クロム、鉄、コバルト、あるいはそれらの合金などが
用いられる。また、バインダーの種類も特に限定されず
、塩化ビニル/酢酸ビニル共重合体、ポリビニルブチラ
ール、ポリウレタンなどを用いることができる。Further, the type of the magnetic layer is not particularly limited, but known magnetic materials such as γ-iron oxide, Co-containing iron oxide, chromium dioxide, iron, cobalt, or alloys thereof may be used. Further, the type of binder is not particularly limited, and vinyl chloride/vinyl acetate copolymer, polyvinyl butyral, polyurethane, etc. can be used.
本発明を構成する磁性層は無機粒子を磁性体粉に対して
、0.1〜20重量%、好ましくは0゜5〜10重量%
含有している必要がある。含有率が上記の範囲より少な
いと耐スクラッチ性が不良となり、逆に多いと、耐ダビ
ング性、耐スクラッチ性が不良となるので好ましくない
。2種以上の無機粒子を含有する場合はそれらの合計量
が上記の範囲でおることが必要である。The magnetic layer constituting the present invention contains inorganic particles in an amount of 0.1 to 20% by weight, preferably 0.5 to 10% by weight, based on the magnetic powder.
Must contain. If the content is less than the above range, the scratch resistance will be poor, and if it is too much, the dubbing resistance and scratch resistance will be poor, which is not preferable. When two or more types of inorganic particles are contained, the total amount thereof must be within the above range.
無機粒子の平均粒径は特に限定されないが3〜600n
m、特に7〜300nmの範囲の場合に耐スクラッチ性
がより一層良好となるので特に望ましい。The average particle size of the inorganic particles is not particularly limited, but is 3 to 600n.
m, especially in the range of 7 to 300 nm, is particularly desirable because the scratch resistance becomes even better.
無機粒子の種類は特に限定されないが、磁性体以外のs
11粒子のことであり、α−酸化鉄、アルミナ、シリカ
、ジルコニア、二酸化チタン、カーボンブラックの場合
に、耐スクラッチ性がより一層良好となるので特に望ま
しい。The type of inorganic particles is not particularly limited, but s other than magnetic materials
11 particles, and α-iron oxide, alumina, silica, zirconia, titanium dioxide, and carbon black are particularly desirable because they provide even better scratch resistance.
磁性層の厚さは特に限定されないが、1.5〜8μmの
場合に耐スクラッチ性がより一層良好となるので特に望
ましい。The thickness of the magnetic layer is not particularly limited, but a thickness of 1.5 to 8 .mu.m is particularly desirable since scratch resistance becomes even better.
(2) 次に、上記基材フィルムの片面に磁性層、反
対面にバックコート層を設けてなる磁気記録媒体の場合
について説明する。この・場合の基材フィルムは、少な
くとも片面の突起高さ分布の標′Q=偏差σが150n
m以下、好ましくは1100n以下、さらに好ましくは
75nm以下であることが必要である。両面の突起高さ
分布が上記の範囲より大きいと耐ダビング性が不良とな
るので好ましくない。高さ分布の標準偏差の下限は特に
限定されないが、5nm程度が製造上の限界である。(2) Next, a case of a magnetic recording medium in which a magnetic layer is provided on one side of the base film and a back coat layer is provided on the opposite side will be described. In this case, the base film has a protrusion height distribution standard Q = deviation σ of 150n on at least one side.
It is necessary that the thickness is not more than m, preferably not more than 1100 nm, and more preferably not more than 75 nm. If the protrusion height distribution on both surfaces is larger than the above range, the dubbing resistance will be poor, which is not preferable. Although the lower limit of the standard deviation of the height distribution is not particularly limited, about 5 nm is the manufacturing limit.
また、磁性層の種類は特に限定されないが、公知の磁性
体、すなわち、γ−酸化鉄、Co含含有−ffi化鉄、
二酸化クロム、鉄、コバルト、あるいはそれらの合金な
どが用いられる。また、バインダーの種類も特に限定さ
れないず、塩化ビニル/酢酸ビニル共重合体、ポリビニ
ルブチラール、ポリウレタンなどを用いることができる
。またこの場合には、実質的に有機バインダーを用いず
、蒸着、スパッタリングなどの方法によって形成された
金属薄膜型の磁性層も用いることができる。バンクコー
ト層としても塩化ビニル、酢酸ビニル、ビニルアルコー
ルおよびそれらの共重合体、ポリウレタン、セルロース
誘導体など公知のバインダーを主体とするものが使用で
きる。ただし、バックコート層に無機粒子を含有してい
る必要がある。The type of magnetic layer is not particularly limited, but may be made of known magnetic materials, such as γ-iron oxide, Co-containing iron ffi,
Chromium dioxide, iron, cobalt, or alloys thereof are used. Further, the type of binder is not particularly limited, and vinyl chloride/vinyl acetate copolymer, polyvinyl butyral, polyurethane, etc. can be used. Further, in this case, a metal thin film type magnetic layer formed by a method such as vapor deposition or sputtering without using substantially an organic binder can also be used. The bank coat layer may also be made of a binder based on known binders such as vinyl chloride, vinyl acetate, vinyl alcohol, copolymers thereof, polyurethane, and cellulose derivatives. However, the back coat layer must contain inorganic particles.
その無機粒子の含有量は有機バインダーに対して400
〜5重量%、好ましくは300〜20重量%であること
が必要である。含有量が上記の範囲より多いと耐ダビン
グ性、耐スクラッチ性が不良となり、逆に含有量が上記
の範囲より少ないと、耐スクラッチ性が不良となるので
好ましくない。The content of the inorganic particles is 400% of the organic binder.
~5% by weight, preferably 300-20% by weight. If the content is more than the above range, the dubbing resistance and scratch resistance will be poor, and if the content is less than the above range, the scratch resistance will be poor, which is not preferable.
無機粒子の平均粒径は特に限定されないが3〜600n
m、特に7〜300nmの範囲の場合に耐スクラッチ性
がより一層良好となるので特に望ましい。The average particle size of the inorganic particles is not particularly limited, but is 3 to 600n.
m, especially in the range of 7 to 300 nm, is particularly desirable because the scratch resistance becomes even better.
磁性層の厚さは特に限定されないが、有機バインダーを
含有する場合には1.5〜8μm、有機バインダーを含
有しない金属薄膜型の場合には0゜05〜1.5μmの
場合に耐スクラッチ性がより一層良好となるので特に望
ましい。The thickness of the magnetic layer is not particularly limited, but the scratch resistance is 1.5 to 8 μm when it contains an organic binder, and 0.05 to 1.5 μm in the case of a metal thin film type that does not contain an organic binder. This is particularly desirable because it provides even better results.
バックコート層の厚さは特に限定されないが、0.05
〜2.51m、特に、0.1〜1.5μmの場合に耐ス
クラッチ性、耐ダビング性がより一層良好となるので特
に望ましい。The thickness of the back coat layer is not particularly limited, but is 0.05
A thickness of 2.51 m to 2.51 m, particularly 0.1 to 1.5 m, is particularly desirable because scratch resistance and dubbing resistance are even better.
無機粒子の種類は特に限定されないが、バックコート層
中の無機粒子がα−アルミナ、シリカ、ジルコニア、二
酸化チタン、カーボンブラックの場合に耐スクラッチ性
がより一層良好となるので特に望ましい。Although the type of inorganic particles is not particularly limited, it is particularly preferable to use α-alumina, silica, zirconia, titanium dioxide, or carbon black as the inorganic particles in the back coat layer because the scratch resistance will be even better.
次に本発明フィルムの製造方法について説明する。Next, a method for producing the film of the present invention will be explained.
まず、所定のポリエステルに有機高分子粒子を含有せし
める方法としては、重合前、重合中、重合後のいずれに
添加してもよいが、ポリエステルのジオール成分である
エチレングリコールに、スラリーの形で混合、分散せし
めて添加する方法が本発明の望ましい範囲の相対標準偏
差、単一粒子指数を満足させるのに有効でおる。また、
粒子の含有量を調節する方法としては、高濃度、好まし
くは1〜10重量%のマスターペレットを製膜時に、実
質的に有機高分子粒子を含有しないポリエステルのペレ
ットで稀釈する方法が本発明の望ましい範囲の単一粒子
指数を満足させるのに有効である。また、高濃度、好ま
しくは1〜10重量%のマスターベレットの固有粘度を
調整して、結晶化パラメータΔTCgを65〜80’C
にしておき、固有粘度の調整によって、製膜前にこのマ
スタペレットよりも、結晶化パラメータΔTCCIの大
きい、好ましくは結晶化パラメータΔTCQが75〜9
5℃の実質的に不活性有機高分子粒子を含有しないポリ
エステルのペレットで希釈して該粒子の含有量を調節す
ることが有機高分子粒子を用いて本発明の範囲内の突起
高さ分布、望ましい範囲の単一粒子指数を満足させるの
に極めて有効である。上記のΔTCgの関係を得るため
にはマスターポリマを共重合ポリエステルとするのが有
効である。First, organic polymer particles can be incorporated into a given polyester by adding them before, during, or after polymerization, but they can be added in the form of a slurry to ethylene glycol, which is the diol component of the polyester. , the method of dispersing and adding is effective in satisfying the desired range of relative standard deviation and single particle index of the present invention. Also,
As a method for adjusting the content of particles, a method according to the present invention is to dilute a master pellet with a high concentration, preferably 1 to 10% by weight, with polyester pellets that do not substantially contain organic polymer particles during film formation. It is effective in satisfying the desired range of single particle index. In addition, the crystallization parameter ΔTCg can be adjusted to 65 to 80'C by adjusting the intrinsic viscosity of the master pellet with a high concentration, preferably 1 to 10% by weight.
By adjusting the intrinsic viscosity, the crystallization parameter ΔTCCI is larger than that of this master pellet before film formation, preferably the crystallization parameter ΔTCQ is 75 to 9.
Protrusion height distribution within the scope of the present invention using organic polymer particles, the content of which can be adjusted by diluting with polyester pellets containing substantially no inert organic polymer particles at 5° C. It is very effective in satisfying the desired range of single particle index. In order to obtain the above relationship of ΔTCg, it is effective to use copolyester as the master polymer.
かくして、所定量の有機高分子粒子を含有するペレット
と実質的に有機高分子粒子を含有しないポリエステルの
ペレットを所定割合で混合したペレットを十分乾燥した
のち、公知の溶融押出機に供給し、270〜330℃で
スリット状のダイかうシート状に押出し、キャスティン
グロール上で冷却固化せしめて未延伸フィルムを作る。In this way, pellets containing a predetermined amount of organic polymer particles and polyester pellets containing substantially no organic polymer particles were mixed in a predetermined ratio, and the pellets were sufficiently dried and fed to a known melt extruder, It is extruded into a slit-shaped die sheet at ~330°C and cooled and solidified on a casting roll to produce an unstretched film.
この場合、ダイのスリット幅(間隙)と未延伸フィルム
の厚さの比(スリット幅/未延伸フィルム)を5〜30
、好まし、はd〜20の範囲にすることが本発明範囲の
真球度、突起高さ分布の標準偏差、望ましい範囲の単一
粒子指数を得るのに有効である。In this case, the ratio of the slit width (gap) of the die to the thickness of the unstretched film (slit width/unstretched film) is 5 to 30.
, preferably in the range of d to 20, which is effective in obtaining the sphericity within the range of the present invention, the standard deviation of the protrusion height distribution, and the single particle index within the desired range.
次にこの未延伸フィルムを二輪延伸し、二軸配向せしめ
る。延伸方法としては、逐次二輪延伸法または同時二輪
延伸法を用いることができる。ただし、最初に長手方向
、次に幅方向の延伸を行なう逐次二軸延伸法を用い、長
手方向の延伸を2段階、特に3段階以上に分【フて行な
う方法は本発明範囲の真球度、望ましい範囲の単一粒子
指数を得るのに有効である。長手方向の延伸温度は70
〜140℃、速度は20000〜100000%/分の
範囲が好適である。幅方向の延伸温度、速度は、80〜
160’C,1000〜20000%/分の範囲が好適
である。延伸倍率は長手、幅方向ともに3〜5倍が好適
である。次にこの延伸フィルムを熱処理する。この場合
の熱処理条件としては、定長下、弛緩状態、微延伸状態
のいずれでもよく、150〜220℃、好ましくは17
0〜200℃の範囲で0.5〜60秒間が好適である。Next, this unstretched film is subjected to two-wheel stretching to achieve biaxial orientation. As the stretching method, a sequential two-wheel stretching method or a simultaneous two-wheel stretching method can be used. However, using a sequential biaxial stretching method in which stretching is performed first in the longitudinal direction and then in the width direction, the stretching in the longitudinal direction is divided into two stages, especially three or more stages. , is effective in obtaining a desired range of single particle indices. The stretching temperature in the longitudinal direction is 70
~140° C. and a speed of 20,000 to 100,000%/min are preferred. The stretching temperature and speed in the width direction are 80~
A range of 160'C and 1000 to 20000%/min is suitable. The stretching ratio is preferably 3 to 5 times in both the longitudinal and width directions. Next, this stretched film is heat treated. In this case, the heat treatment conditions may be any of a constant length, a relaxed state, and a slightly stretched state, and the temperature is 150 to 220°C, preferably 17°C.
The temperature is preferably 0 to 200°C for 0.5 to 60 seconds.
次に、このフィルムに磁性層を形成するが、タイプ別に
次の製法で製造される。Next, a magnetic layer is formed on this film, which is manufactured by the following manufacturing method depending on the type.
(1) 上記のフィルムの片面に磁性層を形成する。(1) A magnetic layer is formed on one side of the above film.
この場合は、磁性体を含有する塗料を塗布、屹燥後、カ
レンダー処理することによって製造できる。In this case, it can be manufactured by applying a paint containing a magnetic substance, drying, and then calendering.
それらの条件は公知の方法が使用できる。Known methods can be used for these conditions.
(2) 上記のフィルムの片面に磁性層、反対面にバ
ックコート層を形成する。この場合の磁性層の形成は上
記の方法に加えて、蒸着、スパッタ法で磁性金RH膜を
形成する方法も用いることができる。また、バックコー
ト層の形成は所定の組成の溶液を塗布、乾燥して行なわ
れる。バックコート層を形成する時期は磁性層形成前、
磁性層形成後カレンダー処理前、カレンダー処理後ある
いはキュア工程の後などいずれでもよい。(2) Form a magnetic layer on one side of the above film and a back coat layer on the opposite side. In addition to the above-mentioned method, the magnetic layer in this case can be formed by a method of forming a magnetic gold RH film by vapor deposition or sputtering. Further, the back coat layer is formed by applying a solution having a predetermined composition and drying it. The back coat layer is formed before the magnetic layer is formed.
It may be performed after forming the magnetic layer, before calendering, after calendering, or after a curing process.
[作用]
本発明は基材フィルム中に有機高分子粒子を含有せしめ
、磁性層、バックコート層の少なくとも片方に無機粒子
を含有する磁気記録媒体としだので、無機粒子と有機高
分子粒子の特異な相互作用によって、本発明の効果が得
られたものと推定される。[Function] The present invention is a magnetic recording medium in which organic polymer particles are contained in the base film and inorganic particles are contained in at least one of the magnetic layer and the back coat layer. It is presumed that the effects of the present invention were obtained through this interaction.
[物性の測定方法ならびに効果の評価方法]本発明の特
性値の測定方法並びに効果の評価方法は次の通りである
。[Method of Measuring Physical Properties and Evaluating Effects] The methods of measuring the characteristic values and evaluating the effects of the present invention are as follows.
(1) 有機高分子粒子の平均粒径
フィルムからポリエステルをプラズマ低温灰化処理法(
たとえばヤマト科学製PR−503型〉で除去し粒子を
露出させる。処理条件はポリエステルは灰化されるが粒
子はダメージを受けない条件を選択する。これをSEM
(走査型電子顕微鏡)で観察し、粒子の画像(粒子に
よってできる光のS淡)をイメージアナライザー(たと
えばケンブリッジインストルメント製QTM900)に
結び付け、観察箇所を変えて粒子r&5000個以上で
次個数上処理を行ない、それによって求めた数平均径り
を平均粒径とする。(1) Plasma low-temperature ashing process (
For example, the particles are removed using Yamato Scientific Model PR-503. The processing conditions are selected so that the polyester is incinerated but the particles are not damaged. This is an SEM
(scanning electron microscope), connect the image of the particles (S-light of light produced by the particles) to an image analyzer (for example, QTM900 manufactured by Cambridge Instruments), change the observation point, and then increase the number of particles at r & 5000 or more. The number average diameter obtained thereby is taken as the average particle diameter.
D=ΣDi /N ここで、Diは粒子の円相光径、Nは個数である。D=ΣDi /N Here, Di is the circular diameter of the particle, and N is the number of particles.
(2)磁性層、バックコート層中の無機粒子の平均粒径
磁性層、バックコート層中から磁性体粒子、有機バイン
ダーなど無機粒子以外のものを除去し、上記と同様の方
法で測定した。(2) Average particle size of inorganic particles in magnetic layer and back coat layer Materials other than inorganic particles such as magnetic particles and organic binder were removed from the magnetic layer and back coat layer, and measurements were made in the same manner as above.
(3) ガラス転移点Tg、冷結晶化温度TCCパー
キンエルマー社製のDSC(示差走査熱量計)■型を用
いて測定した。DSCの測定条件は次の通りでおる。す
なわち、試料10m0をDSC装置にセットし、300
℃の温度で5分間溶融した俊、液体窒素中に急冷する。(3) Glass transition point Tg, cold crystallization temperature TCC Measured using a DSC (differential scanning calorimeter) type II manufactured by PerkinElmer. The DSC measurement conditions are as follows. That is, 10m0 of the sample was set in the DSC device, and 300m
Melt the mixture for 5 minutes at a temperature of 50°C and quench it into liquid nitrogen.
この急冷試料を]O℃/分で昇温し、ガラス転移点Tg
を検知する。This rapidly cooled sample was heated at a rate of ]0°C/min to reach the glass transition point Tg.
Detect.
ざらに昇温を続け、ガラス状態からの結晶化発熱ピーク
温度をもって冷結晶化温度TCCとした。The temperature was continued to rise gradually, and the peak temperature of crystallization exotherm from the glass state was defined as the cold crystallization temperature TCC.
ここでTccとTgの差(TCC−Tq>をΔTcgと
定義する。Here, the difference between Tcc and Tg (TCC-Tq>) is defined as ΔTcg.
<4)10%加熱減量時温度
島津製作所製の熱重量分析装置T030M型を用いて、
窒素中、昇温速度10℃/分で測定した。<4) Temperature at 10% heating loss Using a thermogravimetric analyzer model T030M manufactured by Shimadzu Corporation,
Measurement was performed in nitrogen at a temperature increase rate of 10° C./min.
なお、試料重量は5mQとした。Note that the sample weight was 5 mQ.
(5)結晶化促進係数(単位は℃)
上記方法で有機高分子粒子を含有するフィルムの610
g(■)、およびこれから有機高分子粒子粒子を除去し
た同粘度のポリエステルの610g(II)を測定し、
ΔTCQ (II)と610g(I)の差[ΔTco
(II)−ΔTco(I>1をもって、結晶化促進係数
とした。(5) Crystallization promotion coefficient (unit: °C) 610% of the film containing organic polymer particles obtained by the above method
g (■), and 610 g (II) of polyester of the same viscosity from which organic polymer particles were removed,
Difference between ΔTCQ (II) and 610g (I) [ΔTco
(II) - ΔTco (I>1 was taken as the crystallization promotion coefficient.
(6)屈折率
ナトリウムD線(589nm)を光源として、アツベ屈
折率計を用いて測定した。マウント液にはヨウ化メチレ
ンを用い、25℃、65%RHにて測定した。(6) Refractive index Measured using an Atsube refractometer using sodium D line (589 nm) as a light source. Methylene iodide was used as the mounting solution, and the measurement was performed at 25° C. and 65% RH.
(7) 面配向指数
上記の方法で、二軸配向フィルムの厚さ方向の屈折率(
Aとする)および溶融プレス後10℃の水中へ急冷して
作った無配向(アモルファス)フィルムの厚さ方向の屈
折率(Bとする)を測定し、A/Bをもって面配向指数
とした。(7) Planar orientation index The refractive index in the thickness direction of the biaxially oriented film (
The refractive index in the thickness direction (denoted as B) of a non-oriented (amorphous) film made by melt-pressing and quenching into 10° C. water was measured, and A/B was taken as the planar orientation index.
(8) 突起の平均間隔Sm
小板研究所製の高精度薄膜段差測定器ET−1Oを用い
て測定した。条件は下記のとおりであり、20回の測定
の平均値をもって値とした。(8) Average distance between protrusions Sm Measured using a high-precision thin film step measuring instrument ET-1O manufactured by Koita Research Institute. The conditions were as follows, and the average value of 20 measurements was taken as the value.
・触針先端半径=0.5μm
・触針荷重 : 5rl
・測定長 :1mm
・カットオフ値:0.08mm
なお、突起の平均間隔3mの定義は、たとえば、奈良治
部著「表面粗さの測定・評価法」 (総合技術センター
、1983)に示されているものである。・Stylus tip radius = 0.5μm ・Stylus load: 5rl ・Measurement length: 1mm ・Cutoff value: 0.08mm The definition of the average spacing of protrusions of 3m can be found, for example, in “Surface Roughness” by Jibu Nara. ``Measurement and Evaluation Methods'' (Sogo Technological Center, 1983).
(9) 単一粒子指数
フィルムの断面を透過型電子顕微鏡(TEM>で写真観
察し、不活性有機高分子の粒子を検知する。12察倍率
を100000倍程度に1れば、それ以上分けることが
できない1個の粒子が観察できる。粒子の占める全面積
をA1その内2個以上の粒子が凝集している凝集体の占
める面積をBとした時、(A−8>/Aをもって、単一
粒子指数とする。TEM条件は下記のとおりであり1視
野面積:2μm2の測定を場所を変えて、500視野測
定する。(9) Photo-observe the cross section of the single particle index film using a transmission electron microscope (TEM>) to detect particles of inert organic polymers.If the magnification is set to about 100,000 times, it is possible to separate the particles further. One particle that cannot be observed can be observed.If the total area occupied by the particles is A1, and the area occupied by aggregates in which two or more particles are aggregated is B, then (A-8>/A, the simple One particle index is used.The TEM conditions are as follows, and one field of view area: 2 μm2 is measured at different locations, and 500 fields of view are measured.
・装置:日本電子!I!JEM−1200EX・観察倍
率: 100000倍
・加速電圧:100kV
・切片厚さ:約1000オングストローム(lω 表面
突起分布の標準偏差σ
2検出器方式の走査型電子顕微鏡[ESM−3200、
エリオニクス(株)製]と断面測定装置[PMS−1、
エリオニクス(株)!141においてフィルム表面の平
坦面の高さをOとして走査した時の突起の高さ測定値を
画像処理装置[I BAS2000、カールツアイス(
株)@]に送り、画像処理装置上にフィルム表面突起画
像を再構築する。次に、この表面突起画像で突起部分を
2値化して得られた個々の突起の面積から円相光径を求
めこれをその突起の平均径とする。また、この2値化さ
れた個々の突起部分の中で最も高い値をその突起の高さ
とし、これを個々の突起について求める。この測定を場
所をかえて500回繰返し、測定された突起についてそ
の高さ分布を突起高さO(平坦面)を中心とする正規分
布の半分とみなして最小2乗法で近似して求めた。また
走査型電子顕微鏡の倍率は、1000〜8000倍の間
の値を選択する。・Equipment: JEOL! I! JEM-1200EX Observation magnification: 100,000 times Accelerating voltage: 100 kV Section thickness: Approximately 1000 angstroms (lω Standard deviation of surface protrusion distribution σ 2-detector scanning electron microscope [ESM-3200,
manufactured by Elionix Co., Ltd.] and a cross-sectional measuring device [PMS-1,
Elionix Co., Ltd.! 141, the height of the protrusion was measured when scanning with the height of the flat surface of the film set as O.
Co., Ltd.@] and reconstruct the film surface protrusion image on an image processing device. Next, the circular diameter is determined from the area of each protrusion obtained by binarizing the protrusion portion using this surface protrusion image, and this is taken as the average diameter of the protrusion. Furthermore, the highest value among the binarized individual protrusion portions is determined as the height of the protrusion, and this value is determined for each protrusion. This measurement was repeated 500 times at different locations, and the height distribution of the measured protrusions was approximated by the least squares method, assuming that it was half of the normal distribution centered on the protrusion height O (flat surface). Further, the magnification of the scanning electron microscope is selected to be between 1000 and 8000 times.
θ1)真球度
上記(1)の測定において、下式で求められる個々の粒
子の長径(平均値)/短径(平均値)の比である。θ1) Sphericity In the measurement of (1) above, it is the ratio of the long axis (average value)/breadth axis (average value) of each particle determined by the following formula.
長径−ΣDli/N
短径=Σ[)2i/N
[)1i、 [)2iはそれぞれ個々の粒子の長径(R
大径)、短径(最小径)、Nは総個数である。Long axis - ΣDli/N Short axis = Σ[)2i/N [)1i and [)2i are the long axis (R
(large diameter), short diameter (minimum diameter), and N are the total number.
(2)粒径の相対標準偏差
上記(1)の方法で測定された個々の粒子径Di1平均
平均径0予
II差σ(−f(Σ (Di−D>2/N))を平均径
りで割った値(σ/D>で表わした。(2) Relative standard deviation of particle diameter The individual particle diameter Di1 average mean diameter 0 pre-II difference σ (-f(Σ (Di-D>2/N)) measured by the method in (1) above is the average diameter It is expressed as the value divided by (σ/D>).
(財)耐スクラッチ性
磁気記録テープ(幅1i2インチ)をテープ走行性試験
機を使用して、ガイドピン(表面粗度:Ra=100n
m)上を走行させ(走行速度500m/分、巻き付は角
:180’、テープ荷重20OC+>た後いったん巻き
取る。このリールを再度上記のテープ走行性試験機にセ
ットして走行させるという操作を10回繰り返した後、
非磁性面に入った傷を顕微鏡で観察し、はとんど傷がな
い場合は耐スクラッチ性良好、傷が、テープ幅あたり5
本以上入った場合耐スクラッチ性不良と判定した。した
がって、磁性面、非磁性面がともに強くないと磁性面か
ら削れた粉が非磁性面を傷つけたり、また、木材フィル
ムとバックコート層の相性によって耐スクラッチ性が良
くも悪くもなるものであり、この方法は実際のテープ加
工工程での傷つきにくさを示す評価方法でおる。Scratch-resistant magnetic recording tape (width 1 x 2 inches) was tested with a guide pin (surface roughness: Ra = 100 n) using a tape running tester.
m) Run the reel on the tape (travel speed 500 m/min, winding angle: 180', tape load 20OC+>, then reel it up. This reel is set in the above tape runnability tester again and run. After repeating 10 times,
Observe the scratches on the non-magnetic surface with a microscope. If there are almost no scratches, the scratch resistance is good.
If more than one book was contained, it was determined that the scratch resistance was poor. Therefore, if both the magnetic and non-magnetic surfaces are not strong, powder scraped from the magnetic surface will damage the non-magnetic surface, and the scratch resistance will be good or bad depending on the compatibility between the wood film and the back coat layer. This method is an evaluation method that shows the resistance to scratches during the actual tape processing process.
(ロ)耐ダビング性
磁気記録テープ原反を1/2インチにスリットし、パン
ケーキを作成した。このパンケーキから長さ250mの
長さをVTRカセットに組み込みVTRカセットテープ
とした。(b) Dubbing resistance The original magnetic recording tape was slit into 1/2 inch pieces to make pancakes. A length of 250 m from this pancake was assembled into a VTR cassette to make a VTR cassette tape.
このテープに家庭用VTRを用いてシバツク製のテレビ
試験波形発生器(TG7/LI706)により100%
クロマ信号を記録し、その再生信号からシバツク製カラ
ービデオノイズ測定器(925D/1)でクロマS/N
を測定しAとした。また上記と同じ信号を記録したテー
プを磁界転写方式のビデオソフト高速プリントシステム
(たとえばソニーマグネスケール■製のスプリンタ)を
用いて同じ種類のテープ(未記録)のパンケーキへダビ
ングした後のテープのクロマS/Nを上記と同様にして
測定し、Bとした。このダビングによるクロマS/Nの
低下(A−B)が4.0dB未満の場合は耐ダビング性
良好、4.0dB以上の場合は耐ダビング性不良と判定
した。 09 粒子の含有量
ポリエステルやバインダーなどから粒子のみを取り出し
その重量を求めた。This tape was 100% tested using a home VTR and a Shibaku TV test waveform generator (TG7/LI706).
Record the chroma signal, and check the chroma S/N from the playback signal using a color video noise meter (925D/1) made by Shibaku.
was measured and designated as A. In addition, a tape recorded with the same signals as above is dubbed onto a pancake of the same type of tape (unrecorded) using a magnetic field transfer type video software high-speed print system (for example, Sony Magnescale ■ Sprinter). The chroma S/N of the sample was measured in the same manner as above and designated as B. When the chroma S/N reduction (A-B) due to dubbing was less than 4.0 dB, it was determined that the dubbing resistance was good, and when it was 4.0 dB or more, it was determined that the dubbing resistance was poor. 09 Content of Particles Only particles were taken out from polyester, binder, etc., and their weight was determined.
[実施例] 本発明を実施例に基づいて説明する。[Example] The present invention will be explained based on examples.
実施例1〜3、比較例1〜7
平均粒径、103重量減量時温度の異なるジビニルベン
ゼン/スチレン架橋共重合体粒子(有機高分子粒子)を
含有するエチレングリコールスラリーを調整した。この
スラリーの熱処理条件を種々変更して、このエチレング
リコールスラリーとテレフタル酸ジメチルとをエステル
交換反応後、重縮合し、該粒子を含有するポリエチレン
テレフタレートの粒子マスターベレットを作った。また
、マスターベレットの固有粘度、共重合成分を変更しマ
スターベレットのΔTCQを第1表に示したとおり変更
したものを作った。これらの粒子マスターペレットと、
実質的に有機高分子粒子を含有しないポリエチレンテレ
フタレートのペレット(ΔTCCI:80℃)を、有機
高分子粒子含有量が所定量となるよう混合したペレット
を180℃で3時間減圧乾燥(3Torr) L/た。Examples 1 to 3, Comparative Examples 1 to 7 Ethylene glycol slurries containing divinylbenzene/styrene crosslinked copolymer particles (organic polymer particles) having different average particle diameters and temperatures at weight loss of 103 were prepared. The heat treatment conditions for this slurry were variously changed, and the ethylene glycol slurry and dimethyl terephthalate were transesterified and then polycondensed to produce a master pellet of polyethylene terephthalate particles containing the particles. In addition, the intrinsic viscosity and copolymerization component of the master pellet were changed, and the ΔTCQ of the master pellet was changed as shown in Table 1. These particle master pellets and
Pellets of polyethylene terephthalate containing substantially no organic polymer particles (ΔTCCI: 80°C) were mixed so that the content of organic polymer particles became a predetermined amount, and the pellets were dried under reduced pressure (3 Torr) at 180°C for 3 hours. Ta.
このベレットを押出機に供給し、300℃で溶融押出し
、静電印加キャスト法を用いて表面温度30℃のキャス
ティング・ドラムに巻きつけて冷却固化し未延伸フィル
ムを作った。この時、口金のスリット幅/未延伸フィル
ム厚さの比を種々変更して未延伸フィルムを作った。こ
の未延伸フィルムを80℃にて長手方向に4.5倍延伸
した。This pellet was fed into an extruder, melt-extruded at 300°C, wound around a casting drum with a surface temperature of 30°C using an electrostatic casting method, and cooled and solidified to produce an unstretched film. At this time, unstretched films were produced by variously changing the ratio of the slit width of the die/unstretched film thickness. This unstretched film was stretched 4.5 times in the longitudinal direction at 80°C.
この延伸はロールの周速差で行なわれ、延伸段数は3段
に分けて行なった。延伸速度の平均は1oooo%/分
であった。この−軸延伸フィルムをステンタを用いて延
伸速度2000%/分で100℃で幅方向に3.6倍延
伸し、1.01倍の微延伸下で、190℃にて5秒間熱
処理し、厚さ15kmの二軸配向フィルムを得た。This stretching was carried out using a difference in the circumferential speed of the rolls, and the number of stretching stages was divided into three stages. The average stretching speed was 1oooo%/min. This -axially stretched film was stretched 3.6 times in the width direction at 100°C at a stretching rate of 2000%/min using a stenter, and then heat-treated at 190°C for 5 seconds under slight stretching of 1.01 times. A biaxially oriented film with a length of 15 km was obtained.
このフィルムに下記組成の磁性塗料をグラビアロールに
より塗布し、磁気配向させ、乾燥させた。A magnetic paint having the following composition was applied to this film using a gravure roll, magnetically oriented, and dried.
ざらに、小型テストカレンダー装置(スチールロール/
ナイロンロール、5段)で、温度=70℃、線圧: 2
00kg/cmでカレンダー処理した後、70’C,4
8時間キユアリングした。Rani, small test calendar device (steel roll/
Nylon roll, 5 stages), temperature = 70°C, linear pressure: 2
After calendering at 00kg/cm, 70'C, 4
I cured it for 8 hours.
上記テープ原反を1/2インチにスリットし、パンケー
キを作成した。このパンケーキから長さ250mの長さ
をVTRカセットに組み込みVTRカセットテープとし
た。The original tape was slit into 1/2 inch pieces to make pancakes. A length of 250 m from this pancake was assembled into a VTR cassette to make a VTR cassette tape.
(1性塗料の組成)
−Co含有酸化鉄(BET値50m2/10 ):1
00重量部
・エスレツクA(積水化学製塩化ビニル/酢酸ビニル共
重合体 :10重量部・ニラボラン2
304 (日本ポリウレタン製ポリウレタンエラストマ
) :10重量部・コロネートしく日本ポリウ
レタン製ポリイソシアネート)
:5重量部・レシチン =1重
量部・メチルエチルケトン ニア5重量部・
メチルイソブチルケトン ニア5重量部・トルエ
ン ニア5手量部・ラウリン酸
:1.5重量部・α−アルミナ:Co
含有酸化鉄に対して重量比率を第1表のとおり変更した
。(Composition of monochromatic paint) -Co-containing iron oxide (BET value 50m2/10): 1
00 parts by weight・Eslec A (Sekisui Chemical vinyl chloride/vinyl acetate copolymer: 10 parts by weight・Nilaboran 2
304 (Polyurethane elastomer made by Nippon Polyurethane): 10 parts by weight, Polyisocyanate made by Nippon Polyurethane)
:5 parts by weight・Lecithin=1 part by weight・Methyl ethyl ketone 5 parts by weight・
Methyl isobutyl ketone 5 parts by weight, toluene 5 parts by weight, lauric acid
: 1.5 parts by weight α-alumina: Co
The weight ratio to the iron oxide contained was changed as shown in Table 1.
これらの磁気記録媒体の性能は第1表に示したとおりで
あり、本発明の必要要件を満足する磁気記録媒体は耐ス
クラッチ性、耐ダビング性がすべて優れたものが得られ
るが、そうでない場合は、耐スクラッチ性、耐ダビング
性を両立できないことがわかる。The performance of these magnetic recording media is shown in Table 1, and a magnetic recording medium that satisfies the requirements of the present invention has excellent scratch resistance and dubbing resistance. However, in cases where this is not the case, It can be seen that scratch resistance and dubbing resistance cannot be achieved at the same time.
実施例4〜6、比較例8〜13
実施例1と同様にして平均粒径、10%重間減量時温度
の異なるジビニルベンゼン/スチレン架橋共重合体粒子
(有機高分子粒子)を含有する二軸配向ポリエチレンテ
レフタレートフィルムを作った。これらのフィルムの表
面突起の高さ分布σは第2表に示したとおりであった。Examples 4 to 6, Comparative Examples 8 to 13 Two samples containing divinylbenzene/styrene crosslinked copolymer particles (organic polymer particles) having different average particle diameters and temperatures at 10% weight loss were prepared in the same manner as in Example 1. An axially oriented polyethylene terephthalate film was made. The height distribution σ of the surface projections of these films was as shown in Table 2.
このフィルムの片面に電子ビーム蒸着法で、CO/N
i合金(Co/N i =75/25重量比)を厚さ1
80nmに斜方蒸着しく最小入射角:5o’>、磁性薄
膜を形成した。その反対面に下記組成物を塗布し、厚さ
0.5μmのバックコート層を形成した。One side of this film was coated with CO/N by electron beam evaporation.
i alloy (Co/N i =75/25 weight ratio) with a thickness of 1
A magnetic thin film was formed by oblique deposition at a thickness of 80 nm with a minimum incident angle of 5 o'. The following composition was applied to the opposite side to form a back coat layer with a thickness of 0.5 μm.
(バックコート組成)
・ポリエステル(東洋紡バイロン200>80重量部
・ニトロセルロース 20重量部・シリカ
粒子(平均粒径0.01μm)(有機バインダーに対し
重量比率変更)・メチルエチルケトン 200
重量部・トルエン 200重ω部・
シクロへキサノン 200重量部これらの磁
気記録媒体の性能は第2表に示したとおりであり、本発
明の必要要件を満足する磁気記録媒体は耐スクラッチ性
、耐ダビング性がすべて優れたものが得られるが、そう
でない場合は耐スクラッチ性、耐ダビング性を両立でき
ないことがわかる。(Back coat composition) - Polyester (Toyobo Vylon 200 > 80 parts by weight - Nitrocellulose 20 parts by weight - Silica particles (average particle size 0.01 μm) (weight ratio changed relative to organic binder) - Methyl ethyl ketone 200
Weight part・Toluene 200 weight ω part・
Cyclohexanone 200 parts by weight The performance of these magnetic recording media is shown in Table 2, and the magnetic recording medium that satisfies the requirements of the present invention has excellent scratch resistance and dubbing resistance. However, if this is not the case, scratch resistance and dubbing resistance cannot be achieved at the same time.
[発明の効果]
本発明は基材フィルム中には有機高分子粒子を含有せし
め、磁性層、バックコート層の少なくとも片方に無機粒
子を含有する磁気記録媒体とし、かつ、該有機高分子粒
子の真球度、表面突起の高さ分布の標準偏差を特定範囲
としたので、耐スクラッチ性、耐ダビング性を両立する
磁気記録媒体が得られたものでおり、最近の苛酷な使用
条件、すなわち、磁気記録媒体の塗布、カレンダー工程
の高速化、ダビングや巻取り速度の高速化にも耐えつる
耐スクラッチ性のすぐれた磁気記録媒体が得られ、また
、今後のダビングシステムに対応した高画質磁気記録媒
体が得られたものである。[Effects of the Invention] The present invention provides a magnetic recording medium in which organic polymer particles are contained in a base film, inorganic particles are contained in at least one of a magnetic layer and a back coat layer, and the organic polymer particles are By setting the sphericity and the standard deviation of the height distribution of surface protrusions within specific ranges, we have obtained a magnetic recording medium that has both scratch resistance and dubbing resistance, and is resistant to recent harsh usage conditions, i.e. A magnetic recording medium with excellent scratch resistance that can withstand high-speed coating, calendering, dubbing and winding speeds can be obtained, and high-quality magnetic recording compatible with future dubbing systems can be obtained. The medium is obtained.
Claims (2)
の片面に磁性層を設けてなる磁気記録媒体であつて、該
磁性層が磁性体に対し0.1〜20重量%の無機粒子を
含有し、該基材フィルムが0.01〜8.0重量%の不
活性有機高分子粒子を含有し、かつ、該高分子粒子の真
球度(長径/短径)が1.2以下、該基材フィルムの少
なくとも片面の突起高さ分布の標準偏差が40〜250
nmの範囲であるであることを特徴とする磁気記録媒体
。(1) A magnetic recording medium comprising a magnetic layer provided on one side of a base film containing polyester as a main component, the magnetic layer containing 0.1 to 20% by weight of inorganic particles based on the magnetic material, The base film contains 0.01 to 8.0% by weight of inert organic polymer particles, and the sphericity (major axis/breadth axis) of the polymer particles is 1.2 or less, the base material The standard deviation of the protrusion height distribution on at least one side of the film is 40 to 250.
A magnetic recording medium characterized in that the magnetic recording medium is in the nanometer range.
片面に磁性層、反対面にバックコート層を設けてなる磁
気記録媒体であつて、該バックコート層が有機バインダ
ーに対し5〜400重量%の無機粒子を含有し、該基材
フィルムが0.01〜8.0重量%の不活性有機高分子
粒子を含有し、かつ、該高分子粒子の真球度(長径/短
径)が1.2以下、該基材フィルムの少なくとも片面の
突起高さ分布の標準偏差が150nm以下であることを
特徴とする磁気記録媒体。(2) A magnetic recording medium formed by providing a magnetic layer on one side of a base film mainly composed of polyester and a back coat layer on the opposite side, wherein the back coat layer contains 5 to 400% by weight of the organic binder. The base film contains inorganic particles, the base film contains 0.01 to 8.0% by weight of inert organic polymer particles, and the sphericity (major axis/breadth axis) of the polymer particles is 1. 2 or less, a magnetic recording medium characterized in that the standard deviation of the protrusion height distribution on at least one side of the base film is 150 nm or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63153336A JPH01319127A (en) | 1988-06-20 | 1988-06-20 | Magnetic recording medium |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63153336A JPH01319127A (en) | 1988-06-20 | 1988-06-20 | Magnetic recording medium |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH01319127A true JPH01319127A (en) | 1989-12-25 |
Family
ID=15560248
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63153336A Pending JPH01319127A (en) | 1988-06-20 | 1988-06-20 | Magnetic recording medium |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH01319127A (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59217755A (en) * | 1983-04-16 | 1984-12-07 | ヘキスト・アクチエンゲゼルシヤフト | Polyester raw material and film |
JPS6142728A (en) * | 1984-08-07 | 1986-03-01 | Tdk Corp | Magnetic recording medium and magnetic recording method |
JPS61174254A (en) * | 1985-01-15 | 1986-08-05 | ヘキスト・アクチエンゲゼルシヤフト | Abrasion resistant polyester film and its production |
JPS6292237A (en) * | 1985-10-18 | 1987-04-27 | Sony Corp | Magnetic recording medium |
-
1988
- 1988-06-20 JP JP63153336A patent/JPH01319127A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS59217755A (en) * | 1983-04-16 | 1984-12-07 | ヘキスト・アクチエンゲゼルシヤフト | Polyester raw material and film |
JPS6142728A (en) * | 1984-08-07 | 1986-03-01 | Tdk Corp | Magnetic recording medium and magnetic recording method |
JPS61174254A (en) * | 1985-01-15 | 1986-08-05 | ヘキスト・アクチエンゲゼルシヤフト | Abrasion resistant polyester film and its production |
JPS6292237A (en) * | 1985-10-18 | 1987-04-27 | Sony Corp | Magnetic recording medium |
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