JPH01287279A - Method for multiply reinforcing surface of light metallic material - Google Patents

Method for multiply reinforcing surface of light metallic material

Info

Publication number
JPH01287279A
JPH01287279A JP11739588A JP11739588A JPH01287279A JP H01287279 A JPH01287279 A JP H01287279A JP 11739588 A JP11739588 A JP 11739588A JP 11739588 A JP11739588 A JP 11739588A JP H01287279 A JPH01287279 A JP H01287279A
Authority
JP
Japan
Prior art keywords
mixture
metallic material
light metallic
light metal
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11739588A
Other languages
Japanese (ja)
Inventor
Yoshiaki Kajikawa
義明 梶川
Tetsuya Suganuma
菅沼 徹哉
Takashi Morikawa
隆 森川
Atsuo Tanaka
淳夫 田中
Masahiro Kubo
雅洋 久保
Tetsuya Nukami
額見 哲也
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP11739588A priority Critical patent/JPH01287279A/en
Publication of JPH01287279A publication Critical patent/JPH01287279A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/32Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C
    • B23K35/327Selection of soldering or welding materials proper with the principal constituent melting at more than 1550 degrees C comprising refractory compounds, e.g. carbides

Abstract

PURPOSE:To easily and multiply reinforce the surface of a light metallic material by adhering a mixture of a reinforcing material with fine metal fluoride chips (such as fibrous or particulate form) and a specified metal to the surface of the light metallic material and carrying out heating to the m.p. of the light metallic material or above. CONSTITUTION:A mixture of a reinforcing material such as short fibers or whiskers with fine metal fluoride chips is prepd. Fe, Cr, Ni, Cu, Ti, Zn, Al, Mg, Sn, Mn, Co, Ag, Pb, Si or an alloy thereof may be added to the mixture. The mixture is adhered to the surface of a light metallic material made of Al, Mg or an alloy thereof. The mixture and the part of the light metallic material brought into contact with the mixture are heated to the m.p. of the light metallic material or above to melt the part of the light metallic material as well as to heat the metal fluoride chips to a high temp. A layer multiply reinforced with the reinforcing material is formed in the surface of the light metallic material.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は軽金属材料の表面を複合強化する方法に係る。[Detailed description of the invention] Industrial applications The present invention relates to a method for composite reinforcement of the surface of light metal materials.

従来の技術 アルミニウム合金の如き軽金属材料の表面に優れた耐摩
耗性、耐熱性の如き特定の特性を(=1与する手段とし
て、■特開昭60−240364号公報に記載されてい
る如く、セラミックス体や複合材料を軽金属部祠に鋳く
るむ方法、■複合材料を軽金属部材に接合してクラッド
を形成する方法、■本願出願人と同一の出願人の出願に
かかる特開昭58−10124.9号等の公報に記載さ
れている如く、鋳型内の特定の部位に強化Hの成形体を
配置し、該鋳型内にマトリックス金属の溶湯を注渇し、
該溶湯を加圧する所謂高圧鋳造法、■本願出願人と同一
の出願人の出願にかかる特開昭62−101.392号
及び特開昭61−38789号等の公報に記載されてい
る如く、軽金属母料の表面をTIGアークやレーザ等に
て局部的に溶融し、これによりその表面部に特定の元素
を混入して合金化したり、特定の合金を肉盛りする方法
、■軽金属母料の表面にFe−PSNi等を複合めっき
する方法等が従来より知られている。
BACKGROUND ART As a means of imparting specific properties such as excellent wear resistance and heat resistance to the surface of a light metal material such as an aluminum alloy (=1), as described in JP-A No. 60-240364, A method of casting a ceramic body or a composite material into a light metal part; (1) A method of forming a cladding by joining a composite material to a light metal member; (2) JP-A-58-10124 filed by the same applicant as the present applicant. As described in publications such as No. 9, a reinforced H molded body is placed in a specific part of a mold, and a molten matrix metal is poured into the mold,
The so-called high-pressure casting method in which the molten metal is pressurized is as described in Japanese Patent Application Laid-Open Nos. 101.392-1982 and 38789-1989 filed by the same applicant as the present applicant. A method of locally melting the surface of a light metal matrix using a TIG arc or laser, etc., thereby mixing a specific element into the surface to alloy it, or overlaying a specific alloy. A method of composite plating with Fe-PSNi or the like on the surface is conventionally known.

発明か解決しようとする課題 しかし上述の■及び■の方法に於ては、被膜くるみ制や
被接合材と軽金属母料との間の界面に酸化被膜が残存し
、従ってそれらの界面に於ける接合強度が低く、信頼性
に欠けるという問題がある。
Problems to be Solved by the Invention However, in the above-mentioned methods (1) and (2), an oxide film remains at the interface between the coating and the material to be joined and the light metal matrix, and therefore There are problems in that bonding strength is low and reliability is lacking.

また上述の■の方法に於ては、マトリックス金属の溶湯
を高圧に加圧しなければならず、また予め強化材成形体
を形成しなればならないという問題がある。
Further, in the above-mentioned method (1), there are problems in that the molten matrix metal must be pressurized to a high pressure, and the reinforcing material molded body must be formed in advance.

また上述の■の方法に於ては、軽金属部祠の表面に広範
囲に亙り特定の特性を付与することが困難であるという
問題があり、上述の■の方法に於ては特定の特性を付与
する厚い層を形成することが困難であり、また高コスト
になり易いという問題がある。
In addition, in method (2) above, there is a problem that it is difficult to impart specific characteristics over a wide range to the surface of the light metal part; There are problems in that it is difficult to form a thick layer and the cost tends to be high.

本発明は、軽金属材料の表面に特定の特性を付与する従
来の方法に於ける上述の如き種々の問題に鑑み、軽金属
材料の表面を容易に且低廉に複合強化し、軽金属材料の
表面に一体的な複合層を形成することのできる方法を提
供することを目的としている。
In view of the various problems mentioned above in the conventional methods of imparting specific properties to the surface of light metal materials, the present invention provides composite reinforcement of the surface of light metal materials easily and inexpensively, and is integrated into the surface of light metal materials. The purpose of the present invention is to provide a method capable of forming a composite layer of various types.

課題を解決するための手段 」二連の如き目的は、本発明によれば、強化4月と金属
フッ化物の微細片との混合物、若しくは強化4、lと金
属フッ化物の微細片とFe、Cr、Ni。
According to the present invention, a mixture of reinforced April and fine pieces of metal fluoride, or a mixture of reinforced April and fine pieces of metal fluoride and Fe, Cr, Ni.

CuSTi、ZnSAl、Mg、Sn、Mn5Co、A
g5Pb、S i、及びこれらの何れかを主成分とする
合金よりなる群より選択された金属とを含む混合物をA
 I、、、Mg、A I合金、及びMg合金よりなる群
より選択された軽金属材料の表面に何着させ、前記混合
物及びそれに接触する前記軽金属材料の部分を前記軽金
属材料の融点以」二の温度に加熱することを含む軽金属
材料の表面の複合強化方法によって達成される。
CuSTi, ZnSAl, Mg, Sn, Mn5Co, A
g5 A mixture containing Pb, Si, and a metal selected from the group consisting of alloys containing any of these as main components.
The mixture is deposited on the surface of a light metal material selected from the group consisting of Mg, A I alloy, and Mg alloy, and the mixture and the portion of the light metal material that comes into contact with it are heated to a temperature above the melting point of the light metal material. This is achieved by a method of composite strengthening of the surface of light metal materials, which involves heating to a temperature.

発明の作用及び効果 本発明によれば、強化材と金属フッ化物の微細片との混
合物、若しくは強化材と金属フッ化物の微細片と特定の
金属とを含む混合物か軽金属材料の表面に(=I着され
、その混合物及びそれに接触する軽金属材料の部分か該
軽金属H料の融点以上の温度に加熱され、これにより金
属フッ化物の微細片が高温に加熱されると共に、軽金属
材料の一部が溶融される。
Effects and Effects of the Invention According to the present invention, a mixture of a reinforcing material and fine pieces of metal fluoride, or a mixture containing a reinforcing material, fine pieces of metal fluoride, and a specific metal is applied to the surface of a light metal material (= The mixture and the part of the light metal material in contact with it are heated to a temperature higher than the melting point of the light metal H material, thereby heating the fine pieces of metal fluoride to a high temperature and part of the light metal material. melted.

従って金属フッ化物は溶融した軽金属材料の表面の酸化
被膜を除去し、これにより強化材か溶融金属に容易に濡
れるようになり、その結果個々の強化材の間に溶融金属
か良好に浸透すると共に強化材と溶融金属とが良好に密
着するようになり、これにより軽金属材料の表面にこれ
と一体をなし強化材にて複合強化された層が形成される
。またこの場合使用される混合物中に上述の如き特定の
金属が含まれている場合には、これらの金属は軽金属の
溶湯との濡れ性に優れており、また軽金属の溶湯の金属
と反応することによって発熱し、このことによっても強
化材の濡れ性が向上され、これにより強化材か軽金属材
料の表面に良好に複合化される。
The metal fluoride therefore removes the oxide layer on the surface of the molten light metal material, making it easier for the reinforcement to be wetted by the molten metal, resulting in better penetration of the molten metal between the individual reinforcements and The reinforcing material and the molten metal come into good contact, and as a result, a layer is formed on the surface of the light metal material, which is integrated with the light metal material and is compositely reinforced by the reinforcing material. In addition, if the mixture used in this case contains the above-mentioned specific metals, these metals have excellent wettability with the molten light metal and do not react with the molten light metal. This also improves the wettability of the reinforcing material, which allows it to be better composited onto the surface of the light metal material.

本発明の一つの詳細な特徴によれば、混合物中に含まれ
る特定の金属は短繊維、ウィスカ、粉末の如き微細片の
形態をなしている。
According to one detailed feature of the invention, the particular metal contained in the mixture is in the form of fine particles such as short fibers, whiskers, and powders.

本発明の他の一つの詳細な特徴によれば、混合物中に含
まれる金属は強化材の微細片の表面に被覆される。
According to another detailed feature of the invention, the metal contained in the mixture is coated on the surface of the fine pieces of reinforcement.

また本発明の方法に於ては、金属フッ化物は作意の金属
元素のフッ化物であってよいか、例えはに2ZrF5.
Iぐ 2   TiF6  、  KAlF4   、
  K  3AIF6、K、AlF3−H,O5Cs 
A I F 4、Cs A 1. F 5  ・H20
の如く、アルカリ金属、アルカリ土類金属、希土類金属
の如き電気的に正の元素と結合したTi、Zr、Hf5
VSNbXTaの如き遷移金属又はAlを含むフッ化物
であることが好ましい。従って本発明の他の一つの詳細
な特徴によれば、金属フッ化物は電気的に正の金属元素
と結合した遷移金属又はAlを含むフッ化物である。尚
本発明の方法に於ては、強化材の微細片も短繊維、ウィ
スカ、粉末の如き任意の形態のものであってよい。
Also, in the method of the present invention, the metal fluoride may be a fluoride of a given metal element, such as 2ZrF5.
Igu2 TiF6, KAlF4,
K 3AIF6, K, AlF3-H, O5Cs
A I F 4, Cs A 1. F5・H20
Ti, Zr, Hf5 combined with electrically positive elements such as alkali metals, alkaline earth metals, and rare earth metals.
Preferably, it is a transition metal such as VSNbXTa or a fluoride containing Al. According to another detailed feature of the invention, therefore, the metal fluoride is a fluoride containing a transition metal or Al in combination with an electrically positive metal element. In the method of the present invention, the fine particles of the reinforcing material may also be in any form such as short fibers, whiskers, or powder.

以下に添イ」の図を参照しつつ、本発明を実施例につい
て詳細に説明する。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail with reference to the accompanying drawings below.

実施例1 第1図に示されている如く、平均繊維、径0.5μ■、
平均繊維長100μmのSiCウィスカ10と、平均粒
径40μ■のAl合金(Ah−12%Si)粉末]2と
、K2ZrF6粉末]4とをポリビニルアルコールの1
0%水溶液16に添加し、これらを撹拌によって十分に
混合した。
Example 1 As shown in FIG. 1, the average fiber diameter was 0.5μ■,
SiC whiskers 10 with an average fiber length of 100 μm, Al alloy (Ah-12%Si) powder with an average particle size of 40 μm] 2, and K2ZrF6 powder] 4 were mixed into polyvinyl alcohol 1
0% aqueous solution 16, and these were thoroughly mixed by stirring.

次いで第2図に示されている如く、かくして宵られた混
合物20を母材としてのAl合金(JIS規格6061
)の板22の表面に厚さ5mmにて塗布し、それを12
0°Cに加熱することによって混合物中の水分を完全に
除去した。次いでAl合金板22及び混合物20を大気
中にて約600°Cに15分間加熱し、しかる後常温に
まで冷却させた。
Next, as shown in FIG.
) on the surface of the plate 22 with a thickness of 5 mm, and
The water in the mixture was completely removed by heating to 0°C. Next, the Al alloy plate 22 and the mixture 20 were heated in the atmosphere to about 600°C for 15 minutes, and then cooled to room temperature.

かくして処理されたAl合金板をその平面に垂直な方向
に切断し、その断面を研磨して光学顕微鏡にて観察した
ところ、合金板の表面に厚さ2mmの複合層が形成され
ており、該複合層の個々のSiCウィスカの間にAl合
金か良好に浸透しており、SiCウィスカとAl合金と
の密着性、及び複合層とAl合金母利との一体性も良好
であることが認められた。尚複合層中のSiCウィスカ
の体積率は約5%であった。
When the thus treated Al alloy plate was cut in a direction perpendicular to its plane, the cross section was polished and observed under an optical microscope, a composite layer with a thickness of 2 mm was formed on the surface of the alloy plate. It was confirmed that the Al alloy had penetrated well between the individual SiC whiskers of the composite layer, and that the adhesion between the SiC whiskers and the Al alloy and the integrity of the composite layer and the Al alloy motherboard were also good. Ta. The volume fraction of SiC whiskers in the composite layer was approximately 5%.

実施例2 平均粒径5μmのTiC粉末と、平均繊維径30μm、
平均繊維長1.5Mn1のNi1l維と、K AIF4
粉末とをポリビニルアルコールの10%水溶液に添加し
、これを撹拌によって十分に混合した。
Example 2 TiC powder with an average particle diameter of 5 μm, an average fiber diameter of 30 μm,
Ni1l fibers with an average fiber length of 1.5Mn1 and K AIF4
The powder was added to a 10% aqueous solution of polyvinyl alcohol, and this was thoroughly mixed by stirring.

次いで第3図に示されている如く、Al合金(JIS規
格AC8A)よりなり、トップリンク溝に対応する位置
に周方向に延在する溝24を有するピストン粗利26を
用意し、溝24内に上述の如く形成された混合物28を
充填し、更に120°Cに加熱することによって水分を
完全に除去した。
Next, as shown in FIG. 3, a piston 26 made of Al alloy (JIS standard AC8A) and having a groove 24 extending in the circumferential direction at a position corresponding to the top link groove is prepared, and was filled with the mixture 28 formed as described above and further heated to 120°C to completely remove moisture.

次いで第4図に示されている如く、混合物28及びその
周囲のピストン粗Hの部分を大気中にてTIGアーク3
0にて約800°C程度の温度に局部的に加熱しつつピ
ストン粗4Aをその軸線の周りに回転させ、これにより
混合物の周りの部分を溶融させた後、主としてビス]・
ン粗月自身の自己吸熱によって冷却し凝固させた。
Next, as shown in FIG.
The rough piston 4A is rotated around its axis while being locally heated to a temperature of about 800°C at 0° C., thereby melting the surrounding area of the mixture, and then
It cooled and solidified due to its own self-absorption of heat.

次いで第5図に示されている如く、かくして処理された
部分を機械加工することによってトップリング満32を
形成した。このトップリング満の近傍を切断し、その断
面を研磨して光学顕微鏡にて観察したところ、TiC粒
子及びN1繊維はピストン損料のアルミニウム合金と良
好に複合化し、トップリング111Iliの周囲の部分
にこれらにて複合強化されたアルミニウム合金よりなる
複合層34か形成されており、該複合層はピストン損料
の他の部分と一体をなしていることか認められた。尚複
合層34中のTiC粒子及びNi繊維の体積率はそれぞ
れ約3%であった。
The thus treated portion was then machined to form a top ring 32, as shown in FIG. When the vicinity of the top ring 111Ili was cut and the cross section was polished and observed under an optical microscope, it was found that the TiC particles and N1 fibers were well combined with the aluminum alloy of the piston loss material, and these were found in the area around the top ring 111Ili. It was found that a composite layer 34 made of a composite reinforced aluminum alloy was formed, and that the composite layer was integrated with the other parts of the piston. The volume percentages of TiC particles and Ni fibers in the composite layer 34 were each about 3%.

以上に於ては本発明を特定の実施例について詳細に説明
したが、本発明はこれらの実施例に限定されるものでは
なく、本発明の範囲内にて他の種々の実施例が可能であ
ることは当業者にとって明らかであろう。
Although the present invention has been described in detail with respect to specific embodiments above, the present invention is not limited to these embodiments, and various other embodiments are possible within the scope of the present invention. This will be obvious to those skilled in the art.

【図面の簡単な説明】[Brief explanation of the drawing]

−つ − 第1図及び第2図は本発明の一つの実施例を示す工程図
、第3図乃至第5図は本発明の他の一つの実施例を示す
工程図である。 10・・・SiCウィスカ1 ]2・・Al合金粉末。 14・K2ZrF6粉末、]6・ポリビニルアルコール
水溶液、20・・・混合物、22−Al合金板。 24・・・溝、26・・ピストン損料、28・混合物1
30・・TIGアーク、32・・トップリング満134
・・・複合層 特 許 出 願 人  トヨタ自動車株式会社代   
  理     人   弁理士  明  石  昌 
 毅−]〇 − 第1図 10・・ SiCウィスカ 12・・ Aし合金粉末 14− ・ K2ZrF6粉末 第3図 第4図 第 2 図 20・・混合物 30・・TIGアーク 第5図 34・・複合眉
- Figures 1 and 2 are process diagrams showing one embodiment of the present invention, and Figures 3 to 5 are process diagrams showing another embodiment of the present invention. 10...SiC whisker 1]2...Al alloy powder. 14. K2ZrF6 powder, ] 6. Polyvinyl alcohol aqueous solution, 20... mixture, 22-Al alloy plate. 24...Groove, 26...Piston loss, 28.Mixture 1
30... TIG arc, 32... Top ring full 134
...Multiple layer patent applicant: Toyota Motor Corporation representative
Patent attorney Masa Akashi
Tsuyoshi - ]〇 - Fig. 1 10... SiC whisker 12... Ashi alloy powder 14 - K2ZrF6 powder Fig. 3 Fig. 4 Fig. 2 Fig. 20... Mixture 30... TIG arc Fig. 5 34... Composite eyebrow

Claims (1)

【特許請求の範囲】[Claims]  強化材と金属フッ化物の微細片との混合物、若しくは
強化材と金属フッ化物の微細片とFe、Cr、Ni、C
u、Ti、Zn、Al、Mg、Sn、Mn、Co、Ag
、Pb、Si、及びこれらの何れかを主成分とする合金
よりなる群より選択された金属とを含む混合物をAl、
Mg、Al合金、及びMg合金よりなる群より選択され
た軽金属材料の表面に付着させ、前記混合物及びそれに
接触する前記軽金属材料の部分を前記軽金属材料の融点
以上の温度に加熱することを含む軽金属材料の表面の複
合強化方法。
A mixture of reinforcing material and fine pieces of metal fluoride, or a mixture of reinforcing material and fine pieces of metal fluoride and Fe, Cr, Ni, C
u, Ti, Zn, Al, Mg, Sn, Mn, Co, Ag
, Pb, Si, and a metal selected from the group consisting of alloys containing any of these as main components.
A light metal comprising adhering it to the surface of a light metal material selected from the group consisting of Mg, Al alloys, and Mg alloys, and heating the mixture and the portion of the light metal material that comes into contact with it to a temperature equal to or higher than the melting point of the light metal material. Composite strengthening methods for the surface of materials.
JP11739588A 1988-05-13 1988-05-13 Method for multiply reinforcing surface of light metallic material Pending JPH01287279A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11739588A JPH01287279A (en) 1988-05-13 1988-05-13 Method for multiply reinforcing surface of light metallic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11739588A JPH01287279A (en) 1988-05-13 1988-05-13 Method for multiply reinforcing surface of light metallic material

Publications (1)

Publication Number Publication Date
JPH01287279A true JPH01287279A (en) 1989-11-17

Family

ID=14710590

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11739588A Pending JPH01287279A (en) 1988-05-13 1988-05-13 Method for multiply reinforcing surface of light metallic material

Country Status (1)

Country Link
JP (1) JPH01287279A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102864450A (en) * 2012-08-08 2013-01-09 江苏大学 Method for preparing Al3Zr granule-enhanced high silicon and aluminum-based composite material
CN107116318A (en) * 2017-03-28 2017-09-01 常州大学 A kind of preparation method of the low silver-colored hypoeutectic solder of high wettability

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102864450A (en) * 2012-08-08 2013-01-09 江苏大学 Method for preparing Al3Zr granule-enhanced high silicon and aluminum-based composite material
CN107116318A (en) * 2017-03-28 2017-09-01 常州大学 A kind of preparation method of the low silver-colored hypoeutectic solder of high wettability

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