JP7866823B2 - 連続プロセスのための予測分析を実装する方法および装置 - Google Patents

連続プロセスのための予測分析を実装する方法および装置

Info

Publication number
JP7866823B2
JP7866823B2 JP2020079277A JP2020079277A JP7866823B2 JP 7866823 B2 JP7866823 B2 JP 7866823B2 JP 2020079277 A JP2020079277 A JP 2020079277A JP 2020079277 A JP2020079277 A JP 2020079277A JP 7866823 B2 JP7866823 B2 JP 7866823B2
Authority
JP
Japan
Prior art keywords
sampling
batch
discrete
time
historical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2020079277A
Other languages
English (en)
Japanese (ja)
Other versions
JP2020184336A (ja
JP2020184336A5 (enExample
Inventor
ツヴアイ・ジン
Original Assignee
フィッシャー－ローズマウント システムズ，インコーポレイテッド
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by フィッシャー－ローズマウント システムズ，インコーポレイテッド filed Critical フィッシャー－ローズマウント システムズ，インコーポレイテッド
Publication of JP2020184336A publication Critical patent/JP2020184336A/ja
Publication of JP2020184336A5 publication Critical patent/JP2020184336A5/ja
Application granted granted Critical
Publication of JP7866823B2 publication Critical patent/JP7866823B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B11/00—Automatic controllers
    • G05B11/01—Automatic controllers electric
    • G05B11/06—Automatic controllers electric in which the output signal represents a continuous function of the deviation from the desired value, i.e. continuous controllers
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/04—Program control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042—Program control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00—Testing or monitoring of control systems or parts thereof
    • G05B23/02—Electric testing or monitoring
    • G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0286—Modifications to the monitored process, e.g. stopping operation or adapting control
    • G05B23/0294—Optimizing process, e.g. process efficiency, product quality
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N5/00—Computing arrangements using knowledge-based models
    • G06N5/02—Knowledge representation; Symbolic representation
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/20—Pc systems
    • G05B2219/24—Pc safety
    • G05B2219/24075—Predict control element state changes, event changes
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06N—COMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00—Machine learning

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Theoretical Computer Science (AREA)
  • Computational Linguistics (AREA)
  • Data Mining & Analysis (AREA)
  • Evolutionary Computation (AREA)
  • Computing Systems (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • Artificial Intelligence (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)
JP2020079277A 2019-05-02 2020-04-28 連続プロセスのための予測分析を実装する方法および装置 Active JP7866823B2 (ja)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US16/401,919 2019-05-02
US16/401,919 US11899417B2 (en) 2019-05-02 2019-05-02 Methods and apparatus to implement predictive analytics for continuous control system processes

Publications (3)

Publication Number Publication Date
JP2020184336A JP2020184336A (ja) 2020-11-12
JP2020184336A5 JP2020184336A5 (enExample) 2022-12-19
JP7866823B2 true JP7866823B2 (ja) 2026-05-28

Family

ID=70859967

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020079277A Active JP7866823B2 (ja) 2019-05-02 2020-04-28 連続プロセスのための予測分析を実装する方法および装置

Country Status (5)

Country Link
US (1) US11899417B2 (enExample)
JP (1) JP7866823B2 (enExample)
CN (1) CN111880400B (enExample)
DE (1) DE102020111935A1 (enExample)
GB (1) GB2585446B (enExample)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021083545A1 (en) * 2019-10-30 2021-05-06 Linde Gmbh Method for operating a process plant
CN115542113B (zh) * 2022-09-15 2025-10-03 长鑫存储技术有限公司 晶圆测试方法、装置、设备及存储介质
CN119886469A (zh) * 2025-03-27 2025-04-25 广东海洋大学 一种虾仁冷藏存储质量衰减预测方法

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040172153A1 (en) 2002-12-12 2004-09-02 Yale Zhang Method and online system for monitoring continuous caster start-up operation and predicting start cast breakouts
US20090011515A1 (en) 2005-04-01 2009-01-08 Monsanto Technology Llc Control of N-(Phosphonomethyl)Iminodiacetic Acid Conversion in Manufacture of Glyphosate
JP2011248885A (ja) 2010-05-21 2011-12-08 Fisher-Rosemount Systems Inc プロセス分析モデルと実際のプロセス動作とのオンライン整合
JP2017111827A (ja) 2015-12-18 2017-06-22 フィッシャー−ローズマウント システムズ，インコーポレイテッド 継続的プロセス検証（ｃｐｖ）用の分析／統計モデリングを使用するための方法及び装置、製品

Family Cites Families (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6885907B1 (en) * 2004-05-27 2005-04-26 Dofasco Inc. Real-time system and method of monitoring transient operations in continuous casting process for breakout prevention
US7346402B1 (en) 2004-10-22 2008-03-18 Expertcontrol, Llc Technique for an integrated and automated model generation and controller tuning process
JP4353903B2 (ja) 2005-01-07 2009-10-28 東京エレクトロン株式会社 クラスタツールの処理システム
US7877154B2 (en) * 2005-09-30 2011-01-25 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
US7793292B2 (en) * 2006-09-13 2010-09-07 Fisher-Rosemount Systems, Inc. Compact batch viewing techniques for use in batch processes
US8437870B2 (en) 2009-06-05 2013-05-07 Taiwan Semiconductor Manufacturing Company, Ltd. System and method for implementing a virtual metrology advanced process control platform
US8571696B2 (en) * 2009-06-10 2013-10-29 Fisher-Rosemount Systems, Inc. Methods and apparatus to predict process quality in a process control system
CN101770209A (zh) 2010-03-09 2010-07-07 浙江大学 一种多时间尺度复杂大系统的分散预测控制方法
US9158295B2 (en) 2010-05-21 2015-10-13 Fisher-Rosemount Systems, Inc. Multi-stage process modeling method
CN101963802B (zh) 2010-08-25 2012-08-15 江苏大学 批次制程的虚拟量测方法与系统
GB2496040B (en) 2011-10-24 2019-04-03 Fisher Rosemount Systems Inc Predicted fault analysis
CN103116274B (zh) 2013-02-01 2015-08-12 浙江大学 一种环管式聚丙烯生产牌号切换轨迹优化方法
CN103458068A (zh) 2013-05-09 2013-12-18 深圳信息职业技术学院 一种网络控制系统的检测与控制方法及系统
CN103777627B (zh) 2014-01-24 2016-03-30 浙江大学 一种基于少量批次的批次过程在线监测方法
US10037187B2 (en) * 2014-11-03 2018-07-31 Google Llc Data flow windowing and triggering
WO2016145062A1 (en) * 2015-03-10 2016-09-15 Utilidata, Inc. Systems and methods for secondary voltage loss estimator
US20170030953A1 (en) * 2015-07-31 2017-02-02 Metrix Instrument Co., Lp System for dynamic monitoring of a machine
US10503156B2 (en) 2015-09-18 2019-12-10 Fisher-Rosemount Systems, Inc. Methods and apparatus to define stages for multi-variate batch control analytics
CN106933105B (zh) 2017-04-24 2019-07-26 清华大学 受限条件下的轨迹更新综合预测迭代学习控制算法
GB2565875B (en) 2017-06-15 2023-02-08 Fisher Rosemount Systems Inc Systems and apparatus for distribution of batch and continuous process control data to remote devices
US10122860B1 (en) * 2017-07-10 2018-11-06 Afiniti Europe Technologies Limited Techniques for estimating expected performance in a task assignment system

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040172153A1 (en) 2002-12-12 2004-09-02 Yale Zhang Method and online system for monitoring continuous caster start-up operation and predicting start cast breakouts
US20090011515A1 (en) 2005-04-01 2009-01-08 Monsanto Technology Llc Control of N-(Phosphonomethyl)Iminodiacetic Acid Conversion in Manufacture of Glyphosate
JP2011248885A (ja) 2010-05-21 2011-12-08 Fisher-Rosemount Systems Inc プロセス分析モデルと実際のプロセス動作とのオンライン整合
JP2017111827A (ja) 2015-12-18 2017-06-22 フィッシャー−ローズマウント システムズ，インコーポレイテッド 継続的プロセス検証（ｃｐｖ）用の分析／統計モデリングを使用するための方法及び装置、製品

Also Published As

Publication number Publication date
CN111880400A (zh) 2020-11-03
DE102020111935A1 (de) 2020-11-05
JP2020184336A (ja) 2020-11-12
GB2585446B (en) 2023-10-04
US11899417B2 (en) 2024-02-13
CN111880400B (zh) 2025-03-28
US20200348636A1 (en) 2020-11-05
GB2585446A (en) 2021-01-13
GB202005563D0 (en) 2020-06-03

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20221209

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20221209

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20231031

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20231121

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20240219

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20240507

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20260225

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20260518

R150 Certificate of patent or registration of utility model

Ref document number: 7866823

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150