GB2585446B - Methods and apparatus to implement predictive analytics for continuous processes - Google Patents

Methods and apparatus to implement predictive analytics for continuous processes Download PDF

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Publication number
GB2585446B
GB2585446B GB2005563.8A GB202005563A GB2585446B GB 2585446 B GB2585446 B GB 2585446B GB 202005563 A GB202005563 A GB 202005563A GB 2585446 B GB2585446 B GB 2585446B
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United Kingdom
Prior art keywords
methods
continuous processes
predictive analytics
implement predictive
implement
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Active
Application number
GB2005563.8A
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English (en)
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GB2585446A (en
GB202005563D0 (en
Inventor
Jin Zuwei
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fisher Rosemount Systems Inc
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Fisher Rosemount Systems Inc
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Publication of GB202005563D0 publication Critical patent/GB202005563D0/en
Publication of GB2585446A publication Critical patent/GB2585446A/en
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Publication of GB2585446B publication Critical patent/GB2585446B/en
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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0243Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults model based detection method, e.g. first-principles knowledge model
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B11/00Automatic controllers
    • G05B11/01Automatic controllers electric
    • G05B11/06Automatic controllers electric in which the output signal represents a continuous function of the deviation from the desired value, i.e. continuous controllers
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0286Modifications to the monitored process, e.g. stopping operation or adapting control
    • G05B23/0294Optimizing process, e.g. process efficiency, product quality
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N5/00Computing arrangements using knowledge-based models
    • G06N5/02Knowledge representation; Symbolic representation
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/20Pc systems
    • G05B2219/24Pc safety
    • G05B2219/24075Predict control element state changes, event changes
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06NCOMPUTING ARRANGEMENTS BASED ON SPECIFIC COMPUTATIONAL MODELS
    • G06N20/00Machine learning

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Theoretical Computer Science (AREA)
  • Computational Linguistics (AREA)
  • Data Mining & Analysis (AREA)
  • Evolutionary Computation (AREA)
  • Computing Systems (AREA)
  • Mathematical Physics (AREA)
  • Software Systems (AREA)
  • Artificial Intelligence (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Automatic Analysis And Handling Materials Therefor (AREA)
GB2005563.8A 2019-05-02 2020-04-16 Methods and apparatus to implement predictive analytics for continuous processes Active GB2585446B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US16/401,919 US11899417B2 (en) 2019-05-02 2019-05-02 Methods and apparatus to implement predictive analytics for continuous control system processes

Publications (3)

Publication Number Publication Date
GB202005563D0 GB202005563D0 (en) 2020-06-03
GB2585446A GB2585446A (en) 2021-01-13
GB2585446B true GB2585446B (en) 2023-10-04

Family

ID=70859967

Family Applications (1)

Application Number Title Priority Date Filing Date
GB2005563.8A Active GB2585446B (en) 2019-05-02 2020-04-16 Methods and apparatus to implement predictive analytics for continuous processes

Country Status (5)

Country Link
US (1) US11899417B2 (enExample)
JP (1) JP2020184336A (enExample)
CN (1) CN111880400B (enExample)
DE (1) DE102020111935A1 (enExample)
GB (1) GB2585446B (enExample)

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* Cited by examiner, † Cited by third party
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CN113994287A (zh) * 2019-10-30 2022-01-28 林德有限责任公司 用于操作加工装置的方法
CN115542113B (zh) * 2022-09-15 2025-10-03 长鑫存储技术有限公司 晶圆测试方法、装置、设备及存储介质
CN119886469A (zh) * 2025-03-27 2025-04-25 广东海洋大学 一种虾仁冷藏存储质量衰减预测方法

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US20060155412A1 (en) * 2005-01-07 2006-07-13 Tokyo Electron Limited Substrate processing system and substrate processing program
GB2493867A (en) * 2010-05-21 2013-02-20 Fisher Rosemount Systems Inc Multi-stage process modeling method
GB2496040A (en) * 2011-10-24 2013-05-01 Fisher Rosemount Systems Inc Displaying Correlated Factors and Predicted Faults

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CA2414167A1 (en) * 2002-12-12 2004-06-12 Dofasco Inc. Method and online system for monitoring continuous caster start-up operation and predicting start cast breakouts
US6885907B1 (en) * 2004-05-27 2005-04-26 Dofasco Inc. Real-time system and method of monitoring transient operations in continuous casting process for breakout prevention
US7346402B1 (en) 2004-10-22 2008-03-18 Expertcontrol, Llc Technique for an integrated and automated model generation and controller tuning process
BRPI0607713A2 (pt) * 2005-04-01 2009-09-22 Monsanto Technology Llc métodos para monitorar ou detectar a conversão do ácido n-(fosfonometil) iminodiacético para n-(fosfonometil)glicina ou outro intermediário para n-(fosfonometil)glicina no curso da oxidação catalìtica de ácido n-(fosfonometil)iminodiacético em um meio aquoso
US7877154B2 (en) * 2005-09-30 2011-01-25 Fisher-Rosemount Systems, Inc. Method and system for controlling a batch process
US7793292B2 (en) * 2006-09-13 2010-09-07 Fisher-Rosemount Systems, Inc. Compact batch viewing techniques for use in batch processes
US8437870B2 (en) 2009-06-05 2013-05-07 Taiwan Semiconductor Manufacturing Company, Ltd. System and method for implementing a virtual metrology advanced process control platform
US8571696B2 (en) * 2009-06-10 2013-10-29 Fisher-Rosemount Systems, Inc. Methods and apparatus to predict process quality in a process control system
CN101770209A (zh) 2010-03-09 2010-07-07 浙江大学 一种多时间尺度复杂大系统的分散预测控制方法
US8880203B2 (en) 2010-05-21 2014-11-04 Fisher-Rosemount Systems, Inc. On-line alignment of a process analytical model with actual process operation
CN101963802B (zh) 2010-08-25 2012-08-15 江苏大学 批次制程的虚拟量测方法与系统
CN103116274B (zh) 2013-02-01 2015-08-12 浙江大学 一种环管式聚丙烯生产牌号切换轨迹优化方法
CN103458068A (zh) 2013-05-09 2013-12-18 深圳信息职业技术学院 一种网络控制系统的检测与控制方法及系统
CN103777627B (zh) 2014-01-24 2016-03-30 浙江大学 一种基于少量批次的批次过程在线监测方法
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US20060155412A1 (en) * 2005-01-07 2006-07-13 Tokyo Electron Limited Substrate processing system and substrate processing program
GB2493867A (en) * 2010-05-21 2013-02-20 Fisher Rosemount Systems Inc Multi-stage process modeling method
GB2496040A (en) * 2011-10-24 2013-05-01 Fisher Rosemount Systems Inc Displaying Correlated Factors and Predicted Faults

Also Published As

Publication number Publication date
GB2585446A (en) 2021-01-13
JP2020184336A (ja) 2020-11-12
US11899417B2 (en) 2024-02-13
CN111880400B (zh) 2025-03-28
GB202005563D0 (en) 2020-06-03
CN111880400A (zh) 2020-11-03
US20200348636A1 (en) 2020-11-05
DE102020111935A1 (de) 2020-11-05

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