JP7446188B2 - heating device - Google Patents

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JP7446188B2
JP7446188B2 JP2020156209A JP2020156209A JP7446188B2 JP 7446188 B2 JP7446188 B2 JP 7446188B2 JP 2020156209 A JP2020156209 A JP 2020156209A JP 2020156209 A JP2020156209 A JP 2020156209A JP 7446188 B2 JP7446188 B2 JP 7446188B2
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heated
combustion
heating device
flame surface
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清人 平光
創一 高道
千春 赤坂
侑希 柴田
良 田中
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CHUBU ELECTRIC POWER MIRAIZ CO.,INC.
Chubu Electric Power Co Inc
Osaka Gas Co Ltd
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Chubu Electric Power Co Inc
Osaka Gas Co Ltd
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Description

本発明は、金属から成る金型としての被加熱対象物を加熱する加熱装置に関する。 The present invention relates to a heating device for heating an object to be heated, which is a mold made of metal.

従来、例えば、鍛造に用いる金型等の金属を加熱する加熱装置として、導電性がありコイル状に成型されたコイル状導電部と、当該コイル状導電部に高周波電力を供給する電源とを有するIH式の加熱装置が知られており、当該加熱装置では、高周波電力が供給されるコイル状導電部を金型に近づけることで、コイル状導電部の近傍の金型の表面に渦電流を発生させ、渦電流の発生箇所を局所的に加熱することができる(特許文献1を参照)。
他の鍛造に用いる金属型を加熱する加熱装置としては、扁平形状の火炎面と当該火炎面に形成される複数の火炎ポートとを有し燃料と燃焼用空気とを燃焼させた火炎を複数の火炎ポートにて形成する表面燃焼バーナを備えたものが知られており、当該加熱装置では、火炎面を金型の加熱対象面に対向させて複数の火炎ポートに火炎を形成し金型の加熱対象面を加熱することで、金型を加熱対象面の近傍から徐々に加熱することができる(特許文献2を参照)。
Conventionally, for example, a heating device for heating metal such as a mold used for forging includes a coil-shaped conductive part that is conductive and formed into a coil shape, and a power source that supplies high-frequency power to the coil-shaped conductive part. An IH type heating device is known, and in this heating device, an eddy current is generated on the surface of the mold near the coiled conductive portion by bringing the coiled conductive portion to which high-frequency power is supplied close to the mold. This makes it possible to locally heat the location where the eddy current occurs (see Patent Document 1).
A heating device for heating metal molds used for other forgings has a flat flame surface and a plurality of flame ports formed on the flame surface, and uses a plurality of flames that burn fuel and combustion air. A heating device equipped with a surface combustion burner formed by flame ports is known, and this heating device heats the mold by forming flames in a plurality of flame ports with the flame surface facing the surface to be heated of the mold. By heating the target surface, the mold can be gradually heated from the vicinity of the target surface (see Patent Document 2).

特許第6474263号公報Patent No. 6474263 特開2018-83233号公報JP 2018-83233 Publication

上記特許文献1に開示の技術によれば、コイル状導電部の近傍にある金属を局所的に加熱して高温にすることができるものの、局所的な加熱に留まるため、当該コイル状導電部へ通電している加熱状態から通電を停止した非加熱状態へ移行した場合、金型への熱伝導や大気への放熱により短時間で降温してしまうという問題があった。
また、加熱状態であっても、コイル状導電部から離れた箇所では渦電流が発生しないため、例えば金型が比較的容積が大きい場合、コイル状導電部の近傍の金型表面から離れた内部箇所は十分に加熱されず、全体を短時間で略均一に加熱し難いという課題があった。
According to the technology disclosed in Patent Document 1, although it is possible to locally heat the metal near the coiled conductive part to a high temperature, the heating is limited to a localized area, so that the metal near the coiled conductive part cannot be heated. When transitioning from a heating state in which electricity is being applied to a non-heating state in which electricity is stopped, there is a problem in that the temperature drops in a short period of time due to heat conduction to the mold and heat radiation to the atmosphere.
In addition, even in a heated state, eddy currents do not occur in areas away from the coiled conductive part, so if the mold has a relatively large volume, There was a problem in that the parts were not sufficiently heated and it was difficult to heat the entire area substantially uniformly in a short time.

一方、特許文献2に開示の表面燃焼バーナでは、金型等に用いる金属の加熱対象面の面積に対応した火炎面を有するものを採用することで、金属の加熱対象面全体を略均一に加熱でき、金属全体を良好に加熱できるから、加熱状態から非加熱状態へ移行したときにも、IHに比べ金型の一部分から他の部分への熱伝導が生じにくく、温度低下が起きにくいというメリットがある。
しかしながら、金型に比較的径が小さく深さが深い幅狭深底孔が存在する場合、当該幅狭深底孔へ火炎面から火炎を噴射しても、幅狭深底孔の内部では排気干渉が生じると共に底部では酸素不足による不完全燃焼が発生し、孔内部を十分に加熱することができないという課題があった。
On the other hand, the surface combustion burner disclosed in Patent Document 2 has a flame surface corresponding to the area of the surface to be heated of the metal used in the mold etc., thereby heating the entire surface of the metal to be heated almost uniformly. Since the entire metal can be heated well, compared to IH, heat conduction from one part of the mold to another part is less likely to occur and temperature drop is less likely to occur when transitioning from a heated state to a non-heated state. There is.
However, if a mold has a narrow deep hole with a relatively small diameter and a deep depth, even if flame is injected into the narrow deep hole from the flame surface, the inside of the narrow deep hole is exhausted. In addition to interference occurring, incomplete combustion occurred at the bottom due to a lack of oxygen, causing the problem that the inside of the hole could not be sufficiently heated.

ここで、例えば、IH式の加熱装置とバーナとを組み合わせた加熱装置を設ける構成が考えられるが、一方の加熱装置が他方の加熱装置へ与える熱的損傷の影響を考慮した、実現可能な構成についてはこれまで知られていなかった。 Here, for example, a configuration may be considered in which a heating device is provided that combines an IH type heating device and a burner, but it is possible to create a configuration that takes into consideration the influence of thermal damage caused by one heating device to the other heating device. was not known until now.

本発明は、上述の課題に鑑みてなされたものであり、その目的は、被加熱対象物としての金属が比較的複雑な形状を有するものであっても、当該金属の全体を可能な限り短時間で均一に加熱すると共に、例えば幅狭深底孔の内部についても良好に加熱できる加熱装置を提供することにある。 The present invention has been made in view of the above-mentioned problems, and its purpose is to shorten the entire metal as much as possible even if the metal to be heated has a relatively complicated shape. It is an object of the present invention to provide a heating device that can heat the inside of a narrow deep hole well, for example, while uniformly heating the inside of a narrow deep hole.

上記目的を達成するための加熱装置は、金属から成る金型としての被加熱対象物を加熱する加熱装置であって、その特徴構成は、
燃料ガスと燃焼用空気とを燃焼させて火炎面の少なくとも一部を扁平形状とする扁平燃焼部を有するバーナと、
導電性がありコイル状に成型されたコイル状導電部と、当該コイル状導電部に高周波電力を供給する電源部とを有するIH式のIHヒータとを備え、
前記バーナの前記扁平燃焼部の一部に開孔が設けられ、前記バーナの前記火炎面を前記被加熱対象物の被加熱対象面に対向させた状態において、前記コイル状導電部が前記開孔を介して前記扁平燃焼部の前記火炎面の一方側から前記被加熱対象面が存在する他方側へ向けて挿通配置可能に構成されている点にある。
A heating device for achieving the above object is a heating device that heats an object to be heated as a mold made of metal, and its characteristic configuration is as follows:
a burner having a flat combustion part that burns fuel gas and combustion air to make at least a part of the flame surface flat;
Equipped with an IH type IH heater having a coil-shaped conductive part that is conductive and formed into a coil shape, and a power supply part that supplies high-frequency power to the coil-shaped conductive part,
An opening is provided in a part of the flat combustion part of the burner, and in a state where the flame surface of the burner is opposed to the surface to be heated of the object to be heated, the coil-shaped conductive part is formed in the opening. It is configured such that it can be inserted through from one side of the flame surface of the flat combustion section to the other side where the surface to be heated is present.

上記特徴構成によれば、まずもって、バーナが、火炎面の少なくとも一部を扁平形状とする扁平燃焼部により、被加熱対象物を加熱できるから、火炎面に対向した被加熱対象物の加熱対象面から順に加熱され、被加熱対象物の加熱対象面の近傍から徐々に昇温できる。
ただし、当該バーナのみでは、例えば、被加熱対象物としての金型が比較的複雑な形状を有しており幅狭深底孔を有する場合、その内部及び底部を良好に加熱し難い。
そこで、被加熱対象物の幅狭深底孔等の複雑な形状に沿わせた形状として、その表面を局所的に加熱できるコイル状導電部をIHヒータとして備えることで、被加熱対象物がヒータによる全体加熱がし難い比較的複雑な形状であっても、その部分も良好に加熱できる。
更に、前記扁平燃焼部の一部には開孔が設けられ、バーナの火炎面を被加熱対象物の被加熱対象面に対向させた状態において、コイル状導電部が開孔を介して扁平燃焼部の火炎面の一方側から被加熱対象面が存在する他方側へ向けて挿通配置できるから、IHヒータのコイル状導電部へ高周波電力を供給する部位が、扁平燃焼部と被加熱対象物の被加熱対象面との間の比較的幅狭で高温となる領域に配設されることを避けることができ、火炎面からの火炎による熱損傷を抑制することができる。
以上より、被加熱対象物としての金属が比較的複雑な形状を有するものであっても、当該金属の全体を可能な限り短時間で均一に加熱すると共に、例えば幅狭深底孔の内部についても良好に加熱できる加熱装置を実現できる。
According to the characteristic structure described above, first of all, the burner can heat the object to be heated by the flat combustion part in which at least a part of the flame surface has a flat shape, so that the object to be heated can be heated by the object to be heated facing the flame surface. The surface of the object to be heated is heated in order, and the temperature of the object to be heated can be gradually increased from the vicinity of the surface to be heated.
However, if the mold as the object to be heated has a relatively complicated shape and has a narrow and deep hole, it is difficult to adequately heat the inside and bottom of the mold using only the burner.
Therefore, by providing an IH heater with a coil-shaped conductive part that can locally heat the surface of the object to be heated, the shape follows the complex shape of the object to be heated, such as a narrow and deep hole. Even if the shape is relatively complex and it is difficult to heat the whole part, that part can be heated well.
Furthermore, an opening is provided in a part of the flat combustion section, and when the flame surface of the burner is opposed to the surface of the object to be heated, the coil-shaped conductive section is connected to the flat combustion section through the opening. Since the part that supplies high frequency power to the coil-shaped conductive part of the IH heater can be inserted from one side of the flame surface of the part to the other side where the heated object surface is present, the part that supplies high frequency power to the coiled conductive part of the IH heater is located between the flat combustion part and the heated object surface. It is possible to avoid being disposed in a relatively narrow and high-temperature area between the heating target surface and suppress thermal damage caused by flame from the flame surface.
From the above, even if the metal to be heated has a relatively complicated shape, it is possible to uniformly heat the entire metal in the shortest possible time, and also to heat the inside of a narrow deep hole, for example. It is possible to realize a heating device that can heat the material satisfactorily.

加熱装置の更なる特徴構成は、
前記コイル状導電部は、前記火炎面の法線方向に沿って延びる長尺状導電部位を備える点にある。
Further characteristics of the heating device include:
The coil-shaped conductive portion includes an elongated conductive portion extending along the normal direction of the flame surface.

上記特徴構成によれば、被加熱対象物において、火炎面の法線方向で、火炎面から離れて熱伝導による加熱が行われ難い部分で、且つ火炎面に対向する被加熱対象面に形成された幅狭深底孔等の内部であっても、長尺状導電部位を挿入することで局所的に良好に加熱できる。 According to the characteristic structure described above, in the object to be heated, in the normal direction of the flame surface, the heating object is formed in a part away from the flame surface where heating by heat conduction is difficult to be performed, and on the surface of the object to be heated opposite to the flame surface. Even inside a narrow, deep hole, etc., localized heating can be achieved by inserting a long conductive portion.

加熱装置の更なる特徴構成は、
前記IHヒータは、前記電源部から前記扁平燃焼部の前記火炎面に沿う方向に延設され且つ前記コイル状導電部に前記高周波電力を供給する導電部を備えると共に、当該導電部を支持する支持部材を備える点にある。
Further features of the heating device include:
The IH heater includes a conductive part that extends from the power supply part in a direction along the flame surface of the flat combustion part and supplies the high-frequency power to the coiled conductive part, and a support that supports the conductive part. The point is that the members are provided.

通常、電源部は熱に弱いため、ヒータの扁平燃焼部から離間して設けることが好ましい。しかしながら、電源部とヒータの扁平燃焼部とを離間する場合、電源部からコイル状導電部に高周波電力を供給する導電部は、比較的高温に晒され剛性が低下することもあり、自重により変形する恐れがある。
上記特徴構成によれば、当該導電部を支持する支持部材を備えるから、比較的高温に晒され変形の虞のある導電部の形状を良好に維持することができる。
Usually, the power source section is sensitive to heat, so it is preferable to provide it at a distance from the flat combustion section of the heater. However, when the power supply part and the flat combustion part of the heater are separated, the conductive part that supplies high-frequency power from the power supply part to the coiled conductive part is exposed to relatively high temperatures, which may reduce its rigidity and deform due to its own weight. There is a risk that
According to the characteristic structure described above, since the support member that supports the conductive part is provided, the shape of the conductive part, which is exposed to relatively high temperatures and may be deformed, can be maintained well.

加熱装置の更なる特徴構成は、
内部に前記導電部及び前記コイル状導電部を配設する状態で、絶縁性と耐熱性を有する素材を含む筒状の断熱保護部材を備える点にある。
Further characteristics of the heating device include:
The present invention is characterized in that it includes a cylindrical heat-insulating protection member made of a material having insulation and heat resistance, in which the conductive portion and the coil-shaped conductive portion are disposed.

上記特徴構成によれば、絶縁性と耐熱性を有する素材を含む筒状の断熱保護部材により、導電部及びコイル状導電部を外囲するから、例えば、ヒータの扁平燃焼部にて形成される火炎の輻射熱による導電部及びコイル状導電部の熱損傷を良好に抑制できる。
一方、コイル状導電部は、自身から熱を輻射する直接加熱方式ではなく、自身の近傍の金属に対して渦電流を発生させて加熱するIH式の加熱方式であるから、断熱保護部材に外囲された構成であっても、コイル状導電部による被加熱対象物の局所加熱は良好に実現することができる。
According to the above characteristic structure, since the conductive part and the coil-shaped conductive part are surrounded by the cylindrical heat-insulating protection member containing a material having insulation properties and heat resistance, for example, it is formed in the flat combustion part of the heater. Thermal damage to the conductive part and the coiled conductive part due to the radiant heat of the flame can be effectively suppressed.
On the other hand, the coil-shaped conductive part does not use a direct heating method in which it radiates heat from itself, but uses an IH heating method in which it generates eddy currents to heat the metal in its vicinity. Even in the enclosed configuration, local heating of the object to be heated by the coiled conductive portion can be achieved satisfactorily.

加熱装置の更なる特徴構成は、
前記扁平燃焼部から排出される燃焼排ガスの前記扁平燃焼部の近傍での排出方向に沿う面を有する一対の燃焼排ガス誘導部を備え、当該一対の前記燃焼排ガス誘導部は、前記扁平燃焼部が前記被加熱対象物に対して移動する際に、前記扁平燃焼部を前記被加熱対象物に対して位置決めする位置決め部として機能する点にある。
Further characteristics of the heating device include:
A pair of combustion exhaust gas guiding parts each having a surface along a discharge direction of combustion exhaust gas discharged from the flat combustion part in the vicinity of the flat combustion part, the pair of combustion exhaust gas guiding parts are arranged so that the flat combustion part is It functions as a positioning section that positions the flat combustion section relative to the object to be heated when moving relative to the object to be heated.

上記特徴構成によれば、当該扁平燃焼部から排出される燃焼排ガスの前記扁平燃焼部の近傍での排出方向に沿う面を有する一対の燃焼排ガス誘導部を備えるから、燃焼排ガスの流動方向を、燃焼排ガス誘導部の火炎軸に沿う面に沿った方向に制限でき、制限しない場合に比べ、燃焼排ガスによる被加熱対象物を加熱する効率を向上できる。
更に、バーナの扁平燃焼部は、被加熱対象物の被加熱対象面を熱効率の高い状態で加熱できる位置に配設されることが好ましい。
上記特徴構成によれば、上述した燃焼排ガス誘導部が、扁平燃焼部の被加熱対象物に対する位置決め機能をも担うから、所定の時間毎に被加熱対象物を交換する必要がある場合であっても、扁平燃焼部の被加熱対象物に対する位置決めを適切且つ迅速に行うことができる。
According to the above characteristic structure, since the pair of combustion exhaust gas guiding parts are provided that have surfaces along the exhaust direction of the combustion exhaust gas discharged from the flat combustion part in the vicinity of the flat combustion part, the flow direction of the combustion exhaust gas can be controlled. It is possible to restrict the direction along the plane along the flame axis of the combustion exhaust gas guide part, and it is possible to improve the efficiency of heating the object to be heated by the combustion exhaust gas, compared to a case where the combustion exhaust gas is not restricted.
Further, it is preferable that the flat combustion part of the burner is disposed at a position where the surface of the object to be heated can be heated with high thermal efficiency.
According to the above-mentioned characteristic structure, since the above-mentioned combustion exhaust gas guiding section also takes on the positioning function of the flat combustion section with respect to the object to be heated, there is no need to replace the object to be heated at predetermined intervals. Also, the flat combustion section can be appropriately and quickly positioned with respect to the object to be heated.

加熱装置の更なる特徴構成は、
前記バーナの前記扁平燃焼部と前記IHヒータの前記コイル状導電部とが、前記被加熱対象物に対して一体的に移動可能に構成されており、
前記位置決め部としての当該一対の前記燃焼排ガス誘導部は、前記扁平燃焼部と前記コイル状導電部とが前記被加熱対象物に対して移動する際に、前記扁平燃焼部及び前記コイル状導電部を前記被加熱対象物に対して位置決めする点にある。
Further characteristics of the heating device include:
The flat combustion part of the burner and the coiled conductive part of the IH heater are configured to be integrally movable with respect to the object to be heated,
The pair of combustion exhaust gas guide parts serving as the positioning parts are arranged so that when the flat combustion part and the coiled conductive part move relative to the object to be heated, the flat combustion part and the coiled conductive part is positioned relative to the object to be heated.

上述した扁平燃焼部と同様に、コイル状導電部は、被加熱対象物に形成される幅狭深底孔等に対して良好に挿通され配設されることが好ましい。
上記特徴構成によれば、上述した燃焼排ガス誘導部が、扁平燃焼部とコイル状導電部の双方の被加熱対象物に対する位置決め機能をも担うから、所定の時間毎に被加熱対象物を交換する必要がある場合であっても、扁平燃焼部とコイル状導電部との双方を一体的に移動させて、双方の被加熱対象物に対する位置決めを、適切且つ迅速に行うことができる。
Similar to the above-described flat combustion section, it is preferable that the coil-shaped conductive section is properly inserted into and disposed in a narrow deep hole formed in the object to be heated.
According to the characteristic structure described above, since the combustion exhaust gas guiding section described above also has the function of positioning both the flat combustion section and the coiled conductive section with respect to the object to be heated, the object to be heated can be replaced at predetermined intervals. Even if it is necessary, both the flat combustion part and the coiled conductive part can be moved together, and both can be appropriately and quickly positioned relative to the object to be heated.

加熱装置の更なる特徴構成は、
前記バーナの加熱開始時点は、前記IHヒータの加熱開始時点以前に設定されている点にある。
Further characteristics of the heating device include:
The heating start point of the burner is set before the heating start point of the IH heater.

IHヒータのコイル状導電部による加熱では、被加熱対象物を局所的に加熱することができるものの、被加熱対象物の周囲への熱伝導や大気への放熱により、局所加熱部位の加熱停止後の降温速度が大きいという課題がある。
上記特徴構成によれば、まずもって、バーナにより被加熱対象物の全体を略均一に加熱し、それ以降にIHヒータのコイル状導電部による加熱を開始できるから、被加熱対象物の全体を良好に加熱した後に、幅狭深底孔の内部等の局所加熱を行って、特に、幅狭深底孔の内部の降温速度を低減でき、短時間で略均一な予熱を実現できる。
Heating by the coil-shaped conductive part of an IH heater can locally heat the object to be heated, but due to heat conduction to the surroundings of the object and heat radiation to the atmosphere, after heating of the locally heated area stops. The problem is that the rate of temperature drop is high.
According to the above-mentioned characteristic structure, first, the entire object to be heated can be heated almost uniformly by the burner, and then heating by the coiled conductive part of the IH heater can be started, so that the entire object to be heated can be heated well. After heating, local heating of the inside of the narrow deep hole, etc. is performed, and in particular, the rate of temperature drop inside the narrow deep hole can be reduced, and substantially uniform preheating can be achieved in a short time.

加熱装置の更なる特徴構成は、
前記金型としての前記被加熱対象物は、前記火炎面に対向する面から凹欠して形成される開孔が設けられたものであり、
前記IHヒータによる加熱状態において、前記コイル状導電部が、前記開孔の内部に挿入される点にある。
Further characteristics of the heating device include:
The object to be heated as the mold is provided with an opening recessed from a surface facing the flame surface,
In the heated state by the IH heater, the coil-shaped conductive part is inserted into the opening.

上記特徴構成によれば、バーナによる加熱では比較的昇温し難い開孔の内部をも良好に昇温させて予熱することができる。 According to the above characteristic structure, it is possible to satisfactorily raise and preheat the inside of the opening, which is relatively difficult to raise the temperature of by heating with a burner.

加熱装置の更なる特徴構成は、
前記扁平燃焼部は、前記火炎面として、第1火炎面を有すると共に、当該第1火炎面からの燃焼排ガスの排出方向と逆側に燃焼排ガスを排出する第2火炎面を備え、
第1火炎面からの燃焼排ガスにより前記被加熱対象物としての第1被加熱対象物を加熱可能であると共に、前記第2火炎面からの燃焼排ガスにより前記被加熱対象物としての第2被加熱対象物を加熱可能に構成される点にある。
Further characteristics of the heating device include:
The flat combustion part has a first flame surface as the flame surface, and a second flame surface that discharges the combustion exhaust gas in a direction opposite to the direction in which the combustion exhaust gas is discharged from the first flame surface,
A first object to be heated as the object to be heated can be heated by the combustion exhaust gas from the first flame surface, and a second object to be heated as the object to be heated can be heated by the combustion exhaust gas from the second flame surface. The point is that it is configured to be able to heat an object.

上記特徴構成によれば、一般的に、金型の下型としての第1被加熱対象物と、上型としての第2被加熱対象物を、一の扁平燃焼部により同時に一括して加熱できる。 According to the characteristic structure described above, generally, the first object to be heated as the lower mold of the mold and the second object to be heated as the upper mold can be simultaneously heated all at once by one flat combustion part. .

実施形態に係る加熱装置の一部断面図を含む概略構成図である。1 is a schematic configuration diagram including a partial cross-sectional view of a heating device according to an embodiment. 実施形態に係る扁平燃焼部及びコイル状導電部を金型に対して位置決めする位置決め部の働きを説明する平面図である。It is a top view explaining the function of the positioning part which positions the flat combustion part and the coiled conductive part which concern on embodiment with respect to a metal mold|die. 金型に対する温度センサの設置位置を示す図である。It is a figure showing the installation position of the temperature sensor with respect to a mold. IHヒータで加熱を行った場合の金型温度の経時変化を示すグラフ図である。FIG. 3 is a graph showing a change in mold temperature over time when heating is performed with an IH heater. 表面燃焼バーナで加熱を行った場合の金型温度の経時変化を示すグラフ図である。FIG. 3 is a graph showing a change in mold temperature over time when heating is performed with a surface combustion burner. IHヒータ及び表面燃焼バーナで加熱を行った場合の金型温度の経時変化を示すグラフ図である。FIG. 2 is a graph diagram showing a change in mold temperature over time when heating is performed using an IH heater and a surface combustion burner.

本発明の実施形態に係る加熱装置100は、被加熱対象物としての金属(当該実施形態にあっては、金型)が比較的複雑な形状を有するものであっても、当該金属の全体を短時間で略均一に加熱できると共に、例えば幅狭深底孔の内部についても良好に加熱できるものに関する。
以下、図1~6に基づいて、加熱装置100の実施形態について説明する。
The heating device 100 according to the embodiment of the present invention can heat the entire metal even if the metal as the object to be heated (in this embodiment, a mold) has a relatively complicated shape. The present invention relates to a device that can heat substantially uniformly in a short time and can also heat the inside of a narrow deep hole well, for example.
Hereinafter, an embodiment of the heating device 100 will be described based on FIGS. 1 to 6.

図1、2に示すように、当該実施形態に係る加熱装置100は、鍛造に用いられ金属から成る金型としての第1被加熱対象物KG1(被加熱対象物の一例)を予熱することに好適に用いられる。
当該加熱装置100は、燃料ガスと燃焼用空気とを燃焼させて扁平形状の第1火炎面KM1(火炎面の一例)を形成する扁平燃焼部21を有するバーナ20と、導電性がありコイル状に成型されたコイル状導電部36と、当該コイル状導電部36に高周波電力を供給する電源部31とを有するIH式のIHヒータ30とを備え、バーナ20の扁平燃焼部21の一部に開孔Kが設けられ、バーナ20の第1火炎面KM1を第1被加熱対象物KG1の第1被加熱対象面KG1a(被加熱対象面の一例)に対向させた状態において、コイル状導電部36が開孔Kを介して扁平燃焼部21の第1火炎面KM1の一方側から第1被加熱対象面KM1aが存在する他方側(図1で矢印Zに沿う方向)へ向けて挿通配置可能に構成されている。
尚、燃焼用空気は、扁平燃焼部21にて形成される火炎の温度を昇温させる場合、酸素を富化した空気としても構わない。
As shown in FIGS. 1 and 2, the heating device 100 according to the embodiment preheats a first object to be heated KG1 (an example of an object to be heated), which is a metal mold used for forging. Suitably used.
The heating device 100 includes a burner 20 that has a flat combustion part 21 that burns fuel gas and combustion air to form a flat first flame surface KM1 (an example of a flame surface), and a burner 20 that has a conductive coil-shaped The IH type IH heater 30 has a coil-shaped conductive part 36 formed into a shape, and a power supply part 31 that supplies high-frequency power to the coil-shaped conductive part 36. In a state where the opening K is provided and the first flame surface KM1 of the burner 20 is opposed to the first heated target surface KG1a (an example of the heated target surface) of the first heated target KG1, 36 can be inserted through the hole K from one side of the first flame surface KM1 of the flat combustion section 21 toward the other side where the first heated target surface KM1a is present (in the direction along the arrow Z in FIG. 1). It is composed of
Note that the combustion air may be oxygen-enriched air when increasing the temperature of the flame formed in the flat combustion section 21.

バーナ20は、燃料ガスの流量を調整する第1流量調整弁V1と燃料ガスの逆流を防ぐ第1逆止弁GV1とを有する燃料ガス通流路L1と、燃焼用空気の流量を調整する第2流量調整弁V2と燃焼用空気の逆流を防ぐ第2逆止弁GV2とを有する燃焼用空気通流路L2と、燃料ガス通流路L1から導かれる燃料ガスと燃焼用空気通流路L2から導かれる燃焼用空気とを混合するベンチュリーミキサBMと、当該ベンチュリーミキサBMにて混合された混合気を扁平燃焼部21へ導く混合気通流路L3とを有している。
当該バーナ20は、平面燃焼バーナとしての所謂、メタルニットバーナとして構成されており、扁平燃焼部21の第1火炎面KM1及びその外形は、図2に示すように、平面視で金型としての第1被加熱対象物KG1と大凡同形状の方形状に構成されている。
尚、当該実施形態における扁平燃焼部21は、第1火炎面KM1と反対の面に第2火炎面KM2を有しており、第1火炎面KM1に対向して配設される第1被加熱対象物KG1に加えて、第2火炎面KM2に対向して配設される金型としての第2被加熱対象物KG2をも加熱可能に構成されている。即ち、扁平燃焼部21は、第1火炎面KM1からの燃焼排ガスにより金型としての第1被加熱対象物KG1を加熱可能であると共に、第2火炎面KM2からの燃焼排ガスにより第2被加熱対象物KG2を加熱可能に構成される。
扁平燃焼部21は、詳細な図示は省略するが、その内部に第1火炎面KM1及び第2火炎面KM2に沿って延びる一対の整流板が設けられており、当該一対の整流板の間に混合気を導く形態で、第1火炎面KM1と第2火炎面KM2とに略均等に混合気を分散供給する。第1火炎面KM1及び第2火炎面KM2には、所謂メタルニットが配設されており、夫々の面の法線方向へ略均等に輻射熱を放熱可能に構成されている。
The burner 20 includes a fuel gas passage L1 having a first flow rate regulating valve V1 that adjusts the flow rate of fuel gas and a first check valve GV1 that prevents backflow of the fuel gas, and a first flow passage L1 that adjusts the flow rate of combustion air. A combustion air passage L2 having a second flow rate regulating valve V2 and a second check valve GV2 that prevents backflow of combustion air, and a fuel gas and combustion air passage L2 guided from the fuel gas passage L1. It has a venturi mixer BM that mixes combustion air guided from the venturi mixer BM, and an air-fuel mixture passage L3 that guides the air-fuel mixture mixed by the venturi mixer BM to the flat combustion section 21.
The burner 20 is configured as a so-called metal knit burner as a flat combustion burner, and the first flame surface KM1 of the flat combustion part 21 and its outer shape are similar to that of a mold in a plan view, as shown in FIG. It has a rectangular shape that is approximately the same shape as the first object to be heated KG1.
Note that the flat combustion section 21 in this embodiment has a second flame surface KM2 on a surface opposite to the first flame surface KM1, and a first heated surface disposed opposite to the first flame surface KM1. In addition to the object KG1, the second object to be heated KG2, which is a mold disposed facing the second flame surface KM2, can also be heated. That is, the flat combustion part 21 can heat the first object to be heated KG1 as a mold with the combustion exhaust gas from the first flame surface KM1, and can heat the second object to be heated by the combustion exhaust gas from the second flame surface KM2. It is configured to be able to heat the object KG2.
Although detailed illustrations are omitted, the flat combustion section 21 is provided with a pair of rectifying plates extending along the first flame surface KM1 and the second flame surface KM2, and the air-fuel mixture is disposed between the pair of rectifying plates. The air-fuel mixture is distributed and supplied approximately evenly to the first flame surface KM1 and the second flame surface KM2. A so-called metal knit is disposed on the first flame surface KM1 and the second flame surface KM2, and is configured to be able to radiate radiant heat substantially evenly in the normal direction of each surface.

IHヒータ30は、図1に示すように、筐体に一端及び他端が連通接続される形態で、コイル状導電部36に電気的に接続される導電部35が設けられている。
導電部35は、電源部31から扁平燃焼部21の第1火炎面KM1に沿う方向に延設されており、屈曲して第1火炎面KM1の法線方向(図1で矢印Z方向)に沿って延びる長尺状導電部位を有するコイル状導電部36に電気的に接続されている。尚、導電部35及びコイル状導電部36は、銅製の中空筒状部材を好適に用いることができ、その内部には冷却水通流路L4から導かれる冷却用の冷却水CWが連続的に通流可能となっている。
導電部35は、その一端が電源部31の筐体に第6ナットN6にて固定される一対の銅製の支持部材34により支持されている。当該一対の銅製の支持部材34は、他端は導電部35の長手方向に沿って延設されており、導電部35の自重による撓みを抑制するべく公知の構成にて導電部35と接続されている。
導電部35及びコイル状導電部36は、バーナ20の扁平燃焼部21の輻射熱の影響を低減するため、絶縁性と耐熱性を有し且つ誘導加熱によって発熱しにくい素材を含む筒状の断熱保護部材32の内部に配設されている。
説明を追加すると当該断熱保護部材32は、扁平燃焼部21の第1火炎面KM1に沿って延びる水平部位32aと、第1火炎面KM1の法線方向に沿って延びる鉛直部位32cとから構成されている。
As shown in FIG. 1, the IH heater 30 is provided with a conductive part 35 that is electrically connected to a coil-shaped conductive part 36, with one end and the other end being connected to the housing.
The conductive part 35 extends from the power supply part 31 in a direction along the first flame surface KM1 of the flat combustion part 21, and is bent in the normal direction of the first flame surface KM1 (direction of arrow Z in FIG. 1). It is electrically connected to a coiled conductive portion 36 having an elongated conductive portion extending along the coil. Note that the conductive part 35 and the coiled conductive part 36 can preferably be made of a hollow cylindrical member made of copper, and the cooling water CW guided from the cooling water passage L4 is continuously supplied inside the hollow cylindrical member. Flow is possible.
The conductive part 35 is supported at one end by a pair of copper supporting members 34 fixed to the housing of the power supply part 31 with a sixth nut N6. The other end of the pair of copper supporting members 34 extends along the longitudinal direction of the conductive part 35, and is connected to the conductive part 35 in a known configuration to suppress deflection of the conductive part 35 due to its own weight. ing.
The conductive part 35 and the coiled conductive part 36 are cylindrical heat-insulating protectors made of a material that has insulation and heat resistance and does not easily generate heat due to induction heating, in order to reduce the influence of radiant heat from the flat combustion part 21 of the burner 20. It is arranged inside the member 32.
To add an explanation, the heat insulation protection member 32 is composed of a horizontal portion 32a extending along the first flame surface KM1 of the flat combustion section 21, and a vertical portion 32c extending along the normal direction of the first flame surface KM1. ing.

これまで説明してきたバーナ20及びIHヒータ30は、金型としての第1被加熱対象物KG1を定期的に予熱するべく、当該第1被加熱対象物KG1に対して水平方向で一体的に移動可能に構成されている。
具体的には、加熱装置100は、図1に示すように、水平方向に移動自在な車輪Tを有する台車19と、当該台車19から垂直方向(図1で矢印Zに沿う方向)に延びる支柱10と、当該支柱10に支持される形態で水平方向に延びて扁平燃焼部21に連接する第1支持棒11と、同じく支柱10に支持される形態で水平方向に延びてトランス31aを載置可能な載置台13に連接する第2支持棒12とを有する支持移動機構Iを備えている。
説明を加えると、支持移動機構Iは、支柱10に対して第1支持棒11を鉛直方向で位置決めする第1治具G1及び第1ナットN1を備えると共に、支柱10に対して第1支持棒11を水平方向で位置決めする第2治具G2及び第2ナットN2を備える。また、支柱10に対して第2支持棒12を鉛直方向で位置決めする第3治具G3及び第3ナットN3を備えると共に、支柱10に対して第2支持棒12を水平方向で位置決めする第4治具G4及び第4ナットN4を備える。
更に、載置台13と当該載置第13に載置されるトランス31aとの間には、載置台13に対してトランス31aを昇降させる昇降機構37を備える。
以上の構成を有することにより、支持移動機構Iの台車19を地面(図示せず)に沿って移動させることにより、第1被加熱対象物KG1に対してバーナ20及びIHヒータ30を一体的に移動することができる。
また、第1被加熱対象物KG1が、図1に示すように、鉛直方向に延びる幅狭深底孔HF(開孔の一例)を有するときには、平面視で、第1被加熱対象物KG1に対してバーナ20の扁平燃焼部21が重畳して位置するとき、換言すると、平面視で扁平燃焼部21の開孔Kと第1被加熱対象物KG1の幅狭深底孔HFとが重畳して位置するときに、昇降機構37を働かせることで、コイル状導電部36を、第1被加熱対象物KG1に形成される孔径が幅狭で孔の深さが比較的深い幅狭深底孔HFに対して挿通することができる。
The burner 20 and IH heater 30 that have been described so far move integrally in the horizontal direction with respect to the first heated object KG1 in order to periodically preheat the first heated object KG1 as a mold. configured to be possible.
Specifically, as shown in FIG. 1, the heating device 100 includes a truck 19 having horizontally movable wheels T, and a column extending vertically from the truck 19 (direction along arrow Z in FIG. 1). 10, a first support rod 11 that is supported by the support column 10 and extends in the horizontal direction and is connected to the flat combustion section 21, and a transformer 31a that is also supported by the support column 10 and extends in the horizontal direction. A support moving mechanism I having a second support rod 12 connected to a possible mounting table 13 is provided.
To explain further, the support moving mechanism I includes a first jig G1 and a first nut N1 that vertically position the first support rod 11 with respect to the support column 10, and also includes a first jig G1 and a first nut N1 that vertically position the first support rod 11 with respect to the support column 10. 11 in the horizontal direction. Further, it includes a third jig G3 and a third nut N3 for vertically positioning the second support rod 12 with respect to the column 10, and a fourth jig G3 and a third nut N3 for positioning the second support rod 12 in the horizontal direction with respect to the column 10. A jig G4 and a fourth nut N4 are provided.
Further, a lifting mechanism 37 for raising and lowering the transformer 31a with respect to the mounting table 13 is provided between the mounting table 13 and the transformer 31a placed on the thirteenth mounting table.
With the above configuration, by moving the cart 19 of the support moving mechanism I along the ground (not shown), the burner 20 and the IH heater 30 can be integrally attached to the first object to be heated KG1. Can be moved.
Further, as shown in FIG. 1, when the first heated object KG1 has a narrow deep hole HF (an example of an opening) extending in the vertical direction, in a plan view, the first heated object KG1 On the other hand, when the flat combustion part 21 of the burner 20 is located in an overlapping manner, in other words, the opening K of the flat combustion part 21 and the narrow deep hole HF of the first object to be heated KG1 overlap in plan view. By operating the lifting mechanism 37 when the coil-shaped conductive portion 36 is positioned at It can be inserted into HF.

尚、支持移動機構Iが、バーナ20及びIHヒータ30を、第1被加熱対象物KG1に対して一体的に移動する場合、両者は第1被加熱対象物KG1に対して適切に位置決めされることが好ましい。また、扁平燃焼部21の第1火炎面KM1からの燃焼排ガスは、水平方向に分散すると熱効率の観点で好ましくない。
そこで、当該実施形態に係る加熱装置100にあっては、図1、2に示すように、扁平燃焼部21から排出される燃焼排ガスの扁平燃焼部21の近傍での排出方向に沿う面(当該実施形態では鉛直方向:火炎面の法線方向)を有する一対の燃焼排ガス誘導部Pを備え、当該一対の燃焼排ガス誘導部Pは、扁平燃焼部21とコイル状導電部36とが第1被加熱対象物KG1に向けて移動する際に、扁平燃焼部21とコイル状導電部36の位置決め部として機能する。
説明を追加すると、当該実施形態にあっては、一対の燃焼排ガス誘導部Pは、図1、2に示すように、バーナ20及びIHヒータ30が金型としての第1被加熱対象物KG1へ近接するよう移動する移動方向(図1、2では矢印X方向)に沿う一対の誘導面Pbを有しており、当該誘導面に沿って燃焼排ガスの排出方向を移動方向に規制するから、燃焼排ガスが移動方向やそれに直交する直交方向(図1、2で矢印Y方向)等の四方へ拡散する場合に比べて熱効率を向上できる。
更には、一対の燃焼排ガス誘導部Pの一対の誘導面は、図2に示すように、金型としての第1被加熱対象物KG1の側面に沿う間隔で設置されているから、移動方向に沿って移動するバーナ20及びIHヒータH30を、加熱状態をとる位置まで良好に導くことができる。
尚、一対の燃焼排ガス誘導部Pは、バーナ20及びIHヒータ30が金型としての第1被加熱対象物KG1へ近接するよう移動する移動方向(図1、2では矢印X方向)の基端側に、鍔部Paを設けており、当該鍔部Paが第1被加熱対象物KG1に当接することで、移動方向での位置決めがなされる。当該位置決めの後、上述した昇降機構37を働かせることで、コイル状導電部36を幅狭深底孔HFの外部から内部へ挿入する。
尚、図1では、紙面の都合上、第2被加熱対象物KG2と第2火炎面KM2との間の距離LH2が比較的狭く図示されているが、バーナ20及びIHヒータ30の移動時には、第2被加熱対象物KG2と第2火炎面KM2との間の距離LH2は、コイル状導電部36の長手方向での長さよりも十分に大きくとっている。
Note that when the support movement mechanism I moves the burner 20 and the IH heater 30 integrally with respect to the first object to be heated KG1, both are appropriately positioned with respect to the first object to be heated KG1. It is preferable. Further, if the combustion exhaust gas from the first flame surface KM1 of the flat combustion section 21 is dispersed in the horizontal direction, it is not preferable from the viewpoint of thermal efficiency.
Therefore, in the heating device 100 according to the embodiment, as shown in FIGS. In the embodiment, a pair of combustion exhaust gas guide parts P are provided in which the flat combustion part 21 and the coiled conductive part 36 are arranged in the first covering. It functions as a positioning section for the flat combustion section 21 and the coil-shaped conductive section 36 when moving toward the heating target KG1.
To add an explanation, in this embodiment, as shown in FIGS. 1 and 2, the pair of combustion exhaust gas guide portions P connect the burner 20 and the IH heater 30 to the first heated object KG1 as a mold. It has a pair of guide surfaces Pb along the direction of movement (direction of arrow X in FIGS. 1 and 2) that move close to each other, and the exhaust direction of combustion exhaust gas is regulated in the direction of movement along the guide surfaces. Thermal efficiency can be improved compared to the case where the exhaust gas is diffused in all directions, such as the moving direction and the orthogonal direction (direction of arrow Y in FIGS. 1 and 2).
Furthermore, as shown in FIG. 2, the pair of guiding surfaces of the pair of combustion exhaust gas guiding parts P are installed at intervals along the side surface of the first object to be heated KG1 as a mold, so that The burner 20 and IH heater H30 that move along can be guided to a position where the heating state is achieved.
Note that the pair of combustion exhaust gas guide portions P are located at the base end in the direction of movement (direction of arrow X in FIGS. 1 and 2) in which the burner 20 and the IH heater 30 move close to the first object to be heated KG1 as a mold. A flange Pa is provided on the side, and positioning in the moving direction is performed by abutting the flange Pa against the first object to be heated KG1. After the positioning, the above-described lifting mechanism 37 is operated to insert the coiled conductive portion 36 from the outside to the inside of the narrow deep hole HF.
Note that in FIG. 1, the distance LH2 between the second heated object KG2 and the second flame surface KM2 is illustrated to be relatively small due to space limitations; however, when the burner 20 and the IH heater 30 are moved, The distance LH2 between the second heated object KG2 and the second flame surface KM2 is set to be sufficiently larger than the length of the coiled conductive portion 36 in the longitudinal direction.

ここで、寸法関係に関する説明を追加すると、図1に示すように、主たる金型である第1被加熱対象物KG1に加え、従たる金型である第2被加熱対象物KG2を予熱する場合、IHヒータ30の第1火炎面KM1及び第2火炎面KM2に沿う導電部35は、第1被加熱対象物KG1と第1火炎面KM1の間、又は第2被加熱対象物KG2と第2火炎面KM2の間に配設することが可能である。
しかしながら、通常、主たる金型である第1被加熱対象物KG1のほうが、従たる金型である第2被加熱対象物KG2よりも、第1火炎面KM1及び第2火炎面KM2の法線方向での厚みがあり体積が大きいため、両者を予熱する必要熱量を考慮すると、第1被加熱対象物KG1と第1火炎面KM1の間の距離LH1よりも、第2被加熱対象物KG2と第2火炎面KM2の間の距離LH2のほうが大きくて良いことになる。
そこで、当該実施形態においては、IHヒータ30の第1火炎面KM1及び第2火炎面KM2に沿う導電部35は、第2被加熱対象物KG2と第2火炎面KM2の間で、且つ第2火炎面KM2から離間した位置に配設することで、バーナ20からの輻射熱の影響を低減する構成を採用している。
Here, to add an explanation regarding the dimensional relationship, as shown in FIG. 1, when preheating the second heated object KG2, which is a secondary mold, in addition to the first heated object KG1, which is the main mold. , the conductive portion 35 along the first flame surface KM1 and the second flame surface KM2 of the IH heater 30 is located between the first heated object KG1 and the first flame surface KM1, or between the second heated object KG2 and the second flame surface KM1. It is possible to arrange it between the flame surfaces KM2.
However, normally, the first object to be heated KG1, which is the main mold, is more sensitive in the normal direction of the first flame surface KM1 and the second flame surface KM2 than the second object to be heated, KG2, which is the secondary mold. Considering the amount of heat required to preheat both objects, the distance LH1 between the first heated object KG1 and the first flame surface KM1 is longer than the distance LH1 between the second heated object KG2 and the first flame surface KM1. This means that the distance LH2 between the two flame surfaces KM2 should be larger.
Therefore, in this embodiment, the conductive portion 35 along the first flame surface KM1 and the second flame surface KM2 of the IH heater 30 is located between the second heated object KG2 and the second flame surface KM2, and between the second heated object KG2 and the second flame surface KM2. A configuration is adopted in which the influence of radiant heat from the burner 20 is reduced by arranging it at a position separated from the flame surface KM2.

尚、当該実施形態に係る加熱装置100については、放熱損失及び熱効率の観点から、バーナ20による加熱開始時点を、IHヒータ30による加熱開始時点以前に設定している。これにより、IHヒータ30のみで加熱して、放熱ロスが大きくなり熱効率が低下して加熱時間が延びることを抑制している。 Note that in the heating device 100 according to the embodiment, the heating start time of the burner 20 is set before the heating start time of the IH heater 30 from the viewpoint of heat radiation loss and thermal efficiency. This suppresses heating only by the IH heater 30, which increases heat radiation loss, reduces thermal efficiency, and lengthens the heating time.

次に、当該実施形態に係る加熱装置100を用いて第1被加熱対象物KG1を加熱した場合の実験結果について、図4~6のグラフ図に基づいて説明する。
第1被加熱対象物KG1の内部の夫々の位置での温度は、図3に示すように、温度センサCH1~CH11を配設することで計測し、夫々の温度センサCH1~CH11での計測結した温度の経時変化を図4~6のグラフ図に示している。尚、夫々の実験において、加熱装置100は、0秒から900秒まで加熱状態とした。
図4はIHヒータ30のみで加熱を行った場合、図5はバーナ20のみで加熱を行った場合、図6はIHヒータ30及びバーナ20で加熱を行った場合の金型温度の経時変化を示すグラフ図である。
Next, experimental results when the first object to be heated KG1 is heated using the heating device 100 according to the embodiment will be explained based on the graphs of FIGS. 4 to 6.
The temperature at each position inside the first object to be heated KG1 is measured by arranging temperature sensors CH1 to CH11, as shown in FIG. The changes in temperature over time are shown in the graphs of FIGS. 4 to 6. In each experiment, the heating device 100 was kept in a heating state from 0 seconds to 900 seconds.
Figure 4 shows the change in mold temperature over time when heating is performed with only the IH heater 30, Figure 5 shows the case where heating is performed with only the burner 20, and Figure 6 shows the change in mold temperature with time when heating is performed with the IH heater 30 and burner 20. FIG.

図4、5のグラフ図の比較から判明するように、IHヒータ30のみで加熱した場合の実験結果では、温度センサCH1~5の測定結果から、特に、幅狭深底孔HFの入口近傍で大気との接触面積が大きく、コイル状導電部36から第1被加熱対象物KG1までの距離が遠い箇所ほど、昇温し難いことがわかる。一方で、温度センサCH6~CH11の測定結果から、幅狭深底孔HFの底部に近いほど昇温し易いことがわかる。
これに対し、バーナ20のみで加熱した場合の実験結果では、温度センサCH1~5の測定結果から、特に、幅狭深底孔HFの入口近傍で、扁平燃焼部21の第1火炎面KM1に近いほど、昇温し易いことがわかる。一方で、温度センサCH6~CH11の測定結果から、幅狭深底孔HFの底部に近いほど昇温し難いことがわかる。
最後に、図6に示すように、バーナ20及びIHヒータ30で加熱した場合の実験結果では、幅狭深底孔HFの入口近傍で大気との接触面積が大きい箇所、及び幅狭深底孔HFの底部の近傍箇所の何れにおいても、900秒経過後の加熱終了時点においては、大凡150℃
以上に昇温できていることがわかる。
As can be seen from the comparison of the graphs in FIGS. 4 and 5, in the experimental results when heating only with the IH heater 30, from the measurement results of temperature sensors CH1 to CH5, especially in the vicinity of the entrance of the narrow deep hole HF, It can be seen that the larger the area of contact with the atmosphere is and the farther the distance from the coiled conductive part 36 to the first object to be heated KG1 is, the more difficult it is for the temperature to rise. On the other hand, it can be seen from the measurement results of temperature sensors CH6 to CH11 that the closer to the bottom of the narrow deep hole HF, the easier the temperature rises.
On the other hand, in the experimental results when heating was performed only with the burner 20, from the measurement results of the temperature sensors CH1 to CH5, it was found that the first flame surface KM1 of the flat combustion part 21, especially near the entrance of the narrow deep hole HF, It can be seen that the closer the temperature is, the easier it is to raise the temperature. On the other hand, the measurement results of the temperature sensors CH6 to CH11 show that the closer to the bottom of the narrow deep hole HF, the harder it is to increase the temperature.
Finally, as shown in FIG. 6, the experimental results when heating was performed using the burner 20 and the IH heater 30 revealed that the area in contact with the atmosphere is large near the entrance of the narrow deep hole HF, and At any location near the bottom of the HF, the temperature was approximately 150°C at the end of heating after 900 seconds.
It can be seen that the temperature can be increased above that.

〔別実施形態〕
(1)上記実施形態に係る加熱装置100は、鍛造に用いられる金型を加熱するものとして説明したが、他の加熱用途であっても利用可能である。
[Another embodiment]
(1) Although the heating device 100 according to the above embodiment has been described as heating a mold used for forging, it can also be used for other heating purposes.

(2)上記実施形態におけるバーナ20における扁平燃焼部21は、平面視で方形状に構成されている例を示したが、例えば、金型の形状に合わせて、平面視で円形等の種々の形状を採用することができる。
また、上記実施形態におけるバーナ20は、表面燃焼バーナとしてのメタルニットバーナを一例として説明した。他のバーナ20としては、環状の混合気流路に対して混合気流路の環が形成される面に対して一方側と他方側とに向けて火炎を噴射する複数の噴孔が設けられる環状バーナであっても構わない。当該構成の場合、環状バーナの混合気流路の環の中央をIHヒータ30のコイル状導電部36が挿通することとなる。
(2) The flat combustion part 21 in the burner 20 in the above embodiment has been shown as having a rectangular shape in plan view, but may have various shapes such as a circular shape in plan view depending on the shape of the mold. shape can be adopted.
Furthermore, the burner 20 in the above embodiment has been described using a metal knit burner as a surface combustion burner as an example. Another burner 20 is an annular burner in which a plurality of nozzle holes are provided for injecting flame toward one side and the other side of the surface where the ring of the mixture flow path is formed with respect to the annular mixture flow path. It doesn't matter. In the case of this configuration, the coil-shaped conductive portion 36 of the IH heater 30 is inserted through the center of the ring of the mixture flow path of the annular burner.

(3)上記実施形態において、第1火炎面KM1及び第2火炎面KM2は、水平方向(図1で矢印X,Yに沿う方向)に沿って設けられる構成例を示したが、これに限定されるものではない。
また、第1支持棒11及び第2支持棒12は、水平方向に支持されていなくても良く、支柱10に対して任意の角度を有する形態で支持されていても構わない。
(3) In the above embodiment, the first flame surface KM1 and the second flame surface KM2 are provided along the horizontal direction (the direction along the arrows X and Y in FIG. 1), but the configuration is not limited to this. It is not something that will be done.
Further, the first support rod 11 and the second support rod 12 do not need to be supported in the horizontal direction, and may be supported at an arbitrary angle with respect to the support column 10.

(4)上記実施形態において、支持部材34及び断熱保護部材32は、必ずしも設ける必要はない。 (4) In the above embodiment, the support member 34 and the heat insulation protection member 32 do not necessarily need to be provided.

(5)上述した実施形態においては、扁平燃焼部21とコイル状導電部36とが一体的に移動可能に構成されている構成例を示したが、両者は、互いに各別に独立して移動可能に構成されていても構わない。 (5) In the embodiment described above, an example of a configuration in which the flat combustion part 21 and the coiled conductive part 36 are movable integrally is shown, but both can be moved independently of each other. It does not matter if it is configured as .

尚、上記実施形態(別実施形態を含む、以下同じ)で開示される構成は、矛盾が生じない限り、他の実施形態で開示される構成と組み合わせて適用することが可能であり、また、本明細書において開示された実施形態は例示であって、本発明の実施形態はこれに限定されず、本発明の目的を逸脱しない範囲内で適宜改変することが可能である。 Note that the configuration disclosed in the above embodiment (including other embodiments, the same applies hereinafter) can be applied in combination with the configuration disclosed in other embodiments, as long as there is no contradiction, and The embodiments disclosed in this specification are illustrative, and the embodiments of the present invention are not limited thereto, and can be modified as appropriate without departing from the purpose of the present invention.

本発明の加熱装置は、被加熱対象物としての金属が比較的複雑な形状を有するものであっても、当該金属の全体を短時間で略均一に加熱できると共に、例えば幅狭深底孔の内部についても良好に加熱できる加熱装置として、有効に利用可能である。 Even if the metal to be heated has a relatively complicated shape, the heating device of the present invention can heat the entire metal almost uniformly in a short time, and can heat the entire metal object in a short time, for example, in a narrow deep hole. It can be effectively used as a heating device that can heat the inside well as well.

20 :バーナ
21 :扁平燃焼部
30 :IHヒータ
31 :電源部
31a :トランス
34 :支持部材
35 :導電部
36 :コイル状導電部
100 :加熱装置
H30 :IHヒータ
HF :幅狭深底孔
K :開孔
KG1 :第1被加熱対象物
KG2 :第2被加熱対象物
KM1 :第1火炎面
KM2 :第2火炎面
P :燃焼排ガス誘導部
Pa :鍔部
20: Burner 21: Flat combustion section 30: IH heater 31: Power supply section 31a: Transformer 34: Support member 35: Conductive section 36: Coiled conductive section 100: Heating device H30: IH heater HF: Narrow deep hole K: Opening hole KG1: First object to be heated KG2: Second object to be heated KM1: First flame surface KM2: Second flame surface P: Combustion exhaust gas guiding part Pa: Flange part

Claims (9)

金属から成る金型としての被加熱対象物を加熱する加熱装置であって、
燃料ガスと燃焼用空気とを燃焼させて火炎面の少なくとも一部を扁平形状とする扁平燃焼部を有するバーナと、
導電性がありコイル状に成型されたコイル状導電部と、当該コイル状導電部に高周波電力を供給するトランスを含む電源部とを有するIH式のIHヒータとを備え、
前記バーナの前記扁平燃焼部の一部に開孔が設けられ、前記バーナの前記火炎面を前記被加熱対象物の被加熱対象面に対向させた状態において、前記コイル状導電部が前記開孔を介して前記扁平燃焼部の前記火炎面の一方側から前記被加熱対象面が存在する他方側へ向けて挿通配置可能に構成されている加熱装置。
A heating device that heats an object to be heated as a mold made of metal,
a burner having a flat combustion part that burns fuel gas and combustion air to make at least a part of the flame surface flat;
Equipped with an IH type IH heater having a coil-shaped conductive part that is conductive and formed into a coil shape, and a power supply part including a transformer that supplies high-frequency power to the coil-shaped conductive part,
An opening is provided in a part of the flat combustion part of the burner, and in a state where the flame surface of the burner is opposed to the surface to be heated of the object to be heated, the coil-shaped conductive part is formed in the opening. A heating device configured to be able to be inserted through from one side of the flame surface of the flat combustion section to the other side where the surface to be heated is present.
前記コイル状導電部は、前記火炎面の法線方向に沿って延びる長尺状導電部位を備える請求項1に記載の加熱装置。 The heating device according to claim 1, wherein the coil-shaped conductive part includes an elongated conductive portion extending along the normal direction of the flame surface. 前記IHヒータは、前記電源部から前記扁平燃焼部の前記火炎面に沿う方向に延設され且つ前記コイル状導電部に前記高周波電力を供給する導電部を備えると共に、当該導電部の形状を維持する支持部材を備える請求項1又は2に記載の加熱装置。 The IH heater includes a conductive part that extends from the power supply part in a direction along the flame surface of the flat combustion part and supplies the high-frequency power to the coiled conductive part, and maintains the shape of the conductive part. The heating device according to claim 1 or 2, further comprising a support member. 内部に前記導電部及び前記コイル状導電部を配設する状態で、絶縁性と耐熱性を有する素材を含む筒状の断熱保護部材を備える請求項3に記載の加熱装置。 The heating device according to claim 3, further comprising a cylindrical heat-insulating protection member made of a material having insulation and heat resistance, in which the conductive portion and the coiled conductive portion are disposed. 前記扁平燃焼部から排出される燃焼排ガスの前記扁平燃焼部の近傍での排出方向に沿う面を有する一対の燃焼排ガス誘導部を備え、当該一対の前記燃焼排ガス誘導部は、前記扁平燃焼部が前記被加熱対象物に対して移動する際に、前記扁平燃焼部を前記被加熱対象物に対して位置決めする位置決め部として機能する請求項1~4の何れか一項に記載の加熱装置。 A pair of combustion exhaust gas guiding parts each having a surface along a discharge direction of combustion exhaust gas discharged from the flat combustion part in the vicinity of the flat combustion part, the pair of combustion exhaust gas guiding parts are arranged so that the flat combustion part is The heating device according to any one of claims 1 to 4, which functions as a positioning section that positions the flat combustion section with respect to the object to be heated when moving with respect to the object to be heated. 前記バーナの前記扁平燃焼部と前記IHヒータの前記コイル状導電部とが、前記被加熱対象物に対して一体的に移動可能に構成されており、
前記位置決め部としての当該一対の前記燃焼排ガス誘導部は、
前記扁平燃焼部と前記コイル状導電部とが前記被加熱対象物に対して移動する際に、前記扁平燃焼部と前記コイル状導電部とを前記被加熱対象物に対して位置決めする請求項5に記載の加熱装置。
The flat combustion part of the burner and the coiled conductive part of the IH heater are configured to be integrally movable with respect to the object to be heated,
The pair of combustion exhaust gas guiding parts as the positioning part are
Claim 5: When the flat combustion section and the coiled conductive section move relative to the object to be heated, the flat combustion section and the coiled conductive section are positioned relative to the object to be heated. The heating device described in .
前記バーナの加熱開始時点は、前記IHヒータの加熱開始時点以前に設定されている請求項1~6の何れか一項に記載の加熱装置。 The heating device according to any one of claims 1 to 6, wherein the heating start time of the burner is set before the heating start time of the IH heater. 前記金型としての前記被加熱対象物は、前記火炎面に対向する面から凹欠して形成される開孔が設けられたものであり、
前記IHヒータによる加熱状態において、前記コイル状導電部が、前記開孔の内部に挿入される請求項1~6の何れか一項に記載の加熱装置。
The object to be heated as the mold is provided with an opening recessed from a surface facing the flame surface,
The heating device according to any one of claims 1 to 6, wherein the coil-shaped conductive part is inserted into the opening in the heating state by the IH heater.
前記扁平燃焼部は、前記火炎面として、第1火炎面を有すると共に、当該第1火炎面からの燃焼排ガスの排出方向と逆側に燃焼排ガスを排出する第2火炎面を備え、
第1火炎面からの燃焼排ガスにより前記被加熱対象物としての第1被加熱対象物を加熱可能であると共に、前記第2火炎面からの燃焼排ガスにより前記被加熱対象物としての第2被加熱対象物を加熱可能に構成される請求項1~8の何れか一項に記載の加熱装置。
The flat combustion part has a first flame surface as the flame surface, and a second flame surface that discharges the combustion exhaust gas in a direction opposite to the direction in which the combustion exhaust gas is discharged from the first flame surface,
A first object to be heated as the object to be heated can be heated by the combustion exhaust gas from the first flame surface, and a second object to be heated as the object to be heated can be heated by the combustion exhaust gas from the second flame surface. The heating device according to any one of claims 1 to 8, configured to be able to heat an object.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005174671A (en) 2003-12-10 2005-06-30 Miyaden Co Ltd High frequency induction heating coil
JP2016143571A (en) 2015-02-03 2016-08-08 中部電力株式会社 Holding member, heating unit and induction heating apparatus
JP2018083233A (en) 2009-06-08 2018-05-31 エイティーアイ・プロパティーズ・エルエルシー Forging die heating apparatus and method for use of the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005174671A (en) 2003-12-10 2005-06-30 Miyaden Co Ltd High frequency induction heating coil
JP2018083233A (en) 2009-06-08 2018-05-31 エイティーアイ・プロパティーズ・エルエルシー Forging die heating apparatus and method for use of the same
JP2016143571A (en) 2015-02-03 2016-08-08 中部電力株式会社 Holding member, heating unit and induction heating apparatus

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