JP7441215B2 - コイルを製造するための方法及び工具並びに製造されたコイル - Google Patents
コイルを製造するための方法及び工具並びに製造されたコイル Download PDFInfo
- Publication number
- JP7441215B2 JP7441215B2 JP2021515156A JP2021515156A JP7441215B2 JP 7441215 B2 JP7441215 B2 JP 7441215B2 JP 2021515156 A JP2021515156 A JP 2021515156A JP 2021515156 A JP2021515156 A JP 2021515156A JP 7441215 B2 JP7441215 B2 JP 7441215B2
- Authority
- JP
- Japan
- Prior art keywords
- finished product
- semi
- coil
- casting
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 239000011265 semifinished product Substances 0.000 claims description 58
- 238000005266 casting Methods 0.000 claims description 52
- 238000004804 winding Methods 0.000 claims description 37
- 238000007493 shaping process Methods 0.000 claims description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 229910052802 copper Inorganic materials 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 11
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 9
- 238000004512 die casting Methods 0.000 claims description 7
- 239000000047 product Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000009750 centrifugal casting Methods 0.000 claims description 2
- 230000006698 induction Effects 0.000 claims description 2
- 239000011236 particulate material Substances 0.000 claims description 2
- 239000008187 granular material Substances 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 208000015943 Coeliac disease Diseases 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 238000005495 investment casting Methods 0.000 description 2
- 238000007528 sand casting Methods 0.000 description 2
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010122 low-pressure permanent mould casting Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 150000003839 salts Chemical group 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
- H02K15/043—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets
- H02K15/0432—Distributed windings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D13/00—Centrifugal casting; Casting by using centrifugal force
- B22D13/08—Centrifugal casting; Casting by using centrifugal force in which a stationary mould is fed from a rotating mass of liquid metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/02—Special casting characterised by the nature of the product by its peculiarity of shape; of works of art
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/041—Printed circuit coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Coils Or Transformers For Communication (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102018215972.6A DE102018215972A1 (de) | 2018-09-19 | 2018-09-19 | Verfahren und Werkzeug zum Herstellen einer Spule und damit hergestellte Spule |
| DE102018215972.6 | 2018-09-19 | ||
| PCT/EP2019/075165 WO2020058400A1 (de) | 2018-09-19 | 2019-09-19 | Verfahren und werkzeug zum herstellen einer spule und damit hergestellte spule |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2022502840A JP2022502840A (ja) | 2022-01-11 |
| JP2022502840A5 JP2022502840A5 (https=) | 2022-09-16 |
| JP7441215B2 true JP7441215B2 (ja) | 2024-02-29 |
Family
ID=68069733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2021515156A Active JP7441215B2 (ja) | 2018-09-19 | 2019-09-19 | コイルを製造するための方法及び工具並びに製造されたコイル |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US12362637B2 (https=) |
| EP (1) | EP3852946B1 (https=) |
| JP (1) | JP7441215B2 (https=) |
| CN (1) | CN112912188B (https=) |
| CA (1) | CA3112628A1 (https=) |
| DE (1) | DE102018215972A1 (https=) |
| WO (1) | WO2020058400A1 (https=) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115864707B (zh) * | 2023-02-03 | 2025-08-08 | 上海电气集团上海电机厂有限公司 | 弯曲电枢线圈 |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4621231A (en) | 1984-06-19 | 1986-11-04 | Westinghouse Electric Corp. | Toroidal sensor coil and method |
| JP2004312889A (ja) | 2003-04-08 | 2004-11-04 | Fuji Heavy Ind Ltd | モータ用コイルの製造方法及び製造装置 |
| JP2004336969A (ja) | 2003-05-12 | 2004-11-25 | Fuji Heavy Ind Ltd | 鋳造装置 |
| JP2005051846A (ja) | 2003-07-30 | 2005-02-24 | Fuji Heavy Ind Ltd | 電気機器用コイルの製造方法 |
| JP2011188721A (ja) | 2010-03-11 | 2011-09-22 | Toyota Central R&D Labs Inc | 回転電機巻線用導線及びその製造方法と回転電機巻線 |
| DE102010020897A1 (de) | 2010-05-10 | 2011-11-10 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Elektrotechnische Spule in Gusstechnik, Herstellungsverfahren für eine solche Spule und Elektromaschinen verwendend solche Spulen |
| DE102012212637A1 (de) | 2012-07-18 | 2014-01-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gießtechnisch hergestellte elektrische Spule |
| DE102014222468A1 (de) | 2014-11-04 | 2016-05-04 | Schaeffler Technologies AG & Co. KG | Fließpressverfahren zur Herstellung einer elektrischen Spule und Spule nach diesem Verfahren hergestellt |
| WO2018135086A1 (ja) | 2017-01-18 | 2018-07-26 | パナソニックIpマネジメント株式会社 | コイル成形体、その製造方法、モータ、及び、ステータの組立方法 |
| JP2020516053A (ja) | 2017-03-31 | 2020-05-28 | フラウンホーファー−ゲゼルシャフト ツル フェルデルング デル アンゲヴァンテン フォルシュング エー ファウFraunhofer−Gesellschaft zur Foerderung der angewandten Forschung e.V. | 電子技術コイル、電子技術コイルを生産する方法、少なくとも一つの電子技術コイルを備えた電磁または電気機械 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5953065A (ja) * | 1982-09-20 | 1984-03-27 | Japan Servo Co Ltd | 偏平形電機子の製造方法 |
| US4581598A (en) * | 1984-06-19 | 1986-04-08 | Westinghouse Electric Corp. | Segmented toroidal air-core transformer |
| JP5270576B2 (ja) * | 2007-01-11 | 2013-08-21 | プラナーマグ インコーポレイテッド | 平面型広帯域トランス |
| US20100253459A1 (en) * | 2009-04-03 | 2010-10-07 | Zimmerman Alan W | Inductor Having Separate Wire Segments |
| US8245580B2 (en) * | 2009-10-02 | 2012-08-21 | Rosemount Inc. | Compliant coil form |
| DE102013000899A1 (de) | 2013-01-18 | 2014-08-07 | Volkswagen Aktiengesellschaft | Elektrotechnische Spule und/oder Spulenwicklung, Verfahren zu ihrer Herstellung sowie elektrisches Gerät |
| JP2015002614A (ja) * | 2013-06-14 | 2015-01-05 | アイシン・エィ・ダブリュ株式会社 | コイル鋳造装置及びコイル鋳造方法 |
| DE102013212087C5 (de) * | 2013-06-25 | 2019-12-12 | Breuckmann GmbH & Co. KG | Verfahren zur Herstellung einer Spule |
| DE102015113858A1 (de) | 2015-08-20 | 2017-02-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gießtechnisch hergestellte Spule |
| US10594160B2 (en) * | 2017-01-11 | 2020-03-17 | Apple Inc. | Noise mitigation in wireless power systems |
| JP7247739B2 (ja) * | 2019-05-14 | 2023-03-29 | トヨタ紡織株式会社 | 電機子の製造方法 |
| JP2025053065A (ja) | 2023-09-26 | 2025-04-07 | ソフトバンクグループ株式会社 | システム |
-
2018
- 2018-09-19 DE DE102018215972.6A patent/DE102018215972A1/de not_active Ceased
-
2019
- 2019-09-19 CN CN201980061706.XA patent/CN112912188B/zh active Active
- 2019-09-19 CA CA3112628A patent/CA3112628A1/en active Pending
- 2019-09-19 EP EP19778443.2A patent/EP3852946B1/de active Active
- 2019-09-19 JP JP2021515156A patent/JP7441215B2/ja active Active
- 2019-09-19 WO PCT/EP2019/075165 patent/WO2020058400A1/de not_active Ceased
- 2019-09-19 US US17/277,903 patent/US12362637B2/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4621231A (en) | 1984-06-19 | 1986-11-04 | Westinghouse Electric Corp. | Toroidal sensor coil and method |
| JP2004312889A (ja) | 2003-04-08 | 2004-11-04 | Fuji Heavy Ind Ltd | モータ用コイルの製造方法及び製造装置 |
| JP2004336969A (ja) | 2003-05-12 | 2004-11-25 | Fuji Heavy Ind Ltd | 鋳造装置 |
| JP2005051846A (ja) | 2003-07-30 | 2005-02-24 | Fuji Heavy Ind Ltd | 電気機器用コイルの製造方法 |
| JP2011188721A (ja) | 2010-03-11 | 2011-09-22 | Toyota Central R&D Labs Inc | 回転電機巻線用導線及びその製造方法と回転電機巻線 |
| DE102010020897A1 (de) | 2010-05-10 | 2011-11-10 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Elektrotechnische Spule in Gusstechnik, Herstellungsverfahren für eine solche Spule und Elektromaschinen verwendend solche Spulen |
| DE102012212637A1 (de) | 2012-07-18 | 2014-01-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Gießtechnisch hergestellte elektrische Spule |
| DE102014222468A1 (de) | 2014-11-04 | 2016-05-04 | Schaeffler Technologies AG & Co. KG | Fließpressverfahren zur Herstellung einer elektrischen Spule und Spule nach diesem Verfahren hergestellt |
| WO2018135086A1 (ja) | 2017-01-18 | 2018-07-26 | パナソニックIpマネジメント株式会社 | コイル成形体、その製造方法、モータ、及び、ステータの組立方法 |
| JP2020516053A (ja) | 2017-03-31 | 2020-05-28 | フラウンホーファー−ゲゼルシャフト ツル フェルデルング デル アンゲヴァンテン フォルシュング エー ファウFraunhofer−Gesellschaft zur Foerderung der angewandten Forschung e.V. | 電子技術コイル、電子技術コイルを生産する方法、少なくとも一つの電子技術コイルを備えた電磁または電気機械 |
Also Published As
| Publication number | Publication date |
|---|---|
| US12362637B2 (en) | 2025-07-15 |
| WO2020058400A1 (de) | 2020-03-26 |
| EP3852946B1 (de) | 2025-03-05 |
| US20210351675A1 (en) | 2021-11-11 |
| EP3852946A1 (de) | 2021-07-28 |
| JP2022502840A (ja) | 2022-01-11 |
| CN112912188B (zh) | 2023-05-23 |
| DE102018215972A1 (de) | 2020-03-19 |
| CA3112628A1 (en) | 2020-03-26 |
| CN112912188A (zh) | 2021-06-04 |
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