JP7354934B2 - 製品品質分析支援システム - Google Patents

製品品質分析支援システム Download PDF

Info

Publication number
JP7354934B2
JP7354934B2 JP2020099484A JP2020099484A JP7354934B2 JP 7354934 B2 JP7354934 B2 JP 7354934B2 JP 2020099484 A JP2020099484 A JP 2020099484A JP 2020099484 A JP2020099484 A JP 2020099484A JP 7354934 B2 JP7354934 B2 JP 7354934B2
Authority
JP
Japan
Prior art keywords
pattern
waveform
information
waveform pattern
data
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2020099484A
Other languages
English (en)
Japanese (ja)
Other versions
JP2021192915A (ja
JP2021192915A5 (https=
Inventor
治樹 井波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Mitsubishi Electric Industrial Systems Corp
Original Assignee
Toshiba Mitsubishi Electric Industrial Systems Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toshiba Mitsubishi Electric Industrial Systems Corp filed Critical Toshiba Mitsubishi Electric Industrial Systems Corp
Priority to JP2020099484A priority Critical patent/JP7354934B2/ja
Priority to KR1020210021059A priority patent/KR102419234B1/ko
Priority to CN202110319682.2A priority patent/CN113834828A/zh
Publication of JP2021192915A publication Critical patent/JP2021192915A/ja
Publication of JP2021192915A5 publication Critical patent/JP2021192915A5/ja
Application granted granted Critical
Publication of JP7354934B2 publication Critical patent/JP7354934B2/ja
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0224Process history based detection method, e.g. whereby history implies the availability of large amounts of data
    • G05B23/0227Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions
    • G05B23/0232Qualitative history assessment, whereby the type of data acted upon, e.g. waveforms, images or patterns, is not relevant, e.g. rule based assessment; if-then decisions based on qualitative trend analysis, e.g. system evolution
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0275Fault isolation and identification, e.g. classify fault; estimate cause or root of failure
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N2021/0106General arrangement of respective parts
    • G01N2021/0112Apparatus in one mechanical, optical or electronic block
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Immunology (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Pathology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • General Factory Administration (AREA)
  • Testing And Monitoring For Control Systems (AREA)
  • Control Of Metal Rolling (AREA)
JP2020099484A 2020-06-08 2020-06-08 製品品質分析支援システム Active JP7354934B2 (ja)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2020099484A JP7354934B2 (ja) 2020-06-08 2020-06-08 製品品質分析支援システム
KR1020210021059A KR102419234B1 (ko) 2020-06-08 2021-02-17 제품 품질 분석 지원 시스템
CN202110319682.2A CN113834828A (zh) 2020-06-08 2021-03-25 产品品质分析支援系统

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020099484A JP7354934B2 (ja) 2020-06-08 2020-06-08 製品品質分析支援システム

Publications (3)

Publication Number Publication Date
JP2021192915A JP2021192915A (ja) 2021-12-23
JP2021192915A5 JP2021192915A5 (https=) 2022-09-01
JP7354934B2 true JP7354934B2 (ja) 2023-10-03

Family

ID=78865919

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020099484A Active JP7354934B2 (ja) 2020-06-08 2020-06-08 製品品質分析支援システム

Country Status (3)

Country Link
JP (1) JP7354934B2 (https=)
KR (1) KR102419234B1 (https=)
CN (1) CN113834828A (https=)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102741831B1 (ko) 2021-11-08 2024-12-11 주식회사 엘지에너지솔루션 리폼 핀
WO2023181127A1 (ja) * 2022-03-22 2023-09-28 東芝三菱電機産業システム株式会社 製品品質分析支援システム
JP7648004B2 (ja) * 2023-03-30 2025-03-18 株式会社Tmeic 圧延製品の品質不良分析支援システム
KR20250150591A (ko) 2024-02-26 2025-10-20 가부시키가이샤 티마이크 철강 플랜트의 메인터넌스 지원 시스템

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001025819A (ja) 1999-07-14 2001-01-30 Hitachi Ltd 圧延機の異常診断方法および装置
JP2003223210A (ja) 2002-01-30 2003-08-08 Jfe Steel Kk 長尺製品の長手方向特性データ編集・保管方法
JP2007083300A (ja) 2005-09-26 2007-04-05 Toshiba Mitsubishi-Electric Industrial System Corp 材質記録装置
JP2008296251A (ja) 2007-05-31 2008-12-11 Jfe Steel Kk 熱延金属帯の品質判定結果記録用コンピュータシステム、製造・品質実績管理および通過工程指示・管理用ビジコンシステムと、それらを用いた後工程での熱延金属帯の品質不良部切除方法
WO2019102614A1 (ja) 2017-11-27 2019-05-31 東芝三菱電機産業システム株式会社 鉄鋼プラントのメンテナンス支援装置
JP2020003871A (ja) 2018-06-25 2020-01-09 東芝三菱電機産業システム株式会社 鉄鋼プラント用監視作業支援システム

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1107229A (zh) * 1994-07-21 1995-08-23 本溪钢铁公司连轧厂 活套辊式带钢板形检测装置
JP2003141101A (ja) * 2001-11-06 2003-05-16 Hitachi Ltd 解析情報管理システム
JP3982428B2 (ja) * 2002-09-04 2007-09-26 株式会社日立製作所 欠陥情報解析方法およびその装置
JP2007072522A (ja) * 2005-09-02 2007-03-22 Mazda Motor Corp 品質向上支援システムおよびその制御方法、ならびに制御プログラム
JP5150302B2 (ja) * 2008-02-20 2013-02-20 株式会社東芝 超音波検査データ評価装置及び超音波検査データ評価方法
JP2010286880A (ja) * 2009-06-09 2010-12-24 Sharp Corp 不良要因推定システムおよび不良要因推定方法
CN102621147A (zh) * 2012-03-09 2012-08-01 武汉钢铁工程技术集团有限责任公司 钢板表面色差缺陷检测装置
JP6116445B2 (ja) * 2013-02-18 2017-04-19 株式会社神戸製鋼所 品質異常の原因推定支援システム
CN105983585B (zh) * 2015-01-29 2017-10-31 宝山钢铁股份有限公司 一种热轧带钢扣尾检测方法
CN104759488B (zh) * 2015-04-02 2017-02-22 山东钢铁股份有限公司 一种实现热轧带钢卷取侧导板过钢过程中分段控制的方法
CN104794491B (zh) * 2015-04-28 2018-01-23 重庆大学 基于预分类的模糊聚类钢板表面缺陷检测方法
KR101797383B1 (ko) * 2016-08-09 2017-11-13 주식회사 포스코 재질편차가 적고 표면품질이 우수한 고강도 열연강판 및 그 제조방법
JP2019016209A (ja) 2017-07-07 2019-01-31 株式会社東芝 診断装置、診断方法およびコンピュータプログラム
CN109420683B (zh) * 2017-08-31 2020-05-19 宝山钢铁股份有限公司 一种热连轧精轧带钢边沿降的控制方法

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001025819A (ja) 1999-07-14 2001-01-30 Hitachi Ltd 圧延機の異常診断方法および装置
JP2003223210A (ja) 2002-01-30 2003-08-08 Jfe Steel Kk 長尺製品の長手方向特性データ編集・保管方法
JP2007083300A (ja) 2005-09-26 2007-04-05 Toshiba Mitsubishi-Electric Industrial System Corp 材質記録装置
JP2008296251A (ja) 2007-05-31 2008-12-11 Jfe Steel Kk 熱延金属帯の品質判定結果記録用コンピュータシステム、製造・品質実績管理および通過工程指示・管理用ビジコンシステムと、それらを用いた後工程での熱延金属帯の品質不良部切除方法
WO2019102614A1 (ja) 2017-11-27 2019-05-31 東芝三菱電機産業システム株式会社 鉄鋼プラントのメンテナンス支援装置
JP2020003871A (ja) 2018-06-25 2020-01-09 東芝三菱電機産業システム株式会社 鉄鋼プラント用監視作業支援システム

Also Published As

Publication number Publication date
JP2021192915A (ja) 2021-12-23
CN113834828A (zh) 2021-12-24
KR20210152370A (ko) 2021-12-15
KR102419234B1 (ko) 2022-07-08

Similar Documents

Publication Publication Date Title
JP7354934B2 (ja) 製品品質分析支援システム
DE69520097T2 (de) System zur echtzeit optimierung und darstellung des gewinns
EP4130905A1 (en) Visualization system
US11170332B2 (en) Data analysis system and apparatus for analyzing manufacturing defects based on key performance indicators
WO2019003524A1 (ja) 可視化システム
Grünberg A review of improvement methods in manufacturing operations
JPWO2019016892A1 (ja) 品質分析装置及び品質分析方法
Sarı Measuring The performances of the machines via Preference Selection Index (PSI) method and comparing them with values of Overall Equipment Efficiency (OEE)
CN117556366B (zh) 基于数据筛选的数据异常检测系统及方法
JP2002278614A (ja) プラント総合効率算出装置
WO2021025006A1 (ja) 改善対策リコメンドシステム
JP6247777B2 (ja) 異常診断装置および異常診断方法
JP7248188B2 (ja) 異常診断モデルの構築方法、異常診断方法、異常診断モデルの構築装置および異常診断装置
JP6849543B2 (ja) 不良要因分析システム及び不良要因分析方法
JP6556387B2 (ja) 情報技術活用評価装置および情報技術活用評価方法
CN113837544A (zh) 基板玻璃生产质量管控装置、方法及处理器
JP7335154B2 (ja) 情報処理装置、情報処理方法、およびプログラム
US11042786B2 (en) Learning processing device, data analysis device, analytical procedure selection method, and recording medium
TW202042126A (zh) 提高生產效率之支援系統
JP7559958B2 (ja) 製品品質分析支援システム
JP4772613B2 (ja) 品質解析方法、品質解析装置、コンピュータプログラム、及びコンピュータ読み取り可能な記憶媒体
CN114418355A (zh) 基于数据视图构建的破碎机使用周期确定方法及装置
CN116303356B (zh) 生产工时数据库的构建方法、生产工时的确定方法及装置
JPH09300181A (ja) 工程能力管理システム
CN120523070A (zh) 一种用于喷水织机的管控方法及系统

Legal Events

Date Code Title Description
A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20220824

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220824

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230524

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20230627

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20230731

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20230822

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20230904

R150 Certificate of patent or registration of utility model

Ref document number: 7354934

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150