JP7343094B2 - バインダー樹脂、ネガ型感光性樹脂組成物およびこれを用いて形成されたブラックバンクを含むディスプレイ装置 - Google Patents
バインダー樹脂、ネガ型感光性樹脂組成物およびこれを用いて形成されたブラックバンクを含むディスプレイ装置 Download PDFInfo
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- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000001725 pyrenyl group Chemical group 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000001054 red pigment Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 235000019795 sodium metasilicate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-M succinate(1-) Chemical compound OC(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-M 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 150000008054 sulfonate salts Chemical class 0.000 description 1
- 150000003459 sulfonic acid esters Chemical class 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- GFYHSKONPJXCDE-UHFFFAOYSA-N sym-collidine Natural products CC1=CN=C(C)C(C)=C1 GFYHSKONPJXCDE-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- KPNZYDNOFDZXNR-UHFFFAOYSA-N tetratert-butyl 4-benzoylcyclohexa-3,5-diene-1,1,2,2-tetracarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1(C(=O)OOC(C)(C)C)C(C(=O)OOC(C)(C)C)(C(=O)OOC(C)(C)C)C=CC(C(=O)C=2C=CC=CC=2)=C1 KPNZYDNOFDZXNR-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
Images
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- G03F7/004—Photosensitive materials
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- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0048—Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
- G03F7/0388—Macromolecular compounds which are rendered insoluble or differentially wettable with ethylenic or acetylenic bands in the side chains of the photopolymer
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/122—Pixel-defining structures or layers, e.g. banks
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/8791—Arrangements for improving contrast, e.g. preventing reflection of ambient light
- H10K59/8792—Arrangements for improving contrast, e.g. preventing reflection of ambient light comprising light absorbing layers, e.g. black layers
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- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/20—Changing the shape of the active layer in the devices, e.g. patterning
- H10K71/231—Changing the shape of the active layer in the devices, e.g. patterning by etching of existing layers
- H10K71/233—Changing the shape of the active layer in the devices, e.g. patterning by etching of existing layers by photolithographic etching
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- Compositions Of Macromolecular Compounds (AREA)
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- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Description
[化学式1-1]
R1およびR2は、互いに同一または異なり、それぞれ独立して、水素;-CO-L-R;または-CONR'R''であり、
Lは、置換もしくは非置換のアルケニレン基;置換もしくは非置換のシクロアルケニレン基;または置換もしくは非置換のアリーレン基であり、
R、R'およびR''は、互いに同一または異なり、それぞれ独立して、水素;-COOH;または置換もしくは非置換のアルキル基であり、
R3、R4、R11およびR12は、互いに同一または異なり、それぞれ独立して、水素;または置換もしくは非置換のアルキル基であり、
r3、r4、r11およびr12は、それぞれ0~4の整数であり、
r3が2以上の場合、R3は、互いに同一または異なり、r4が2以上の場合、R4は、互いに同一または異なり、r11が2以上の場合、R11は、互いに同一または異なり、r12が2以上の場合、R12は、互いに同一または異なり、
L1およびL2は、互いに同一または異なり、それぞれ独立して、置換もしくは非置換のアルキレン基であり、
M1~M4は、-M1'-M2'-M3'-であり、
M1'~M3'は、互いに同一または異なり、それぞれ独立して、直接結合;-SO2-;置換もしくは非置換のアルキレン基;または置換もしくは非置換のアリーレン基であり、
nおよびmは、それぞれ独立して、1~30の整数である。
[化学式1-1]
R1およびR2は、互いに同一または異なり、それぞれ独立して、水素;-CO-L-R;または-CONR'R''であり、
Lは、置換もしくは非置換のアルケニレン基;置換もしくは非置換のシクロアルケニレン基;または置換もしくは非置換のアリーレン基であり、
R、R'およびR''は、互いに同一または異なり、それぞれ独立して、水素;-COOH;または置換もしくは非置換のアルキル基であり、
R3、R4、R11およびR12は、互いに同一または異なり、それぞれ独立して、水素;または置換もしくは非置換のアルキル基であり、
r3、r4、r11およびr12は、それぞれ0~4の整数であり、
r3が2以上の場合、R3は、互いに同一または異なり、r4が2以上の場合、R4は、互いに同一または異なり、r11が2以上の場合、R11は、互いに同一または異なり、r12が2以上の場合、R12は、互いに同一または異なり、
L1およびL2は、互いに同一または異なり、それぞれ独立して、置換もしくは非置換のアルキレン基であり、
M1~M4は、-M1'-M2'-M3'-であり、
M1'~M3'は、互いに同一または異なり、それぞれ独立して、直接結合;-SO2-;置換もしくは非置換のアルキレン基;または置換もしくは非置換のアリーレン基であり、
nおよびmは、それぞれ独立して、1~30の整数である。
[化学式2]
M2'は、前記化学式1-1で定義したものと同じであり、
R13およびR14は、互いに同一または異なり、それぞれ独立して、水素;ヒドロキシ基;または置換もしくは非置換のアルキル基であり、
r13およびr14は、1~4の整数であり、r13が2以上の場合、R13は、互いに同一または異なり、r14が2以上の場合、R14は、互いに同一または異なる。
[化学式4]
L100は、置換もしくは非置換のアルキレン基である。
[化学式11]
Raは、Hまたはメチル基を含めたアルキル基であり、
R4、R5、R6およびR7は、互いに同一または異なり、それぞれ独立して、H、ハロゲン、-COOR8、-CONR8R9、-OR8、-OOCR8、-OOCNR8R9、OH、CN、NO2、NR8R9、-NR8COR9、-N=CR8R9、-SR8、-SOR8、-SOxR8(x=2~3)、または-SO2NR8R9であるか、R4とR5、R5とR6、またはR6とR7とが直接結合するか、O、S、またはNR8ブリッジを介して互いに結合して環を形成し、
Rbは、N、O、S、CO、およびCOOのうちの1つを含む単一または多重環基であり、
R8およびR9は、互いに同一または異なり、それぞれ独立して、H、C1-C12アルキル、C3-C12シクロアルキル、C2-C12アルケニル、C3-C12シクロアルケニル、またはC2-C12アルキニルであり、これらを構成する-CH2-、-CH=、および-C≡の少なくとも1つが-COO-、-O-、-CONR10-、=N-、-NR10-、-S-、または-CO-で置換されるか、炭素に結合した水素の少なくとも1つがハロゲン、-COOR10、-CONR10R17、-OR10、-OOCR10、-OOCNR10R17、OH、CN、NO2、-NR10COR17、-N=CR10R17、SR10、-SOR10、-SOxR10(x=2~3)、-SO2NR10R17、または-NR10R17で置換されていてもよく、ここで、R10およびR17は、それぞれ独立して、C1~C6アルキルであるか、O、S、またはNHを含む基である。
R11およびR13は、互いに同一または異なり、それぞれ独立して、H、C1~C12アルキル、C3~C12シクロアルキル、C6~C12アリール基、またはC3-C12のヘテロアリール基であり、これらを構成する-CH2-および-CH=の少なくとも1つが=N-、-N=N-、-O-、-CO-、-COO-、または-NR15-で置換されるか、炭素に結合した水素の少なくとも1つがハロゲン、-OR15、CN、またはNO2で置換されていてもよいし、R15は、H、C1~C6アルキル、C2~C6アルケニルまたはフェニルであり、
R12およびR14は、互いに同一または異なり、それぞれ独立して、OまたはNR16であり、R16は、C1~C12アルキルまたはC2~C12アルケニルであり、
R11とR12またはR13とR14とが結合して環(cyclic)を形成してもよく、
ReおよびRfは、ハロゲン基であり、mおよびnは、それぞれ0~4の整数である。
以下の重合例Ax-1およびAx-2(xは2~5)は、前述した重合例A1-1およびA1-2の重合方法と同様に適用し、Ax-3~Ax-7(xは2~5)は、前述した重合例A1-3~A1-7の重合方法と同様に適用した。
製造したネガ型感光性樹脂組成物を下記の条件で硬化させた後、評価して、その結果を下記表1に記載した。
20゜~25゜(◎)
18゜以上20゜未満、25゜超過27゜以下(○)
15゜以上18゜未満、27゜超過30゜以下(△)
30゜超過(X)
原子顕微鏡(AFM)測定時のRMS(root mean square roughness) value(nm)
優れている(○):1.0nm未満
普通(△):1.0~2.0nm
良くない(X):2.0nm超過
パターン原型の保存時間が40s以上(◎)、30s以上40s未満(○)、20s以上30s未満(△)、20s未満(X)
優れている(○):パターンの形状が直線であり、凹んだりはみ出したりした所がない
普通(△):パターンの形状が概ね直線であり、凹んだりはみ出したりした所があるが激しくない
良くない(X):パターンの形状が曲線であり、凹んだりはみ出したりした所が激しい
残渣なし(◎):SEMで観測時、画面内に残渣がないかまたは1個以下(残渣なし)
少ない(○):2個以上5個以下(少ない)
普通(△):5個以上であるが微細残渣のみ存在(普通)
多い(X):5個以上の微細残渣および大型残渣存在
Claims (12)
- 下記化学式1-1で表される化合物および下記化学式1-2で表される化合物を含むバインダー樹脂:
[化学式1-1]
R1およびR2は、互いに同一または異なり、それぞれ独立して、水素;-CO-L-R;または-CONR'R''であり、
Lは、置換もしくは非置換のアルケニレン基;置換もしくは非置換のシクロアルケニレン基;または置換もしくは非置換のアリーレン基であり、
R、R'およびR''は、互いに同一または異なり、それぞれ独立して、水素;-COOH;または置換もしくは非置換のアルキル基であり、
R3、R4、R11およびR12は、互いに同一または異なり、それぞれ独立して、水素;または置換もしくは非置換のアルキル基であり、
r3、r4、r11およびr12は、それぞれ0~4の整数であり、
r3が2以上の場合、R3は、互いに同一または異なり、r4が2以上の場合、R4は、互いに同一または異なり、r11が2以上の場合、R11は、互いに同一または異なり、r12が2以上の場合、R12は、互いに同一または異なり、
L1およびL2は、互いに同一または異なり、それぞれ独立して、置換もしくは非置換のアルキレン基であり、
M1~M4は、-M1'-M2'-M3'-であり、
M1'~M3'は、互いに同一または異なり、それぞれ独立して、直接結合;-SO2-;置換もしくは非置換のアルキレン基;または置換もしくは非置換のアリーレン基であり、
nおよびmは、それぞれ独立して、1~30の整数である。 - M1'およびM3'は、互いに同一または異なり、それぞれ独立して、直接結合;または置換もしくは非置換のアリーレン基であり、
M2'は、直接結合;-SO2-;または置換もしくは非置換のアリーレン基である、請求項1に記載のバインダー樹脂。 - R1およびR2は、水素である、請求項1から3のいずれか1項に記載のバインダー樹脂。
- R1は、-CO-L-R;または-CONR'R''であり、
L、R、R'およびR''は、前記化学式1-1で定義したものと同じである、請求項1から3のいずれか1項に記載のバインダー樹脂。 - 前記化学式1-1で表される化合物および前記化学式1-2で表される化合物の重量平均分子量は、それぞれ独立して、3,000g/mol~8,000g/molである、請求項1から5のいずれか1項に記載のバインダー樹脂。
- 請求項1~6のいずれか1項に記載のバインダー樹脂;顔料分散液;多官能性モノマー;光開始剤;および溶媒を含むネガ型感光性樹脂組成物。
- 界面活性剤をさらに含む、請求項7に記載のネガ型感光性樹脂組成物。
- 前記顔料分散液は、ブラック有機顔料を含む、請求項7または8に記載のネガ型感光性樹脂組成物。
- 前記ネガ型感光性樹脂組成物100重量部を基準として、
前記バインダー樹脂10~40重量部;
顔料分散液20~40重量部;
多官能性モノマー0.1~10重量部;
光開始剤0.1~5重量部;および
溶媒20~50重量部を含む、請求項7から9のいずれか1項に記載のネガ型感光性樹脂組成物。 - 前記ネガ型感光性樹脂組成物は、厚さ1.5μmの塗膜の形成時、テーパ角が18゜以上27゜以下である、請求項7から10のいずれか1項に記載のネガ型感光性樹脂組成物。
- 請求項7から11のいずれか1項に記載のネガ型感光性樹脂組成物を用いて形成されたブラックバンクを含むディスプレイ装置。
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