JP7041693B2 - 熱可塑性ポリマーが含浸した繊維材料を製造する方法 - Google Patents
熱可塑性ポリマーが含浸した繊維材料を製造する方法 Download PDFInfo
- Publication number
- JP7041693B2 JP7041693B2 JP2019569770A JP2019569770A JP7041693B2 JP 7041693 B2 JP7041693 B2 JP 7041693B2 JP 2019569770 A JP2019569770 A JP 2019569770A JP 2019569770 A JP2019569770 A JP 2019569770A JP 7041693 B2 JP7041693 B2 JP 7041693B2
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- Prior art keywords
- roving
- compression roller
- roller
- polymer
- impregnation
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
- B29B15/122—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex
- B29B15/125—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length with a matrix in liquid form, e.g. as melt, solution or latex by dipping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
- B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
- B29B15/10—Coating or impregnating independently of the moulding or shaping step
- B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/504—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands
- B29C70/506—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC] using rollers or pressure bands and impregnating by melting a solid material, e.g. sheet, powder, fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/16—PVDF, i.e. polyvinylidene fluoride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2031/00—Use of polyvinylesters or derivatives thereof as moulding material
- B29K2031/04—Polymers of vinyl acetate, e.g. PVAc, i.e. polyvinyl acetate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
- B29K2033/04—Polymers of esters
- B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/04—Polyesters derived from hydroxycarboxylic acids
- B29K2067/046—PLA, i.e. polylactic acid or polylactide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2071/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2077/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2079/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain, not provided for in groups B29K2061/00 - B29K2077/00, as moulding material
- B29K2079/08—PI, i.e. polyimides or derivatives thereof
- B29K2079/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2081/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as moulding material
- B29K2081/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide or derivatives thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2307/00—Use of elements other than metals as reinforcement
- B29K2307/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2507/00—Use of elements other than metals as filler
- B29K2507/04—Carbon
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Electromagnetism (AREA)
- Toxicology (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Reinforced Plastic Materials (AREA)
- Moulding By Coating Moulds (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1755705 | 2017-06-22 | ||
| FR1755705A FR3067961B1 (fr) | 2017-06-22 | 2017-06-22 | Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique |
| PCT/EP2018/066564 WO2018234439A1 (fr) | 2017-06-22 | 2018-06-21 | Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2020524727A JP2020524727A (ja) | 2020-08-20 |
| JP2020524727A5 JP2020524727A5 (enExample) | 2021-06-10 |
| JP7041693B2 true JP7041693B2 (ja) | 2022-03-24 |
Family
ID=60080938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2019569770A Active JP7041693B2 (ja) | 2017-06-22 | 2018-06-21 | 熱可塑性ポリマーが含浸した繊維材料を製造する方法 |
Country Status (8)
| Country | Link |
|---|---|
| US (2) | US11938656B2 (enExample) |
| EP (3) | EP3418019B1 (enExample) |
| JP (1) | JP7041693B2 (enExample) |
| KR (2) | KR102447842B1 (enExample) |
| CN (1) | CN111183008B (enExample) |
| ES (3) | ES2815474T3 (enExample) |
| FR (1) | FR3067961B1 (enExample) |
| WO (1) | WO2018234439A1 (enExample) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3067968B1 (fr) * | 2017-06-22 | 2020-11-06 | Arkema France | Materiau fibreux impregne de polymere thermoplastique |
| FR3079164B1 (fr) | 2018-03-23 | 2021-10-22 | Arkema France | Materiau fibreux impregne de polymere thermoplastique d'epaisseur inferieure ou egale a 100μm et son procede de preparation |
| FR3079163B1 (fr) | 2018-03-23 | 2021-10-15 | Arkema France | Nappe de materiau fibreux impregne, son procede de fabrication et son utilisation pour la fabrication de pieces composites en trois dimensions |
| FR3082771B1 (fr) * | 2018-06-22 | 2021-11-19 | Arkema France | Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise |
| EP3670127A1 (fr) | 2018-12-18 | 2020-06-24 | Arkema France | Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique |
| FR3102701B1 (fr) | 2019-11-06 | 2022-12-23 | Arkema France | Procédé d’imprégnation d’un matériau fibreux avec un système optimisé de réalimentation et de nettoyage des particules fines |
| EP3845355A1 (en) | 2019-12-31 | 2021-07-07 | SABIC Global Technologies B.V. | Resin-treated spreaded fiber layers and methods for making resin-treated spreaded fiber layers |
| FR3107466B1 (fr) | 2020-02-24 | 2022-12-30 | Arkema France | Melange de polymere thermoplastique non reactif et de polymere thermoplastique reactif et son utilisation pour la preparation de composites |
| FR3117913B1 (fr) | 2020-12-17 | 2023-07-14 | Arkema France | Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique |
| FR3119561A1 (fr) | 2021-02-05 | 2022-08-12 | Arkema France | Procede de preparation de pieces composites a fort degre de consolidation |
| FR3121681B1 (fr) | 2021-04-08 | 2024-05-03 | Arkema France | Compositions de polyamide ignifuges, leurs utilisations et leurs procedes de preparation |
| FR3121680B1 (fr) | 2021-04-08 | 2024-04-12 | Arkema France | Compositions de polyamide ignifuges, leurs utilisations et leurs procedes de preparation |
| JP2025538880A (ja) | 2022-12-01 | 2025-12-02 | サイエンスコ スペシャルティ ポリマーズ ユーエスエー, エルエルシー | 低い融解温度を有する半芳香族ポリアミド |
| WO2024115684A1 (en) | 2022-12-01 | 2024-06-06 | Solvay Specialty Polymers Usa, Llc | Semi-aromatic polyamides with a low melting temperature |
| CN117923231A (zh) * | 2024-02-29 | 2024-04-26 | 涿州长兴新材料科技有限公司 | 加工设备 |
| CN118683085A (zh) * | 2024-08-16 | 2024-09-24 | 常州市新创智能科技有限公司 | 一种干纤维带复合设备喷淋装置与控制方法 |
| CN120738875A (zh) * | 2025-09-01 | 2025-10-03 | 浙江大学 | 一种碳纳米管增强热塑性复合丝材的制备设备和方法 |
Citations (4)
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| JP2013006353A (ja) | 2011-06-24 | 2013-01-10 | Toray Ind Inc | 成形材料の製造方法 |
| JP2013132890A (ja) | 2011-12-27 | 2013-07-08 | Fukuvi Chemical Industry Co Ltd | 繊維強化プラスチック製テープの製造方法およびそれに用いる製造装置 |
| WO2015046290A1 (ja) | 2013-09-26 | 2015-04-02 | 東レ株式会社 | 一方向性繊維強化テープおよびその製造方法、ならびにそれを用いた成形体およびその製造方法 |
| JP2017507045A (ja) | 2014-02-13 | 2017-03-16 | アルケマ フランス | 流動床内での熱可塑性ポリマー予備含浸繊維材料の生産方法 |
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2017
- 2017-06-22 FR FR1755705A patent/FR3067961B1/fr not_active Expired - Fee Related
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2018
- 2018-06-21 WO PCT/EP2018/066564 patent/WO2018234439A1/fr not_active Ceased
- 2018-06-21 EP EP18178998.3A patent/EP3418019B1/fr active Active
- 2018-06-21 CN CN201880052546.8A patent/CN111183008B/zh active Active
- 2018-06-21 KR KR1020217035217A patent/KR102447842B1/ko active Active
- 2018-06-21 ES ES18178995T patent/ES2815474T3/es active Active
- 2018-06-21 JP JP2019569770A patent/JP7041693B2/ja active Active
- 2018-06-21 EP EP18178996.7A patent/EP3418018B1/fr active Active
- 2018-06-21 ES ES18178996T patent/ES2821421T3/es active Active
- 2018-06-21 ES ES18178998T patent/ES2808106T3/es active Active
- 2018-06-21 US US16/623,946 patent/US11938656B2/en active Active
- 2018-06-21 KR KR1020207002365A patent/KR102329014B1/ko active Active
- 2018-06-21 EP EP18178995.9A patent/EP3418017B1/fr active Active
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| JP2013006353A (ja) | 2011-06-24 | 2013-01-10 | Toray Ind Inc | 成形材料の製造方法 |
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| Publication number | Publication date |
|---|---|
| ES2808106T3 (es) | 2021-02-25 |
| US20210276225A1 (en) | 2021-09-09 |
| FR3067961B1 (fr) | 2020-11-06 |
| EP3418018A1 (fr) | 2018-12-26 |
| KR102447842B1 (ko) | 2022-09-26 |
| ES2815474T3 (es) | 2021-03-30 |
| EP3418019A1 (fr) | 2018-12-26 |
| JP2020524727A (ja) | 2020-08-20 |
| EP3418017B1 (fr) | 2020-07-29 |
| KR102329014B1 (ko) | 2021-11-18 |
| WO2018234439A1 (fr) | 2018-12-27 |
| KR20210133324A (ko) | 2021-11-05 |
| FR3067961A1 (fr) | 2018-12-28 |
| EP3418018B1 (fr) | 2020-08-26 |
| KR20200021522A (ko) | 2020-02-28 |
| CN111183008B (zh) | 2022-04-19 |
| ES2821421T3 (es) | 2021-04-26 |
| CN111183008A (zh) | 2020-05-19 |
| EP3418017A1 (fr) | 2018-12-26 |
| US11938656B2 (en) | 2024-03-26 |
| EP3418019B1 (fr) | 2020-05-20 |
| US20200223102A1 (en) | 2020-07-16 |
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