JP7019924B2 - High density material valve - Google Patents

High density material valve Download PDF

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JP7019924B2
JP7019924B2 JP2019529684A JP2019529684A JP7019924B2 JP 7019924 B2 JP7019924 B2 JP 7019924B2 JP 2019529684 A JP2019529684 A JP 2019529684A JP 2019529684 A JP2019529684 A JP 2019529684A JP 7019924 B2 JP7019924 B2 JP 7019924B2
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density material
valve
opening
valve member
material valve
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JP2019525106A (en
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フェリクス ウェーバー,
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Putzmeister Engineering GmbH
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0019Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/003Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having a slidable movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F04B15/023Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0019Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/0026Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an oscillating movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/10Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
    • F04B9/109Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
    • F04B9/117Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
    • F04B9/1176Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor
    • F04B9/1178Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor the movement in the other direction being obtained by a hydraulic connection between the liquid motor cylinders
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0436Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/09Motor parameters of linear hydraulic motors
    • F04B2203/0903Position of the driving piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B7/00Piston machines or pumps characterised by having positively-driven valving
    • F04B7/0019Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
    • F04B7/0034Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an orbital movement, e.g. elbow-pipe type members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05BINDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
    • F05B2210/00Working fluid
    • F05B2210/10Kind or type

Description

本発明は、本発明は、第1貫通開口と、第2貫通開口と、両方の貫通開口と相互に作用するバルブ部材とを有する高密度材料バルブに関する。 The present invention relates to a high density material valve having a first through opening, a second through opening, and a valve member interacting with both through openings.

このようなバルブは、生コンクリートまたはモルタルなどの高密度材料の搬送に使用される。この場合、高密度材料が第1貫通開口を通過する第1搬送状態と、高密度材料が第2貫通開口を通過する第2搬送状態とが存在する。高密度材料バルブは、特定の搬送状態に適した高密度材料用の貫通開口を開放する働きをする。 Such valves are used to transport high density materials such as ready-mixed concrete or mortar. In this case, there is a first transport state in which the high-density material passes through the first through opening and a second transport state in which the high-density material passes through the second through opening. The high density material valve serves to open a through opening for high density material suitable for a particular transport condition.

バルブ部材が2つの貫通開口に関連付けられる高密度材料バルブは、たとえば独国特許出願公開第102013215990号明細書、米国特許8,827,657号明細書、独国特許出願公開第19503986号明細書、独国特許出願公開第102005008938号明細書で既知である。バルブ部材はS字のパイプセグメント形状であり、その一端を任意で第1貫通開口または第2貫通開口に連結することができる。これは機械的に複雑である。 High density material valves in which the valve member is associated with two through openings are described, for example, in German Patent Application Publication No. 1020132115990, US Pat. No. 8,827,657, German Patent Application Publication No. 19503986, It is known in German Patent Application Publication No. 102005008938. The valve member has an S-shaped pipe segment shape, and one end thereof can be optionally connected to the first through opening or the second through opening. This is mechanically complicated.

本発明が解決しようとする課題は、より簡単な構造の高密度材料バルブを提案することである。上記の先行技術から始まり、この課題は請求項1に記載の特徴によって解決される。好適な実施形態は従属請求項に示されている。 The problem to be solved by the present invention is to propose a high-density material valve having a simpler structure. Starting with the above prior art, this problem is solved by the feature according to claim 1. Suitable embodiments are set forth in the dependent claims.

本発明にかかる高密度材料バルブにおいて、両方の貫通開口に関連付けられるバルブ部材は枢動軸線に関して枢動可能に取り付けられ、この枢動軸線を中心とする湾曲した封止面を有する。バルブ部材は第1状態において、第1貫通開口を開放し、第2貫通開口を閉鎖する。バルブ部材は第2状態において、第2貫通開口を開放し、第1貫通開口を閉鎖する。本発明の一変形例において、バルブ部材は封止部とピボット部とを備える。ピボット部は枢動軸線において回転可能に取り付けられている。封止部は接続構造を介してピボット部に接続されている。 In the high density material valve according to the present invention, the valve member associated with both through openings is pivotally attached with respect to the pivot axis and has a curved sealing surface around the pivot axis. In the first state, the valve member opens the first through opening and closes the second through opening. In the second state, the valve member opens the second through opening and closes the first through opening. In one modification of the present invention, the valve member includes a sealing portion and a pivot portion. The pivot portion is rotatably attached along the pivot axis. The sealing portion is connected to the pivot portion via a connecting structure.

本発明にかかる設計のおかげで貫通開口とバルブ部材の枢動軸線との間に簡単な空間的相関性があるため、高密度材料バルブの簡単な設計構成が可能になる。封止部が接続構造を介してピボット部に接続されている場合、封止部と貫通開口との間に確実な封止効果が得られる。 Thanks to the design according to the present invention, there is a simple spatial correlation between the through opening and the pivot axis of the valve member, which allows for a simple design configuration of a high density material valve. When the sealing portion is connected to the pivot portion via a connecting structure, a reliable sealing effect can be obtained between the sealing portion and the through opening.

高密度材料は搬送しにくい媒体の総称である。高密度材料はたとえば、粗粒子状成分を含む物質、活性成分を含む物質などである。高密度材料はバルク材料であってもよい。一実施形態において、高密度材料は生コンクリートである。生コンクリートは30mmまでの大きさの粒子を含んでおり、見えない場所で結合して沈着物を形成するなどの理由から、搬送するのが難しい。 High-density material is a general term for media that are difficult to transport. The high-density material is, for example, a substance containing a coarse particulate component, a substance containing an active ingredient, and the like. The high density material may be a bulk material. In one embodiment, the high density material is ready-mixed concrete. Ready-mixed concrete contains particles up to 30 mm in size and is difficult to transport because they combine in an invisible place to form deposits.

バルブ部材は高密度材料バルブの内部空間に配置されてもよい。本発明にかかる高密度材料バルブは、高密度材料が貫通開口を通って高密度材料バルブの内部空間に入るように構成されてもよい。高密度材料バルブは、いったん中に入れられた高密度材料がまたバルブを出る際に通る出口開口をさらに有していてもよい。パイプが出口開口に接続されていてもよく、このパイプを通して高密度材料がさらに運搬される。貫通開口と出口開口との間の通路はバルブ部材を通らないように調整されてもよい。 The valve member may be located in the interior space of the high density material valve. The high density material valve according to the present invention may be configured such that the high density material enters the internal space of the high density material valve through the through opening. The high density material valve may further have an outlet opening through which the high density material once placed also exits the valve. A pipe may be connected to the outlet opening, through which the high density material is further transported. The passage between the through opening and the outlet opening may be adjusted so as not to pass through the valve member.

第1貫通開口および第2貫通開口は、バルブ部材の封止面と相互に作用するように設計された封止面をそれぞれ有していてもよい。封止面はたとえば、貫通開口のまわりに延在する円形の、高密度材料バルブの筐体の内面でありうる。貫通開口の封止面はバルブ部材の枢動軸線を中心とする(同心の)湾曲部を有していてもよい。相互に作用する封止面の同心の湾曲部のおかげで、湾曲部の軸線に対応する枢動軸線を中心にバルブ部材を回転させることができる。このようにすれば、開口の一方はそこを通る自由な流れを得ることができ、それに対し、バルブ部材の封止面は封止するようなかたちで他方の貫通開口の封止面と相互に作用する。封止とは、100パーセントの気密性が要求されない適用領域について理解されるべきである。 The first through opening and the second through opening may each have a sealing surface designed to interact with the sealing surface of the valve member. The sealing surface can be, for example, the inner surface of the enclosure of a circular, high density material valve that extends around the through opening. The sealing surface of the through opening may have a (concentric) curved portion centered on the pivot axis of the valve member. Thanks to the concentric bends of the engaging surfaces, the valve member can be rotated around the pivot axis corresponding to the axis of the bend. In this way, one of the openings can have a free flow through it, whereas the sealing surface of the valve member is sealed to each other with the sealing surface of the other through opening. It works. Encapsulation should be understood for application areas where 100 percent airtightness is not required.

一実施形態において、同心の湾曲部は、シリンダ軸線が枢動軸線と同じである場合のシリンダ外皮の一部に相当する。本実施形態では、バルブ部材の封止面と枢動軸線との半径方向の間隔は、枢動軸線の長さにわたって均一である。この半径方向の間隔が枢動軸線に沿って変動する実施形態も含まれる。いずれの場合も、湾曲部は円周方向の円セグメントに相当してもよい。 In one embodiment, the concentric curved portions correspond to a part of the cylinder outer skin when the cylinder axis is the same as the pivot axis. In this embodiment, the radial distance between the sealing surface of the valve member and the pivot axis is uniform over the length of the pivot axis. Also included are embodiments in which this radial spacing varies along the pivot axis. In either case, the curved portion may correspond to a circular segment in the circumferential direction.

第1貫通開口と第2貫通開口との間に中間面が配置されてもよく、前記中間面も同様に枢動軸線を中心とする湾曲部を有する。このようにすれば、枢動軸線を中心とする連続した輪郭をつくることが可能であり、前記輪郭は第1貫通開口から中間面を通って第2貫通開口へ延在する。 An intermediate surface may be arranged between the first through opening and the second through opening, and the intermediate surface also has a curved portion centered on the pivot axis. In this way, it is possible to create a continuous contour centered on the pivot axis, and the contour extends from the first through opening through the intermediate surface to the second through opening.

バルブ部材が第1または第2貫通開口を閉鎖する上記の切換状態に加え、高密度材料バルブは第1貫通開口と第2貫通開口の両方が開放されている第3切換状態(中間状態)を有してもよい。中間状態において、バルブ部材は第1貫通開口と第2貫通開口との間に位置してもよい。2つの貫通開口の間隔は、両方の貫通開口が完全に開放されるほど大きくてもよい。これには、開口を通ってのびる材料の流れに封止面の縁がさらされないという利点がある。一方または両方の貫通開口が引き続き部分的にバルブ部材で覆われているようにすることも可能である。 In addition to the above switching state in which the valve member closes the first or second through opening, the high density material valve has a third switching state (intermediate state) in which both the first through opening and the second through opening are open. You may have. In the intermediate state, the valve member may be located between the first through opening and the second through opening. The distance between the two through openings may be large enough to completely open both through openings. This has the advantage that the edges of the sealing surface are not exposed to the flow of material extending through the openings. It is also possible that one or both through openings are still partially partially covered by the valve member.

バルブ部材は封止部とピボット部とを備えていてもよく、ピボット部は枢動軸線において回転可能に取り付けられている。高密度材料バルブの異なる状態の間で切換処理を行うため、電動駆動装置がピボット部にかみ合っていてもよい。 The valve member may include a sealing portion and a pivot portion, the pivot portion being rotatably attached along the pivot axis. Since the switching process is performed between different states of the high-density material valve, the electric drive device may be engaged with the pivot portion.

バルブ部材は、封止部とピボット部との間の接続をもたらす接続構造を備えていてもよい。接続構造は、枢動軸線に関してかかるトルクへの剛性を持つように設計されてもよい。ここで剛性を持つとは、枢動軸線に関してピボット部が曲がると、封止部も対応する枢動運動を行うことをいう。 The valve member may be provided with a connection structure that provides a connection between the sealing portion and the pivot portion. The connection structure may be designed to be rigid against the torque applied with respect to the pivot axis. Here, having rigidity means that when the pivot portion bends with respect to the pivot axis, the sealing portion also performs the corresponding pivot movement.

半径方向について、接続構造は封止部がピボット部と相対的に動くことを可能にしてもよい。このような相対的な動きによって、バルブ部材と貫通開口との間で所望の封止効果が生じるように封止面と枢動軸線との半径方向の間隔が適合されてもよい。 In the radial direction, the connection structure may allow the encapsulation to move relative to the pivot. Such relative movement may adapt the radial spacing between the sealing surface and the pivot axis so that the desired sealing effect is produced between the valve member and the through opening.

接続構造は、封止部とピボット部との間に位置する弾性部材を備えてもよい。高密度材料バルブの始動状態において、弾性部材は圧縮されていてもよい。作動中に封止面同士の間で摩耗が生じると、弾性部材が引き伸ばされる。したがって、摩耗が自動的に補償される。 The connection structure may include an elastic member located between the sealing portion and the pivot portion. The elastic member may be compressed in the starting state of the high density material valve. When wear occurs between the sealing surfaces during operation, the elastic member is stretched. Therefore, wear is automatically compensated.

これに加えて、またはこれに代えて、ピボット部に対して半径方向に封止部を動かすために、本発明にかかるバルブ部材は駆動装置を備えてもよい。駆動装置を用いて作動中に封止部の位置をピボット部に適合させてもよい。駆動装置を用いて弾性部材のばね張力を調整することも可能である。たとえば、駆動装置は油圧式駆動装置または機械式駆動装置であってもよい。 In addition to or instead of this, the valve member according to the present invention may be provided with a drive device in order to move the sealing portion in a radial direction with respect to the pivot portion. The position of the sealing portion may be adapted to the pivot portion during operation using a drive device. It is also possible to adjust the spring tension of the elastic member using a drive device. For example, the drive may be a hydraulic drive or a mechanical drive.

一変形例においてバルブ部材は、封止面と、枢動可能に取り付けられたシャフトまたは枢動可能に取り付けられた複数のスタブシャフトとの間に、剛性連結部を備える。それにより、シャフトまたはスタブシャフトがバルブ筐体に対して弾性的に取り付けられているとき、バルブ筐体に対する封止面の半径方向の可動性がもたらされる。たとえば、シャフトまたはスタブシャフトのまわりに延在する1つ以上の弾性部材が設けられてもよい。本実施形態には、弾性部材が高密度材料の流れに影響されないというメリットがある。 In one variant, the valve member comprises a rigid connection between the sealing surface and a pivotally mounted shaft or a plurality of pivotally mounted stub shafts. This provides radial mobility of the sealing surface with respect to the valve housing when the shaft or stub shaft is elastically attached to the valve housing. For example, one or more elastic members may be provided extending around the shaft or stub shaft. The present embodiment has an advantage that the elastic member is not affected by the flow of the high-density material.

バルブ部材は、本発明にかかる高密度材料バルブの筐体の中に配置されてもよい。心棒端が枢動軸線と直角をなす状態で、バルブ部材が筐体の端壁のそばに配置されてもよい。したがって、バルブ部材の枢動運動は端壁と平行になる。高密度材料の粗粒子状成分でもバルブ部材と端壁との間にスペースができるように、バルブ部材は端壁から離されていてもよい。これにより、バルブ部材が作動しやすくなる。 The valve member may be disposed within the housing of the high density material valve according to the present invention. The valve member may be placed near the end wall of the housing with the mandrel end perpendicular to the pivot axis. Therefore, the pivotal motion of the valve member is parallel to the end wall. The valve member may be separated from the end wall so that there is a space between the valve member and the end wall even in the coarse particulate component of the high density material. This makes it easier for the valve member to operate.

別の一実施形態において、バルブ部材と端壁との間隔は高密度材料の粗粒子状成分より小さい。バルブ部材は、バルブ部材が作動しているときに高密度材料を端壁に沿う側へ押すへらを備えていてもよく、これによってバルブ部材と端壁との間で締め付けられる粒子がなくなる。へらは端壁にもたれかかっても、端壁から若干間隔をあけていてもよい。 In another embodiment, the distance between the valve member and the end wall is smaller than the coarse particulate component of the high density material. The valve member may be provided with a spatula that pushes the high density material along the end wall when the valve member is operating, thereby eliminating particles that are tightened between the valve member and the end wall. The spatula may lean against the end wall or may be slightly spaced from the end wall.

筐体は第2端壁を有していてもよく、これによりバルブ部材は第1端壁および第2端壁の間に位置する。これに合わせてバルブ部材と第2端壁との相互作用を構成することができる。 The housing may have a second end wall, whereby the valve member is located between the first end wall and the second end wall. The interaction between the valve member and the second end wall can be configured accordingly.

バルブ部材のシャフトは高密度材料バルブの筐体に取り付けることができる。ここに2つの軸受を、軸受間のバルブ部材を囲うように配置することができる。この軸受の間には、バルブ部材のピボット部の成分であるシャフトが延在することができる。 The shaft of the valve member can be attached to the housing of the high density material valve. Two bearings can be arranged here so as to surround the valve member between the bearings. A shaft, which is a component of the pivot portion of the valve member, can extend between the bearings.

本発明にかかる高密度材料バルブは、高密度材料バルブの入口開口と出口開口との間の直線状の接続部が枢動軸線と交差するように設計されていてもよい。バルブ部材のシャフトが枢動軸線に沿って連続的に延在している場合、材料の流れは湾曲した軌道に沿ってシャフトより先へ運搬されなければならない。 The high density material valve according to the present invention may be designed so that the linear connection between the inlet opening and the outlet opening of the high density material valve intersects the pivot axis. If the shaft of the valve member extends continuously along the pivot axis, the material flow must be carried ahead of the shaft along a curved trajectory.

流動抵抗を低く維持するため、バルブ部材は材料の流れをシャフトより先へ導くガイド面を備えていてもよい。ガイド面は(バルブ部材が動く方向から見て)封止面と隣接していてもよく、バルブ部材と枢動軸線との先に略直線状の経路を画定してもよい。ガイド面は平坦なガイド面であってもよく、特に枢動軸線と平行の向きにすることのできるものであってもよい。材料の流れが出口開口に入りやすくなるように、ガイド面は出口開口に隣接する端部に凹部が設けられていてもよい。バルブ部材はこのようなガイド面を2つ備えていてもよく、このガイド面の間に封止面が囲われている。バルブの切換状態によって、材料の流れを一方および/または他方のガイド面に沿って導くことができる。 To keep the flow resistance low, the valve member may be provided with a guide surface that guides the flow of material beyond the shaft. The guide surface may be adjacent to the sealing surface (as viewed from the direction in which the valve member moves) and may define a substantially linear path ahead of the valve member and the pivot axis. The guide surface may be a flat guide surface, and may be particularly oriented so as to be parallel to the pivot axis. The guide surface may be provided with a recess at the end adjacent to the outlet opening so that the material flow can easily enter the outlet opening. The valve member may be provided with two such guide surfaces, and a sealing surface is surrounded between the guide surfaces. Depending on the switching state of the valve, the flow of material can be guided along one and / or the other guide surface.

枢動軸線がバルブ部材の胴体に囲まれるようにバルブ部材が設計されているときにこのようなガイド面は特にメリットがある。バルブ部材の弾性部材は、バルブ部材のシャフトのまわりに延在していても、枢動軸線と封止面との間に配置されていてもよい。 Such a guide surface is particularly advantageous when the valve member is designed so that the pivot axis is surrounded by the body of the valve member. The elastic member of the valve member may extend around the shaft of the valve member or may be disposed between the pivot axis and the sealing surface.

流動抵抗を低く維持するため、シャフトは2つのスタブシャフトを備えていてもよく、スタブシャフトはバルブ筐体の軸受に引き込まれる。2つのスタブシャフト同士の接続は接続構造によってもたらされ、接続構造と封止面との間隔は枢動軸線と封止面との間隔より小さい。接続構造は枢動軸線に沿って延在せず、むしろ封止面の近くに位置するため、出口開口に向かう経路上の材料の流れのために開けた空間が残る。特に、閉鎖されていない貫通開口の中間点から排出開口の中間点までのびる直線がバルブ部材と交差しないように接続構造が構成されていてもよい。 To keep the flow resistance low, the shaft may be equipped with two stub shafts, which are pulled into the bearings of the valve housing. The connection between the two stub shafts is provided by the connection structure, and the distance between the connection structure and the sealing surface is smaller than the distance between the pivot axis and the sealing surface. The connection structure does not extend along the pivot axis, but rather is located near the sealing surface, leaving open space for material flow on the path towards the outlet opening. In particular, the connection structure may be configured so that the straight line extending from the midpoint of the unclosed through opening to the midpoint of the discharge opening does not intersect the valve member.

シャフトと封止部との接続のため、接続構造は封止部までのびる支柱を有していてもよい。特に、支柱は半径方向に向けられていてもよい。封止部について、支柱は中央に位置していてもよい。支柱がバルブ筐体の端壁から間隔をあけている場合、高密度材料が支柱のまわりを適切に流れることができる。 Due to the connection between the shaft and the sealing portion, the connection structure may have struts extending to the sealing portion. In particular, the stanchions may be oriented in the radial direction. The column may be located in the center of the sealing portion. If the stanchions are spaced from the end walls of the valve housing, the high density material can flow properly around the stanchions.

接続構造は封止部の方向にのびる2つの支柱を有することも可能である。支柱は互いに平行で、半径方向に向けられていてもよい。これらの支柱は、枢動軸線と封止部の中心の間にある領域が開けた状態で維持され、そこを高密度材料が流れることができるように配置されてもよい。枢動軸線とバルブ部材の封止面との間隔について、開けた状態で維持される領域は少なくとも10%、好ましくは少なくとも30%、より好ましくは少なくとも50%にわたって広がっていてもよい。 The connection structure can also have two stanchions extending in the direction of the encapsulation. The stanchions may be parallel to each other and oriented radially. These struts may be arranged so that the area between the pivot axis and the center of the encapsulation remains open and allows high density material to flow through it. With respect to the distance between the pivot axis and the sealing surface of the valve member, the region maintained in the open state may extend over at least 10%, preferably at least 30%, more preferably at least 50%.

2つの支柱は筐体の端壁から間隔をあけていてもよい。また、支柱はへらとして構成されていてもよく、これにより、バルブ部材が作動しているときに高密度材料が端面に沿って押しのけられる。 The two columns may be spaced apart from the end wall of the housing. The stanchion may also be configured as a spatula, which pushes the high density material along the end face when the valve member is operating.

材料の流れが一方の貫通開口を通ってバルブの内部空間に入り、バルブ部材を通り越し、出口開口を通ってまたバルブを出るように本発明にかかる高密度材料バルブが使用される場合(ポンプモード)、高密度材料バルブの内部空間とバルブ部材によって閉鎖された貫通開口に隣接する外部空間との間に圧力差が通常ある。高密度材料バルブは圧力差がバルブ部材に力を及ぼすように設計されていてもよく、これが封止効果を高める。 When the high density material valve according to the invention is used such that the material flow enters the interior space of the valve through one through opening, passes through the valve member, and exits the valve again through the outlet opening (pump mode). ), There is usually a pressure difference between the internal space of the high density material valve and the external space adjacent to the through opening closed by the valve member. High density material valves may be designed so that the pressure difference exerts a force on the valve member, which enhances the sealing effect.

内部空間の圧力が外部空間の圧力より高い場合、貫通開口の封止面に対してバルブ部材が半径方向に押し付けられる。方向をさす用語の半径とは、バルブ部材の枢動軸線に関するものである。このためバルブ部材は、内部空間内の圧力を半径方向にかかる力に変換する外面を有していてもよい。外面とは、バルブ部材の内部空間で高密度材料に接触している高密度材料バルブの領域をいう。 When the pressure in the internal space is higher than the pressure in the external space, the valve member is pressed radially against the sealing surface of the through opening. The directional term radius refers to the pivot axis of the valve member. Therefore, the valve member may have an outer surface that converts the pressure in the internal space into a force applied in the radial direction. The outer surface refers to the area of the high density material valve that is in contact with the high density material in the internal space of the valve member.

特に、バルブ部材は封止面の反対側に位置する外面を有していてもよい。外面は半径方向と垂直に交わるような向きであってもよい。すると、外面にかかる圧力は封止効果を直接高めるような向きとなる。 In particular, the valve member may have an outer surface located on the opposite side of the sealing surface. The outer surface may be oriented so as to intersect perpendicular to the radial direction. Then, the pressure applied to the outer surface is directed to directly enhance the sealing effect.

バルブ部材は半径方向に対して傾いた外面を有していることも可能であり、そうすると圧力の一部のみが封止面の方向にかかる。 The valve member can also have an outer surface that is tilted with respect to the radial direction so that only part of the pressure is applied towards the sealing surface.

バルブ部材は2つの反対向きの傾いた外面を有していてもよい。反対とは、半径方向にかかる圧力の成分が積み重なるように外面が向けられていることを意味する。 The valve member may have two oppositely inclined outer surfaces. Opposite means that the outer surface is oriented so that the components of the pressure applied in the radial direction are stacked.

材料の流れが逆方向に動くように本発明にかかる高密度材料バルブが使用される場合(吸引モード)、圧力差を使ってバルブ部材の封止効果を強めることが通常できなくなる。すると、封止効果は主にピボット部から封止部に及ぼされる力から生じるようになる。記述のとおり、この力は弾性バイアスまたは作動している駆動装置によって生み出される。 When the high-density material valve according to the present invention is used so that the material flow moves in the opposite direction (suction mode), it is usually impossible to enhance the sealing effect of the valve member by using the pressure difference. Then, the sealing effect comes mainly from the force exerted from the pivot portion to the sealing portion. As described, this force is generated by an elastic bias or a working drive.

さらに、本発明はそのような高密度材料バルブを装備しているポンプに関する。ポンプ運転中にポンプの搬送部材によって移動させられている材料が第1開口および/または第2開口を通って高密度材料バルブの内部空間に入るように高密度材料バルブが配置されていてもよい。 Further, the present invention relates to a pump equipped with such a high density material valve. The high density material valve may be arranged such that the material being moved by the transport member of the pump during pump operation enters the interior space of the high density material valve through the first opening and / or the second opening. ..

ポンプは第1搬送シリンダと第2搬送シリンダとを備えていてもよい。各搬送シリンダにはピストンが配置されていてもよく、ピストンがポンプ運転中に後退運動をしながら搬送シリンダの内部空間へ高密度材料を吸引し、前進運動をしながら高密度材料バルブの貫通開口の方向に高密度材料を運ぶ。 The pump may include a first transport cylinder and a second transport cylinder. A piston may be arranged in each transfer cylinder, and the piston moves backward while the pump is operating to suck high-density material into the internal space of the transfer cylinder, and moves forward while moving through the high-density material valve. Carry high density material in the direction of.

2つの搬送シリンダの搬送の流れは高密度材料バルブの上流で離隔し、共通の搬送の流れに集まって高密度材料バルブに結合してもよい。第1搬送シリンダからの搬送の流れは、高密度材料バルブの第1貫通開口を通って高密度材料バルブの内部空間に入ってもよい。第2搬送シリンダからの搬送の流れは、高密度材料バルブの第2貫通開口を通って高密度材料バルブの内部空間に入ってもよい。 The transport flows of the two transport cylinders may be separated upstream of the high density material valve and may be combined into a common transport flow and coupled to the high density material valve. The flow of transport from the first transport cylinder may enter the internal space of the high density material valve through the first through opening of the high density material valve. The flow of transport from the second transport cylinder may enter the internal space of the high density material valve through the second through opening of the high density material valve.

ピストンは、前進運動より後退運動の方が短い間隔で生じるように作動される。一方のピストンの前進運動の始まりは、他方のピストンの前進運動の終わりと重なっていてもよい。すると、両方のピストンが並行して高密度材料バルブの方向に材料を搬送している時間間隔が生じる。 The piston is operated so that the backward movement occurs at shorter intervals than the forward movement. The beginning of the forward motion of one piston may overlap with the end of the forward motion of the other piston. This creates a time interval in which both pistons are transporting material in parallel in the direction of the high density material valve.

高密度材料バルブの切換位置は、搬送シリンダ内のピストンの動きに合わせてもよい。第1搬送シリンダのピストンが前進運動中であり、第2搬送シリンダのピストンが後退運動中である場合、高密度材料バルブを、第1貫通開口が開き、第2貫通開口が閉鎖された第1状態に切り換えることができる。第2搬送シリンダのピストンが前進運動中であり、第1搬送シリンダのピストンが後退運動中である場合、高密度材料バルブを、第2貫通開口が開き、第1貫通開口が閉鎖された第2状態に切り換えることができる。両方の搬送シリンダのピストンが前進運動である中間段階では、どちらの貫通開口も閉鎖されていない状態に高密度材料バルブを切り換えることができる。高密度材料バルブの中間状態では、両方の貫通開口が開いていることが好ましい。 The switching position of the high-density material valve may be adjusted to the movement of the piston in the transport cylinder. When the piston of the first transport cylinder is moving forward and the piston of the second transport cylinder is moving backward, the high-density material valve is opened in the first through opening and the second through opening is closed. You can switch to the state. When the piston of the second transport cylinder is moving forward and the piston of the first transport cylinder is moving backward, the high-density material valve is opened in the second through opening and the first through opening is closed. You can switch to the state. In the intermediate stage where the pistons of both transport cylinders are in forward motion, the high density material valve can be switched to a state where neither through opening is closed. In the intermediate state of the high density material valve, it is preferred that both through openings are open.

第1搬送シリンダのピストンが後退運動中であり、第2搬送シリンダのピストンが前進運動中であるとすると、高密度材料バルブの第1貫通開口の上下流間に圧力差がある。高密度材料バルブの内部空間内の圧力は、前進運動によって第2搬送シリンダのピストンによって材料に及ぼされる圧力に実質的に相当する。第1貫通開口の上流には、第1搬送シリンダの吸引圧力が生じるが、かなり低い。上述のとおり、この圧力差を利用してバルブ部材と第1貫通開口との間の封止効果を強めることができる。逆に、第2搬送シリンダのピストンが後退運動中であり、第1搬送シリンダのピストンが前進運動中であるとすると、高密度材料バルブの第1貫通開口の上下流間に同様の圧力差がある。 Assuming that the piston of the first transport cylinder is moving backward and the piston of the second transport cylinder is moving forward, there is a pressure difference between the upstream and downstream of the first through opening of the high-density material valve. The pressure in the internal space of the high density material valve substantially corresponds to the pressure exerted on the material by the piston of the second transport cylinder by the forward motion. The suction pressure of the first transport cylinder is generated upstream of the first through opening, but it is considerably low. As described above, this pressure difference can be used to enhance the sealing effect between the valve member and the first through opening. Conversely, assuming that the piston of the second transport cylinder is moving backward and the piston of the first transport cylinder is moving forward, a similar pressure difference will occur between the upstream and downstream of the first through opening of the high-density material valve. be.

バルブ部材の上下流間の圧力差は高密度材料バルブの切換処理の妨げになる。したがって、この圧力差に対して軽減された圧力差がバルブ部材の上下流間にあるときに切換処理が起こるように高密度材料バルブを設計してもよい。このため、貫通開口がバルブ部材によって閉鎖されている方のピストンの後退運動が完了している場合に限って切換処理が起こるのが好適である。それぞれのピストンが前進運動を開始して、それぞれの貫通開口の前ですでに圧力がもう一度蓄積している場合に限って切換処理が起こるのがさらに好適である場合もある。 The pressure difference between the upstream and downstream of the valve member hinders the switching process of the high-density material valve. Therefore, the high-density material valve may be designed so that the switching process occurs when the pressure difference reduced with respect to this pressure difference is between the upstream and downstream of the valve member. Therefore, it is preferable that the switching process occurs only when the retracting motion of the piston whose through opening is closed by the valve member is completed. It may be even more preferred that the switching process occur only when each piston initiates a forward motion and pressure has already accumulated again in front of each through opening.

他方のピストンの後退運動が始まる前に切換処理が終了するように高密度材料バルブが設計されていてもよい。特に、他方のピストンの前進運動が終わる前に切換処理が終了するように高密度材料バルブが設計されていてもよい。一方の貫通開口が閉鎖され、他方の貫通開口が開いている第1切換状態から、どちらの貫通開口も閉鎖されていない中間状態を経て、どちらかの貫通開口が閉鎖されているか開いている第2状態にバルブ部材が移行させられるように切換処理が設計されていてもよい。特に、バルブ部材の上下流間の圧力差が小さい場合に限ってバルブ部材の切換処理が始められるようにポンプが設計されていてもよい。 The high density material valve may be designed so that the switching process is completed before the retracting motion of the other piston begins. In particular, the high density material valve may be designed so that the switching process is completed before the forward movement of the other piston is completed. From the first switching state in which one through opening is closed and the other through opening is open, through an intermediate state in which neither through opening is closed, one of the through openings is closed or open. The switching process may be designed so that the valve member can be transferred to the two states. In particular, the pump may be designed so that the switching process of the valve member can be started only when the pressure difference between the upstream and downstream of the valve member is small.

上記はポンプのポンプモードに関するものである。吸引モードにおいて、ポンプは逆方向に操作されてもよい。吸引モードはたとえば、高密度材料バルブおよび付属の搬送ラインを清掃する働きまたはこの領域の障害物を取り除く働きをしてもよい。そして、搬送シリンダと高密度材料バルブとの相互作用は逆の手順で互いに調整される。 The above relates to the pump mode of the pump. In suction mode, the pump may be operated in the opposite direction. The suction mode may, for example, serve to clean high density material valves and attached transport lines or to remove obstacles in this area. Then, the interaction between the transport cylinder and the high-density material valve is adjusted to each other in the reverse procedure.

吸引モードにおいて、バルブ部材の上下流間の圧力差は通常バルブ部材の封止圧力を減少させる傾向にある。したがって、貫通開口の方向にかかる力がピボット部を介して封止部に及ぼされ、そのような陰圧差においてでも十分な封止効果を有するように、バルブ部材が設計されるべきである。 In the suction mode, the pressure difference between the upstream and downstream of the valve member usually tends to reduce the sealing pressure of the valve member. Therefore, the valve member should be designed so that the force applied in the direction of the through opening is exerted on the sealing portion through the pivot portion and has a sufficient sealing effect even in such a negative pressure difference.

本発明は、好適な実施形態により、添付の図面を参照しつつ以下に一例として説明される。 The present invention will be described below as an example by preferred embodiment with reference to the accompanying drawings.

本発明にかかる高密度材料バルブを備えた、高密度材料ポンプ付き車両。A vehicle with a high density material pump provided with the high density material valve according to the present invention. 本発明にかかる高密度材料バルブを備えた高密度材料ポンプの(油圧記号による)ブロック図。Block diagram (by hydraulic symbol) of a high density material pump with a high density material valve according to the present invention. 本発明にかかる高密度材料バルブを備えた高密度材料ポンプの透視図。Perspective view of a high density material pump with a high density material valve according to the present invention. 図3のポンプの断面図。FIG. 3 is a cross-sectional view of the pump of FIG. 図3の高密度材料ポンプの状態を表す概略図(図5Aはバルブ部材の状態を示し、図5Bはバルブの状態を示す)。FIG. 3 is a schematic view showing the state of the high-density material pump of FIG. 3 (FIG. 5A shows the state of the valve member, and FIG. 5B shows the state of the valve). 図3の高密度材料ポンプの別の状態を表す概略図(図6Aはバルブ部材の状態を示し、図6Bはバルブの状態を示す)。FIG. 6A is a schematic view showing another state of the high density material pump of FIG. 3 (FIG. 6A shows the state of the valve member, FIG. 6B shows the state of the valve). 図3の高密度材料ポンプのさらに別の状態を表す概略図(図7Aはバルブ部材の状態を示し、図7Bはバルブの状態を示す)。FIG. 7A is a schematic view showing still another state of the high density material pump of FIG. 3 (FIG. 7A shows the state of the valve member, FIG. 7B shows the state of the valve). 図3の高密度材料ポンプのさらにもう1つの状態を表す概略図(図8Aはバルブ部材の状態を示し、図8Bはバルブの状態を示す)。FIG. 8A is a schematic view showing still another state of the high-density material pump of FIG. 3 (FIG. 8A shows the state of the valve member, FIG. 8B shows the state of the valve). 本発明にかかるバルブ部材の概略図。The schematic diagram of the valve member which concerns on this invention. バルブ部材の封止部にかかる圧力を表す図。The figure which shows the pressure applied to the sealing part of a valve member. 一部が断面図で表された、本発明にかかる高密度材料バルブのバルブ部材。A valve member of a high-density material valve according to the present invention, partly represented by a cross-sectional view. 本発明の別の実施形態におけるバルブ部材。A valve member according to another embodiment of the present invention. 本発明のさらに別の実施形態におけるバルブ部材。A valve member according to still another embodiment of the present invention. 図13の実施形態の断面図。FIG. 13 is a cross-sectional view of the embodiment of FIG.

図1に表されたトラック14の積荷面には、コンクリートポンプ状の高密度材料ポンプ15が配置されている。高密度材料ポンプ15は、貯留槽(図示せず)からコンクリートが充填されるプレフィルタンク16を備える。高密度材料ポンプ15は、プレフィルタンクからコンクリートを吸引し、配送ブーム18に沿ってのびている接続パイプ17を介してコンクリートを搬送する。配送ブーム18は枢動リング19上に搭載され、数個の継ぎ目によって広げられることによってパイプ17の端をトラック14から間隔をあけた位置に置くことができる。この場所において、コンクリートが接続パイプ17から取り出される。 A concrete pump-like high-density material pump 15 is arranged on the loading surface of the truck 14 shown in FIG. The high density material pump 15 includes a prefill tank 16 filled with concrete from a storage tank (not shown). The high-density material pump 15 sucks concrete from the prefill tank and conveys the concrete through a connecting pipe 17 extending along the delivery boom 18. The delivery boom 18 is mounted on the pivot ring 19 and can be unfolded by several seams to position the end of the pipe 17 at a distance from the track 14. At this location, concrete is removed from the connecting pipe 17.

図2に即した高密度材料ポンプは、第1搬送シリンダ21と第2搬送シリンダ22とを備える。各搬送シリンダ21、22は、ピストンを備えており、ピストンは後退運動をしながらプレフィルタンク16からコンクリートを吸引し、前進運動をしながらポンプの出口23の方向にコンクリートを搬送する。 The high-density material pump according to FIG. 2 includes a first transfer cylinder 21 and a second transfer cylinder 22. Each of the transport cylinders 21 and 22 includes a piston, and the piston sucks concrete from the prefill tank 16 while moving backward, and transports concrete in the direction of the outlet 23 of the pump while moving forward.

第1搬送シリンダ21は第1吸入バルブ24につながっている。第1搬送シリンダ21の後退運動中、吸入バルブ24は開かれているため、搬送シリンダ21はプレフィルタンク16からコンクリートを吸引することができる。第1搬送シリンダ21の前進運動中、吸入バルブ24は閉鎖されており、コンクリートがポンプ出口23の方向へ搬送されることが可能になる。第2搬送シリンダ22は第2吸入バルブ25につながっているため、第2吸入バルブ25の切換処理は第2搬送シリンダ22の後退運動および前進運動に同調する。 The first transfer cylinder 21 is connected to the first suction valve 24. Since the suction valve 24 is opened during the retracting movement of the first transport cylinder 21, the transport cylinder 21 can suck concrete from the prefill tank 16. During the forward movement of the first transport cylinder 21, the suction valve 24 is closed, allowing concrete to be transported in the direction of the pump outlet 23. Since the second transfer cylinder 22 is connected to the second suction valve 25, the switching process of the second suction valve 25 synchronizes with the backward movement and the forward movement of the second transfer cylinder 22.

ポンプは、第1搬送シリンダ21および第2搬送シリンダ22の両方に共通の排出バルブを形成する高密度材料バルブ26を備える。高密度材料バルブ26は、第1搬送シリンダ21で運ばれるコンクリート用の第1貫通開口27と、第2搬送シリンダ22で運ばれるコンクリート用の第2貫通開口28とを備える。高密度材料バルブのバルブ部材32は、第1切換状態29において、第1貫通開口27を閉鎖し、第2貫通開口28を開いたままにしておく。第2切換状態30において、高密度材料バルブ26は第2貫通開口28を閉鎖し、第1貫通開口27を開いたままにしておく。第3切換状態31(中間状態)においては、両方の貫通開口27、28が開いている。 The pump comprises a high density material valve 26 that forms a common discharge valve for both the first transfer cylinder 21 and the second transfer cylinder 22. The high-density material valve 26 includes a first through opening 27 for concrete carried by the first transfer cylinder 21 and a second through opening 28 for concrete carried by the second transfer cylinder 22. The valve member 32 of the high-density material valve closes the first through opening 27 and keeps the second through opening 28 open in the first switching state 29. In the second switching state 30, the high density material valve 26 closes the second through opening 28 and keeps the first through opening 27 open. In the third switching state 31 (intermediate state), both through openings 27 and 28 are open.

2つの搬送シリンダ21、22は、前進運動より後退運動の方が短い間隔で生じるように動かされる。一方の搬送シリンダの始まりは、他方の搬送シリンダの前進運動の終わりに重なる。したがって、どの瞬間においても、コンクリートが搬送シリンダ21、22の少なくとも一方から高密度材料バルブ26の方向に搬送されている。 The two transport cylinders 21 and 22 are moved so that the backward movement occurs at shorter intervals than the forward movement. The beginning of one transport cylinder overlaps with the end of the forward motion of the other transport cylinder. Therefore, at any moment, concrete is transported from at least one of the transport cylinders 21 and 22 toward the high-density material valve 26.

高密度材料バルブ26のバルブ部材32は、駆動装置によって異なる切換状態の間で能動的に切り換えられる。第1搬送シリンダ21が前進運動中で第2搬送シリンダ22が後退運動中である場合、高密度材料バルブ26は第1搬送シリンダ21からの材料の流れのみが高密度材料バルブ26を通り抜けられる切換状態30にある。第2搬送シリンダ22が前進運動中で第1搬送シリンダ21が後退運動中である場合、高密度材料バルブ26は第2搬送シリンダ22からの材料の流れのみが高密度材料バルブ26を通り抜けることができる切換状態29にある。搬送シリンダ21、22の両方が前進運動中である重複段階では、高密度材料バルブ26は搬送シリンダ21および22からの材料の流れが高密度材料バルブ26を通り抜けることができる中間状態31にある。 The valve member 32 of the high density material valve 26 is actively switched between different switching states depending on the drive. When the first transport cylinder 21 is moving forward and the second transport cylinder 22 is moving backward, the high-density material valve 26 switches so that only the flow of material from the first transport cylinder 21 can pass through the high-density material valve 26. It is in state 30. When the second transfer cylinder 22 is moving forward and the first transfer cylinder 21 is moving backward, the high-density material valve 26 may allow only the flow of material from the second transfer cylinder 22 to pass through the high-density material valve 26. It is in the switching state 29 that can be performed. In the overlapping stage where both the transfer cylinders 21 and 22 are in forward motion, the high density material valve 26 is in an intermediate state 31 where the flow of material from the transfer cylinders 21 and 22 can pass through the high density material valve 26.

2つの搬送シリンダ21、22には前進運動の基本速度がある。前進運動の基本速度は、搬送シリンダ21、22それぞれにとって他方の搬送シリンダが後退運動中に使われる。基本速度は、この段階でポンプ出口23の方向に搬送される材料の流れを画定する。搬送シリンダ21、22の両方が前進運動中である重複段階では、2つの前進運動の速度の合計が基本速度になるように、基本速度に比べて速度を遅くする。このようにして、重複段階でも材料の一定の流れがポンプ出口23の方向において維持される。 The two transport cylinders 21 and 22 have a basic speed of forward movement. The basic speed of the forward movement is such that the other transport cylinder is used during the backward movement for each of the transport cylinders 21 and 22. The basic velocity defines the flow of material conveyed in the direction of the pump outlet 23 at this stage. In the overlapping stage where both the transport cylinders 21 and 22 are in forward motion, the speed is slower than the basic speed so that the sum of the speeds of the two forward motions is the basic speed. In this way, a constant flow of material is maintained in the direction of the pump outlet 23 during the overlap step.

図3は本発明にかかる高密度材料ポンプを透視図で表している。吸入バルブ25が開放された状態なので、ポンプの対応する吸入開口45は開けており、高密度材料を第2搬送シリンダ22でプレフィルタンク16(図1)から吸引することができる。第1吸入バルブ24は閉鎖された状態である。第1搬送シリンダ21のピストンが前進運動中のとき、材料の流れはポンプ出口23の方向に高密度材料バルブ26の第1貫通開口27を通り抜ける(図4参照)。 FIG. 3 is a perspective view of a high-density material pump according to the present invention. Since the suction valve 25 is in the open state, the corresponding suction opening 45 of the pump is open, and the high-density material can be sucked from the prefill tank 16 (FIG. 1) by the second transfer cylinder 22. The first suction valve 24 is in a closed state. When the piston of the first transport cylinder 21 is in forward motion, the material flow passes through the first through opening 27 of the high density material valve 26 in the direction of the pump outlet 23 (see FIG. 4).

ポンプの操作手順を図5から図8の概略図を使って説明する。図5Aにおいて、高密度材料バルブ26のバルブ部材32が切り換えられて第1搬送シリンダ21の貫通開口27を閉鎖し、前記バルブ部材は第2搬送シリンダ22の貫通開口28を開いたままにしておく。第2搬送シリンダ22の吸入バルブ25は閉鎖されている(図5B参照)。第2搬送シリンダ22は前進運動中であり、コンクリートを貫通開口28を通して高密度材料バルブ26の内部空間へ、そしてポンプ出口23へ搬送する。バルブ部材32の上下流間に圧力差があるおかげで、バルブ部材32と貫通開口27との間の封止効果が高まる。第1搬送シリンダ21の吸入バルブ24は開放されているため、第1搬送シリンダ21は後退運動をしながらプレフィルタンク16からポンプの吸入開口44を通してコンクリートを吸引することができる。 The operation procedure of the pump will be described with reference to the schematic views of FIGS. 5 to 8. In FIG. 5A, the valve member 32 of the high density material valve 26 is switched to close the through opening 27 of the first transfer cylinder 21, and the valve member keeps the through opening 28 of the second transfer cylinder 22 open. .. The suction valve 25 of the second transport cylinder 22 is closed (see FIG. 5B). The second transport cylinder 22 is in forward motion and transports concrete through the through opening 28 to the internal space of the high density material valve 26 and to the pump outlet 23. Due to the pressure difference between the upstream and downstream of the valve member 32, the sealing effect between the valve member 32 and the through opening 27 is enhanced. Since the suction valve 24 of the first transport cylinder 21 is open, the first transport cylinder 21 can suck concrete from the prefill tank 16 through the suction opening 44 of the pump while moving backward.

第1搬送シリンダ21の後退運動は第2搬送シリンダ22の前進運動より早く終了する。図6は、第1搬送シリンダ21の前進運動が始まり、第2搬送シリンダ22の前進運動がちょうど終わろうとする状態を表している。吸入バルブ24、25の両方が閉鎖されている。第1搬送シリンダ21が貫通開口27の前で再度圧力を高めたため、高密度材料バルブ26の中間状態31への切換が始まっており、バルブ部材32の上下流間にはごくわずかな圧力差がまだある。切換後、高密度材料バルブ26は中間状態31にあり、バルブ部材32は第1貫通開口27と第2貫通開口28との両方を開いたままにしておく。搬送シリンダ21、22の両方について前進運動が減速し、それまで第2搬送シリンダ22のみによって搬送されていた量の材料を、こんどは搬送シリンダ21、22両方が搬送する。 The retracting motion of the first transport cylinder 21 ends earlier than the forward motion of the second transport cylinder 22. FIG. 6 shows a state in which the forward movement of the first transfer cylinder 21 starts and the forward movement of the second transfer cylinder 22 is about to end. Both the intake valves 24 and 25 are closed. Since the first transport cylinder 21 increased the pressure again in front of the through opening 27, the switching of the high-density material valve 26 to the intermediate state 31 has started, and there is a very slight pressure difference between the upstream and downstream of the valve member 32. There are still. After switching, the high density material valve 26 is in the intermediate state 31, and the valve member 32 keeps both the first through opening 27 and the second through opening 28 open. The forward movement of both the transport cylinders 21 and 22 is decelerated, and the amount of material previously transported only by the second transport cylinder 22 is now transported by both the transport cylinders 21 and 22.

第2搬送シリンダ22の前進運動が終わった後、吸入バルブ25が開放される(図7B参照)。減圧のため、第2搬送シリンダ22は吸入バルブ25が開く前に最初の後退運動をすでに行っていてもよい。吸入バルブ25が開放されると、第2搬送シリンダ22は後退運動をしながらプレフィルタンク16からポンプの吸入開口45を通してコンクリートを吸引することができる。第1搬送シリンダ21はその基本速度で前進し、ポンプ出口23への材料の流れは変わらず維持される。 After the forward movement of the second transport cylinder 22 is completed, the suction valve 25 is opened (see FIG. 7B). Due to depressurization, the second transport cylinder 22 may have already performed its first retracting motion before the suction valve 25 opens. When the suction valve 25 is opened, the second transport cylinder 22 can suck concrete from the prefill tank 16 through the suction opening 45 of the pump while moving backward. The first transport cylinder 21 advances at its basic speed and the flow of material to the pump outlet 23 remains unchanged.

図8において、第1搬送シリンダ21の前進運動が終わるとともに、第2搬送シリンダ22の前進運動が再開する。第1搬送シリンダ21の前進運動が終わるとサイクル終了となり、ポンプは再度図5の状態に移行する。 In FIG. 8, the forward movement of the first transfer cylinder 21 is completed, and the forward movement of the second transfer cylinder 22 is resumed. When the forward movement of the first transport cylinder 21 is completed, the cycle ends, and the pump shifts to the state shown in FIG. 5 again.

高密度材料バルブ26のバルブ部材32は図9にしたがいピボット部34と封止部35とを備える。ピボット部34はシャフト33の2つの部分を有し、この部分によってピボット部は枢動軸線36に関して回転可能に取り付けられている。シャフト33と封止部35との間には接続構造48が形成されており、これは図9では単に概略的に表されている。接続構造48により、封止部35とシャフト33との半径方向の間隔を変えることが可能である。また、接続構造48はトルクへの剛性を持っている。したがって、シャフトがある角度だけ回転させられると、封止部35が同じ角度の枢動運動を行う。 The valve member 32 of the high-density material valve 26 includes a pivot portion 34 and a sealing portion 35 according to FIG. The pivot portion 34 has two portions of the shaft 33, which are rotatably attached to the pivot portion with respect to the pivot axis 36. A connection structure 48 is formed between the shaft 33 and the sealing portion 35, which is merely schematically represented in FIG. The connection structure 48 makes it possible to change the radial distance between the sealing portion 35 and the shaft 33. Further, the connection structure 48 has rigidity to torque. Therefore, when the shaft is rotated by a certain angle, the sealing portion 35 performs a pivotal motion at the same angle.

封止部35の下面は、枢動軸線36を中心とする円筒部分の形状をした封止面38を形成している。高密度材料バルブ26の筐体は、同様に円筒部分の形状をした、一致する合わせ面を有する。高密度材料バルブ26の貫通開口27、28は、この合わせ面に形成されている。バルブ部材32の封止面38はバルブ筐体の合わせ面と相互に作用し、切換状態によって貫通開口27または貫通開口28を封止することができる。 The lower surface of the sealing portion 35 forms a sealing surface 38 in the shape of a cylindrical portion centered on the pivot axis 36. The housing of the high density material valve 26 has matching mating surfaces, also in the shape of a cylindrical portion. The through openings 27 and 28 of the high-density material valve 26 are formed on the mating surfaces. The sealing surface 38 of the valve member 32 interacts with the mating surface of the valve housing, and the through opening 27 or the through opening 28 can be sealed depending on the switching state.

図10は、封止部35によって閉鎖された貫通開口27の前よりも、高密度材料バルブの内部空間の方が高圧となっている高密度材料バルブの状態を表している。バルブ部材32は封止面38の反対に位置する外面43を有し、高密度材料バルブ26内に存在する材料の圧力が外面43に対して半径方向にかかる。外側との圧力差は、バルブ部材32とバルブ筐体との間の封止効果を高めるのに役立つ。バルブ部材32は、互いに対称に位置する2つの外面44、45をさらに有する。外面44、45にかかる材料の圧力も同様に半径方向の成分を有するため、外面44、45も封止効果を高めるのに役立つ。 FIG. 10 shows a state of a high-density material valve in which the internal space of the high-density material valve has a higher pressure than in front of the through opening 27 closed by the sealing portion 35. The valve member 32 has an outer surface 43 located opposite the sealing surface 38, and the pressure of the material present in the high density material valve 26 is applied in the radial direction with respect to the outer surface 43. The pressure difference from the outside helps to enhance the sealing effect between the valve member 32 and the valve housing. The valve member 32 further has two outer surfaces 44, 45 located symmetrically with each other. Since the pressure of the material applied to the outer surfaces 44, 45 also has a radial component, the outer surfaces 44, 45 also help enhance the sealing effect.

図11に表されたバルブ部材32において、ピボット部34はくぎ50を備え、くぎ50は封止部35の一致する凹部とかみ合う。くぎ50により、摺動ガイドが形成され、摺動ガイドに沿って封止部35がシャフト33に対して半径方向に動くことができる。摺動ガイドは他の方向の力への剛性を持っている。 In the valve member 32 shown in FIG. 11, the pivot portion 34 includes a nail 50, and the nail 50 meshes with the matching recess of the sealing portion 35. A sliding guide is formed by the nail 50, and the sealing portion 35 can move in the radial direction with respect to the shaft 33 along the sliding guide. The sliding guide has rigidity against forces in other directions.

ピボット部34と封止部35との間には弾性材料の板37が配置されている。板37は、ピボット部34と封止部35との間の接続構造の一部である。半径方向の圧力により板37は弾性的に圧縮されることが可能であるため、封止部35は摺動ガイドに沿ってピボット部34に近づく。 A plate 37 made of an elastic material is arranged between the pivot portion 34 and the sealing portion 35. The plate 37 is part of a connection structure between the pivot portion 34 and the sealing portion 35. Since the plate 37 can be elastically compressed by the pressure in the radial direction, the sealing portion 35 approaches the pivot portion 34 along the sliding guide.

工場調整済み状態の本発明にかかる高密度材料バルブ26は、板37が弾性的に圧縮され、その結果、板37によって半径方向に及ぼされる圧力であるバルブ筐体に対する弾性圧力をともなって封止部35が広がるように適合されている。ポンプの作動中にバルブ部材32またはバルブ筐体の摩耗が起こった場合、弾性板37が伸長することによりこれを自動的に補償することができる。吸引モードにおいて、板37は封止部35とバルブ筐体との間に確実に十分な押圧力がかかるようにしている。 The high-density material valve 26 according to the present invention in the factory-adjusted state is sealed with elastic pressure on the valve housing, which is the pressure exerted by the plate 37 in the radial direction as a result of the plate 37 being elastically compressed. The portion 35 is adapted to spread out. If the valve member 32 or the valve housing is worn during the operation of the pump, the elastic plate 37 can be stretched to automatically compensate for the wear. In the suction mode, the plate 37 ensures that a sufficient pressing force is applied between the sealing portion 35 and the valve housing.

図11に表されているバルブ部材32はさらに、2つのスタブシャフト33の間に自由空間が挟まれるように設計されているため、材料の流れは貫通開口27、28からの直通路をポンプ出口23の方向に移動することができる。ピボット部34は2つの支柱51、52を備え、これらの支柱は半径方向に延在し、両者の間の自由空間を挟んでいる。半径方向において、自由空間は枢動軸線36と封止面38との間隔の50%以上にわたって広がっている。 The valve member 32 shown in FIG. 11 is further designed so that a free space is sandwiched between the two stub shafts 33, so that the material flow pumps out the direct passage from the through openings 27, 28. It can move in the direction of 23. The pivot portion 34 includes two columns 51 and 52, which extend radially and sandwich a free space between them. In the radial direction, the free space extends over 50% or more of the distance between the pivot axis 36 and the sealing surface 38.

図12の実施形態でも、搬送の流れが排出開口の方向に動きやすいように、自由空間が同様に2つのスタブシャフト33の間に挟まれている。中央支柱53が半径方向に延在し、中央で封止部35に接続されている。支柱53のまわりには、材料の流れが動くのに十分なスペースがある。さらに、図12では見えないが、弾性板37および摺動ガイドによって図11と同様の接続構造が構成されている。 Also in the embodiment of FIG. 12, a free space is similarly sandwiched between the two stub shafts 33 so that the transport flow can easily move in the direction of the discharge opening. The central column 53 extends in the radial direction and is connected to the sealing portion 35 at the center. There is sufficient space around the stanchions 53 for the flow of material to move. Further, although not visible in FIG. 12, the elastic plate 37 and the sliding guide form a connection structure similar to that in FIG.

図13は、本発明にかかるバルブ部材32の別の実施形態を表している。封止部35はピボット部34のまわりに広がっているため、ピボット部34の断面は封止部の中に入っている。図14の断面図によると、封止部35の中でピボット部34は長方形の断面を有する。封止部35は、長方形の断面に一致する溝穴を有し、この中で弾性部材37がピボット部34の上と下とに配置されているため、封止部35とピボット部34との間の相対的回転運動が防止されつつ、封止部35はピボット部34に対して半径方向に動くことができる。ピボット部34はレバー39を備えており、異なる切換状態の間でバルブ部材32を切り換えるために、レバー39に駆動装置がかみ合ってもよい。 FIG. 13 represents another embodiment of the valve member 32 according to the present invention. Since the sealing portion 35 extends around the pivot portion 34, the cross section of the pivot portion 34 is contained in the sealing portion. According to the cross-sectional view of FIG. 14, the pivot portion 34 has a rectangular cross section in the sealing portion 35. The sealing portion 35 has a groove hole corresponding to a rectangular cross section, in which the elastic member 37 is arranged above and below the pivot portion 34, so that the sealing portion 35 is located between the sealing portion 35 and the pivot portion 34. The sealing portion 35 can move in the radial direction with respect to the pivot portion 34 while the relative rotational movement is prevented. The pivot portion 34 includes a lever 39, and the drive device may engage the lever 39 in order to switch the valve member 32 between different switching states.

バルブ部材32は、軸線方向を指す2つの端面が高密度材料バルブ26の筐体46に直接寄りかかるような大きさとなっている。バルブ部材の両端面はへら55として構成される。バルブ部材32の切換処理のあいだ、へら55は高密度材料を筐体の端面に沿う側へ押す。 The valve member 32 has a size such that two end faces pointing in the axial direction directly lean against the housing 46 of the high-density material valve 26. Both end faces of the valve member are configured as spatulas 55. During the switching process of the valve member 32, the spatula 55 pushes the high density material toward the side along the end face of the housing.

バルブ部材の側面57はガイド面として構成される。ガイド面に沿って、材料の流れは高密度材料バルブの出口開口の方向へ搬送される。バルブ部材32の上側には凹部56が設けられ、凹部56によって材料の流れが排出開口の方向に動きやすくなる。 The side surface 57 of the valve member is configured as a guide surface. Along the guide surface, the material flow is conveyed towards the outlet opening of the high density material valve. A recess 56 is provided on the upper side of the valve member 32, and the recess 56 facilitates the flow of material in the direction of the discharge opening.

Claims (14)

第1貫通開口(27)と、第2貫通開口(28)と、前記貫通開口(27、28)の両方に関連付けられるバルブ部材(32)とを備える高密度材料バルブであって、前記バルブ部材(32)が枢動軸線(36)に関して枢動可能に取り付けられており、前記バルブ部材(32)が前記枢動軸線(36)を中心として湾曲した封止面(38)を有し、第1状態(30)において前記バルブ部材(32)が前記第1貫通開口(27)の開放および前記第2貫通開口(28)の閉鎖を行い、第2状態(29)において前記バルブ部材(32)が前記第2貫通開口(28)の開放および前記第1貫通開口(27)の閉鎖を行い、前記バルブ部材(32)が封止部(35)とピボット部(34)とを備え、前記ピボット部(34)が前記枢動軸線(36)において回転可能に取り付けられており、前記封止部(35)が接続構造(37)を介して前記ピボット部(34)に接続されており、
前記高密度材料バルブが、前記第1貫通開口(27)と前記第2貫通開口(28)の両方が少なくとも部分的に開放される、第3切換状態を有する、高密度材料バルブ。
A high density material valve comprising a first through opening (27), a second through opening (28), and a valve member (32) associated with both the through openings (27, 28), wherein the valve member. (32) is pivotally attached with respect to the pivot axis (36), the valve member (32) has a sealing surface (38) curved about the pivot axis (36), and the first. In one state (30), the valve member (32) opens the first through opening (27) and closes the second through opening (28), and in the second state (29), the valve member (32). The second through opening (28) is opened and the first through opening (27) is closed, and the valve member (32) includes a sealing portion (35) and a pivot portion (34). A portion (34) is rotatably attached at the pivot axis (36), the sealing portion (35) is connected to the pivot portion (34) via a connection structure (37) .
A high-density material valve in which the high-density material valve has a third switching state in which both the first through-opening (27) and the second through-opening (28) are at least partially opened .
前記バルブ部材(32)が前記高密度材料バルブの内部空間に配置されていることを特徴とする、請求項1に記載の高密度材料バルブ。 The high-density material valve according to claim 1, wherein the valve member (32) is arranged in an internal space of the high-density material valve. 前記第1貫通開口(27)と前記第2貫通開口(28)との間に、前記枢動軸線(36)を中心とする湾曲部を有する中間面が配置されていることを特徴とする、請求項1または2に記載の高密度材料バルブ。 An intermediate surface having a curved portion centered on the pivot axis (36) is arranged between the first through opening (27) and the second through opening (28). The high density material valve according to claim 1 or 2. 前記第3切換状態において前記バルブ部材(32)が前記第1貫通開口(27)と前記第2貫通開口(28)との間に位置することを特徴とする、請求項1~3のいずれか一項に記載の高密度材料バルブ。 One of claims 1 to 3, wherein the valve member (32) is located between the first through opening (27) and the second through opening (28) in the third switching state. The high density material valve according to one item. 前記接続構造(37)が前記枢動軸線(36)に関してかかるトルクへの剛性を持つことを特徴とする、請求項1~4のいずれか一項に記載の高密度材料バルブ。 The high-density material valve according to any one of claims 1 to 4, wherein the connection structure (37) has rigidity to the applied torque with respect to the pivot axis (36). 前記接続構造(37)が前記ピボット部(34)に対する前記封止部(35)の半径方向の動きを可能にすることを特徴とする、請求項1~5のいずれか一項に記載の高密度材料バルブ。 The height according to any one of claims 1 to 5, wherein the connection structure (37) allows radial movement of the sealing portion (35) with respect to the pivot portion (34). Density material valve. 前記接続構造が前記封止部(35)と前記ピボット部(34)との間に位置する弾性部材(37)を備えることを特徴とする、請求項1~6のいずれか一項に記載の高密度材料バルブ。 The invention according to any one of claims 1 to 6, wherein the connecting structure includes an elastic member (37) located between the sealing portion (35) and the pivot portion (34). High density material valve. 前記バルブ部材(32)のシャフト(33)と前記バルブの筐体(46)との間に弾性部材が位置していることを特徴とする、請求項1~7のいずれか一項に記載の高密度材料バルブ。 The invention according to any one of claims 1 to 7, wherein an elastic member is located between the shaft (33) of the valve member (32) and the housing (46) of the valve. High density material valve. 前記バルブ部材(32)が前記枢動軸線(36)において取り付けられた2つのスタブシャフト(33)を備え、前記2つのスタブシャフト(33)が互いの間に自由空間を挟んでいることを特徴とする、請求項1~8のいずれか一項に記載の高密度材料バルブ。 The valve member (32) comprises two stub shafts (33) attached at the pivot axis (36), and the two stub shafts (33) sandwich a free space between them. The high-density material valve according to any one of claims 1 to 8. 前記バルブ部材(32)が前記枢動軸線(36)と前記封止面(38)との間に延在する1つの支柱(51、52、53)を備え、前記支柱(51、52、53)が前記高密度材料バルブ(26)の筐体(46)の端面から間隔をあけて配置されていることを特徴とする、請求項1~9のいずれか一項に記載の高密度材料バルブ。 The valve member (32) comprises one strut (51, 52, 53) extending between the pivot axis (36) and the sealing surface (38), and the strut (51, 52, 53). The high-density material valve according to any one of claims 1 to 9, wherein the high-density material valve (26) is arranged at a distance from the end face of the housing (46) of the high-density material valve (26). .. 前記バルブ部材(32)がへら(55)を有し、前記バルブ部材(32)の切換処理中に前記高密度材料バルブ(26)の筐体(46)の端面に沿って前記へら(55)が動かされることを特徴とする、請求項1~9のいずれか一項に記載の高密度材料バルブ。 The valve member (32) has a spatula (55), and the spatula (55) is provided along the end surface of the housing (46) of the high-density material valve (26) during the switching process of the valve member (32). The high-density material valve according to any one of claims 1 to 9, wherein the valve is moved. 前記バルブ部材(32)が前記バルブ部材(32)の上下流間の圧力差を半径方向にかかる力に変換する外面(43、44、45)を備えることを特徴とする、請求項1~11のいずれか一項に記載の高密度材料バルブ。 Claims 1 to 11 include the valve member (32) including an outer surface (43, 44, 45) that converts a pressure difference between the upstream and downstream sides of the valve member (32) into a force applied in the radial direction. The high density material valve according to any one of the above. 請求項1~12のいずれか一項に記載の高密度材料バルブを有する高密度材料ポンプにおいて、前記ポンプの搬送部材によって移動させられている材料が前記第1貫通開口(27)および/または前記第2貫通開口(28)を通って前記高密度材料バルブの内部空間に入るように設計されていることを特徴とする、高密度材料ポンプ。 In the high-density material pump having the high-density material valve according to any one of claims 1 to 12, the material moved by the transport member of the pump is the first through opening (27) and / or A high density material pump, characterized in that it is designed to enter the internal space of the high density material valve through the second through opening (28). 前記バルブ部材(32)の上下流間に圧力差がないときに前記高密度材料バルブ(26)の状態を切り換えるように設計されていることを特徴とする、請求項13に記載の高密度材料ポンプ。 13. The high-density material according to claim 13, characterized in that it is designed to switch the state of the high-density material valve (26) when there is no pressure difference between the upstream and downstream of the valve member (32). pump.
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