EP3497329A1 - Thick stock valve - Google Patents
Thick stock valveInfo
- Publication number
- EP3497329A1 EP3497329A1 EP17748765.9A EP17748765A EP3497329A1 EP 3497329 A1 EP3497329 A1 EP 3497329A1 EP 17748765 A EP17748765 A EP 17748765A EP 3497329 A1 EP3497329 A1 EP 3497329A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- valve
- valve member
- thick
- passage opening
- pivot axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007789 sealing Methods 0.000 claims abstract description 85
- 230000033001 locomotion Effects 0.000 claims description 68
- 239000000463 material Substances 0.000 claims description 45
- 239000002002 slurry Substances 0.000 claims description 5
- 210000000056 organ Anatomy 0.000 claims description 2
- 239000002562 thickening agent Substances 0.000 claims 2
- 238000010276 construction Methods 0.000 abstract 1
- 239000000109 continuous material Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 12
- 239000010802 sludge Substances 0.000 description 6
- 239000000470 constituent Substances 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010010774 Constipation Diseases 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0019—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
- F04B7/003—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having a slidable movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
- F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
- F04B15/023—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous supply of fluid to the pump by gravity through a hopper, e.g. without intake valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0019—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
- F04B7/0026—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an oscillating movement
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/109—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers
- F04B9/117—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other
- F04B9/1176—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor
- F04B9/1178—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each piston in one direction being obtained by a single-acting piston liquid motor the movement in the other direction being obtained by a hydraulic connection between the liquid motor cylinders
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
- E04G21/0418—Devices for both conveying and distributing with distribution hose
- E04G21/0436—Devices for both conveying and distributing with distribution hose on a mobile support, e.g. truck
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2203/00—Motor parameters
- F04B2203/09—Motor parameters of linear hydraulic motors
- F04B2203/0903—Position of the driving piston
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B7/00—Piston machines or pumps characterised by having positively-driven valving
- F04B7/0019—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers
- F04B7/0034—Piston machines or pumps characterised by having positively-driven valving a common distribution member forming a single discharge distributor for a plurality of pumping chambers and having an orbital movement, e.g. elbow-pipe type members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05B—INDEXING SCHEME RELATING TO WIND, SPRING, WEIGHT, INERTIA OR LIKE MOTORS, TO MACHINES OR ENGINES FOR LIQUIDS COVERED BY SUBCLASSES F03B, F03D AND F03G
- F05B2210/00—Working fluid
- F05B2210/10—Kind or type
Definitions
- the invention relates to a thick matter valve having a first passage opening, a second passage opening and a valve member which interacts with both passage openings.
- Such valves are used for conveying thick materials, such as fresh concrete or mortar. There is a first conveying state, in which the thick matter passes through the first passage opening, and a second conveying state, in which the thick matter passes through the second passage opening ⁇ .
- the thick matter valve serves to release the appropriate passage for the respective passage passage for the thick matter.
- valve member in which a valve member is associated with two passage ⁇ openings are known, see DE 10 2013 215 990 AI, US 8,827,657, DE 195 93 986 AI, DE 10 2005 008 938 AI.
- the valve member has the form of an S-shaped pipe section, one end of which can be selectively coupled to the first passage opening or the second passage opening. This is mechanically complicated.
- the invention has for its object to introduce a thick matter valve, which is simpler. Based on the ge ⁇ called state of the art, the problem is solved with the Features of claim 1. Advantageous embodiments are given in the dependent claims.
- the valve member assigned to the two passage openings is pivotably mounted relative to a pivot axis and has a sealing surface which is curved concentrically with respect to the pivot axis. In a first state, the valve member releases the first passage opening and closes the second passage opening. In a second state, the valve member releases the second passage opening and closes the first passage opening.
- the valve member comprises a sealing part and a pivoting part. The pivoting part is rotatably mounted in the pivot axis. The sealing part is connected via a connection ⁇ structure with the pivoting part
- the inventive design there is a simple spatial association between the passage openings and the pivot axis of the valve member, whereby a constructive simp che design of the thick matter valve is possible. If the sealing part is connected via a connecting structure with the pivoting part, a reliable sealing effect between the sealing part and the passage openings can be achieved.
- Thick cloth is a generic term for media that are difficult to convey.
- the thick matter may be, for example, a substance with coarse-grained constituents, a substance with aggressive constituents or the like.
- the thick matter can also be a bulk material.
- the thick stock is fresh concrete. Fresh concrete contains grains up to a size of more than 30 mm, binds, forms deposits in dead spaces and is therefore difficult to convey.
- the valve member may be arranged in an interior of the thick matter valve.
- the thick material of the invention alve may be designed so that the thick matter entering through the füreriesöff ⁇ voltages in the interior of the thick matter entils.
- the thick matter valve can additionally comprise an outlet opening through which the thick material that has entered leaves the valve again.
- a pipe may be connected, through which the further transport of the thick matter takes place. The path between the passage openings and the exit opening can be arranged such that it does not extend through the valve member.
- the first and the second passage opening may each have ei ⁇ ne sealing surface, which is adapted to cooperate with the sealing surface of the valve member.
- the sealing ⁇ surface may be, for example, around an inner surface of a housing of the thick stock valve, which extends around the passage opening.
- Through openings may have a curvature concentric with the pivot axis of the valve member. Due to the concentric curvature of the cooperating sealing surfaces, the valve member can be rotated about the pivot axis, which corresponds to the axis of the curvature. This makes it possible that ei ⁇ ne of the openings is freely flowed through, while on the other hand, the sealing surface of the valve member cooperating sealingly with the sealing surface of the other passage opening.
- densities is to be understood with reference to the field of application in which 100% tightness is not required.
- the concentric curvature corresponds to a segment of a cylinder jacket, wherein the cylinder axis is equal to the pivot axis.
- the radial distance between the sealing surface of the valve member and the pivot axis over the length of the pivot axis constant. Also included are embodiments in which the radial distance varies along the pivot axis. In any case, the curvature in the circumferential direction may correspond to a circle segment.
- first passage opening and said second passage opening between a surface can be arranged, which also has a concentric to the pivot axis of buckle on ⁇ .
- a continuous contour concentric with the pivot axis can be created, which extends from the first passage opening via the intermediate area to the second passage opening.
- the thick matter valve may include a third switching state (Zwischenzu ⁇ state), in which both the first passage opening and the second passage opening are released.
- Zwischenzu ⁇ state Zwischenzu ⁇ state
- the valve member In the intermediate state, the valve member may be arranged between the first passage opening and the second passage opening. The distance between the two passage openings can be so large that both passage openings are completely released. This has the advantage that the edges of the sealing surface are not exposed to the flow of material extending through the openings. It is also possible that one or both passage openings are still partially covered by the valve member.
- the valve member may be a sealing part and a pivot part comprehensive sen, wherein the pivot member in the pivot axis being rotatable gela ⁇ device.
- a motor drive can engage ⁇ to effect the switching operations between the various states of the high-density valve.
- the valve member may include a connecting structure that establishes a connection between the sealing part and the pivoting part.
- the connection structure may be configured to be rigid with respect to torques that are relative to the pivot axis. Rigid in this sense means that with a rotation of the pivoting part relative to the pivot axis and the sealing part fully ⁇ pulls the corresponding pivoting movement.
- the connecting structure can be a movement of the sealing portion to the pivot member zulas ⁇ relatively sen.
- the radial distance between the sealing surface and the pivot axis can be adjusted so that the desired sealing effect is established between the valve member and the passage opening.
- the connecting structure may comprise an elastic element arranged between the sealing part and the pivoting part.
- the elastic ele ⁇ ment may be compressed. If wear occurs between the sealing surfaces during operation, the elastic element expands. The wear is thus automatically compensated ⁇ off.
- the valve member according to the invention may include a drive to move the sealing member in the radial ⁇ direction relative to the pivoting member.
- the drive can be used to adjust the position of the sealing part to the pivoting part in operation. It is also possible to use the drive to adjust the spring tension of the elastic element.
- the drive can for example be a hydrauli ⁇ shearing drive or a mechanical drive.
- the valve member comprises a rigid connec ⁇ tion between the sealing surface and the pivotally mounted shaft and the pivotally mounted stub shafts. A rapid movement of the Diale sealing surface relative to the Ventilge ⁇ housing can result if the shaft or the stub shafts are elastically mounted relative to the valve housing.
- one or more elastic elements may be provided that extend around the shaft or stub shafts. This embodiment has the advantage that the elastic elements are not affected by the Dickstoffström.
- the valve member may be arranged in a housing of the high-density material valve according to the invention.
- the valve member can be arranged Benach ⁇ beard to an end wall of the housing, wherein the end axis is aligned at right angles to the pivot axis.
- the pivoting movement of the valve member then runs paral ⁇ lel to the end wall.
- the valve member may be spaced from the end wall, so that the coarse-grained constituents of the thick matter space between the valve member and the end wall have space.
- the operation of the valve member he facilitated ⁇ .
- the distance between the valve member and the end wall is smaller than the coarse-grained constituents of the thick material.
- the valve member may comprise a Krat ⁇ zer, which pushes the thick matter along the end wall to the side upon actuation of the valve member, so that no grains between the valve member and the end wall can be clamped.
- the scratch may rest on the bulkhead or be slightly away from the bulkhead.
- the housing may have a second end wall, so that the valve member between the first and the second end wall is arranged. The interaction between the valve member and the second end wall may be designed accordingly.
- a shaft of the valve member may be mounted in the housing of the thick material ⁇ valve.
- two bearings may be arranged so that they enclose the valve member between them.
- a shaft may extend, which is a part of the pivoting part of the valve member.
- Alve the thick material of the invention may be designed so that a straight connection path between an input ⁇ opening and the output opening of the thick matter entils
- the valve ⁇ member may comprise a guide surface with which the material flow to the shaft is passed over.
- the baffle may connect to the sealing surface (relative to the direction of movement of the valve member) and define a substantially straight path past the valve member and past the pivot axis.
- the Leit ⁇ surface may be a planar guide surface, which may be aligned in particular par ⁇ allel to the pivot axis.
- the guide surface may be provided with a recess to facilitate the passage of material flow into the exit opening.
- the valve member may comprise two such baffles, the sealing surface being enclosed between the baffles. Depending on the switching At the end of the valve, the material flow can be directed either along one and / or the other guide surface.
- Swivel axis is included in the body of the valve member.
- the elastic member of the valve member may extend around the shaft of the valve member or between the
- the shaft may comprise two stub shafts, which are guided in bearings of the valve housing.
- the connection between the two stub shafts can be produced via a connecting structure whose distance from the sealing surface is less than the distance between the pivot axis and the sealing surface.
- the Ver ⁇ bond structure does not extend along the pivot axis but is located closer to the sealing surface, there remains a free space which is available for the material flow on its way to the outlet opening.
- the connecting structure may be configured so that a straight line extending from the center of the non-occluded passage ⁇ opening to the center of the outlet opening, the valve member does not intersect.
- the connecting structure may comprise a leg which extends to the sealing part.
- the leg can be oriented in ra ⁇ dialer direction. Based on the sealing part of the leg can be arranged centrally. If the leg has a distance to the end walls of the valve housing, it can be well flowed around by the thick material.
- the connecting structure comprises two legs which extend in the direction of the sealing part. The legs may be parallel to each other and aligned in the radial direction. The legs may be arranged so that an area arranged between the pivot axis and the center of the sealing ⁇ part is kept free, so that it can be flowed through by the thick material. Based on the distance between the pivot axis and the sealing surface of the valve member, the freed area may extend over at least 10 -6, preferably at least 30%, more preferably at least 50%.
- the two legs may have a distance to the end walls of the housing.
- the legs may be formed as scratches, so that the thick matter is pushed aside on a Betä ⁇ tion of the valve member along the end face ⁇ .
- the thick stock valve can be so- ⁇ staltet that a force is exerted on the valve member by the pressure differential, which enhances the sealing effect. If the pressure in the interior is higher than in the outer space, then the valve member can be pressed in the radial direction against the sealing surface of the passage opening.
- the direction indication radially refers to the pivot axis of the valve member.
- the tilglied may comprise an outer surface, by which a pressure applied in the inner space is converted into a force acting in the radial direction.
- Outer surface refers to an area of the valve member that is in contact with the thick material in the interior of the thick matter valve.
- valve member may have an outer surface which faces the sealing surface.
- the outer surface may be oriented to intersect the radial direction perpendicularly. A pressure acting on the outer surface is then aligned so that it directly enhances the sealing effect.
- valve member has a relation to the radial direction inclined outer surface, so that only a portion of the compressive force acts in the direction of the sealing surface.
- the valve member may also have two oppositely oriented inclined ⁇ te outer surfaces. Opposing means that the outer surfaces are aligned so that the components acting in the radial direction of the compressive force add.
- the thick material according to the invention is used in such a way that the flow of material flows in the opposite direction (suction operation), then the pressure difference can generally not be utilized in order to increase the sealing effect of the valve member.
- the sealing effect then results primarily from the force exerted on the sealing part, starting from the pivoting part. As stated, this force can result either from an elastic bias or from an active drive.
- the invention also relates to a pump equipped with such a thick matter valve.
- the thick matter valve may be arranged so that, in a pumping operation, that Organ of the pump in motion staggered material enters through the first and / or the second opening in the interior of the slum valve.
- the pump may comprise a first delivery cylinder and a second delivery cylinder.
- a piston can be arranged, which sucks in the pumping operation with a backward movement thick matter in the interior of the delivery cylinder and promotes the thick material in a forward movement in the direction of the passage opening of the high-density valve.
- the flow rates of the two delivery cylinders can be separated in front of the thick matter valve and combined with the thick matter valve to a common flow.
- the delivery flow from the first delivery cylinder may be through the first delivery cylinder
- Passage opening of the thick matter valve in the interior of the thick matter valve Passage opening of the thick matter valve in the interior of the thick matter valve.
- the delivery flow from the second delivery cylinder can enter the interior of the thick matter valve through the second passage opening of the thick matter valve.
- the pistons may be controlled so that the reverse movement occurs within a shorter time than the forward movement.
- the beginning of the forward movement of the one piston can overlap with the end of the forward-Be ⁇ movement of the other piston.
- the switching positions of the thick matter valve can be coordinated with the movement of the pistons ⁇ movement in the delivery cylinders.
- the piston of the first delivery cylinder is in the forward movement and the piston of the second delivery cylinder in the backward movement, the thick matter can be entil switched to the first state in which the first passage ⁇ opening is free and the second passage opening is striglos ⁇ sen.
- the thick matter can be switched to the second state in which the second passage opening is free and the first passage opening is closed.
- the thick matter valve can be switched to a state in which none of the passage openings is closed.
- both passage openings are free in this intermediate state of the thick matter valve.
- the density solids may be valve set up so that the shift is ist ⁇ closed before the forward movement of the other piston is finished.
- the switching operation can be designed so that the valve member is moved from a first switching state, in which one of the passage openings is closed and the other passage opening is free, via an intermediate state, in which none of the passage openings is closed, into a second switching state, in which the other one
- the pump may be configured so that the switching operations of the valve member are only made when the pressure difference across the valve member is small.
- the above statements relate to the pumping operation of the pump.
- the pump can also be operated in the reverse direction in a suction mode.
- the suction operation can For example, serve to clean the thick matter entil and a subsequent delivery line or to eliminate constipation in this area.
- the interaction of the delivery cylinder and the Dickstoff valve is then matched in a reverse manner to each other.
- valve member In suction a present across the valve member pressure ⁇ difference has to regularly reduce the tendency, the sealing action of the valve member.
- the valve member should therefore be ge ⁇ staltet that it also negative under such
- Pressure difference has a sufficient sealing effect by a force acting in the direction of the passage opening force is exerted on the sealing part via the pivoting part.
- Fig. 1 a vehicle with a sludge pump, which is equipped with a slender valve according to the invention
- Fig. 2 is a block diagram of a with an inventive
- Thick matter valve equipped sludge pump in Hy ⁇ drauliknotation
- FIG. 3 is a perspective view of a thick matter pump with a thick matter valve according to the invention.
- FIG. 4 shows a sectional view of the pump according to FIG. 3;
- FIGS. 5 to 8 are schematic representations of different states of the slurry pump according to FIG. 3;
- Fig. 9 a schematic representation of an inventive
- Figure 10 is a representation of the forces acting on the sealing part of the valve member ⁇ pressures;
- 11 is a valve member of a thick material according to the invention entils in a partially sectioned view;
- FIGS 12 and 13 valve members in alternative embodiments of the invention.
- Fig. 14 is a sectional view of the embodiment according to
- a slurry pump 15 is arranged in the form of a concrete pump.
- the slurry pump 15 includes a prefill container 16 into which the concrete from a supply (not shown) is filled.
- the slurry pump 15 sucks in the concrete from the prefill container and conveys the concrete through a connection pipe 17 which extends along a distributor boom 18.
- the distributor mast 18 is mounted on a turntable 19 and can be folded over a plurality of joints, so that the end of the tube 17 can be brought into a spaced-apart position from the truck 14. In this position, the concrete is discharged from the connection pipe 17.
- the thick matter pump comprises according to FIG. 2 a first fraudzy ⁇ linder 21 and a second feed cylinder 22.
- Each feeding cylinders 21, 22 includes a piston, which aspirates with a backward movement concrete from the pre-fill container 16, and with a forward movement of the concrete in Direction of an outlet 23 of the pump promotes.
- the first delivery cylinder 21 is associated with a first inlet valve 24.
- the inlet valve 24 is opened during the backward movement of the first conveyor loading cylinder 21, so that the För ⁇ the cylinders 21 can suck from the concrete pre-fill sixteenth
- the inlet valve 24 is closed during the forward movement of the first delivery cylinder 21, so that the concrete in Direction pump outlet 23 can be promoted.
- the second delivery cylinder 22 is associated with a second inlet valve 25, the switching operations are adjusted according to the backward and forward movements of the second delivery cylinder 22.
- the pump comprises a thick matter valve 26, which forms a common outlet valve for the first delivery cylinder 21 and the second delivery cylinder 22.
- the thick matter valve 26 comprises a first passage opening 27 for concrete conveyed with the first delivery cylinder 21 and a second passage opening 28 for concrete conveyed with the second delivery cylinder 22.
- a valve member 32 of the thick matter valve closes in a first switching state 29, the first passage opening 27 and leaves the second passage opening 28 open.
- the thick matter valve 26 closes the second through ⁇ outlet opening 28 and leaves the first passage opening 27 open.
- both passage openings 27, 28 are open.
- the two conveyor cylinders 21, 22 are driven so that the backward movement takes place within a shorter period of time than the forward movement.
- the beginning of the forward movement of the one conveying cylinder overlaps with the end of the forward movement of the other conveying cylinder.
- at least one of the delivery cylinders 21, 22 conveys concrete in the direction of the thick matter valve 26.
- the valve member 32 of the thick matter valve 26 is actively switched over a drive between the various switching states. If the first feed cylinder 21 in the forward-Be ⁇ movement and the second feed cylinder 22 in the reverse movement, the thick stock valve 26 is in the switched state 30, in which only the coming of the first delivery cylinder 21 material flow through the thick material can pass through valve 26. If the second delivery cylinder 22 in the forward movement and the first delivery cylinder 21 in the backward movement, then the Dickstoff is entil 26 in the switching state 29 in which only the coming of the second delivery cylinder 20 material flow can pass through the sludge valve 26.
- Both conveyor cylinders 21, 22 have a basic speed for the forward movement.
- the base speed of the roughing ⁇ Windgrade movement is applied, while the respective other conveyor cylinder 21 is in the backward movement 22nd
- the basic speed of the material flow is defined, which is promoted in this phase towards the pump outlet 23.
- the speed is reduced from the base speed so that the speeds of the two forward motions add up to the basic speed. In this way, a constant flow of material towards the pump outlet 23 is maintained even during the overlapping phase.
- Fig. 3 shows the sludge pump according to the invention in a perspective view.
- the inlet valve 25 is in the open state, so that the associated inlet opening 45 of the pump is continuous and that with the second delivery cylinder 22 thick material from the Vorglall matterer 16 (Fig. 1) can be sucked.
- the first inlet valve 24 is in the closed Status. When the piston of the first delivery cylinder 21 is in the forward movement, the material flow moves through the first passage opening 27 of the Dickstoff valve 26 towards the pump outlet 23, see Fig. 4th
- valve member 32 of the Dickstoff valve 26 is connected so that it closes the passage opening 27 of the first conveyor 21 and that it leaves the passage opening 28 of the second conveyor cylinder 22.
- the inlet valve 25 of the second delivery cylinder 22 is closed, see Fig. 5B.
- the second delivery cylinder 22 is in the forward movement and conveys concrete through the passage opening 28 into the interior of the thick matter valve 26 and to the pump outlet 23.
- the sealing effect between the valve member 32 and the passage opening 27 is amplified.
- the inlet valve 24 of the first delivery cylinder 21 is opened so that the first delivery cylinder 21 can suck in concrete from the prefill container 16 with a backward movement through the inlet port 44 of the pump.
- the backward movement of the first feeding cylinder 21 ends earlier than the forward movement of the second feed cylinder 22.
- Fig. 6 is shown the state in which the forward-Be ⁇ movement of the first feeding cylinder 21 starts and the forward movement of the second feeding cylinder 22 is about to end. Both inlet valves 24, 25 are closed.
- the order ⁇ the thick stock valve 26 in the intermediate state 31 off loading begins, after the first feeding cylinder 21 has already established pressure before the passage opening 27 again, so that the valve member 32 only abuts a minor Druckdiffe ⁇ rence.
- the inlet valve 25 is opened, see FIG. 7.
- the second delivery cylinder 22 can already perform a first backward movement before opening the inlet valve 25.
- the second delivery cylinder 22 sucks in concrete from the prefill container 16 with a backward movement through the inlet opening 45 of the pump.
- the first delivery cylinder 21 moves forward at its basic speed, so that the flow of material to the pump outlet 23 remains unchanged.
- the forward movement of the second begins again
- FIG. The valve member 32 of the thick stock valve 26 9 includes a pivot member 34 and a seal member 35.
- the swing member 34 includes two sections of a shaft 33 about the relative said pivot ⁇ part is rotatably supported on a pivot axis 36.
- a connection structure 48 shown only schematically in FIG. 9 is formed. Via the connecting structure 48, the radial distance between the sealing part 35 and the shaft 33 can be changed.
- the connecting structure 48 is rigid with respect to torques.
- the underside of the sealing part 35 forms a sealing surface 38 in the form of a concentric with the pivot axis 36 aligned cylinder segment.
- the housing of the Dickstoff valve 26 has a matching mating surface, which also has the shape of a Zylin- dersegments. In the opposing face the füreriesöff ⁇ voltages 27, 28 of the thick stock valve 26 are formed.
- the sealing ⁇ surface 38 of the valve member 32 cooperates with the mating surface of the valve housing and, depending on the switching state of the entwe ⁇ seal the through-hole 27 or the through opening 28th
- FIG. 10 shows a state of the thick matter valve in which a higher pressure is applied in the interior of the thick matter valve than in front of the passage opening 27, which is closed by the sealing part 35.
- the valve member 32 has one of the Dichtflä ⁇ che 38 opposite outer surface 43, on which the pressure of the material in the sludge 26 material acts in the radial direction. The pressure difference from the outside helps to enhance the sealing effect between the valve member 32 and the valve housing.
- the valve member 32 also has two symmetrically arranged outer surfaces 44, 45. An acting on the outer surfaces 44, 45 pressure of the material also has a component in the radial direction, so that the outer surfaces 44, 45 contribute to enhance the sealing effect.
- Pivoting part 34 a pin 50, which in a suitable Ausne mung of the sealing part 35 engages. With the pin 50, a sliding guide is formed, along which the sealing member 35 can move in the radial direction relative to the shaft 33. Compared to forces in other directions, the sliding guide is rigid.
- a plate 37 is arranged made of an elastic material.
- the Plat ⁇ te 37 is part of the connection structure between the pivot member 34 and the sealing member 35. By pressure in the radial direction, the plate 37 can be elastically compressed, whereby the sealing member 35 along the sliding guide to the
- Swivel part 34 is approximated.
- the thick material of the invention alve 26 is set to its factory ⁇ state so that the plate 37 is elastically Kompri ⁇ mized and 35 thus abuts the sealing member under a elasti ⁇ rule pressure at the valve housing, the plate exerts in the radial direction 37th If, during operation of the pump, wear occurs on the valve member 32 or the valve housing, then this can be compensated automatically by expansion of the elastic plate 37. In suction operation is ensured by the Plat ⁇ te 37 that a sufficient contact pressure sealing member 35 and the valve housing.
- the valve member 32 shown in Fig. 11 is also so decor with dark ⁇ tet, that a free space is enclosed between two stub shafts 33 so that the stream of material to a direct way of the passage openings 27, 28 can move in the direction of the pump outlet 23rd
- the pivoting part 34 comprises two legs 51, 52 which extend in the radial direction and which enclose the space between them. In the radial direction the free space extends over more than 50% of the distance between the pivot axis 36 and the sealing surface 38.
- a free space is also enclosed between two stub shafts 33 in order to facilitate the movement of the delivery flow in the direction of the outlet opening.
- a central leg 53 extends in the radial direction and is centrally connected to the sealing part 35. Around the leg 53 there is sufficient space for the movement of the flow of material.
- the connection structure is analogous to FIG. 11 designed with an elastic plate 37 and a sliding guide not visible in FIG. 12.
- FIG. 13 shows an alternative embodiment of a valve member 32 according to the invention.
- the seal member 35 he ⁇ extends around the pivot member 34, so that an Ab ⁇ section of the swing member 34 in the interior of the sealing part is positioned ⁇ taken.
- the pivot member 34 in the interior of the sealing part 35 has a rectangular cross-section.
- the sealing part 35 has a slot matching the rectangular cross-section, in which elastic elements 37 are arranged above and below the pivoting part 34, so that the sealing part 35 can move in the radial direction relative to the pivoting part 34, while a relative rotational movement between the Sealing part 35 and the pivoting part 34 is excluded ⁇ .
- the pivot member 34 includes a lever 39 to which a drive can engage to switch the valve member 32 between the various switching states.
- the valve member 32 is dimensioned so that it bears with its two axially facing end faces directly to the housing 46 of the thick matter valve 26.
- the end faces of the Ven ⁇ tilglieds are formed as scratches 55. The scratches 55 push in a switching operation of the valve member 32, the thick matter along the end face of the housing to the side.
- the side surfaces 57 of the valve member are designed as guide surfaces. Along the baffles, the material flow in
- valve member 32 is provided with a recess 56, through which the movement of the material flow in the direction of the outlet opening is facilitated.
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16183665.5A EP3282125A1 (en) | 2016-08-11 | 2016-08-11 | Valve for viscous materials |
PCT/EP2017/069783 WO2018029099A1 (en) | 2016-08-11 | 2017-08-04 | Thick stock valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP3497329A1 true EP3497329A1 (en) | 2019-06-19 |
EP3497329B1 EP3497329B1 (en) | 2020-04-01 |
Family
ID=56686669
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16183665.5A Withdrawn EP3282125A1 (en) | 2016-08-11 | 2016-08-11 | Valve for viscous materials |
EP17748765.9A Active EP3497329B1 (en) | 2016-08-11 | 2017-08-04 | Valve for viscous materials |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP16183665.5A Withdrawn EP3282125A1 (en) | 2016-08-11 | 2016-08-11 | Valve for viscous materials |
Country Status (6)
Country | Link |
---|---|
US (1) | US20200182230A1 (en) |
EP (2) | EP3282125A1 (en) |
JP (1) | JP7019924B2 (en) |
KR (1) | KR102334498B1 (en) |
CN (1) | CN109804161B (en) |
WO (1) | WO2018029099A1 (en) |
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-
2016
- 2016-08-11 EP EP16183665.5A patent/EP3282125A1/en not_active Withdrawn
-
2017
- 2017-08-04 KR KR1020197005293A patent/KR102334498B1/en active IP Right Grant
- 2017-08-04 US US16/324,736 patent/US20200182230A1/en not_active Abandoned
- 2017-08-04 JP JP2019529684A patent/JP7019924B2/en active Active
- 2017-08-04 EP EP17748765.9A patent/EP3497329B1/en active Active
- 2017-08-04 WO PCT/EP2017/069783 patent/WO2018029099A1/en unknown
- 2017-08-04 CN CN201780062954.7A patent/CN109804161B/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2018029099A1 (en) | 2018-02-15 |
KR102334498B1 (en) | 2021-12-03 |
KR20190038852A (en) | 2019-04-09 |
CN109804161B (en) | 2020-11-03 |
EP3497329B1 (en) | 2020-04-01 |
EP3282125A1 (en) | 2018-02-14 |
US20200182230A1 (en) | 2020-06-11 |
CN109804161A (en) | 2019-05-24 |
JP7019924B2 (en) | 2022-02-16 |
JP2019525106A (en) | 2019-09-05 |
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