JP6477860B2 - 金属板の成形方法 - Google Patents
金属板の成形方法 Download PDFInfo
- Publication number
- JP6477860B2 JP6477860B2 JP2017500765A JP2017500765A JP6477860B2 JP 6477860 B2 JP6477860 B2 JP 6477860B2 JP 2017500765 A JP2017500765 A JP 2017500765A JP 2017500765 A JP2017500765 A JP 2017500765A JP 6477860 B2 JP6477860 B2 JP 6477860B2
- Authority
- JP
- Japan
- Prior art keywords
- metal plate
- site
- fracture
- molding
- reinforced plastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 48
- 239000002184 metal Substances 0.000 title claims description 46
- 238000000465 moulding Methods 0.000 claims description 63
- 229920002430 Fibre-reinforced plastic Polymers 0.000 claims description 52
- 239000011151 fibre-reinforced plastic Substances 0.000 claims description 52
- 229910000831 Steel Inorganic materials 0.000 claims description 25
- 239000010959 steel Substances 0.000 claims description 25
- 230000007423 decrease Effects 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 description 38
- 238000005304 joining Methods 0.000 description 33
- 239000012779 reinforcing material Substances 0.000 description 33
- 238000005452 bending Methods 0.000 description 9
- 230000002787 reinforcement Effects 0.000 description 9
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000011888 foil Substances 0.000 description 4
- 230000001965 increasing effect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 4
- 230000003466 anti-cipated effect Effects 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 229910000885 Dual-phase steel Inorganic materials 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- -1 polypropylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/201—Work-pieces; preparation of the work-pieces, e.g. lubricating, coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/203—Deep-drawing of compound articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/005—Processes combined with methods covered by groups B21D1/00 - B21D31/00 characterized by the material of the blank or the workpiece
- B21D35/007—Layered blanks
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Laminated Bodies (AREA)
- Forging (AREA)
- Resistance Welding (AREA)
- Table Devices Or Equipment (AREA)
Description
Pbreak=2πRt0F{2(r+1)(r+2)/3(2r+1)}(n+1)/2(n/e)n
・・・(1)
R:パンチの半径
t0:ブランク材の厚さ
r:ランクフォード値
e:ネイピア数(自然対数の底)
F、n:Swiftの式のパラメーター
P'break=Pbreak+2πRtfrpTSfrp ・・・(2)
P'break:パンチの肩部に当接するブランク材の破断力
R:パンチの半径
tfrp:補強材の厚さ
TSfrp:補強材の引張強度
図11に示すように、厚さ1.0mm、直径108mmのブランク材(デュアルフェーズ鋼)112の上に、厚さ0.7mm、直径58mmの接着剤シート(ポリプロピレン樹脂シート)113と、厚さ0.23mm、直径58mmの炭素繊維強化プラスチックのシート111を、この順序で重ね、温間圧着機114で、180℃で1分加熱した後、0.049MPa(≒5tonf/m2)で1分加圧して空冷し、炭素繊維強化プラスチック111をブランク材112に接合した。
板厚1.0mm、直径108mmのブランク材(デュアルフェーズ鋼)を、次のパンチとダイスを用いて絞り成形した。
パンチ肩:R5 パンチ直径:50mm
ダイス肩:R5 ダイス直径:60mm
ブランクホルダー圧:0.098MPa(≒10tonf/m2)
1’ フランジ部
1a、1b 成形品
2 ダイス
3 パンチ
3’ 肩部
4 ブランクホルダー
5 破断
6 変形抵抗
7 破断力が必要な部位
8 繊維強化プラスチックのシート
8a、8a' 繊維強化プラスチックの補強材
8b、8c 繊維強化プラスチックの補強材
61 パンチ肩
71 フランジ端
81 曲げ部位
91 パンチ張り出し部位
111 炭素繊維強化プラスチックのシート
112 ブランク材
113 接着剤シート
114 温間圧着機
Claims (4)
- 金属板を成形する方法であって、所定の成形前に金属板の、前記成形時の破断懸念部位の外部表面に繊維強化プラスチックを接合し、その後前記金属板を前記成形することを特徴とする金属板の成形方法。
- 前記破断懸念部位が、CAE(computer aided engineering)により、前記繊維強化プラスチックを使用しない場合に、前記金属板の板厚が減少すると予測される部位であることを特徴とする請求項1に記載の金属板の成形方法。
- 前記金属板が引張強度が590MPa以上の高強度鋼板であることを特徴とする請求項1又は2に記載の金属板の成形方法。
- 前記繊維強化プラスチックの繊維の方向が、前記金属板の前記破断懸念部位の破断力が作用する方向に沿うように前記繊維強化プラスチックが接合されることを特徴とする請求項1〜3のいずれか1項に記載の金属板の成形方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015031029 | 2015-02-19 | ||
JP2015031029 | 2015-02-19 | ||
PCT/JP2016/054936 WO2016133210A1 (ja) | 2015-02-19 | 2016-02-19 | 金属板の成形方法及び成形品 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2016133210A1 JPWO2016133210A1 (ja) | 2017-12-07 |
JP6477860B2 true JP6477860B2 (ja) | 2019-03-06 |
Family
ID=56689341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2017500765A Active JP6477860B2 (ja) | 2015-02-19 | 2016-02-19 | 金属板の成形方法 |
Country Status (12)
Country | Link |
---|---|
US (1) | US20180021835A1 (ja) |
EP (1) | EP3260214A4 (ja) |
JP (1) | JP6477860B2 (ja) |
KR (1) | KR102017970B1 (ja) |
CN (1) | CN107427888B (ja) |
BR (1) | BR112017017544A2 (ja) |
CA (1) | CA2976626C (ja) |
MX (1) | MX2017010644A (ja) |
MY (1) | MY189189A (ja) |
RU (1) | RU2682736C2 (ja) |
TW (2) | TWI640373B (ja) |
WO (1) | WO2016133210A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6583305B2 (ja) * | 2017-02-20 | 2019-10-02 | Jfeスチール株式会社 | フランジ付き穴形状の成形方法 |
JP6614183B2 (ja) * | 2017-02-27 | 2019-12-04 | トヨタ自動車株式会社 | 自動車用パネル部材 |
KR102428824B1 (ko) | 2019-12-11 | 2022-08-02 | 주식회사 포스코 | 금속-플라스틱 복합소재 및 이의 제조 방법 |
CN112605219B (zh) * | 2020-11-27 | 2022-04-01 | 广州纬华节能设备有限公司 | 一种双相钢拉伸方法 |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0771700B2 (ja) * | 1988-02-23 | 1995-08-02 | 東洋製罐株式会社 | 再絞り方法 |
JPH10175024A (ja) | 1996-12-16 | 1998-06-30 | Nissan Motor Co Ltd | ブランク材のプレス成形方法 |
JP2000197969A (ja) * | 1998-12-25 | 2000-07-18 | Sumitomo Metal Ind Ltd | 一体化成形用ブランクおよびその成形方法 |
JP4532709B2 (ja) | 2000-09-25 | 2010-08-25 | 新日本製鐵株式会社 | 深絞り成形性に優れたテーラードブランク材及びその製造方法 |
KR20020028233A (ko) * | 2000-10-09 | 2002-04-17 | 이계안 | 제품 패널 성형방법 |
RU2185964C1 (ru) * | 2001-01-19 | 2002-07-27 | Государственное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" | Слоистый композиционный материал и изделие, выполненное из него |
DE10135647C1 (de) * | 2001-07-21 | 2002-07-25 | Daimler Chrysler Ag | Verfahren zur Herstellung eines Blechumformteils mit Korrosionsschutz und nach dem Verfahren hergestelltes Blechumformteil |
JP4325277B2 (ja) * | 2003-05-28 | 2009-09-02 | 住友金属工業株式会社 | 熱間成形法と熱間成形部材 |
DE102004054120B4 (de) * | 2004-11-08 | 2006-08-24 | Thyssenkrupp Steel Ag | Verfahren zum Umformen einer großflächigen Blechplatine zu einem Formteil, wie einem Außenhautteil einer Kraftfahrzeugkarosserie |
JP2007276295A (ja) * | 2006-04-07 | 2007-10-25 | Mazda Motor Corp | 積層板部材の製造方法及び積層板部材 |
JP4725415B2 (ja) * | 2006-05-23 | 2011-07-13 | 住友金属工業株式会社 | 熱間プレス用鋼板および熱間プレス鋼板部材ならびにそれらの製造方法 |
JP2008189126A (ja) * | 2007-02-05 | 2008-08-21 | Kobe Steel Ltd | 構造用部材 |
FR2921889A1 (fr) * | 2007-10-03 | 2009-04-10 | Thyssenkrupp Sofedit | Procede de fabrication d'un structure en tole |
EA033819B1 (ru) * | 2010-09-16 | 2019-11-28 | Nippon Steel Corp | Формованный элемент и способ его изготовления |
JP5066598B2 (ja) * | 2010-09-30 | 2012-11-07 | 日東電工株式会社 | 金属板の補強方法および補強構造 |
DE102011055643A1 (de) * | 2011-11-23 | 2013-05-23 | Thyssenkrupp Steel Europe Ag | Verfahren und Umformwerkzeug zum Warmumformen und Presshärten von Werkstücken aus Stahlblech, insbesondere verzinkten Werkstücken aus Stahlblech |
DE102011120340A1 (de) * | 2011-12-06 | 2013-06-06 | Daimler Ag | Herstellverfahren zu einer Herstellung eines Kraftfahrzeugverbundbauteils |
JP5907904B2 (ja) * | 2013-02-04 | 2016-04-26 | 日本写真印刷株式会社 | 金属立体加飾板およびその製造方法 |
JP6075304B2 (ja) * | 2013-03-28 | 2017-02-08 | 株式会社豊田中央研究所 | 熱間プレス成形方法および熱間プレス成形装置 |
-
2016
- 2016-02-19 TW TW105104949A patent/TWI640373B/zh not_active IP Right Cessation
- 2016-02-19 BR BR112017017544-4A patent/BR112017017544A2/ja not_active Application Discontinuation
- 2016-02-19 KR KR1020177022511A patent/KR102017970B1/ko active IP Right Grant
- 2016-02-19 JP JP2017500765A patent/JP6477860B2/ja active Active
- 2016-02-19 MY MYPI2017702977A patent/MY189189A/en unknown
- 2016-02-19 TW TW106142772A patent/TW201808486A/zh unknown
- 2016-02-19 CA CA2976626A patent/CA2976626C/en not_active Expired - Fee Related
- 2016-02-19 MX MX2017010644A patent/MX2017010644A/es unknown
- 2016-02-19 RU RU2017132459A patent/RU2682736C2/ru not_active IP Right Cessation
- 2016-02-19 US US15/551,761 patent/US20180021835A1/en not_active Abandoned
- 2016-02-19 WO PCT/JP2016/054936 patent/WO2016133210A1/ja active Application Filing
- 2016-02-19 CN CN201680010744.9A patent/CN107427888B/zh active Active
- 2016-02-19 EP EP16752596.3A patent/EP3260214A4/en active Pending
Also Published As
Publication number | Publication date |
---|---|
JPWO2016133210A1 (ja) | 2017-12-07 |
EP3260214A1 (en) | 2017-12-27 |
TW201808486A (zh) | 2018-03-16 |
TW201703896A (zh) | 2017-02-01 |
CA2976626C (en) | 2020-01-21 |
BR112017017544A2 (ja) | 2018-04-17 |
RU2682736C2 (ru) | 2019-03-21 |
WO2016133210A1 (ja) | 2016-08-25 |
MY189189A (en) | 2022-01-31 |
RU2017132459A3 (ja) | 2019-03-20 |
EP3260214A4 (en) | 2018-11-14 |
TWI640373B (zh) | 2018-11-11 |
US20180021835A1 (en) | 2018-01-25 |
RU2017132459A (ru) | 2019-03-20 |
CA2976626A1 (en) | 2016-08-25 |
KR20170103938A (ko) | 2017-09-13 |
MX2017010644A (es) | 2017-11-23 |
KR102017970B1 (ko) | 2019-09-03 |
CN107427888A (zh) | 2017-12-01 |
CN107427888B (zh) | 2021-02-19 |
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