JP6356668B2 - フレキシブルスキンに接着した少なくとも1つのインサートを有する前記フレキシブルスキンを製造する方法 - Google Patents
フレキシブルスキンに接着した少なくとも1つのインサートを有する前記フレキシブルスキンを製造する方法 Download PDFInfo
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- JP6356668B2 JP6356668B2 JP2015519096A JP2015519096A JP6356668B2 JP 6356668 B2 JP6356668 B2 JP 6356668B2 JP 2015519096 A JP2015519096 A JP 2015519096A JP 2015519096 A JP2015519096 A JP 2015519096A JP 6356668 B2 JP6356668 B2 JP 6356668B2
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Images
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- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7394—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoset
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/748—Joining plastics material to non-plastics material to natural products or their composites, not provided for in groups B29C66/742 - B29C66/746
- B29C66/7484—Leather
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/748—Joining plastics material to non-plastics material to natural products or their composites, not provided for in groups B29C66/742 - B29C66/746
- B29C66/7487—Wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2075/00—Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3008—Instrument panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3014—Door linings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/737—Articles provided with holes, e.g. grids, sieves
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Description
前記インサートは、接着層によってこのフレキシブルスキンに固定されている、バックフェイスと、前記視認可能なフロントサーフェイスの第2の部分を形成する、フロントフェイスを有し、この第2の部分は、前記視認可能なフロントサーフェイスの第1の部分に隣接して配置されている。
成形面(mould surface)を用意する工程;
前記成形面に面した、少なくとも1つの前記スキン層を成形する工程であって、前記成形面に面して成形されるフレキシブルスキン層のフロントフェイスに陥凹部が生成されるように、前記成形面が隆起部を有する工程;
前記成形面から前記成形スキン層を除去する工程;
前記インサートを前記陥凹部に、前記成形スキン層に面したそのバックフェイスの一部分で、位置付ける工程;及び
接着層によって、前記インサートのバックフェイスを、前記成形スキン層に接着させる工程を含む方法により製造される。
スキン層が、インサートのバックフェイスへの近接を与える、少なくとも1つの開口部を備えていること;及び
インサートを、そのバックフェイスの一部分で、前記スキン層のフロントフェイスに面して位置付けした後に、スキン層の開口部を取り囲むスキン層のバックフェイスの少なくとも一部分に接着層を接着させ、この開口部を通してインサートのバックフェイスの少なくとも一部分に接着してつなげることにより、インサートのバックフェイスをスキン層に接着させ、接着層は、インサートのバックフェイス及びスキン層のバックフェイス全体に広がり、インサートからスキン層までを接着することを特徴とする。
Claims (14)
- 少なくとも1つのインサート(2)が接着したフレキシブルスキン(1)を含んでなる自立部品を製造する方法であって、
前記フレキシブルスキン(1)及び前記インサート(2)は視認可能なフロントサーフェイスと共に画定し;
前記フレキシブルスキン(1)は、1つ又は複数のスキン層(1A、1B)からなり、前記スキン(1)の視認可能なフロントサーフェイスの第1の部分を形成するフロントフェイス(12)とバックフェイス(18)を有し;
前記インサート(2)は、接着層(17)によりこのフレキシブルスキン(1)に固定されるバックフェイス(14)と、前記視認可能なフロントサーフェイスの第2の部分を形成するフロントフェイス(24)とを有し、第2の部分は、視認可能なフロントサーフェイスの前記第1の部分に隣接して配置されている、
方法であり、前記方法が、連続する工程として
成形面(6)を設ける工程;
前記成形面(6)に面した前記スキン層(1、1A)の少なくとも1つを成形する工程であって、前記成形面(6)に面して成形される前記少なくとも1つのスキン層(1、1A)の前記フロントフェイス(12)に陥凹部(11)が生成されるように、成形面が隆起部(10)を有する工程;
前記成形面(6)から前記成形スキン層(1、1A)を除去する工程;
前記インサート(2)を前記陥凹部(11)中に、前記成形スキン層(1、1A)に面した、そのバックフェイス(14)の一部分で、位置付ける工程;
接着層(17)によって、前記インサート(2)のバックフェイス(14)を、前記成形スキン層(1、1A)に接着させる工程;及び
前記接着層(17)のバックとスキン(1)のバックに基板層(4)を結合する工程を含む方法であって、
前記成形面(6)上に成形されるスキン層(1、1A)が、インサート(2)のバックフェイス(14)への近接を与える少なくとも1つの開口部(13)を備えること;並びに、
前記インサート(2)を、前記スキン層(1、1A)のフロントフェイス(12)に面したそのバックフェイス(14)の一部分で位置付けした後に、前記スキン層(1、1A)の開口部(13)を取り囲む前記スキン層(1、1A)の前記バックフェイス(18)の少なくとも一部分に、及び、この開口部(13)を介して前記インサート(2)のバックフェイス(24)の少なくとも一部分へ接着してつながる前記接着層(17)を設けることにより、前記インサート(2)のバックフェイス(14)をスキン層(1、1A)に接着させ、接着層(17)が、インサート(2)のバックフェイス(14)及びスキン層(1、1A)のバックフェイス(18)全体に広がってインサート(2)をスキン層(1、1A)に接着する、
前記方法。 - 硬化性材料の層を、インサート(2)のバックフェイス(14)及びスキン層(1、1A)のバックフェイス(18)に適用し、硬化性材料のこの層を硬化させることにより前記接着層(17)を生成することを特徴とする、請求項1に記載の方法。
- 前記硬化性材料を、インサート(2)のバックフェイス(14)及びスキン層(1、1A)のバックフェイス(18)に注ぐか、或いは噴霧することを特徴とする、請求項2に記載の方法。
- 前記硬化性材料を、インサート(2)のバックフェイス(14)に面していてスキン層(1、1A)のバックフェイス(18)上にある型穴に注入する、請求項2に記載の方法。
- 前記硬化性材料が硬化性ポリウレタン組成物であることを特徴とする、請求項2から4のいずれか一項に記載の方法。
- 接着テープを、インサート(2)のバックフェイス(14)及びスキン層(1、1A)のバックフェイス(18)に貼り付けることにより、前記接着層(17)を生成することを特徴とする、請求項1に記載の方法。
- インサート(2)のバックフェイス(14)をスキン層(1、1A)に接着させる場合、スキン層(1、1A)のフロントフェイス(12)及びインサート(2)のフロントフェイス(24)を別の成形面(20)で支持し、インサート(2)をこの別の成形面(20)に位置付けしてその後前記スキン層(1、1A)をこの成形面(20)に位置付けし、それによりインサート(2)をスキン層(1、1A)の前記陥凹部(11)に位置付けすること、或いは、インサート(2)をスキン層(1、1A)の陥凹部(11)へ位置付けしてその後スキン層(1、1A)を前記別の成形面(20)に位置付けすることを特徴とする、請求項1から6のいずれか一項に記載の方法。
- インサート(2)のバックフェイス(14)をスキン層(1、1A)に接着させる場合、スキン層(1、1A)のフロントフェイス(12)及びインサート(2)のフロントフェイス(24)を前記成形面(6)で支持し、スキン層(1、1A)のフロントフェイス(12)の陥凹部(11)は、成形面(6)の一部分(10)を局所的に隆起させることにより得られ、前記スキン層(1、1A)を成形面(6)に成形した後に、このスキン層(1、1A)をそこから除去し、インサート(2)と共に前記成形面(6)に再度位置させ、成形面(6)の前記部分(10)は、低くして、前記スキン層(1、1A)の陥凹部(11)のインサート(2)を支持することを特徴とする、請求項1から6のいずれか一項に記載の方法。
- 成形面(6)の直立エッジ(8)間にて、追加の成形面部品(9)を成形面(6)に位置させることにより、成形面(6)の前記部分(10)を隆起させることを特徴とする、請求項8に記載の方法。
- 成形面(6)の前記隆起部(10)が、スキン層(1、1A)上で、前記陥凹部(11)に突出する少なくとも1つの側方突出部(27)を形成するように、少なくとも1つの溝(26)を示す側面(25)を有し、インサート(2)を、この陥凹部(11)に位置付けして、この側方突出部(27)と係合させることを特徴とする、請求項1から9のいずれか一項に記載の方法。
- 前記成形面(6)に第1の硬化性ポリウレタン組成物を適用することにより、及びこの第1の硬化性ポリウレタン組成物を硬化させて第1のエラストマーポリウレタンスキン層(1、1A)を形成する前記スキン層(1、1A)を生成することにより、前記スキン層(1、1A)を成形して、その後、成形面(6)から成形されたスキン層(1、1A)を除去することを特徴とする、請求項1から10のいずれか一項に記載の方法。
- 前記フレキシブルスキン(1)が、前記第1のエラストマーポリウレタンスキン層(1A)のバックに第2の硬化性ポリウレタン組成物を適用することにより、及びこの第2の硬化性ポリウレタン組成物を硬化させて第2のエラストマーポリウレタンスキン層(1B)を生成することにより成形される、別のスキン層(1B)を含むことを特徴とする、請求項11に記載の方法。
- 前記第2の硬化性ポリウレタン組成物を、インサート(2)のバックフェイス(14)の前記部分にも適用して、硬化させた後に、インサート(2)を前記スキン層(1A)に接着させる前記接着層(17)を生成することを特徴とする、請求項12に記載の方法。
- 前記基板層(4)が、接着層(17)のバックとスキン(1)のバックに中間泡層(5)を介して結合しており、この中間泡層が、一方では前記接着層(17)とスキン(1)との間に、他方では前記基板層(4)との間に生成され、他方では前記接着層(17)と前記スキン(1)を前記基板層(4)に固定することを特徴とする、請求項1から13のいずれか一項に記載の方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12174237.3 | 2012-06-28 | ||
EP12174237.3A EP2679380A1 (en) | 2012-06-28 | 2012-06-28 | Method for manufacturing a flexible skin having at least one insert adhered thereto. |
PCT/EP2013/063534 WO2014001462A1 (en) | 2012-06-28 | 2013-06-27 | Method for manufacturing a flexible skin having at least one insert adhered thereto |
Publications (2)
Publication Number | Publication Date |
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JP2015525688A JP2015525688A (ja) | 2015-09-07 |
JP6356668B2 true JP6356668B2 (ja) | 2018-07-11 |
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JP2015519096A Expired - Fee Related JP6356668B2 (ja) | 2012-06-28 | 2013-06-27 | フレキシブルスキンに接着した少なくとも1つのインサートを有する前記フレキシブルスキンを製造する方法 |
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US (1) | US10486407B2 (ja) |
EP (2) | EP2679380A1 (ja) |
JP (1) | JP6356668B2 (ja) |
KR (1) | KR102195569B1 (ja) |
CN (1) | CN104395060B (ja) |
BR (1) | BR112014032524B1 (ja) |
CA (1) | CA2875327C (ja) |
ES (1) | ES2682695T3 (ja) |
MX (1) | MX357072B (ja) |
PL (1) | PL2867003T3 (ja) |
WO (1) | WO2014001462A1 (ja) |
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CN105729723B (zh) * | 2016-04-08 | 2018-07-13 | 泰德兴精密电子(昆山)有限公司 | 液态硅胶射出模封胶工艺 |
CN110612226B (zh) * | 2017-06-02 | 2023-07-28 | 丰田纺织株式会社 | 车门用装饰板和门饰板 |
US20190208914A1 (en) * | 2018-01-08 | 2019-07-11 | Tesla, Inc. | Skin-foam architecture for seating |
DE112019000307T5 (de) * | 2018-05-23 | 2020-09-17 | Nissha Co., Ltd. | Schaumformprodukt und Herstellungsverfahren dafür |
DE102018221678A1 (de) * | 2018-12-13 | 2020-06-18 | Quin Gmbh | Dekorformteil |
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-
2012
- 2012-06-28 EP EP12174237.3A patent/EP2679380A1/en not_active Withdrawn
-
2013
- 2013-06-27 KR KR1020147036053A patent/KR102195569B1/ko active IP Right Grant
- 2013-06-27 BR BR112014032524-3A patent/BR112014032524B1/pt not_active IP Right Cessation
- 2013-06-27 EP EP13731821.8A patent/EP2867003B1/en active Active
- 2013-06-27 CN CN201380033103.1A patent/CN104395060B/zh active Active
- 2013-06-27 ES ES13731821.8T patent/ES2682695T3/es active Active
- 2013-06-27 JP JP2015519096A patent/JP6356668B2/ja not_active Expired - Fee Related
- 2013-06-27 WO PCT/EP2013/063534 patent/WO2014001462A1/en active Application Filing
- 2013-06-27 MX MX2014015761A patent/MX357072B/es active IP Right Grant
- 2013-06-27 PL PL13731821T patent/PL2867003T3/pl unknown
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EP2867003A1 (en) | 2015-05-06 |
CN104395060A (zh) | 2015-03-04 |
EP2867003B1 (en) | 2018-05-09 |
WO2014001462A1 (en) | 2014-01-03 |
US20150165750A1 (en) | 2015-06-18 |
BR112014032524A2 (pt) | 2017-06-27 |
PL2867003T3 (pl) | 2018-12-31 |
MX357072B (es) | 2018-06-22 |
CA2875327A1 (en) | 2014-01-03 |
JP2015525688A (ja) | 2015-09-07 |
ES2682695T3 (es) | 2018-09-21 |
KR20150035731A (ko) | 2015-04-07 |
US10486407B2 (en) | 2019-11-26 |
EP2679380A1 (en) | 2014-01-01 |
BR112014032524B1 (pt) | 2021-01-19 |
KR102195569B1 (ko) | 2020-12-29 |
CN104395060B (zh) | 2017-09-12 |
MX2014015761A (es) | 2015-04-10 |
CA2875327C (en) | 2021-01-05 |
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