JP6197823B2 - シリンダブロックの製造方法 - Google Patents
シリンダブロックの製造方法 Download PDFInfo
- Publication number
- JP6197823B2 JP6197823B2 JP2015084224A JP2015084224A JP6197823B2 JP 6197823 B2 JP6197823 B2 JP 6197823B2 JP 2015084224 A JP2015084224 A JP 2015084224A JP 2015084224 A JP2015084224 A JP 2015084224A JP 6197823 B2 JP6197823 B2 JP 6197823B2
- Authority
- JP
- Japan
- Prior art keywords
- cylinder block
- bore
- honing
- cylinder
- pressurizing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000000034 method Methods 0.000 claims description 62
- 238000005507 spraying Methods 0.000 claims description 41
- 238000007751 thermal spraying Methods 0.000 claims description 15
- 239000007769 metal material Substances 0.000 claims description 7
- 238000003754 machining Methods 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 description 31
- 238000000576 coating method Methods 0.000 description 31
- 239000003921 oil Substances 0.000 description 24
- 239000007921 spray Substances 0.000 description 11
- 238000002485 combustion reaction Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 230000000717 retained effect Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007750 plasma spraying Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/08—Flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/131—Wire arc spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/748—Machines or parts thereof not otherwise provided for
- B29L2031/749—Motors
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Coating By Spraying Or Casting (AREA)
Description
11 シリンダボア
11a ボア内面
11b 溶射皮膜
11c 表面
Claims (2)
- シリンダブロックの製造方法であって、
シリンダブロックに形成されたシリンダボアのボア内面に金属材料を溶射して溶射皮膜を形成する溶射工程と、
前記溶射工程によりボア内面に形成された溶射皮膜を圧縮するような圧力を加える加圧工程と、
前記加圧工程後の溶射皮膜の表面にホーニング加工を行うホーニング工程とを含むことを特徴とするシリンダブロックの製造方法。 - 請求項1に記載のシリンダブロックの製造方法であって、
前記加圧工程では、シリンダボアのボア内径を、前記ホーニング加工の加工開始点のシリンダボアのボア内径に制御することを特徴とするシリンダブロックの製造方法。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015084224A JP6197823B2 (ja) | 2015-04-16 | 2015-04-16 | シリンダブロックの製造方法 |
US15/098,753 US10259146B2 (en) | 2015-04-16 | 2016-04-14 | Producing method for cylinder block |
EP16165620.2A EP3081666B1 (en) | 2015-04-16 | 2016-04-15 | Method for producing clycinder block |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015084224A JP6197823B2 (ja) | 2015-04-16 | 2015-04-16 | シリンダブロックの製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2016205159A JP2016205159A (ja) | 2016-12-08 |
JP6197823B2 true JP6197823B2 (ja) | 2017-09-20 |
Family
ID=56292422
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015084224A Expired - Fee Related JP6197823B2 (ja) | 2015-04-16 | 2015-04-16 | シリンダブロックの製造方法 |
Country Status (3)
Country | Link |
---|---|
US (1) | US10259146B2 (ja) |
EP (1) | EP3081666B1 (ja) |
JP (1) | JP6197823B2 (ja) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6197823B2 (ja) * | 2015-04-16 | 2017-09-20 | トヨタ自動車株式会社 | シリンダブロックの製造方法 |
CN107764211B (zh) * | 2017-10-17 | 2019-12-31 | 中原内配集团股份有限公司 | 一种凸起缸套的面积率检测方法 |
JP6553275B1 (ja) | 2018-11-28 | 2019-07-31 | Tpr株式会社 | シリンダライナ及びその製造方法 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5157320A (en) * | 1974-11-14 | 1976-05-19 | Honda Motor Co Ltd | Enjinno shirindanaimenkyokahoho |
JPH06293952A (ja) * | 1993-04-07 | 1994-10-21 | Nippon Steel Corp | 皮膜の性状を改善する溶射方法 |
EP0754847B1 (en) | 1995-07-20 | 1999-05-26 | Spx Corporation | Method of providing a cylinder bore liner in an internal combustion engine |
JP3864458B2 (ja) * | 1996-07-16 | 2006-12-27 | 石川島播磨重工業株式会社 | タービン動翼の翼先端に対する耐摩耗層の形成方法 |
JP4199500B2 (ja) | 2002-09-12 | 2008-12-17 | トヨタ自動車株式会社 | シリンダブロック |
JP4561153B2 (ja) | 2004-04-09 | 2010-10-13 | 日産自動車株式会社 | 溶射皮膜気孔率調整方法およびこの方法によってシリンダボア内面の気孔率を調整したエンジンのシリンダブロック |
JP2006123068A (ja) * | 2004-10-28 | 2006-05-18 | Fuji Heavy Ind Ltd | シリンダブロックのホーニング加工装置 |
JP4506494B2 (ja) | 2005-02-08 | 2010-07-21 | 日産自動車株式会社 | シリンダブロックのボア内面加工方法 |
JP5029153B2 (ja) * | 2007-06-08 | 2012-09-19 | 日産自動車株式会社 | 余剰溶射皮膜除去方法および装置ならびに該装置に使用する液体噴射ノズル |
JP5794017B2 (ja) * | 2011-07-26 | 2015-10-14 | 日産自動車株式会社 | 溶射皮膜形成方法及び溶射皮膜形成装置 |
JP6197823B2 (ja) * | 2015-04-16 | 2017-09-20 | トヨタ自動車株式会社 | シリンダブロックの製造方法 |
US10526996B2 (en) * | 2016-08-10 | 2020-01-07 | GM Global Technology Operations LLC | Adhesion of thermal spray using compression technique |
-
2015
- 2015-04-16 JP JP2015084224A patent/JP6197823B2/ja not_active Expired - Fee Related
-
2016
- 2016-04-14 US US15/098,753 patent/US10259146B2/en not_active Expired - Fee Related
- 2016-04-15 EP EP16165620.2A patent/EP3081666B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20160303773A1 (en) | 2016-10-20 |
JP2016205159A (ja) | 2016-12-08 |
US10259146B2 (en) | 2019-04-16 |
EP3081666B1 (en) | 2019-12-18 |
EP3081666A1 (en) | 2016-10-19 |
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