JP5900410B2 - Member joining method - Google Patents

Member joining method Download PDF

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Publication number
JP5900410B2
JP5900410B2 JP2013099544A JP2013099544A JP5900410B2 JP 5900410 B2 JP5900410 B2 JP 5900410B2 JP 2013099544 A JP2013099544 A JP 2013099544A JP 2013099544 A JP2013099544 A JP 2013099544A JP 5900410 B2 JP5900410 B2 JP 5900410B2
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end surface
side portion
friction welding
friction
notch
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JP2014217866A (en
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諒 吉田
諒 吉田
堀 久司
久司 堀
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Nippon Light Metal Co Ltd
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Nippon Light Metal Co Ltd
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Priority to JP2013099544A priority Critical patent/JP5900410B2/en
Priority to CN201480025235.4A priority patent/CN105189015B/en
Priority to PCT/JP2014/062195 priority patent/WO2014181781A1/en
Priority to KR1020157027897A priority patent/KR101708140B1/en
Priority to TW103116350A priority patent/TWI579082B/en
Publication of JP2014217866A publication Critical patent/JP2014217866A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/1205Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using translation movement

Description

本発明は、部材の接合方法に関する。   The present invention relates to a method for joining members.

例えば、特許文献1には円筒状を呈する金属部材同士を摩擦圧接によって接合する方法が開示されている。この接合方法は、円筒状の金属部材の端面同士を押圧しつつ中心軸周りに高速回転させることで、接合面に摩擦熱を発生させて両部材を接合するというものである。   For example, Patent Document 1 discloses a method of joining cylindrical metal members together by friction welding. In this joining method, both ends are joined by generating frictional heat on the joining surface by rotating at high speed around the central axis while pressing the end faces of the cylindrical metal member.

国際公開第2008/010265号パンフレットInternational Publication No. 2008/010265 Pamphlet

金属部材同士を突き合わせた突合せ部が平面視矩形枠状を呈する場合、金属部材同士を回転させて接合することができないため、金属部材同士を直線状に往復移動させて接合することが考えられる。図27は課題を説明するための図であって、(a)は接合前の分解斜視図、(b)は接合前の断面図、(c)は接合後の断面図である。   When the abutting portion where the metal members abut each other has a rectangular frame shape in plan view, the metal members cannot be rotated and joined, and therefore it is conceivable to join the metal members by reciprocating linearly. 27A and 27B are diagrams for explaining the problem. FIG. 27A is an exploded perspective view before joining, FIG. 27B is a sectional view before joining, and FIG. 27C is a sectional view after joining.

図27の(a)に示すように、ここでは、第一部材101と第二部材110とを摩擦圧接によって接合する場合を例示する。第一部材101は、平面視矩形枠状の側壁部102と、側壁部102に等間隔で配設された仕切り部103とを有する。第二部材は、平面視矩形の底部111と、底部111に垂下する平面視矩形枠状の側壁部112とを有する。   As shown in FIG. 27A, here, a case where the first member 101 and the second member 110 are joined by friction welding is illustrated. The first member 101 includes a side wall portion 102 having a rectangular frame shape in plan view, and a partition portion 103 disposed on the side wall portion 102 at equal intervals. The second member includes a bottom portion 111 having a rectangular shape in plan view and a side wall portion 112 having a rectangular frame shape in plan view that hangs down from the bottom portion 111.

このような平面視長方形の部材に対して摩擦圧接を行う際には、図27の(b)に示すように、第一部材101の外側を固定治具120で移動不能に拘束しつつ、側壁部102の上端面と側壁部112の下端面同士を突き合わせる。そして、側壁部102の縦辺部105の長手方向と平行に第一部材101及び第二部材110を相対的に往復移動させて接合することが考えられる。   When friction welding is performed on such a rectangular member in plan view, as shown in FIG. 27 (b), the outer side of the first member 101 is restrained immovably by the fixing jig 120, and the side wall The upper end surface of the part 102 and the lower end surface of the side wall part 112 are abutted. Then, it can be considered that the first member 101 and the second member 110 are relatively reciprocated and joined in parallel with the longitudinal direction of the vertical side portion 105 of the side wall portion 102.

図27の(c)に示すように、固定治具120で第一部材101の外側を固定しているため、摩擦圧接によって第一部材101の横辺部106に板厚方向の応力が作用すると、横辺部106の先端が内側に倒れ込み、接合不良となるという問題がある。また、第一部材101と第二部材110の外面が凹んでしまい、意匠性等にも悪影響を及ぼすという問題がある。   As shown in FIG. 27C, since the outer side of the first member 101 is fixed by the fixing jig 120, when a stress in the thickness direction acts on the lateral side portion 106 of the first member 101 by friction welding. There is a problem that the tip of the lateral side portion 106 falls inward, resulting in poor bonding. Moreover, the outer surface of the 1st member 101 and the 2nd member 110 will be dented, and there exists a problem of having a bad influence also on designability etc.

また、例えば、側壁部102と仕切り部103とで囲まれた空間を流体の流路として利用する場合は、横辺部106の倒れ込みによって当該流路が閉塞されるという問題がある。また、摩擦圧接によって側壁部102,112の内面にバリが多く発生した場合においても当該流路が閉塞されるという問題がある。   Further, for example, when the space surrounded by the side wall portion 102 and the partition portion 103 is used as a fluid flow path, there is a problem that the flow path is blocked by the fall of the lateral side section 106. Further, there is a problem that the flow path is blocked even when many burrs are generated on the inner surfaces of the side wall portions 102 and 112 due to friction welding.

このような観点から、本発明は、側壁部の倒れ込みを防ぐとともに、摩擦圧接により接合部に発生するバリを低減させることができる部材の接合方法を提供することを課題とする。   From such a viewpoint, it is an object of the present invention to provide a method for joining members that can prevent the side wall portion from falling and reduce burrs generated in the joint portion by friction welding.

このような課題を解決するために本発明は、板状を呈する一対の第一縦辺部と板状を呈する一対の第一横辺部とで構成され平面視矩形枠状の第一側壁部を備えた第一部材と、板状を呈する一対の第二縦辺部と板状を呈する一対の第二横辺部とで構成され平面視矩形枠状の第二側壁部を備えた第二部材とを準備する準備工程と、前記第一縦辺部及び前記第一横辺部の端面と前記第二縦辺部及び前記第二横辺部の端面とをそれぞれ突き合せ、前記第一縦辺部の長手方向と平行に往復移動させて摩擦圧接する摩擦圧接工程と、を含み、前記第一横辺部の前記端面の少なくとも一部と前記第二横辺部の前記端面の少なくとも一部とに、前記摩擦圧接工程の開始時において間隔をあけて対向する離間面を設けておき、前記摩擦圧接工程の進行に伴って、前記離間面同士が接触して摩擦圧接されることを特徴とする。   In order to solve such a problem, the present invention is a first side wall portion having a rectangular frame shape in plan view, which is composed of a pair of first vertical side portions having a plate shape and a pair of first horizontal side portions having a plate shape. A second member including a second side wall portion having a rectangular frame shape in plan view, and a first member having a pair of second vertical side portions having a plate shape and a pair of second horizontal side portions having a plate shape. A preparation step for preparing a member, the end surfaces of the first vertical side and the first horizontal side, and the end surfaces of the second vertical side and the second horizontal side, respectively, A friction welding process for reciprocating and moving in parallel with the longitudinal direction of the side part, and at least a part of the end face of the first lateral side part and at least a part of the end face of the second lateral side part In addition, at the start of the friction welding process, a spacing surface that is opposed with a gap is provided, and with the progress of the friction welding process, Serial spaced faces is characterized in that it is friction welding in contact.

また、本発明は、板状を呈する一対の第一縦辺部と板状を呈する一対の第一横辺部とで構成され平面視矩形枠状の第一側壁部を備えた第一部材と、第二部材とを準備する準備工程と、前記第二部材によって前記第一縦辺部及び前記第一横辺部の端面と前記第一部材の開口を塞ぐとともに前記第一部材の前記端面と対向する対向面とを突き合せ、前記第一縦辺部の長手方向と平行に往復移動させて摩擦圧接する摩擦圧接工程と、を含み、前記第一横辺部の前記端面の少なくとも一部と前記対向面の少なくとも一部とに、前記摩擦圧接工程の開始時において間隔をあけて対向する離間面を設けておき、前記摩擦圧接工程の進行に伴って、前記離間面同士が接触して摩擦圧接されることを特徴とする。   The present invention also includes a first member including a pair of first vertical side portions having a plate shape and a pair of first horizontal side portions having a plate shape, and a first side wall portion having a rectangular frame shape in plan view. A preparation step for preparing the second member; and the end surface of the first vertical side portion and the first horizontal side portion and the opening of the first member are closed by the second member and the end surface of the first member; A friction welding step of abutting opposing opposing surfaces and reciprocating in parallel with the longitudinal direction of the first vertical side to friction weld, and including at least a part of the end surface of the first horizontal side At least a part of the facing surface is provided with a spacing surface facing the spacing surface at the start of the friction welding process, and with the progress of the friction welding process, the spacing surfaces come into contact with each other to cause friction. It is characterized by being pressed.

かかる方法によれば、摩擦圧接によって板厚方向の応力を受ける横辺部側において、摩擦圧接の開始時には離間し、摩擦圧接の進行に伴って接触する一対の離間面を設けている。これにより、当該一対の離間面は、他の部位よりも遅れて擦り合わされるため、横辺部に発生する摩擦熱やこの部位に作用する応力を小さくすることができる。よって、側壁部の倒れ込みを抑制するとともに接合部に発生するバリを少なくすることができる。   According to this method, on the side of the lateral side that receives stress in the thickness direction due to friction welding, a pair of separation surfaces that are separated at the start of friction welding and are brought into contact with the progress of friction welding are provided. As a result, the pair of spaced surfaces are rubbed behind each other, so that the frictional heat generated in the lateral side portion and the stress acting on these portions can be reduced. Therefore, the side wall portion can be prevented from falling down, and burrs generated at the joint portion can be reduced.

また、前記第一横辺部の端面及び前記第二横辺部の端面の少なくともいずれか一方に切欠き部を設けて前記離間面を形成することが好ましい。また、前記第一横辺部の端面及び前記対向面の少なくともいずれか一方に切欠き部を設けて前記離間面を形成することが好ましい。   Moreover, it is preferable that a notch part is provided in at least one of the end surface of the first lateral side portion and the end surface of the second lateral side portion to form the separation surface. In addition, it is preferable that a notch portion is provided on at least one of the end surface of the first lateral side portion and the facing surface to form the separation surface.

かかる方法によれば、離間面を容易に形成することができる。   According to this method, the separation surface can be easily formed.

また、前記切欠き部の切欠き高さを0.15mm以上に設定することが好ましい。   Moreover, it is preferable to set the notch height of the said notch part to 0.15 mm or more.

かかる方法によれば、より確実に側壁部の倒れ込みを抑制するとともに接合部に発生するバリを少なくすることができる。   According to this method, it is possible to more reliably suppress the falling of the side wall portion and reduce burrs generated at the joint portion.

また、前記第一横辺部の端面及び前記第二横辺部の端面の少なくともいずれか一方の角部を面取りして前記離間面を形成することが好ましい。また、前記第一横辺部の端面及び前記対向面の少なくともいずれか一方の角部を面取りして前記離間面を形成することが好ましい。   Moreover, it is preferable to chamfer at least one corner of the end surface of the first lateral side portion and the end surface of the second lateral side portion to form the separation surface. In addition, it is preferable that the separation surface is formed by chamfering at least one corner of the end surface of the first lateral side and the facing surface.

かかる方法によれば、離間面を容易に形成することができる。   According to this method, the separation surface can be easily formed.

また、前記面取りの高さを1.0mm以上に設定することが好ましい。   The chamfer height is preferably set to 1.0 mm or more.

かかる方法によれば、より確実に側壁部の倒れ込みを抑制するとともに接合部に発生するバリを少なくすることができる。   According to this method, it is possible to more reliably suppress the falling of the side wall portion and reduce burrs generated at the joint portion.

また、前記摩擦圧接工程の後に、摩擦圧接工程で発生したバリを溶加材として、摩擦圧接による接合部に沿って溶接を施す溶接工程をさらに含むことが好ましい。   Further, it is preferable that the method further includes a welding step of performing welding along the joint portion by friction welding using the burr generated in the friction welding step as a filler material after the friction welding step.

かかる方法によれば、接合された部材の外面をきれいに仕上げることができる。   According to this method, the outer surface of the joined member can be finished cleanly.

本発明に係る部材の接合方法によれば、側壁部の倒れ込みを防ぐとともに、摩擦圧接により接合部に発生するバリを低減させることができる。   According to the method for joining members according to the present invention, it is possible to prevent the side wall portion from falling down and reduce burrs generated at the joint portion by friction welding.

本発明の第一実施形態に係る中空容器の分解斜視図である。It is a disassembled perspective view of the hollow container which concerns on 1st embodiment of this invention. 第一実施形態に係る第一部材の拡大平面図である。It is an enlarged plan view of the 1st member concerning a first embodiment. 第一実施形態に係る第二部材の端部周りの拡大図であって、(a)平面図であり、(b)は斜視図である。It is an enlarged view around the edge part of the 2nd member which concerns on 1st embodiment, Comprising: (a) It is a top view, (b) is a perspective view. 第一実施形態に係る中空容器の断面図である。It is sectional drawing of the hollow container which concerns on 1st embodiment. 第一実施形態に係る部材の接合方法の突合せ工程を示す図であって、(a)は斜視図であり、(b)は(a)のI−I矢視図である。It is a figure which shows the butt | matching process of the joining method of the member which concerns on 1st embodiment, Comprising: (a) is a perspective view, (b) is the II arrow directional view of (a). (a)は図5の(b)のII−II矢視図であり、(b)は図6の(a)のIII矢視図である。(A) is the II-II arrow directional view of (b) of FIG. 5, (b) is the III arrow directional view of (a) of FIG. 第二実施形態に係る中空容器の分解斜視図である。It is a disassembled perspective view of the hollow container which concerns on 2nd embodiment. 第三実施形態に係るフランジ付き筒状体の分解斜視図である。It is a disassembled perspective view of the cylindrical body with a flange which concerns on 3rd embodiment. 第三実施形態に係る第二部材を裏側から見た斜視図である。It is the perspective view which looked at the 2nd member concerning a third embodiment from the back side. 第三実施形態に係るフランジ付き筒状体を示す図であって、(a)は側断面図であり、(b)は(a)のIV−IV断面図である。It is a figure which shows the cylindrical body with a flange which concerns on 3rd embodiment, Comprising: (a) is a sectional side view, (b) is IV-IV sectional drawing of (a). 第三実施形態に係る部材の接合方法の突合せ工程を示す図であって、(a)は正面図であり、(b)は(a)のV−V矢視図である。It is a figure which shows the butt | matching process of the joining method of the member which concerns on 3rd embodiment, Comprising: (a) is a front view, (b) is a VV arrow line view of (a). 第四実施形態に係る中空容器を示す分解斜視図である。It is a disassembled perspective view which shows the hollow container which concerns on 4th embodiment. 第五実施形態に係る中空容器を示す分解斜視図である。It is a disassembled perspective view which shows the hollow container which concerns on 5th embodiment. 第五実施形態に係る部材の接合方法の突合せ工程を示す断面図である。It is sectional drawing which shows the butt | matching process of the joining method of the member which concerns on 5th embodiment. 第六実施形態に係るフランジ付き中空容器を示す分解斜視図である。It is a disassembled perspective view which shows the hollow container with a flange which concerns on 6th embodiment. 第六実施形態に係る第二部材を裏側から見た斜視図である。It is the perspective view which looked at the 2nd member concerning a 6th embodiment from the back side. 第六実施形態に係る部材の接合方法の突合せ工程を示す側断面図である。It is a sectional side view which shows the butt | matching process of the joining method of the member which concerns on 6th embodiment. 第七実施形態に係る第二部材を裏側から見た斜視図である。It is the perspective view which looked at the 2nd member concerning a seventh embodiment from the back side. 実施例Aを示す図であって(a)は分解斜視図であり、(b)は突き合せた後の正面図である。It is a figure which shows Example A, (a) is a disassembled perspective view, (b) is a front view after having faced | matched. 実施例Aの変形量の測定方法を示す側断面図である。It is a sectional side view which shows the measuring method of the deformation amount of Example A. 実施例Aの結果を示す表である。10 is a table showing the results of Example A. 実施例Aの結果を示すグラフである。6 is a graph showing the results of Example A. 実施例Bを示す図であって、(a)は分解斜視図であり、(b)は突き合せた後の正面図である。It is a figure which shows Example B, Comprising: (a) is a disassembled perspective view, (b) is the front view after having faced | matched. 実施例Bにおいて突き合せた後の側断面図である。It is a sectional side view after butting in Example B. 実施例Bの結果を示す表である。10 is a table showing the results of Example B. 実施例Bの結果を示すグラフである。It is a graph which shows the result of Example B. 課題を説明するための図であって、(a)は接合前の分解斜視図、(b)は接合前の断面図、(c)は接合後の断面図である。It is a figure for demonstrating a subject, Comprising: (a) is a disassembled perspective view before joining, (b) is sectional drawing before joining, (c) is sectional drawing after joining.

[第一実施形態]
本発明の第一実施形態に係る部材の接合方法について図面を参照して詳細に説明する。図1に示すように、本実施形態の部材の接合方法では、金属部材同士を接合して中空容器1を製造する場合を例示する。中空容器1は、例えば、内部に流体を流して伝熱部材として用いられる。
[First embodiment]
A method for joining members according to a first embodiment of the present invention will be described in detail with reference to the drawings. As shown in FIG. 1, in the method for joining members according to this embodiment, a case where a hollow container 1 is manufactured by joining metal members together is illustrated. For example, the hollow container 1 is used as a heat transfer member by flowing a fluid therein.

中空容器1は、第一部材2と、第二部材3とで構成される。第一部材2及び第二部材3の材料は、摩擦圧接が可能な金属又は樹脂であれば特に制限されないが、本実施形態ではいずれもアルミニウム合金を用いている。また、第一部材2及び第二部材3の耐力も特に制限されないが、本実施形態では、第一部材2の耐力よりも第二部材3の耐力の方が大きくなるように設定している。つまり、後記する摩擦圧接工程の際に、第一部材2よりも第二部材3の方が軟化しにくくなっている。まず、接合する前の第一部材2と第二部材3の構成について説明する。   The hollow container 1 includes a first member 2 and a second member 3. The material of the first member 2 and the second member 3 is not particularly limited as long as it is a metal or resin capable of friction welding, but in this embodiment, both use an aluminum alloy. Moreover, although the yield strength of the 1st member 2 and the 2nd member 3 is not restrict | limited in particular, In this embodiment, it sets so that the yield strength of the 2nd member 3 may become larger than the yield strength of the 1st member 2. FIG. That is, the second member 3 is less likely to be softened than the first member 2 during the friction welding process described later. First, the structure of the 1st member 2 and the 2nd member 3 before joining is demonstrated.

第一部材2は、平面視矩形の底部11と、底部11に立設された平面視矩形枠状の第一側壁部12と、第一側壁部12の内部に形成された複数の仕切り部13とで構成されている。第一部材2の成形方法は特に制限されないが、本実施形態では押出成形によって第一側壁部12と仕切り部13とを一体成形した後、当該成形品の端部に底部11を接合している。   The first member 2 includes a bottom portion 11 having a rectangular shape in plan view, a first side wall portion 12 having a rectangular frame shape standing on the bottom portion 11, and a plurality of partition portions 13 formed inside the first side wall portion 12. It consists of and. Although the molding method of the first member 2 is not particularly limited, in the present embodiment, the first side wall portion 12 and the partition portion 13 are integrally formed by extrusion molding, and then the bottom portion 11 is joined to the end portion of the molded product. .

第一側壁部12は、第一縦辺部14,14と、第一横辺部15,15とで構成されている。第一縦辺部14,14は、板状を呈し互いに離間して平行に配置されている。第一横辺部15,15は、板状を呈し互いに離間して平行に配置されている。第一縦辺部14は、第一横辺部15に対して垂直になっている。第一縦辺部14の上端面14aと第一横辺部15の上端面15aは面一になっている。図2に示すように、第一縦辺部14の仮想の境界面(側端面)14bは、第一横辺部15の仮想の境界面(側面)15eに接続されている。   The first side wall portion 12 includes first vertical side portions 14 and 14 and first horizontal side portions 15 and 15. The first vertical sides 14 and 14 have a plate shape and are spaced apart from each other and arranged in parallel. The first lateral sides 15 and 15 have a plate shape and are spaced apart from each other and arranged in parallel. The first vertical side portion 14 is perpendicular to the first horizontal side portion 15. The upper end surface 14a of the first vertical side portion 14 and the upper end surface 15a of the first horizontal side portion 15 are flush with each other. As shown in FIG. 2, a virtual boundary surface (side end surface) 14 b of the first vertical side portion 14 is connected to a virtual boundary surface (side surface) 15 e of the first horizontal side portion 15.

図1に示すように、上端面15aは3つの領域に分けられる。後記する突合せ工程において下端面25aと接触する面を上端面15a,15aとし、下端面25aと離間する面を上端面15aとする。 As shown in FIG. 1, the upper end surface 15a is divided into three regions. In the butting process described later, surfaces that contact the lower end surface 25a are upper end surfaces 15a 1 and 15a 1, and surfaces that are separated from the lower end surface 25a are upper end surfaces 15a 2 .

仕切り部13は、板状を呈し第一縦辺部14,14に対して垂直に連結されている。仕切り部13は、等間隔で複数枚配設されている。第一側壁部12と仕切り部13とで形成された複数の空間は、流体が流れる流路P,P・・・として用いられる。仕切り部13の上端面13aは、上端面14a,15aと面一になっている。   The partition portion 13 has a plate shape and is vertically connected to the first vertical side portions 14 and 14. A plurality of the partition portions 13 are arranged at equal intervals. A plurality of spaces formed by the first side wall portion 12 and the partition portion 13 are used as flow paths P, P,. The upper end surface 13a of the partition part 13 is flush with the upper end surfaces 14a and 15a.

図1に示すように、第二部材3は、平面視矩形の底部21と、底部21から垂下した平面視矩形枠状の第二側壁部22とで構成されている。第二部材3の内部には、底部21と第二側壁部22とで構成された凹部Qが形成されている。第二部材3の成形方法は特に制限されないが、本実施形態ではダイキャストによって一体成形されている。   As shown in FIG. 1, the second member 3 includes a bottom portion 21 having a rectangular shape in plan view and a second side wall portion 22 having a rectangular frame shape in plan view that hangs down from the bottom portion 21. A concave portion Q composed of a bottom portion 21 and a second side wall portion 22 is formed inside the second member 3. Although the molding method of the second member 3 is not particularly limited, in the present embodiment, it is integrally molded by die casting.

第二側壁部22は、第二縦辺部24,24と、第二横辺部25,25とで構成されている。第二縦辺部24,24は、板状を呈し互いに離間して平行に配置されている。第二横辺部25,25は、板状を呈し互いに離間して平行に配置されている。第二縦辺部24は、第二横辺部25に対して垂直になっている。第二縦辺部24の長さ及び板厚は、第一縦辺部14の長さ及び板厚とそれぞれ同等になっている。また、第二横辺部25の長さ及び板厚は、第一横辺部15の長さ及び板厚と同等になっている。図3の(a)に示すように、第二縦辺部24の仮想の境界面(側端面)24bは、第二横辺部25の仮想の境界面25eに接続されている。   The second side wall portion 22 includes second vertical side portions 24 and 24 and second horizontal side portions 25 and 25. The second vertical side portions 24, 24 have a plate shape and are spaced apart from each other and arranged in parallel. The second lateral sides 25, 25 have a plate shape and are spaced apart from each other and arranged in parallel. The second vertical side portion 24 is perpendicular to the second horizontal side portion 25. The length and plate thickness of the second vertical side portion 24 are respectively equal to the length and plate thickness of the first vertical side portion 14. Further, the length and the plate thickness of the second lateral side portion 25 are equivalent to the length and the plate thickness of the first lateral side portion 15. As shown in FIG. 3A, the virtual boundary surface (side end surface) 24 b of the second vertical side portion 24 is connected to the virtual boundary surface 25 e of the second horizontal side portion 25.

図3の(a)、(b)に示すように、第二横辺部25の下端面25aにおいて、左右方向中央には、断面矩形状に凹設された切欠き部26が形成されている。切欠き部26は、底面26aと、底面26aに対して垂直な側面26b,26bで構成されている。切欠き部26の幅は第二横辺部25の板厚と同等になっている。切欠き部26の長さは、第二縦辺部24,24間長さと同等になっている。切欠き部26の高さは、第二部材3の材料や摩擦圧接工程の条件によって適宜設定される。例えば、本実施形態では切欠き部26の高さが0.15mmになっている。第二縦辺部24の下端面24aと第二横辺部25の下端面25aは面一になっている。   As shown in FIGS. 3 (a) and 3 (b), a notch 26 that is recessed in a rectangular cross section is formed at the center in the left-right direction on the lower end surface 25a of the second lateral side 25. . The notch 26 includes a bottom surface 26a and side surfaces 26b and 26b perpendicular to the bottom surface 26a. The width of the notch 26 is equal to the thickness of the second lateral side 25. The length of the notch 26 is equal to the length between the second vertical sides 24 and 24. The height of the notch 26 is appropriately set depending on the material of the second member 3 and the conditions of the friction welding process. For example, in the present embodiment, the height of the notch 26 is 0.15 mm. The lower end surface 24a of the second vertical side portion 24 and the lower end surface 25a of the second horizontal side portion 25 are flush with each other.

図4は、第一実施形態に係る中空容器の断面図である。図4に示すように、中空容器1は、第一部材2と第二部材3とを摩擦圧接によって接合されている。第一部材2と第二部材3との接合部には、その外周に亘って溶接金属W1が形成されている。溶接金属W1はレーザー溶接によって形成される部位である。   FIG. 4 is a cross-sectional view of the hollow container according to the first embodiment. As shown in FIG. 4, in the hollow container 1, the first member 2 and the second member 3 are joined by friction welding. A weld metal W <b> 1 is formed over the outer periphery of the joint between the first member 2 and the second member 3. The weld metal W1 is a part formed by laser welding.

次に、本実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。   Next, a method for joining members according to the present embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed.

図1に示すように、準備工程は、第一部材2と第二部材3とを用意する工程である。第一部材2及び第二部材3の成形方法は特に制限されるものではない。   As shown in FIG. 1, the preparation process is a process of preparing the first member 2 and the second member 3. The forming method of the first member 2 and the second member 3 is not particularly limited.

図5の(a)及び(b)に示すように、突合せ工程は、第一部材2と第二部材3とを突き合わせる工程である。突合せ工程では、第一部材2の上端面14a,14aと第二部材3の下端面24a,24aとを面接触させる。また、第一部材2の上端面15a,15aと第二部材3の下端面25a,25aとを面接触させる。また、第一部材2の第一側壁部12の外周面と第二部材3の第二側壁部22の外周面とを面一にする。これにより、突合せ部J1(図5の(b)のハッチングの部分)が形成される。 As shown in FIGS. 5A and 5B, the butting process is a process in which the first member 2 and the second member 3 are butted. In the butting step, the upper end surfaces 14a and 14a of the first member 2 and the lower end surfaces 24a and 24a of the second member 3 are brought into surface contact. Further, the upper end surfaces 15 a 1 and 15 a 1 of the first member 2 and the lower end surfaces 25 a and 25 a of the second member 3 are brought into surface contact. Further, the outer peripheral surface of the first side wall portion 12 of the first member 2 and the outer peripheral surface of the second side wall portion 22 of the second member 3 are flush with each other. Thereby, the butt | matching part J1 (hatched part of FIG.5 (b)) is formed.

図6の(a)、(b)に示すように、突合せ工程では、第二部材3の第二横辺部25に切欠き部26が形成されているため、上端面15aと底面26aとはわずかな隙間をあけて対向する。底面26a及びこの底面26aに対向する上端面15aは、特許請求の範囲の「離間面」に相当する。 As shown in FIGS. 6 (a) and 6 (b), the notch 26 is formed in the second lateral portion 25 of the second member 3 in the butting step, so that the upper end surface 15a 2 and the bottom surface 26a Face each other with a slight gap. The upper end face 15a 2 that faces the bottom surface 26a and the bottom surface 26a corresponds to the "separation plane" in the claims.

なお、本実施形態の摩擦圧接工程では、第一部材2を固定して第二部材3を相対移動させるため、突合せ工程では、第一部材2の第一側壁部12の周囲を固定治具で移動不能に拘束する。   In the friction welding process of the present embodiment, the first member 2 is fixed and the second member 3 is relatively moved. Therefore, in the butting process, the periphery of the first side wall portion 12 of the first member 2 is fixed by a fixing jig. Restrained to move.

摩擦圧接工程は、摩擦工程と圧接工程とを行って、第一部材2と第二部材3とを接合する工程である。摩擦工程では、突き合わされた第一部材2と第二部材3とを互いに近接する方向に押圧する。そして、本実施形態では、第一縦辺部14の長手方向と平行に第一部材2及び第二部材3を相対的かつ直線的に往復移動させる。本実施形態では、第一部材2は移動させず、第二部材3のみを直線的に往復移動させる。   The friction welding process is a process of joining the first member 2 and the second member 3 by performing a friction process and a pressure welding process. In the friction process, the abutted first member 2 and second member 3 are pressed in a direction approaching each other. In the present embodiment, the first member 2 and the second member 3 are reciprocated relatively and linearly in parallel with the longitudinal direction of the first vertical side portion 14. In the present embodiment, the first member 2 is not moved, but only the second member 3 is linearly reciprocated.

本実施形態に係る摩擦工程では、まず、上端面14aと下端面24a及び上端面15aと下端面25a(突合せ部J1)とが擦り合わされて摩擦熱が発生し、軟化した母材が外部に排出されることで、第一側壁部12及び第二側壁部22のうち擦り合わされている部位の高さが徐々に小さくなる。そして、続けて往復移動させることにより、上端面14aと下端面24a及び上端面15aと下端面25aに加えて上端面(離間面)15aと底面(離間面)26aとが擦り合わされて摩擦熱が発生する。つまり、離間面同士の摩擦工程は、上端面14aと下端面24a及び上端面15aと下端面25aとの摩擦工程よりも少し遅れて行われる。 In friction step according to the present embodiment, first, the upper end surface 14a and the lower end surface 24a and the upper end face 15a 1 and the lower end surface 25a (abutting portion J1) and rubs intertwined with frictional heat is generated, it softened preform to the outside By discharging, the height of the part of the first side wall part 12 and the second side wall part 22 that are rubbed together gradually decreases. By reciprocating continues, the upper end surface in addition to the upper end surface 14a and the lower end surface 24a and the upper end face 15a 1 and the lower end surface 25a (separation surface) 15a 2 and the bottom surface (separation surface) 26a and rubs intertwined friction Heat is generated. In other words, friction step of spaced faces is performed little later than the friction step and the upper end surface 14a and the lower end surface 24a and the upper end face 15a 1 and the lower end surface 25a.

摩擦工程における条件は適宜設定すればよいが、例えば、周波数を100〜260Hz、振幅を1.0〜2.0mm、摩擦圧力を20〜60MPaに設定する。また、摩擦工程の時間を5〜10秒程度に設定する。摩擦工程が終了したら、直ちに圧接工程に移行する。   The conditions in the friction process may be set as appropriate. For example, the frequency is set to 100 to 260 Hz, the amplitude is set to 1.0 to 2.0 mm, and the friction pressure is set to 20 to 60 MPa. Moreover, the time of a friction process is set to about 5 to 10 seconds. When the friction process is completed, the process immediately proceeds to the pressure contact process.

圧接工程では、第一部材2及び第二部材3を相対移動させずに互いに近接する方向に押圧する。圧接工程における条件は適宜設定すればよいが、例えば、アップセット圧力を60〜80MPa、時間を3〜5秒程度に設定する。   In the pressure contact process, the first member 2 and the second member 3 are pressed in directions approaching each other without relatively moving. The conditions in the pressure contact process may be set as appropriate. For example, the upset pressure is set to 60 to 80 MPa, and the time is set to about 3 to 5 seconds.

摩擦工程によって接合部に摩擦熱が発生した後、往復移動を停止させ、圧接工程によってアプセット圧力を付与すると、接合部に分子間引力が働き第一部材2と第二部材3とが結合する。なお、摩擦工程の際には、軟化した母材が接合部の内側及び外側に押し出されることによってバリが発生する。   After frictional heat is generated in the joint portion by the friction process, when reciprocation is stopped and an upset pressure is applied by the pressure contact process, an intermolecular attractive force acts on the joint portion, and the first member 2 and the second member 3 are coupled. In the friction process, burrs are generated by the softened base material being pushed out to the inside and outside of the joint.

溶接工程は、第一部材2及び第二部材3の接合部の外面に形成されたバリを溶加材として溶接を行う。溶接の種類は特に制限されないが、本実施形態ではレーザー溶接を行う。溶接工程では、アーク溶接等他の種類の溶接方法で行ってもよい。以上により、中空容器1が形成される。   In the welding process, welding is performed using a burr formed on the outer surface of the joint between the first member 2 and the second member 3 as a filler material. The type of welding is not particularly limited, but laser welding is performed in this embodiment. In the welding process, other types of welding methods such as arc welding may be used. As described above, the hollow container 1 is formed.

以上説明した本実施形態に係る部材の接合方法によれば、摩擦圧接工程の際に、第一縦辺部14の長手方向と平行に往復移動させるため、第一横辺部15及び第二横辺部25は、その板厚方向に応力を受ける。第二横辺部25には、切欠き部26が形成されているため、上端面(離間面)15aと切欠き部26の底面(離間面)26aとの摩擦工程は、上端面14aと下端面24a及び上端面15aと下端面25aとの摩擦工程よりも遅れて行われる。そのため、切欠き部26が無い場合と比べて第二横辺部25に発生する摩擦熱及び第二横辺部25に作用する応力を小さくすることができる。これにより、第二横辺部25の倒れ込みを抑制するとともに接合部に発生するバリを少なくすることができる。 According to the member joining method according to the present embodiment described above, the first lateral side 15 and the second lateral side are reciprocated in parallel with the longitudinal direction of the first longitudinal side 14 during the friction welding process. The side part 25 receives stress in the plate | board thickness direction. The second lateral side portion 25, since the notch 26 is formed, the upper end surface friction step between the bottom surface (separation surface) 26a of (spaced surface) 15a 2 and notches 26, the upper end face 14a performed later than the friction step between the lower end surface 24a and the upper end face 15a 1 and the lower end surface 25a. Therefore, the frictional heat generated in the second lateral side portion 25 and the stress acting on the second lateral side portion 25 can be reduced as compared with the case where the notched portion 26 is not provided. Thereby, the fall of the second lateral side portion 25 can be suppressed and the burrs generated at the joint portion can be reduced.

また、本実施形態によれば、直線状に往復移動させても第一部材2と第二部材3とを確実に接合することができ、中空容器1の密閉性を高めることができる。   Moreover, according to this embodiment, even if it reciprocates linearly, the 1st member 2 and the 2nd member 3 can be joined reliably, and the sealing performance of the hollow container 1 can be improved.

また、摩擦圧接工程の移動方向は、第一横辺部15の長手方向と平行でもよいし、第一縦辺部14に対して斜めに移動させてもよいが、本実施形態のように第一縦辺部14の長手方向と平行に往復移動させることで、第一横辺部15の長手方向と平行に往復させる場合と比べて、第一部材2と第二部材3との接触面積を大きく確保できるため安定して摩擦圧接を行うことができる。   Further, the moving direction of the friction welding process may be parallel to the longitudinal direction of the first horizontal side portion 15 or may be moved obliquely with respect to the first vertical side portion 14, but as in the present embodiment, Compared with the case of reciprocating in parallel with the longitudinal direction of the first horizontal side portion 15 by reciprocating in parallel with the longitudinal direction of the one vertical side portion 14, the contact area between the first member 2 and the second member 3 can be reduced. Since a large amount can be secured, friction welding can be performed stably.

また、溶接工程によれば、中空容器1の外面をきれいに仕上げることができる。また、バリを溶加材として用いるため、材料費を抑えることができる。   Moreover, according to the welding process, the outer surface of the hollow container 1 can be finished finely. Moreover, since a burr | flash is used as a filler material, material cost can be held down.

なお、第一実施形態に係る部材の接合方法では、前記した形態に限定されずに適宜設計変更が可能である。例えば、本実施形態の第一側壁部12及び第二側壁部22はアスペクト比の大きな形状としたが、アスペクト比の小さな長方形でもよいし、正方形であってもよい。   In addition, in the joining method of the member which concerns on 1st embodiment, it is not limited to an above-described form, A design change is possible suitably. For example, the first sidewall portion 12 and the second sidewall portion 22 of the present embodiment have a shape with a large aspect ratio, but may be a rectangle with a small aspect ratio or a square.

また、本実施形態では第一部材2及び第二部材3ともに金属部材を用いたが、いずれか一方が樹脂部材でもよいし、両方樹脂部材でもよい。また、本実施形態では、第二部材3のみに切欠き部26を設けたが、第一部材2及び第二部材3の両方に切欠き部を設けてもよいし、第一部材2のみに切欠き部を設けてもよい。   In the present embodiment, both the first member 2 and the second member 3 are metal members, but either one may be a resin member or both resin members. Moreover, in this embodiment, although the notch part 26 was provided only in the 2nd member 3, a notch part may be provided in both the 1st member 2 and the 2nd member 3, or only the 1st member 2 is provided. A notch may be provided.

また、本実施形態では、断面矩形状の切欠き部26を設けることで、摩擦圧接工程の摩擦の進行に伴って接触する一対の離間面を設けたが、これに限定されるものではない。離間面は、摩擦圧接の際に板厚方向の応力を受ける部位において、摩擦圧接の開始時は端面同士が接触せず、摩擦の進行に伴って接触するようであればどのような形状であってもよい。また、摩擦圧接の往復移動を第一横辺部15の長手方向と平行に設定する場合は、第一縦辺部14の上端面14a及び第二縦辺部24の下端面24aに離間面を設ければよい。   Further, in the present embodiment, by providing the notch portion 26 having a rectangular cross section, the pair of separation surfaces that come into contact with the progress of friction in the friction welding process are provided, but the present invention is not limited to this. The separation surface has any shape as long as the end faces are not in contact with each other at the start of the friction welding in the portion subjected to stress in the plate thickness direction during the friction welding, and contact with the progress of friction. May be. Further, when the reciprocating movement of the friction welding is set parallel to the longitudinal direction of the first horizontal side portion 15, a separation surface is provided on the upper end surface 14 a of the first vertical side portion 14 and the lower end surface 24 a of the second vertical side portion 24. What is necessary is just to provide.

[第二実施形態]
次に、本発明の第二実施形態に係る部材の接合方法ついて説明する。図7に示すように、本実施形態に係る部材の接合方法は、第二部材3Aの幅方向全体に切欠き部26Aを形成している点で第一実施形態と相違する。本実施形態に係る部材の接合方法の説明では、第一実施形態と相違する部分を中心に説明する。
[Second Embodiment]
Next, a method for joining members according to the second embodiment of the present invention will be described. As shown in FIG. 7, the member joining method according to the present embodiment is different from the first embodiment in that a notch 26 </ b> A is formed in the entire width direction of the second member 3 </ b> A. In description of the joining method of the member which concerns on this embodiment, it demonstrates centering on the part which is different from 1st embodiment.

第一部材2は、第一実施形態と同等の構成である。第二部材3Aは、平面視矩形の底部21と、底部21から垂下した平面視矩形枠状の第二側壁部22とで構成されている。第二部材3の内部には、底部21と第二側壁部22とで構成された凹部Qが形成されている。   The 1st member 2 is the structure equivalent to 1st embodiment. The second member 3 </ b> A includes a bottom portion 21 having a rectangular shape in plan view and a second side wall portion 22 having a rectangular frame shape in a plan view hanging from the bottom portion 21. A concave portion Q composed of a bottom portion 21 and a second side wall portion 22 is formed inside the second member 3.

第二側壁部22は、第二縦辺部24,24と、第二横辺部25,25とで構成されている。第二横辺部25の長手方向(左右方向)には全体に亘って切欠き部26Aが形成されている。切欠き部26Aは、底面26Aaと底面26Aaに対して垂直な側面26Ab,26Abとで構成されている。   The second side wall portion 22 includes second vertical side portions 24 and 24 and second horizontal side portions 25 and 25. In the longitudinal direction (left-right direction) of the second horizontal side portion 25, a notch portion 26A is formed over the entire length. The notch portion 26A includes a bottom surface 26Aa and side surfaces 26Ab and 26Ab perpendicular to the bottom surface 26Aa.

次に、第二実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。   Next, a method for joining members according to the second embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed.

準備工程は、第一実施形態と同等である。突合せ工程では、第一部材2と第二部材3とを突き合せる。突合せ工程では、第一縦辺部14の上端面14a,14aと第二縦辺部24の下端面24a,24aとを面接触させる。一方、突合せ工程では、第一横辺部15の上端面15aと第二横辺部25の底面26Aaとがわずかな隙間をあけて対向する。上端面15aと底面26Aaは、特許請求の範囲の「離間面」に相当する。   The preparation process is equivalent to the first embodiment. In the butting process, the first member 2 and the second member 3 are butted together. In the butting step, the upper end surfaces 14a and 14a of the first vertical side portion 14 and the lower end surfaces 24a and 24a of the second vertical side portion 24 are brought into surface contact. On the other hand, in the butting step, the upper end surface 15a of the first lateral side portion 15 and the bottom surface 26Aa of the second lateral side portion 25 face each other with a slight gap. The upper end surface 15a and the bottom surface 26Aa correspond to a “separation surface” in the claims.

摩擦圧接工程は、摩擦工程と圧接工程とを行って、第一部材2と第二部材3Aとを接合する工程である。摩擦工程では、第一部材2と第二部材3Aとを突き合わせつつ、互いに近接する方向に押圧する。本実施形態では、第一縦辺部14の長手方向と実質的に平行に第一部材2及び第二部材3Aを相対的かつ直線的に往復移動させる。本実施形態では、第一部材2は移動させず、第二部材3Aのみを直線的に往復移動させている。   The friction welding process is a process of joining the first member 2 and the second member 3A by performing a friction process and a pressure welding process. In the friction process, the first member 2 and the second member 3A are pressed against each other while abutting each other. In the present embodiment, the first member 2 and the second member 3A are reciprocated relatively and linearly substantially parallel to the longitudinal direction of the first vertical side portion 14. In the present embodiment, the first member 2 is not moved, and only the second member 3A is linearly reciprocated.

本実施形態に係る摩擦工程では、まず、上端面14aと下端面24aと(突合せ部)が擦り合わされて摩擦熱が発生し、軟化した母材が外部に排出されることで、第一側壁部12及び第二側壁部22のうち擦り合わされている部位の高さが小さくなる。そして、続けて往復移動させることにより、上端面14aと下端面24aに加えて上端面(離間面)15aと底面(離間面)26Aaとが擦り合わされて摩擦熱が発生する。つまり、離間面同士の摩擦工程は、上端面14aと下端面24aとの摩擦工程よりも少し遅れて行われる。   In the friction process according to the present embodiment, first, the upper end surface 14a and the lower end surface 24a (butting portion) are rubbed together to generate frictional heat, and the softened base material is discharged to the outside. The height of the part which is rubbed among 12 and the 2nd side wall part 22 becomes small. By continuously reciprocating, the upper end surface (separation surface) 15a and the bottom surface (separation surface) 26Aa are rubbed together in addition to the upper end surface 14a and the lower end surface 24a to generate frictional heat. That is, the friction process between the spaced surfaces is performed slightly later than the friction process between the upper end surface 14a and the lower end surface 24a.

摩擦工程が終了したら、直ちに圧接工程に移行する。圧接工程は、第一実施形態と同等である。また、溶接工程も第一実施形態と同等である。   When the friction process is completed, the process immediately proceeds to the pressure contact process. The pressure welding process is the same as in the first embodiment. The welding process is also the same as that of the first embodiment.

以上のように説明した第二実施形態に係る部材の接合方法によれば、第一実施形態と略同等の効果を得ることができる。また、第二実施形態のように、切欠き部26Aを第二部材3Aの左右方向の全体に設けてもよい。   According to the member joining method according to the second embodiment described above, an effect substantially equivalent to that of the first embodiment can be obtained. Moreover, you may provide the notch part 26A in the whole left-right direction of 2nd member 3A like 2nd embodiment.

[第三実施形態]
次に、本発明の第三実施形態に係る部材の接合方法について説明する。第三実施形態に係る部材の接合方法では、図8に示すように、第一部材2B及び第二部材3Bの形状が第一実施形態と相違する。第三実施形態では、第一部材2Bと第二部材3Bとを摩擦圧接により接合して、フランジ付き筒状体1Bを形成する。
[Third embodiment]
Next, a method for joining members according to the third embodiment of the present invention will be described. In the member joining method according to the third embodiment, the shapes of the first member 2B and the second member 3B are different from those of the first embodiment, as shown in FIG. In the third embodiment, the flanged tubular body 1B is formed by joining the first member 2B and the second member 3B by friction welding.

第一部材2Bは、平面視矩形枠状の第一側壁部12と複数の仕切り部13とで構成されている。第一部材2Bは、底部11を備えていない点で第一実施形態と相違する。つまり、第一部材2Bは上下方向に連通している。   The first member 2 </ b> B includes a first side wall portion 12 having a rectangular frame shape in plan view and a plurality of partition portions 13. The first member 2B is different from the first embodiment in that the bottom part 11 is not provided. That is, the first member 2B communicates in the vertical direction.

第二部材3Bは、平面視矩形枠状の第二側壁部22Bと、第二側壁部22Bの外面から外側に向けて張り出したフランジ27を備えている点で第一実施形態と相違する。第二部材3の内部には上下方向に連通する連通孔Rが形成されている。連通孔Rは、平面視矩形になっている。第二側壁部22Bは、第二縦辺部24B,24Bと、第二横辺部25B,25Bとで構成されている。第二横辺部25Bは、第二縦辺部24B,24Bの仮想の境界面(側端面)に接続されている。   The second member 3B is different from the first embodiment in that the second member 3B includes a second side wall portion 22B having a rectangular frame shape in plan view and a flange 27 protruding outward from the outer surface of the second side wall portion 22B. A communication hole R communicating in the vertical direction is formed inside the second member 3. The communication hole R has a rectangular shape in plan view. The second side wall portion 22B is composed of second vertical side portions 24B, 24B and second horizontal side portions 25B, 25B. The second horizontal side portion 25B is connected to a virtual boundary surface (side end surface) of the second vertical side portions 24B and 24B.

図9は、第三実施形態に係る第二部材を裏から見た斜視図である。図9に示すように、第二縦辺部24Bの下端面24Ba,24Ba(図9では上端面になっている)は、同一平面上に位置している。第二横辺部25Bの下端面には、切欠き部26Bが形成されている。切欠き部26Bは、第二横辺部25Bの下端面全体に亘って形成されている。切欠き部26Bは、下端面24Baよりも一段上がった位置(図9では下がった位置)に形成されている。切欠き部26Bは、底面26Baと、底面26Baに対して垂直な側面26Bbとで構成されている。   FIG. 9 is a perspective view of the second member according to the third embodiment as seen from the back. As shown in FIG. 9, the lower end surfaces 24Ba and 24Ba (the upper end surface in FIG. 9) of the second vertical side portion 24B are located on the same plane. A cutout portion 26B is formed on the lower end surface of the second horizontal side portion 25B. The notch 26B is formed over the entire lower end surface of the second lateral side 25B. The notch 26B is formed at a position that is one step higher than the lower end surface 24Ba (a position that is lowered in FIG. 9). The cutout portion 26B includes a bottom surface 26Ba and a side surface 26Bb perpendicular to the bottom surface 26Ba.

図8及び図9に示すように、フランジ27は、左右方向に張り出した第一フランジ27a,27aと、前後方向に張り出した第二フランジ27b,27bとで構成されている。   As shown in FIGS. 8 and 9, the flange 27 includes first flanges 27a and 27a projecting in the left-right direction and second flanges 27b and 27b projecting in the front-rear direction.

第一フランジ27aは、板状を呈し第二縦辺部24Bの外面から左右方向外側に向けて張り出している。第一フランジ27aは、本体部31と、本体部31の前後端に形成された薄板部32,32とで構成されている。本体部31の上端面と薄板部32の上端面は面一になっている。薄板部32の下端面は、切欠き部26Bの底面26Baと面一になっており、本体部31の下端面よりも一段上がった位置に形成されている。   The first flange 27a has a plate shape and projects outward from the outer surface of the second vertical side portion 24B in the left-right direction. The first flange 27 a includes a main body portion 31 and thin plate portions 32 and 32 formed at the front and rear ends of the main body portion 31. The upper end surface of the main body 31 and the upper end surface of the thin plate portion 32 are flush with each other. The lower end surface of the thin plate portion 32 is flush with the bottom surface 26Ba of the notch portion 26B, and is formed at a position one step higher than the lower end surface of the main body portion 31.

第二フランジ27bは、板状を呈し第二横辺部25Bの外面及び薄板部32から前側及び後側に張り出している。第二フランジ27bの板厚は、薄板部32の板厚と同等になっている。   The second flange 27b has a plate shape and projects from the outer surface of the second lateral side portion 25B and the thin plate portion 32 to the front side and the rear side. The plate thickness of the second flange 27 b is equal to the plate thickness of the thin plate portion 32.

図10の(a)、(b)は、第三実施形態に係るフランジ付き筒状体1Bの断面図である。図10に示すように、フランジ付き筒状体1Bは、第一部材2Bと第二部材3Bとが摩擦圧接によって接合されている。第一部材2Bと第二部材3Bとの接合部には、その外周に亘って溶接金属W2が形成されている。溶接金属W2はレーザー溶接によって形成される部位である。   (A), (b) of FIG. 10 is sectional drawing of the cylindrical body 1B with a flange which concerns on 3rd embodiment. As shown in FIG. 10, in the flanged tubular body 1B, the first member 2B and the second member 3B are joined by friction welding. A weld metal W2 is formed over the outer periphery of the joint between the first member 2B and the second member 3B. The weld metal W2 is a part formed by laser welding.

なお、本実施形態では、第一部材2Bに底部を設けずに筒状としているが、底部を設ける形態であってもよい。   In the present embodiment, the first member 2B has a cylindrical shape without providing a bottom portion, but may be provided with a bottom portion.

次に、第三実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。   Next, a method for joining members according to the third embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed.

図8に示すように、準備工程は、第一部材2Bと第二部材3Bとを用意する工程である。第一部材2Bは、押出成形によって形成されている。第二部材3Bは、ダイキャストによって一体成形されている。なお、第二部材3は、素形材の下端面を切削して切欠き部26Bを形成するようにしてもよい。   As shown in FIG. 8, the preparation step is a step of preparing the first member 2B and the second member 3B. The first member 2B is formed by extrusion molding. The second member 3B is integrally formed by die casting. In addition, you may make it the 2nd member 3 cut the lower end surface of a raw material, and form the notch part 26B.

図11(a)及び(b)に示すように、突合工程は、第一部材2Bと第二部材3Bとを突き合わせる工程である。突合せ工程では、第一部材2Bの上端面14a,14aと第二部材3Bの下端面24Ba,24Baとを接触させて突合せ部J2を形成する。図11の(b)中のハッチングの部分が突合せ部J2である。   As shown in FIGS. 11A and 11B, the abutting step is a step of abutting the first member 2B and the second member 3B. In the butting step, the upper end surfaces 14a and 14a of the first member 2B and the lower end surfaces 24Ba and 24Ba of the second member 3B are brought into contact with each other to form the butting portion J2. A hatched portion in FIG. 11B is a butt portion J2.

図11の(a)に示すように、突合せ工程では、第二部材3には切欠き部26Bが形成されているため、上端面15aと切欠き部26Bの底面26Baとはわずかな隙間をあけて対向する。上端面15a及び底面26Baは、特許請求の範囲の「離間面」に相当する。   As shown in FIG. 11A, in the abutting step, the notch 26B is formed in the second member 3, so that a slight gap is formed between the upper end surface 15a and the bottom surface 26Ba of the notch 26B. Facing each other. The upper end surface 15a and the bottom surface 26Ba correspond to a “separation surface” in the claims.

摩擦圧接工程は、摩擦工程と圧接工程とを行って第一部材2Bと第二部材3Bとを接合する工程である。摩擦工程では、第一部材2Bと第二部材3Bとを突き合わせつつ、互いに近接する方向に押圧する。本実施形態では、第一縦辺部14の長手方向と実質的に平行に第一部材2B及び第二部材3Bとを相対的かつ直線的に往復移動させる。本実施形態では第一部材2Bは移動させず、第二部材3Bのみを直線的に往復移動さている。   The friction welding process is a process of joining the first member 2B and the second member 3B by performing a friction process and a pressure welding process. In the friction process, the first member 2 </ b> B and the second member 3 </ b> B are pressed against each other while abutting each other. In the present embodiment, the first member 2 </ b> B and the second member 3 </ b> B are reciprocated relatively and linearly substantially parallel to the longitudinal direction of the first vertical side portion 14. In the present embodiment, the first member 2B is not moved, and only the second member 3B is linearly reciprocated.

本実施形態に係る摩擦工程では、まず、上端面14aと下端面24Ba(突合せ部J2)とが擦り合わされて摩擦熱が発生し、軟化した母材が外部に排出されることで、第一側壁部12及び第二側壁部22Bのうち擦り合わされている部位の高さが小さくなる。そして、続けて往復移動させることにより、上端面14aと下端面24Baに加えて上端面(離間面)15aと底面(離間面)26Baとが擦り合わされて摩擦熱が発生する。つまり、離間面同士の摩擦工程は、上端面14aと下端面24Baとの摩擦工程よりも少し遅れて行われる。   In the friction process according to the present embodiment, first, the upper end surface 14a and the lower end surface 24Ba (butting portion J2) are rubbed together to generate frictional heat, and the softened base material is discharged to the outside. The height of the part which is rubbed among the part 12 and the second side wall part 22B becomes small. By continuously reciprocating, the upper end surface (separation surface) 15a and the bottom surface (separation surface) 26Ba are rubbed together in addition to the upper end surface 14a and the lower end surface 24Ba, and frictional heat is generated. That is, the friction process between the separated surfaces is performed slightly later than the friction process between the upper end surface 14a and the lower end surface 24Ba.

摩擦工程が終了したら、直ちに圧接工程に移行する。圧接工程は、第一実施形態と同等である。また、溶接工程も第一実施形態と同等である。   When the friction process is completed, the process immediately proceeds to the pressure contact process. The pressure welding process is the same as in the first embodiment. The welding process is also the same as that of the first embodiment.

以上のように説明した第三実施形態に係る部材の接合方法によれば、横辺部の長手方向全体に切欠き部を設ける第二実施形態と略同等の効果を得ることができる。また、上下方向に連通するフランジ付き筒状体1Bを形成することができる。第二部材3Bにフランジ27を設けることにより、第二部材3Bに組み付けられる付帯部材との組付けの自由度を向上させることができる。   According to the member joining method according to the third embodiment described as described above, it is possible to obtain substantially the same effect as that of the second embodiment in which the notch portion is provided in the entire longitudinal direction of the lateral side portion. Moreover, the cylindrical body 1B with a flange connected to an up-down direction can be formed. By providing the flange 27 on the second member 3B, it is possible to improve the degree of freedom in assembling with the incidental member assembled on the second member 3B.

[第四実施形態]
次に、本発明の第四実施形態に係る部材の接合方法について説明する。図12に示すように、本実施形態に係る接合方法は、第二部材3Cが板状を呈する点で第一実施形態と相違する。本実施形態に係る部材の接合方法の説明では、第一実施形態と相違する部分を中心に説明する。
[Fourth embodiment]
Next, a method for joining members according to the fourth embodiment of the present invention will be described. As shown in FIG. 12, the joining method according to the present embodiment is different from the first embodiment in that the second member 3C has a plate shape. In description of the joining method of the member which concerns on this embodiment, it demonstrates centering on the part which is different from 1st embodiment.

第二部材3Cは、平面視矩形の底部11と、底部11に立設する平面視矩形枠状の第一側壁部12とを有する。第二部材3Cの内部には、底部11と第一側壁部12とで構成された中空部が形成されている。   The second member 3 </ b> C includes a bottom portion 11 having a rectangular shape in plan view and a first side wall portion 12 having a rectangular frame shape in a plan view standing on the bottom portion 11. A hollow portion composed of a bottom portion 11 and a first side wall portion 12 is formed inside the second member 3C.

第一側壁部12は、第一縦辺部14,14と、第一横辺部15,15とで構成されている。第一縦辺部14の上端面14aと、第一横辺部15の上端面15aとは同一平面上に位置している。   The first side wall portion 12 includes first vertical side portions 14 and 14 and first horizontal side portions 15 and 15. The upper end surface 14a of the first vertical side portion 14 and the upper end surface 15a of the first horizontal side portion 15 are located on the same plane.

第二部材3Cは、平面視矩形の板状を呈する。第二部材3Cは、第一側壁部12の開口を塞ぐ部材である。第二部材3Cは、第一部材2Cの上端面14a,15aと対向する対向面を備えている。第二部材3Cは、第一側壁部12の外縁と略同等の大きさになっている。第二部材3Cのうち、第一部材2Cの第一横辺部15に対応する位置には切欠き部26Cが形成されている。切欠き部26Cは、断面視矩形を呈し、底面26Caと、底面26Caに垂直な側面26Cb,26Cbが形成されている。   The second member 3C has a rectangular plate shape in plan view. The second member 3 </ b> C is a member that closes the opening of the first side wall portion 12. The second member 3C includes a facing surface that faces the upper end surfaces 14a and 15a of the first member 2C. The second member 3 </ b> C has substantially the same size as the outer edge of the first side wall portion 12. In the second member 3C, a notch 26C is formed at a position corresponding to the first lateral portion 15 of the first member 2C. The notch 26C has a rectangular shape in cross section, and is formed with a bottom surface 26Ca and side surfaces 26Cb and 26Cb perpendicular to the bottom surface 26Ca.

次に、第四実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。第四実施形態に係る部材の接合方法は、第一実施形態と略同等であるため説明を省略する。   Next, a method for joining members according to the fourth embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed. Since the joining method of the member which concerns on 4th embodiment is substantially equivalent to 1st embodiment, description is abbreviate | omitted.

第四実施形態に係る部材の接合方法によれば、第一部材2Cと第二部材3Cとを摩擦圧接することで中空容器1Cを製造することができる。切欠き部26Cを備えているため、第一実施形態と同じ原理で第一部材2Cの第一横辺部15の倒れ込みが抑制できるとともに、バリも少なくすることができる。   According to the member joining method according to the fourth embodiment, the hollow container 1C can be manufactured by friction welding the first member 2C and the second member 3C. Since the notch portion 26C is provided, the first horizontal side portion 15 of the first member 2C can be prevented from falling down and burrs can be reduced on the same principle as in the first embodiment.

なお、本実施形態では、第一部材2Cを板状にしているが、第一側壁部12の開口を塞ぐものであればどのような形状であってもよい。また、本実施形態では、第一側壁部12の上端面に第二部材3Cを対向させているが、第一側壁部12の下端面に第二部材3Cを対向させてもよい。   In the present embodiment, the first member 2C has a plate shape, but may have any shape as long as the opening of the first side wall portion 12 is closed. In the present embodiment, the second member 3 </ b> C is opposed to the upper end surface of the first side wall portion 12, but the second member 3 </ b> C may be opposed to the lower end surface of the first side wall portion 12.

[第五実施形態]
次に、本発明の第五実施形態に係る部材の接合方法について説明する。図13に示すように、本実施形態に係る部材の接合方法は、第二部材3Dに面取り部26Dを形成している点で第一実施形態と相違する。本実施形態に係る部材の接合方法の説明では、第一実施形態と相違する部分を中心に説明する。
[Fifth embodiment]
Next, a method for joining members according to the fifth embodiment of the present invention will be described. As shown in FIG. 13, the member joining method according to the present embodiment is different from the first embodiment in that a chamfered portion 26 </ b> D is formed on the second member 3 </ b> D. In description of the joining method of the member which concerns on this embodiment, it demonstrates centering on the part which is different from 1st embodiment.

第一部材2Dは、第一実施形態と同等の構成である。上端面15aは2つの領域に分けられる。後記する突合せ工程において下端面25Daと接触する面を上端面15aとし、下端面25Daと離間する面を上端面15aとする。 1st member 2D is the structure equivalent to 1st embodiment. The upper end surface 15a is divided into two regions. The surface in contact with the lower end surface 25Da in abutting step described later and the upper end surface 15a 1, and the upper end face 15a 2 of the plane away from the lower end surface 25Da.

第二部材3Dは、平面視矩形の底部21Dと、底部21Dから垂下した平面視矩形枠状の第二側壁部22Dとで構成されている。第二部材3Dの内部には、底部21Dと第二側壁部22Dとで構成された凹部Qが形成されている。   The second member 3D includes a bottom portion 21D having a rectangular shape in plan view and a second side wall portion 22D having a rectangular frame shape in plan view that hangs down from the bottom portion 21D. A recess Q composed of a bottom 21D and a second side wall 22D is formed inside the second member 3D.

第二側壁部22Dは、第二縦辺部24D,24Dと、第二横辺部25D,25Dとで構成されている。第二横辺部25Dのうち、下端面25Daと外面25Dcとで構成される角部にはC面取りによって形成された面取り部26Dが形成されている。面取り部26Dの面取り面26Daは、第二横辺部25の長手方向(左右方向)の全長に亘って設けられている。   The second side wall portion 22D includes second vertical side portions 24D and 24D and second horizontal side portions 25D and 25D. A chamfered portion 26D formed by C-chamfering is formed at a corner portion constituted by the lower end surface 25Da and the outer surface 25Dc in the second horizontal side portion 25D. The chamfered surface 26Da of the chamfered portion 26D is provided over the entire length of the second horizontal side portion 25 in the longitudinal direction (left-right direction).

次に、第五実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。   Next, a method for joining members according to the fifth embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed.

準備工程は、面取り加工を施すことを除いては第一実施形態と同等である。面取り部26Dは、ダイキャストによって一体成形してもよいし、素形材に対してC面取り加工を施して形成してもよい。   The preparation process is the same as that of the first embodiment except that chamfering is performed. The chamfered portion 26D may be integrally formed by die casting, or may be formed by performing C chamfering on the shaped material.

突合せ工程では、図14に示すように、第一部材2Dと第二部材3Dとを突き合わせる。突合せ工程では、第一縦辺部14の上端面14aと第二縦辺部24Dの下端面24Daとが面接触するとともに、第一横辺部15の上端面15aと第二横辺部25Dの下端面25Daとが面接触して突合せ部J3が形成される。 In the butting process, as shown in FIG. 14, the first member 2D and the second member 3D are butted together. The butt step, while the lower end surface 24Da in surface contact with the upper end face 14a and a second vertical side portion 24D of the first vertical side portion 14, and the upper end surface 15a 1 of the first lateral side portion 15 second lateral side portion 25D The lower end surface 25Da of the surface contacts with each other to form a butt portion J3.

また、第二部材3Dには、面取り部26Dが形成されているため、突合せ工程では、上端面15aと面取り面26Daとは隙間を開けて対向する。面取り面26Da及びこの面取り面26Daに対向する上端面15aは、特許請求の範囲の「離間面」に相当する。 Also, the second member 3D, since the chamfered portion 26D is formed, the butt step, opposed with a gap to the upper end face 15a 2 and the chamfered surface 26da. The upper end face 15a 2 facing the chamfered surfaces 26Da and the chamfered surface 26Da corresponds to the "separation plane" in the claims.

摩擦圧接工程は、第一実施形態と同等の方法で行う。摩擦工程では、まず、上端面14aと下端面24Da及び上端面15aと下端面25Da(突合せ部J3)が擦り合わされて摩擦熱が発生し、軟化した母材が外部に排出されることで、第一側壁部12及び第二側壁部22Dのうち擦り合わされている部位の高さが徐々に小さくなる。摩擦工程を進めることにより、上端面(離間面)15aと面取り面(離間面)26Daとが擦り合わされて、第一部材2Dと第二部材3Dとの接触面積は徐々に大きくなる。 The friction welding process is performed by the same method as in the first embodiment. The friction step, firstly, that the frictional heat is generated is rubbed upper end surface 14a and the lower end surface 24Da and the upper end surface 15a 1 and the lower end surface 25 Da (butt portion J3), softened preform is discharged to the outside, Of the first side wall part 12 and the second side wall part 22D, the height of the parts that are rubbed together gradually decreases. By advancing the friction step, the upper end surface (separation surface) 15a 2 and the chamfered surface (separation surface) 26da and is being rubbed, the contact area between the first member 2D and the second member 3D is gradually increased.

摩擦工程は、上端面15aと全ての面取り面26Daとが接触するまで行ってもよいが、本実施形態では上端面15aと面取り面26Daの半分程度が接触するまで摩擦工程を行う。そして、第一実施形態と同等の方法で圧接工程を行う。 Friction steps may be carried out until all of the chamfered surface 26Da upper end surface 15a 2 contacts, in the present embodiment performs the friction step to about one half of the upper end surface 15a 2 and the chamfered surface 26Da contacts. And a press-contact process is performed by the method equivalent to 1st embodiment.

溶接工程では、摩擦圧接工程によって接合部の周囲に排出されたバリを溶加材として接合部に沿ってレーザー溶接を行う。これにより、中空容器1Dが形成される。   In the welding process, laser welding is performed along the joint using the burr discharged around the joint in the friction welding process as a filler material. Thereby, the hollow container 1D is formed.

以上説明した第五実施形態のように、面取り部26Dを形成しても第一実施形態と同等の効果を得ることができる。第五実施形態における摩擦圧接工程では、第一部材2Dよりも第二部材3Dの方が耐力が大きく軟化しにくいため、第二部材3Dの下端面25Daが、第一部材2Dの上端面15aに入り込むようにして摩擦圧接される。このため、第一横辺部15の倒れ込みをより防ぐことができる。また、摩擦圧接工程によってバリが排出された場合、上端面15aと面取り部26Dとの間にバリを収納できるため、バリが中空容器1Dの外面に膨出するのを防ぐことができる。 Even if the chamfered portion 26D is formed as in the fifth embodiment described above, the same effect as that of the first embodiment can be obtained. In the friction welding process in the fifth embodiment, since the second member 3D has a greater proof stress than the first member 2D and is less likely to soften, the lower end surface 25Da of the second member 3D is the upper end surface 15a 1 of the first member 2D. Friction welding is performed so as to enter. For this reason, the fall of the 1st side part 15 can be prevented more. Also, if the burrs are discharged by friction welding process, it is possible to prevent for can hold burrs between the upper end face 15a 2 and the chamfered portion 26D, the burrs bulges on the outer surface of the hollow container 1D.

なお、本実施形態では、第二部材3Dにのみに面取り部26Dを形成したが、第一部材2Dのみに設けてもよいし、第一部材2D及び第二部材3Dの両方に設けてもよい。また、本実施形態では、第一部材2D及び第二部材3Dの外側のみに面取り部26Dを設けたが、内側のみに設けてもよいし、外側と内側の両方に設けてもよい。   In the present embodiment, the chamfered portion 26D is formed only on the second member 3D, but may be provided only on the first member 2D, or may be provided on both the first member 2D and the second member 3D. . In the present embodiment, the chamfered portion 26D is provided only on the outer side of the first member 2D and the second member 3D, but may be provided only on the inner side, or may be provided on both the outer side and the inner side.

また、第四実施形態のように、第二部材が板状を呈する場合において、第一部材及び第二部材の少なくともいずれか一方の角部に面取り部を設けてもよい。   Further, in the case where the second member has a plate shape as in the fourth embodiment, a chamfered portion may be provided at at least one corner of the first member and the second member.

[第六実施形態]
次に、本発明の第六実施形態に係る部材の接合方法について説明する。第六実施形態に係る部材の接合方法は、図15に示すように、第三実施形態に近い形態であって、フランジ付き中空容器1Eを製造するものである。本実施形態は、切欠き部26Eの構成が、第三実施形態と相違する。
[Sixth embodiment]
Next, a method for joining members according to the sixth embodiment of the present invention will be described. As shown in FIG. 15, the joining method of the member which concerns on 6th embodiment is a form close to 3rd embodiment, Comprising: The hollow container 1E with a flange is manufactured. In the present embodiment, the configuration of the notch 26E is different from that of the third embodiment.

第一部材2Eは、平面視矩形の底部11と、平面視矩形枠状の第一側壁部12と、複数の仕切り部13とで構成されている。   The first member 2 </ b> E includes a bottom portion 11 having a rectangular shape in plan view, a first side wall portion 12 having a rectangular frame shape in plan view, and a plurality of partition portions 13.

第二部材3Eは、平面視矩形枠状の第二側壁部22Eと、第二側壁部22Eの外面から外側に向けて張り出したフランジ27とを備えている。第二部材3Eの内部には、上下方向に連通する連通孔Rが形成されている。連通孔Rは、平面視矩形になっている。第二側壁部22Eは、第二縦辺部24E,24Eと、第二横辺部25E,25Eとで構成されている。第二横辺部25Eは、第二縦辺部24E,24Eの仮想の境界面(側端面)に接続されている。   The second member 3E includes a second side wall portion 22E having a rectangular frame shape in plan view and a flange 27 projecting outward from the outer surface of the second side wall portion 22E. A communication hole R that communicates in the vertical direction is formed inside the second member 3E. The communication hole R has a rectangular shape in plan view. The second side wall portion 22E is composed of second vertical side portions 24E and 24E and second horizontal side portions 25E and 25E. The second horizontal side portion 25E is connected to a virtual boundary surface (side end surface) of the second vertical side portions 24E and 24E.

図16は、第六実施形態に係る第二部材を裏から見た斜視図である。図16に示すように、第二縦辺部24Eの下端面24Ea,24Ea(図9では上端面になっている)と第二横辺部25Eの下端面25Ea,25Eaとは同一平面上に位置している。第二横辺部25Eの下端面25Eaの中央には、切欠き部26Eが形成されている。   FIG. 16 is a perspective view of the second member according to the sixth embodiment viewed from the back. As shown in FIG. 16, the lower end surfaces 24Ea and 24Ea (the upper end surface in FIG. 9) of the second vertical side portion 24E and the lower end surfaces 25Ea and 25Ea of the second horizontal side portion 25E are located on the same plane. doing. A notch 26E is formed in the center of the lower end surface 25Ea of the second lateral side 25E.

切欠き部26Eは、底面26Eaと、切欠き面26Ebと、側面26Ec,26Ecとで構成されている。底面26Eaは、下端面25Eaよりも一段上がった位置(図16では下がった位置)に形成されている。切欠き面26Ebは、下端面25Eaから底面26Eaに亘って第一部材2E側に凸となる曲面で形成されている。側面26Ec,26Ecは、底面26Eaに対して垂直に形成されている。   The notch 26E is composed of a bottom surface 26Ea, a notch surface 26Eb, and side surfaces 26Ec and 26Ec. The bottom surface 26Ea is formed at a position that is one step higher than the lower end surface 25Ea (a position that is lowered in FIG. 16). The notch surface 26Eb is formed as a curved surface that protrudes toward the first member 2E from the lower end surface 25Ea to the bottom surface 26Ea. The side surfaces 26Ec and 26Ec are formed perpendicular to the bottom surface 26Ea.

図16に示すように、フランジ27は、左右方向に張り出した第一フランジ27a,27aと、前後方向に張り出した第二フランジ27b,27bとで構成されている。切欠き部26Eは、第二フランジ27bの中央を縦断して形成されている。   As shown in FIG. 16, the flange 27 includes first flanges 27a and 27a projecting in the left-right direction and second flanges 27b and 27b projecting in the front-rear direction. The notch 26E is formed by vertically cutting the center of the second flange 27b.

次に、第六実施形態に係る部材の接合方法について説明する。本実施形態に係る部材の接合方法では、準備工程と、突合せ工程と、摩擦圧接工程と、溶接工程とを行う。   Next, a method for joining members according to the sixth embodiment will be described. In the member joining method according to the present embodiment, a preparation process, a butt process, a friction welding process, and a welding process are performed.

図15に示すように、準備工程は、第一部材2Eと第二部材3Eとを用意する工程である。図17に示すように、突合せ工程では、第一部材2Eと第二部材3Eとを突き合せる。突合せ工程では、上端面14a,14aと下端面24Ea,24Ea及び上端面15a,15aと下端面25Ea,25Eaとを面接触させて突合せ部J4を形成する。 As shown in FIG. 15, the preparation step is a step of preparing the first member 2E and the second member 3E. As shown in FIG. 17, in the butting process, the first member 2E and the second member 3E are butted together. In the butting step, the butted portions J4 are formed by bringing the upper end surfaces 14a and 14a, the lower end surfaces 24Ea and 24Ea, the upper end surfaces 15a 1 and 15a 1 and the lower end surfaces 25Ea and 25Ea into surface contact.

また、第二部材3Eには、切欠き面26Ebが形成されているため、突合せ工程では、上端面15aと切欠き面26Ebとは隙間を開けて対向する。切欠き面26Eb及びこの切欠き面26Ebに対向する上端面15aは、特許請求の範囲の「離間面」に相当する。 Also, the second member 3E, since it is formed notched face 26Eb, the butt step, opposed with a gap to the upper end face 15a 2 and notched face 26Eb. The upper end face 15a 2 which faces the notch face 26Eb and the notched face 26Eb corresponds to the "separation plane" in the claims.

摩擦圧接工程は、第一実施形態と同等の方法で行う。摩擦工程は、まず、上端面14aと下端面24Ea及び上端面15aと下端面25Ea(突合せ部J4)が擦り合わされて摩擦熱が発生し、軟化された母材が外部に排出されることで、第一側壁部12及び第二側壁部22Eのうちの擦り合わされている部位の高さが徐々に小さくなる。摩擦工程を進めることにより、上端面(離間面)15aと切欠き面26Eb(離間面)とが擦り合わされて、第一部材2Eと第二部材3Eとの接触面積は徐々に大きくなる。そして、第一実施形態と同等の方法で圧接工程を行う。 The friction welding process is performed by the same method as in the first embodiment. Friction step, first, that the frictional heat is generated is rubbed upper end surface 14a and the lower end face 24Ea and the upper end surface 15a 1 and the lower end face 25Ea (butt portion J4), softened preform is discharged to the outside The height of the part of the first sidewall portion 12 and the second sidewall portion 22E that are rubbed together gradually decreases. By advancing the friction step, the upper end surface (separation surface) 15a 2 and notched face 26Eb (separation surface) of the being rubbed, the contact area between the first member 2E and the second member 3E gradually increases. And a press-contact process is performed by the method equivalent to 1st embodiment.

溶接工程では、摩擦圧接工程によって接合部の周囲に排出されたバリを溶加材として接合部に沿ってレーザー溶接を行う。これにより、フランジ付き中空容器1Eが形成される。   In the welding process, laser welding is performed along the joint using the burr discharged around the joint in the friction welding process as a filler material. Thereby, the hollow container 1E with a flange is formed.

以上説明した第六実施形態のように、切欠き部26Eの切欠き面26Ebを曲面としても第一実施形態と同様の効果を得ることができる。   As in the sixth embodiment described above, the same effect as that of the first embodiment can be obtained even if the cut surface 26Eb of the cut portion 26E is a curved surface.

[第七実施形態]
次に、本発発明の第七実施形態に係る部材の接合方法について説明する。図18に示すように、本実施形態に係る部材の接合方法は、第二部材3Fの切欠き部26Fの構成が第六実施形態と相違する。本実施形態に係る部材の接合方法の説明では、第六実施形態と相違する部分を中心に説明する。
[Seventh embodiment]
Next, a method for joining members according to the seventh embodiment of the present invention will be described. As shown in FIG. 18, the member joining method according to the present embodiment is different from the sixth embodiment in the configuration of the notch portion 26F of the second member 3F. In the description of the joining method of the members according to the present embodiment, the description will focus on parts that are different from the sixth embodiment.

図16で示した第六実施形態の切欠き部26Eは、第二横辺部25E及び第二フランジ27bの左右方向の中央のみに設けたが、図18に示す第七実施形態の切欠き部26Fのように、第二横辺部25F、第一フランジ27a及び第二フランジ27bの左右方向の全体に亘って形成してもよい。切欠き部26Fは、底面26Faと切欠き面26Fbとで構成されている。切欠き面26Fbは、底面26Faから第二横辺部25Fの下端面25Faまで曲面で構成されている。   The cutout portion 26E of the sixth embodiment shown in FIG. 16 is provided only at the center in the left-right direction of the second lateral side portion 25E and the second flange 27b, but the cutout portion of the seventh embodiment shown in FIG. Like 26F, you may form over the whole left-right direction of the 2nd horizontal side part 25F, the 1st flange 27a, and the 2nd flange 27b. The cutout portion 26F includes a bottom surface 26Fa and a cutout surface 26Fb. The notch surface 26Fb is a curved surface from the bottom surface 26Fa to the lower end surface 25Fa of the second horizontal side portion 25F.

第七実施形態のように、切欠き部26Fを第二部材3Fの幅方向(左右方向)に亘って曲面で設けても第六実施形態と同等の効果を得ることができる。   As in the seventh embodiment, the same effect as in the sixth embodiment can be obtained by providing the notch 26F with a curved surface in the width direction (left-right direction) of the second member 3F.

なお、摩擦圧接工程において、摩擦工程又は圧接工程の時間を長く設定したり、摩擦圧力、アップセット圧力を高く設定したりする場合は、接合部にバリが多く発生する。このような場合は、縦辺部にも「離間面」を設けてもよい。これにより、縦辺部の摩擦熱を低くすることができるため、縦辺部に発生するバリを少なくすることができる。   In the friction welding process, when the time of the friction process or the pressure welding process is set long, or the friction pressure and the upset pressure are set high, many burrs are generated at the joint. In such a case, a “separation surface” may also be provided on the vertical side portion. Thereby, since the frictional heat of a vertical side part can be made low, the burr | flash which generate | occur | produces in a vertical side part can be decreased.

次に、実施例について説明する。実施例では、切欠き部の形状を変えて二種類の実施例A,Bを行った。   Next, examples will be described. In Examples, two types of Examples A and B were performed by changing the shape of the notch.

[実施例A]
実施例Aでは、図19の(a)に示すように、第一部材2Gと第二部材3Gとを摩擦圧接によって接合して中空容器1Gを製造し、接合後の変形量を測定した。
[Example A]
In Example A, as shown in FIG. 19A, the first member 2G and the second member 3G were joined by friction welding to produce a hollow container 1G, and the deformation after joining was measured.

第一部材2Gは、平面視矩形の底部11と、平面視矩形枠状の第一側壁部12とで構成されている。第一側壁部12は、第一縦辺部14,14と第一横辺部15,15とで構成されている。第一部材2Gには、底部11と第一側壁部12で構成された流路Pが形成されている。第一部材2Gは、長さが150mm、幅が10mm、高さが10mmになっている。   The first member 2G includes a bottom portion 11 having a rectangular shape in plan view and a first side wall portion 12 having a rectangular frame shape in plan view. The first side wall portion 12 includes first vertical side portions 14 and 14 and first horizontal side portions 15 and 15. In the first member 2G, a flow path P constituted by the bottom 11 and the first side wall 12 is formed. The first member 2G has a length of 150 mm, a width of 10 mm, and a height of 10 mm.

第一部材2Gの第一縦辺部14の板厚t1は1.6mm、第一横辺部15の板厚t2は2.8mmになっている。第一部材2Gは、アルミニウム合金A1050−H112(JIS)を用いている。   The plate thickness t1 of the first vertical side portion 14 of the first member 2G is 1.6 mm, and the plate thickness t2 of the first horizontal side portion 15 is 2.8 mm. The first member 2G uses aluminum alloy A1050-H112 (JIS).

JIS:A1050は、Si;0.25%以下、Fe;0.40%以下、Cu;0.05%以下、Mn;0.05%以下、Mg;0.05%以下、Zn;0.05%以下、V;0.05%以下、Ti;0.03%以下、Al;99.50%以上で構成されている。H112とは、展伸材においては積極的な加工硬化を加えずに、製造したままの状態で機械的性質の保証がされたものを意味する。   JIS: A1050 is Si: 0.25% or less, Fe: 0.40% or less, Cu: 0.05% or less, Mn: 0.05% or less, Mg: 0.05% or less, Zn: 0.05 % Or less, V; 0.05% or less, Ti; 0.03% or less, Al; 99.50% or more. H112 means that in the wrought material, mechanical properties are guaranteed in the state of manufacture without aggressive work hardening.

第二部材3Gは、平面視矩形の底部21と、平面視矩形枠状の第二側壁部22とで構成されている。第二側壁部22は、第二縦辺部24,24と第二横辺部25,25とで構成されている。第二部材3Gには、底部21と第二側壁部22とで構成された凹部Qが形成されている。第二部材3Gは、長さが150mm、幅が10mm、高さが10mmになっている。   The second member 3G includes a bottom portion 21 having a rectangular shape in plan view and a second side wall portion 22 having a rectangular frame shape in plan view. The second side wall portion 22 includes second vertical side portions 24 and 24 and second horizontal side portions 25 and 25. The second member 3G is formed with a concave portion Q composed of a bottom portion 21 and a second side wall portion 22. The second member 3G has a length of 150 mm, a width of 10 mm, and a height of 10 mm.

第二部材3Gの第二縦辺部24の板厚t1は1.6mm、第二横辺部25の板厚t2は2.8mmになっている。第二部材3Gは、アルミニウム合金ADC12(JIS)を用いている。第二部材3Gの材料は、第一部材2Gの材料に比べて大きな耐力となるように設定されている。   The plate thickness t1 of the second vertical side portion 24 of the second member 3G is 1.6 mm, and the plate thickness t2 of the second horizontal side portion 25 is 2.8 mm. The second member 3G uses an aluminum alloy ADC12 (JIS). The material of the second member 3G is set to have a greater yield strength than the material of the first member 2G.

JIS:ADC12は、Cu;1.5〜3.5%、Si;9.6〜12.0%、Mg;0.3%以下、Zn;1.0%以下、Fe;1.3%以下、Mn;0.5%以下、Ni;0.5%以下、Ti;0.3%以下、Pb;0.2%以下、Sn;0.2%以下、Al;残部で構成されている。   JIS: ADC12: Cu; 1.5 to 3.5%, Si; 9.6 to 12.0%, Mg; 0.3% or less, Zn; 1.0% or less, Fe; 1.3% or less Mn: 0.5% or less, Ni: 0.5% or less, Ti: 0.3% or less, Pb: 0.2% or less, Sn: 0.2% or less, Al: balance.

図19の(a)及び(b)に示すように、第二横辺部25の中央には、断面矩形の切欠き部26が形成されている。切欠き部26は、底面26aと、底面26aに対して垂直な側面26b,26bで構成されている。実施例Aでは、第二部材3の切欠き高さ(側面26bの高さ)h1を0.10mm、0.15mm、0.20mmに設定した第二部材3Gを3種類用意してそれぞれ接合した。   As shown in FIGS. 19A and 19B, a cutout portion 26 having a rectangular cross section is formed at the center of the second lateral side portion 25. The notch 26 includes a bottom surface 26a and side surfaces 26b and 26b perpendicular to the bottom surface 26a. In Example A, three types of second members 3G in which the notch height (height of the side surface 26b) h1 of the second member 3 was set to 0.10 mm, 0.15 mm, and 0.20 mm were prepared and joined to each other. .

中空容器1Gの製造方法では、準備工程、突合せ工程、摩擦圧接工程を行った。各工程は、第一実施形態と同等である。図20に示すように、実施例Aでは、摩擦圧接工程が終了した後の内面の変形量M1と外面の変形量M2を測定した。内面の変形量M1は、摩擦圧接前における第二横辺部25の内面(基準面)25dから摩擦圧接後のバリSの先端までの距離である。つまり、変形量M1は、バリSの高さと第一横辺部15の倒れ込み量との和を意味する。   In the manufacturing method of the hollow container 1G, a preparation process, a butting process, and a friction welding process were performed. Each process is equivalent to 1st embodiment. As shown in FIG. 20, in Example A, the inner surface deformation amount M1 and the outer surface deformation amount M2 after the friction welding process was completed were measured. The inner surface deformation amount M1 is a distance from the inner surface (reference surface) 25d of the second lateral side portion 25 before the friction welding to the tip of the burr S after the friction welding. That is, the deformation amount M1 means the sum of the height of the burr S and the amount of collapse of the first lateral side portion 15.

外面の変形量M2は、摩擦圧接前における第二横辺部25の外面(基準面)25cから摩擦圧接後のバリSの先端までの距離である。つまり、変形量M2は、バリSの高さと第一横辺部15の倒れ込み量との和を意味する。変形量は、外面25c及び内面25dよりも凸であればプラスとし、凹であればマイナスとした。つまり、プラス、マイナスに関わらず、0に近い数値であることは変形量が小さいことを意味する。本実施例では、変形量が±0.5mmを閾範囲とした。   The deformation amount M2 of the outer surface is a distance from the outer surface (reference surface) 25c of the second lateral side portion 25 before the friction welding to the tip of the burr S after the friction welding. That is, the deformation amount M2 means the sum of the height of the burr S and the amount of collapse of the first lateral side portion 15. The amount of deformation was positive if it was more convex than the outer surface 25c and inner surface 25d, and negative if it was concave. That is, a numerical value close to 0 regardless of plus or minus means that the deformation amount is small. In this embodiment, the deformation range is set to ± 0.5 mm as the threshold range.

図21は、実施例Aの結果を示す表である。図22は、実施例Aの結果を示すグラフである。図21及び図22に示すように、比較例であると、内面の変形量M1が閾範囲を超えていることがわかった。つまり、切欠き高さh1が0.10mmであると第一横辺部15の変形量が大きくなり、中空容器1Gの流路(空間)を狭める傾向にある。   FIG. 21 is a table showing the results of Example A. FIG. 22 is a graph showing the results of Example A. As shown in FIGS. 21 and 22, it was found that the deformation amount M1 of the inner surface exceeds the threshold range in the comparative example. That is, when the notch height h1 is 0.10 mm, the deformation amount of the first lateral side portion 15 increases, and the flow path (space) of the hollow container 1G tends to be narrowed.

一方、実施例1,2であると、内面の変形量M1及び外面の変形量M2ともに閾範囲内であることがわかった。つまり、切欠き部26の切欠き高さh1が0.15mm以上であると、第一横辺部15の倒れ込みが少なく、かつ、バリSの発生も少なくなっている。   On the other hand, in Examples 1 and 2, it was found that both the inner surface deformation amount M1 and the outer surface deformation amount M2 were within the threshold range. That is, when the cutout height h1 of the cutout portion 26 is 0.15 mm or more, the first horizontal side portion 15 is not easily collapsed and the occurrence of burrs S is also reduced.

なお、第一部材2G及び第二部材3Gの両方に切欠き部を設ける場合は、各切欠き部の高さの和が0.15mm以上であることが好ましい。   In addition, when providing a notch part in both the 1st member 2G and the 2nd member 3G, it is preferable that the sum total of the height of each notch part is 0.15 mm or more.

[実施例B]
実施例Bでは、図23の(a)及び(b)に示すように、第一部材2Hと第二部材3Hとを摩擦圧接によって接合して中空容器1Hを製造し、接合後の変形量を測定した。
[Example B]
In Example B, as shown in FIGS. 23A and 23B, the first member 2H and the second member 3H are joined by friction welding to produce a hollow container 1H. It was measured.

第一部材2Hは、実施例Aの第一部材2Gと同等である。第二部材3Hは、平面視矩形の底部21と、平面視矩形枠状の第二側壁部22とで構成されている。第二側壁部22は、第二縦辺部24,24と第二横辺部25,25とで構成されている。第二部材3Hには、底部21と第二側壁部22とで構成された凹部Qが形成されている。   The first member 2H is equivalent to the first member 2G of Example A. The second member 3 </ b> H includes a bottom portion 21 having a rectangular shape in plan view and a second side wall portion 22 having a rectangular frame shape in plan view. The second side wall portion 22 includes second vertical side portions 24 and 24 and second horizontal side portions 25 and 25. The second member 3 </ b> H is formed with a recess Q composed of a bottom portion 21 and a second side wall portion 22.

第二部材3Hは、長さが150mm、幅が10mm、高さが10mmになっている。第二部材3Hはアルミニウム合金ADC12(JIS)を用いている。   The second member 3H has a length of 150 mm, a width of 10 mm, and a height of 10 mm. The second member 3H uses an aluminum alloy ADC12 (JIS).

第二横辺部25の下端面25aと外面25cとの角部にはC面取りによる面取り部26Dが形成されている。図24に示すように、第一部材2Hと第二部材3Hとを突き合わせると、第一部材2Hの上端面15aと第二部材3Hの下端面25aとが接触し、上端面15aと面取り面26Daとが隙間を開けて対向する。上端面15aと面取り面26Daとのなす角度は約40°になっている。実施例Bでは、面取り部26Dの切欠き高さh2を0.5mm、0,8mm、1.0mmに設定した第二部材3Hを3種類用意してそれぞれ接合した。切欠き高さh2は、下端面25aから面取り部26Dの外側の端部までの高さを意味する。   A chamfered portion 26D by C chamfering is formed at a corner portion between the lower end surface 25a and the outer surface 25c of the second horizontal side portion 25. As shown in FIG. 24, when the first member 2H and the second member 3H are brought into contact with each other, the upper end surface 15a of the first member 2H and the lower end surface 25a of the second member 3H come into contact with each other, and the upper end surface 15a and the chamfered surface 26 Da opposes with a gap. The angle formed by the upper end surface 15a and the chamfered surface 26Da is about 40 °. In Example B, three types of second members 3H, in which the notch height h2 of the chamfered portion 26D was set to 0.5 mm, 0.8 mm, and 1.0 mm, were prepared and joined to each other. The notch height h2 means the height from the lower end surface 25a to the outer end portion of the chamfered portion 26D.

中空容器1Hの接合方法は、実施例Aと同等である。実施例Bでは、摩擦圧接工程が終了した後の内面の変形量M1と外面の変形量M2を測定した。変形量の測定方法は、実施例Aと同等である。   The joining method of the hollow container 1H is the same as that of Example A. In Example B, the deformation amount M1 of the inner surface and the deformation amount M2 of the outer surface after the friction welding process was completed were measured. The method for measuring the deformation is the same as in Example A.

図25及び図26に示すように、比較例1,2であると内面の変形量M1が閾範囲を超えている。つまり、切欠き高さh2が0.8mm以下であると第一横辺部15の変形量が大きくなり、中空容器1Hの流路(空間)を狭める傾向にある。   As shown in FIGS. 25 and 26, in the first and second comparative examples, the inner surface deformation amount M1 exceeds the threshold range. That is, when the notch height h2 is 0.8 mm or less, the deformation amount of the first lateral side portion 15 increases, and the flow path (space) of the hollow container 1H tends to be narrowed.

一方、実施例1であると、内面の変形量M1及び外面の変形量M2ともに比較例に比べて小さくなり、閾範囲に含まれる。つまり、切欠き高さh2が、1.0mm以上になると、第一横辺部15の倒れ込みが少なく、かつ、バリSの発生も少なくなっている。   On the other hand, in Example 1, both the inner surface deformation amount M1 and the outer surface deformation amount M2 are smaller than those in the comparative example, and are included in the threshold range. In other words, when the notch height h2 is 1.0 mm or more, the first horizontal side portion 15 is less inclined and the occurrence of burrs S is also reduced.

1 中空容器
2 第一部材
3 第二部材
11 底部
12 第一側壁部
13 仕切り部
14 第一縦辺部
15 第一横辺部
21 底部
22 第二側壁部
24 第二縦辺部
25 第二横辺部
26 切欠き部
DESCRIPTION OF SYMBOLS 1 Hollow container 2 1st member 3 2nd member 11 Bottom part 12 1st side wall part 13 Partition part 14 1st vertical side part 15 1st horizontal side part 21 Bottom part 22 2nd side wall part 24 2nd vertical side part 25 2nd horizontal side Side 26 Notch

Claims (9)

板状を呈する一対の第一縦辺部と板状を呈する一対の第一横辺部とで構成され平面視矩形枠状の第一側壁部を備えた第一部材と、板状を呈する一対の第二縦辺部と板状を呈する一対の第二横辺部とで構成され平面視矩形枠状の第二側壁部を備えた第二部材とを準備する準備工程と、
前記第一縦辺部及び前記第一横辺部の端面と前記第二縦辺部及び前記第二横辺部の端面とをそれぞれ突き合せ、前記第一縦辺部の長手方向と平行に往復移動させて摩擦圧接する摩擦圧接工程と、を含み、
前記第一横辺部の前記端面の少なくとも一部と前記第二横辺部の前記端面の少なくとも一部とに、前記摩擦圧接工程の開始時において間隔をあけて対向する離間面を設けておき、前記摩擦圧接工程の進行に伴って、前記離間面同士が接触して摩擦圧接されることを特徴とする部材の接合方法。
A first member including a pair of first vertical sides having a plate shape and a pair of first horizontal sides having a plate shape and having a first side wall portion having a rectangular frame shape in plan view, and a pair having a plate shape A preparatory step of preparing a second member having a second side wall portion having a rectangular frame shape in plan view, the second vertical side portion and a pair of second horizontal side portions having a plate shape;
The end surfaces of the first vertical side portion and the first horizontal side portion are matched with the end surfaces of the second vertical side portion and the second horizontal side portion, respectively, and reciprocate in parallel with the longitudinal direction of the first vertical side portion. A friction welding process of moving and friction welding,
At least a part of the end surface of the first lateral side part and at least a part of the end surface of the second lateral side part are provided with a spacing surface facing each other with a gap at the start of the friction welding process. As the friction welding process proceeds, the separated surfaces are brought into contact with each other and friction welding is performed.
板状を呈する一対の第一縦辺部と板状を呈する一対の第一横辺部とで構成され平面視矩形枠状の第一側壁部を備えた第一部材と、第二部材とを準備する準備工程と、
前記第二部材によって前記第一縦辺部及び前記第一横辺部の端面と前記第一部材の開口を塞ぐとともに前記第一部材の前記端面と対向する対向面とを突き合せ、前記第一縦辺部の長手方向と平行に往復移動させて摩擦圧接する摩擦圧接工程と、を含み、
前記第一横辺部の前記端面の少なくとも一部と前記対向面の少なくとも一部とに、前記摩擦圧接工程の開始時において間隔をあけて対向する離間面を設けておき、前記摩擦圧接工程の進行に伴って、前記離間面同士が接触して摩擦圧接されることを特徴とする部材の接合方法。
A first member comprising a pair of first vertical sides having a plate shape and a pair of first horizontal sides having a plate shape and having a first side wall portion having a rectangular frame shape in plan view; and a second member. A preparation process to prepare; and
The second member is configured to butt the end surfaces of the first vertical side portion and the first horizontal side portion with the facing surface facing the end surface of the first member while closing the opening of the first member. A friction welding process of reciprocating in parallel with the longitudinal direction of the vertical side portion and friction welding,
At least a part of the end surface of the first lateral side part and at least a part of the opposed surface are provided with spaced surfaces that are opposed to each other with a gap at the start of the friction welding process, As the process proceeds, the separation surfaces come into contact with each other and are friction welded.
前記第一横辺部の端面及び前記第二横辺部の端面の少なくともいずれか一方に切欠き部を設けて前記離間面を形成することを特徴とする請求項1に記載の部材の接合方法。   The member joining method according to claim 1, wherein a notch portion is provided on at least one of an end surface of the first lateral side portion and an end surface of the second lateral side portion to form the separation surface. . 前記第一横辺部の端面及び前記対向面の少なくともいずれか一方に切欠き部を設けて前記離間面を形成することを特徴とする請求項2に記載の部材の接合方法。   The member joining method according to claim 2, wherein a notch portion is provided on at least one of the end surface of the first lateral side portion and the facing surface to form the separation surface. 前記切欠き部の切欠き高さを0.15mm以上に設定することを特徴とする請求項3又は請求項4に記載の部材の接合方法。   The method for joining members according to claim 3 or 4, wherein a notch height of the notch is set to 0.15 mm or more. 前記第一横辺部の端面及び前記第二横辺部の端面の少なくともいずれか一方の角部を面取りして前記離間面を形成することを特徴とする請求項1に記載の部材の接合方法。   2. The member joining method according to claim 1, wherein at least one corner of the end surface of the first lateral side portion and the end surface of the second lateral side portion is chamfered to form the separation surface. . 前記第一横辺部の端面及び前記対向面の少なくともいずれか一方の角部を面取りして前記離間面を形成することを特徴とする請求項2に記載の部材の接合方法。   The method for joining members according to claim 2, wherein the spacing surface is formed by chamfering at least one corner of the end surface of the first lateral side portion and the facing surface. 前記面取りの高さを1.0mm以上に設定することを特徴とする請求項6又は請求項7に記載の部材の接合方法。   The method for joining members according to claim 6 or 7, wherein a height of the chamfer is set to 1.0 mm or more. 前記摩擦圧接工程の後に、摩擦圧接工程で発生したバリを溶加材として、摩擦圧接による接合部に沿って溶接を施す溶接工程をさらに含むことを特徴とする請求項1乃至請求項8のいずれか一項に記載の部材の接合方法。   9. The welding method according to claim 1, further comprising a welding step of performing welding along a joint portion by friction welding using the burr generated in the friction welding step as a filler material after the friction welding step. The method for joining members according to claim 1.
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