JP2019000897A - Metal plate caulking-joined structure, and joining method - Google Patents

Metal plate caulking-joined structure, and joining method Download PDF

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JP2019000897A
JP2019000897A JP2017120032A JP2017120032A JP2019000897A JP 2019000897 A JP2019000897 A JP 2019000897A JP 2017120032 A JP2017120032 A JP 2017120032A JP 2017120032 A JP2017120032 A JP 2017120032A JP 2019000897 A JP2019000897 A JP 2019000897A
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metal plate
caulking
side joint
hole
female
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秀蔵 浅間
Hidezo Asama
秀蔵 浅間
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Soltec Co Ltd
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Soltec Co Ltd
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Priority to JP2017120032A priority Critical patent/JP2019000897A/en
Priority to KR1020180068999A priority patent/KR20180138162A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B5/00Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
    • F16B5/0004Joining sheets, plates or panels in abutting relationship
    • F16B5/0032Joining sheets, plates or panels in abutting relationship by moving the sheets, plates, or panels or the interlocking key parallel to the abutting edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/03Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal otherwise than by folding
    • B21D39/038Perpendicular plate connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B9/00Connections of rods or tubular parts to flat surfaces at an angle
    • F16B9/05Connections of rods or tubular parts to flat surfaces at an angle by way of an intermediate member
    • F16B9/056Connections of rods or tubular parts to flat surfaces at an angle by way of an intermediate member the intermediate member extending through the flat surface; the rod or tubular part extending through the flat surface

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Plates (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

To provide metal plate caulking-joined structure and a metal plate joining method, each enabling metal plates to be joined together in such a manner that surfaces of the joined metal plates continue upon joining of the metal plates.SOLUTION: A caulking-joined structure in an end or an edge of a metal plate is provided in which: any end or edge joined by the caulking is formed as a male side joining part with a projection piece projecting in the width direction; the other end or the edge where the male side joining part is caulked and joined is formed as a female side joining part with a recess or a hole part for receiving the projection piece; the projection piece of the male side joining part received in the recess or the hole part of the female side joining part is caulked in a direction intersecting the thickness direction of the projection piece; and thereby the caulking-joined structure of the metal plate rolled in the circumference of the recess or the hole part of the female side joining part is formed.SELECTED DRAWING: Figure 1

Description

本発明は金属板材の加締め接合構造、及び接合方法に関する。特に、金属板材の端部や縁部における加締め接合構造、及び接合方法に関する。   The present invention relates to a caulking and joining structure for metal sheets and a joining method. In particular, the present invention relates to a caulking joining structure and an joining method at an end or an edge of a metal plate material.

従来、金属からなる板状部材の接合に際しては、溶接加工、ろう付け加工、半田付け加工などの他、加締め加工も利用されている。この加締め加工は、金属部品の一部を塑性加工して接合する構造であり、その結合構造は用途に応じて工夫され多種多様となっている。そして当該加締めによる金属接合については、従前においてもいくつかの技術が提案されている。   Conventionally, for joining plate members made of metal, in addition to welding, brazing, soldering, and the like, caulking is also used. This caulking process is a structure in which a part of metal parts is joined by plastic working, and the joining structure is devised according to the application and is diverse. And several techniques have been proposed for metal joining by caulking.

例えば、特許文献1(特開平9−314255号公報)では、金属粉を発生させずにかしめ固定できるようにする金属部材の固定方法として、第1の金属部材の一端部を第2の金属部材に設けた貫通穴に嵌挿した後、前記貫通穴から突出した前記一端部の端面をかしめパンチにより塑性変形させることによって第1の金属部材を第2の金属部材にかしめ固定する金属部材の固定方法において、前記かしめパンチは、先端部が円錐状に形成され、その円錐周面の特定部分を前記一端部の端面に沿わして圧延しながら移動することによって塑性変形させる金属部材の固定方法が提案されている。   For example, in Patent Document 1 (Japanese Patent Laid-Open No. 9-314255), as a method of fixing a metal member that can be fixed by caulking without generating metal powder, one end of a first metal member is used as a second metal member. The metal member is fixed by caulking and fixing the first metal member to the second metal member by plastic deformation of the end surface of the one end protruding from the through hole by caulking punch after being inserted into the through hole provided in In the method, the caulking punch has a tip portion formed in a conical shape, and a method of fixing a metal member that is plastically deformed by moving a specific portion of the circumferential surface of the cone along the end surface of the one end portion while rolling. Proposed.

また、特許文献2(特開2004−243519号公報)では、格子状に交差する金属板同志を見栄え良く、かつ作業性良く強固に連結することを目的として、互いに交差する複数の第1および第2の金属板を嵌合させて格子状に連結する金属板の格子状連結方法において、第1および第2の金属板の少なくとも一方の金属板の端縁には、他方の金属板の端縁に嵌入して他方の金属板をその両面から挟む嵌合溝を形成するとともに、上記他方の金属板の板面には、上記一方の金属板が嵌入されたときにその嵌合溝の開口端と対応する位置に凹所を形成し、複数の上記一方の金属板をその嵌合溝により他方の金属板に嵌入して格子状に組付け、組付けられた複数の上記一方の金属板の嵌合溝の開口端に近接する端縁に、複数の上記一方の金属板のすべてにわたる長さのカシメ刃を同時に圧入し、上記端縁を変形させて上記凹所に喰い込ませ、上記他方の金属板に複数の上記一方の金属板を同時に強固にかしめ結合する金属板の格子状連結方法が提案されている。
Further, in Patent Document 2 (Japanese Patent Application Laid-Open No. 2004-243519), a plurality of first and first crossings that intersect with each other are formed in order to make the metal plates that intersect in a lattice shape look good and are firmly connected with good workability. In the grid-like connection method of metal plates in which two metal plates are fitted and connected in a lattice shape, the edge of at least one metal plate of the first and second metal plates is the edge of the other metal plate. And a fitting groove that sandwiches the other metal plate from both sides thereof, and an opening end of the fitting groove when the one metal plate is fitted on the plate surface of the other metal plate. And a plurality of the one metal plates are fitted into the other metal plate by the fitting grooves and assembled in a lattice shape, and the plurality of the one metal plates are assembled. A plurality of the above-mentioned one metal plates on the edge close to the opening end of the fitting groove A metal plate that simultaneously press-fits all the caulking blades of all lengths, deforms the edge and bites into the recess, and simultaneously firmly and caulkingly bonds the one metal plate to the other metal plate. A grid-like connection method has been proposed.

特開平9−314255号公報JP 9-314255 A 特開2004−243519号公報JP 2004-243519 A

上述の通り、従前においても加締めによる金属接合は実施されている。しかしながら、前記特許文献1の技術は、鉄芯の一端部を継鉄の貫通穴に通して、鉄芯の一端部を広さ方向に加締める必要があり、板材の接合に適したものではなかった。また、前記特許文献2の技術は金属板材の縁部同士を接合するものではあるが、接合する板材における面同士が連続するものではなかった。   As described above, metal bonding by caulking has been performed in the past. However, the technique of Patent Document 1 requires passing one end of the iron core through the yoke through-hole and crimping the one end of the iron core in the width direction, and is not suitable for joining plate members. It was. Moreover, although the technique of the said patent document 2 joins the edge parts of a metal plate material, the surfaces in the board | plate material to join are not continuous.

そこで本発明は、板材同士の接合であって、接合する板材同士の面が連続するように接合できる金属板材の加締め接合構造及び金属板材の接合方法を提供することを課題とする。   Then, this invention makes it a subject to provide the crimping joining structure of the metal plate material which can be joined so that the surface of the plate materials to join may be continued, and the joining method of a metal plate material.

また、前記特許文献1の技術は、鉄芯の一端部を広さ方向に加締めることから、加締めに大きな力を必要としていた。   Moreover, since the technique of the said patent document 1 crimps the one end part of an iron core in the width direction, the big force was required for crimping.

そこで本発明は、できるだけ少ない力で加締めることができながらも、確実に接合できる金属板材の加締め接合構造及び金属板材の接合方法を提供することを別の課題とする。
Accordingly, another object of the present invention is to provide a metal plate material crimping and joining structure and a metal plate material joining method that can be reliably joined while being capable of being crimped with as little force as possible.

上記課題の少なくとも何れかを解決するために、本発明では板材の厚さ方向に交差する向きに金属板材の接合部を加締めるようにした金属板材の加締め接合構造、及び金属板材の接合方法を提供する。   In order to solve at least one of the above-described problems, in the present invention, a metal plate material caulking joint structure and a metal plate material joining method in which a metal plate material joint is caulked in a direction crossing the thickness direction of the plate material I will provide a.

即ち本発明では、金属板材の端部または縁部における加締め接合構造であって、加締めによって接合する何れかの端部または縁部は、広さ方向に突出する突出片を備えたオス側接合部として形成されており、前記オス側接合部が加締め接合される他方の端部または縁部は、前記突出片を受容する凹部又は孔部を備えたメス側接合部として形成されており、前記メス側接合部の凹部又は孔部に受容されている、オス側接合部の突出片は、当該突出片の厚さ方向に交差する向きに加締められて、前記メス側接合部の凹部又は孔部の周囲に圧延されている、金属板材の加締め接合構造を提供する。   That is, in the present invention, a caulking joining structure at an end or an edge of a metal plate material, and any end or edge to be joined by caulking has a protruding piece projecting in the width direction. The other end or edge portion, which is formed as a joint portion and the male side joint portion is caulked and joined, is formed as a female side joint portion provided with a recess or hole that receives the protruding piece. The protruding piece of the male-side joint received in the recess or hole of the female-side joint is crimped in a direction intersecting the thickness direction of the protruding piece, and the concave of the female-side joint Or the crimping joining structure of the metal plate material currently rolled around the hole part is provided.

かかる本発明の金属板材の接合方法では、前記メス側接合部に形成される凹部又は孔部における、オス側接合部の突出部が加締めによって圧延される側の内壁面には、凹部又は孔部の内側に向かって突出する抜け止め部を形成することができる。   In such a metal plate joining method of the present invention, a recess or a hole is formed on the inner wall surface on the side where the protruding portion of the male joint is rolled by caulking in the recess or hole formed in the female side joint. A retaining portion protruding toward the inside of the portion can be formed.

また本発明の金属板材の加締め接合構造では、前記メス側接合部に形成される凹部又は孔部において、オス側接合部の突出部が加締めによって圧延される側の凹部又は孔部の周囲には、当該圧延された突出部を受容する凹み又は孔を形成することができる。   Further, in the caulking and joining structure of the metal plate material of the present invention, in the recess or hole formed in the female side joint, the protrusion of the male side joint is around the recess or hole on the side rolled by caulking. Can be formed with a recess or hole for receiving the rolled protrusion.

また本発明では、前記金属板材の加締め接合構造に関連して、金属板材の接合方法を提供する。   The present invention also provides a method for joining metal plate materials in connection with the caulking and joining structure for the metal plate materials.

即ち、上記本発明にかかる金属板材の加締め接合構造による金属板材の接合方法であって、当該金属板材を厚さ方向に折り曲げ加工する曲げ工程を含み、前記オス側接合部とメス側接合部とは、曲げ加工によって向かい合う縁部に夫々形成されており、前記曲げ工程により、前記オス側接合部の突出片が、前記メス側接合部の凹部又は孔部に受容され、前記前記メス側接合部の凹部又は孔部に受容されたオス側接合部の突出片を、当該突出片の厚さ方向に交差する向きに加締めて、前記メス側接合部の凹部又は孔部の周囲に圧延する加締め工程を含む金属板材の接合方法を提供する。   That is, the metal plate material joining method by the caulking joint structure of the metal plate material according to the present invention, including a bending step of bending the metal plate material in the thickness direction, the male side joint and the female side joint Are formed at opposite edges by bending, and the protruding piece of the male joint is received in the recess or hole of the female joint by the bending step, and the female joint The projecting piece of the male side joint received in the recess or hole of the part is crimped in a direction intersecting the thickness direction of the projecting piece and rolled around the recess or hole of the female side joint Provided is a method for joining metal sheets including a caulking process.

かかる金属板材の接合方法では、前記曲げ加工は金型プレス加工によって行われ、前記加締め工程は、前記金型プレス加工における金型で行われるように構成することができる。
In such a metal plate joining method, the bending process can be performed by a mold press process, and the caulking process can be performed by a mold in the mold press process.

上記本発明の金属板材の加締め接合構造及び金属板材の接合方法によれば、板材同士の接合であって、接合する板材同士の面が連続するように接合できる金属板材の加締め接合構造及び金属板材の接合方法を提供することができる。   According to the caulking and joining structure of the metal plate material and the method of joining the metal plate material of the present invention, the caulking and joining structure of the metal plate material that can be joined so that the surfaces of the joining plate materials are continuous, A method for joining metal sheets can be provided.

また、上記本発明の金属板材の加締め接合構造及び金属板材の接合方法によれば、できるだけ少ない力で加締めることができながらも、確実に接合できる金属板材の加締め接合構造及び金属板材の接合方法を提供することができる。   Further, according to the above-described caulking joining structure for metal plates and the joining method for metal plates according to the present invention, the caulking joining structure for metal plates that can be reliably joined while being caulked with as little force as possible, and the metal plate A bonding method can be provided.

第1の実施の形態にかかる金属板材の加締め接合構造を形成する工程図。The process figure which forms the caulking joining structure of the metal plate material concerning 1st Embodiment. 第2の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図。The process figure which shows the crimping joining structure of the metal plate material concerning 2nd Embodiment, and the joining method of a metal plate material. 第3の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図。The process figure which shows the crimping joining structure of the metal plate material concerning 3rd Embodiment, and the joining method of a metal plate material. 第4の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図。Process drawing which shows the crimping joining structure of the metal plate material concerning the 4th Embodiment, and the joining method of a metal plate material. 第5の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図。Process drawing which shows the caulking joining structure of the metal plate material concerning 5th Embodiment, and the joining method of a metal plate material. 金属板材の曲げ加工時の分解斜視図。The exploded perspective view at the time of the bending process of a metal plate material. 金属板材の曲げ加工と一連で接合工程を行う接合方法を示す工程図。The process figure which shows the joining method which performs a bending process and a series of joining processes of a metal plate material. 別のメス型金型を用いた(A)金属板材の曲げ加工時の分解斜視図、(B)側面図。The disassembled perspective view at the time of the bending process of (A) metal plate material which used another female type metal mold | die, (B) Side view.

以下、図面を参照しながら、本実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を具体的に説明する。   Hereinafter, a caulking and joining structure for metal plates and a method for joining metal plates according to the present embodiment will be specifically described with reference to the drawings.

図1は第1の実施の形態にかかる金属板材の加締め接合構造を形成する工程図である。この実施の形態にかかる加締め接合工程では、接合対象となる部分には、オス側接合部10とメス側接合部11を形成している。この接合対象となる部分、即ち、当該金属板材の接合は、異なる金属板材同士を接合する他、1つの金属板材における部分同士を接合することを含む。よって複数の板材の端部または縁部同士を接合して部品や製品を製造する場合の他、1つの板材における何れかの端部または縁部同士を接合して部品や製造する場合も含む。また接合するオス側接合部10が設けられる板材とメス側接合部11が設けられる板材とは、同じ材料である他、異なる材料で形成することもできる。よって、例えば異なる金属からなる板材同士であっても、本実施の形態にかかる接合構造で接合することができる。ただし、オス側接合部10が備える突出片12は、接合時において加締められることが必要であるため、少なくともオス側接合部10が設けられる板材は金属からなることが望ましい。一方で、メス側接合部11が設けられる板材は、加締め時の力に耐え得る限りにおいて、金属の他、樹脂、セラミックス、木材など、いかなる材料であってもよい。また、接合される各板材は同じ厚さである他、異なる暑さであってもよい。   FIG. 1 is a process diagram for forming a caulking and joining structure for metal sheets according to the first embodiment. In the caulking and joining process according to this embodiment, the male side joint 10 and the female side joint 11 are formed in the part to be joined. The part to be joined, that is, joining of the metal plate members includes joining different metal plate members together and joining portions of one metal plate member. Therefore, in addition to the case where parts or products are manufactured by joining ends or edges of a plurality of plate members, the case where parts or products are manufactured by joining any end portions or edges of one plate member is also included. Further, the plate material provided with the male-side joint portion 10 to be joined and the plate material provided with the female-side joint portion 11 may be formed of different materials in addition to the same material. Therefore, for example, even plate materials made of different metals can be joined by the joining structure according to the present embodiment. However, since the protruding piece 12 included in the male side joint portion 10 needs to be crimped at the time of joining, it is desirable that at least the plate material on which the male side joint portion 10 is provided is made of metal. On the other hand, the plate material on which the female side joint portion 11 is provided may be any material such as resin, ceramics, wood, etc., as long as it can withstand the force during caulking. Moreover, each board | plate material joined may be different heat other than the same thickness.

この実施の形態では、板材の接合部分における一方の端部(ただし縁部であってもよい)を溝状に凹ませて、メス側接合部11を構成する凹部13を形成している。特に第1の実施の形態における当該凹部13は、後述する突出片12が加締められる方向に存在する側面は、開口部側を凹部13の内側に入り込むように傾斜させることで抜け止め部15を形成しており、当該抜け止め部15によって、凹部13の空間は開口部14側(端部または縁側)に向かって開口幅(板材の厚さ方向に直行する向きの開口幅)が狭まるように形成されている。   In this embodiment, one end portion (but may be an edge portion) of the joining portion of the plate material is recessed in a groove shape to form the recess 13 constituting the female side joining portion 11. In particular, the concave portion 13 in the first embodiment has a side surface that exists in a direction in which a protruding piece 12 to be described later is swaged, by tilting the opening side so as to enter the inside of the concave portion 13, thereby preventing the retaining portion 15. The space of the recess 13 is formed so that the opening width (opening width in a direction perpendicular to the thickness direction of the plate) is narrowed toward the opening 14 side (end portion or edge side) by the retaining portion 15 formed. Is formed.

そして前記メス側接合部11と接合される他方の接合部分には、前記凹部13に受容される形状の突出片12を形成してオス側接合部10を形成している。このオス側接合部10は、図1(A)に示すように、前記凹部13と同じ形状に形成しており、加締め方向側の側面を楔状に形成している。   A protruding piece 12 having a shape to be received in the recess 13 is formed at the other joining portion joined to the female side joining portion 11 to form a male side joining portion 10. As shown in FIG. 1A, the male side joint portion 10 is formed in the same shape as the concave portion 13, and the side surface on the caulking direction side is formed in a wedge shape.

そして前記オス側接合部10をメス側接合部11に挿入させる(図1(B))。このとき前記突出片12は、メス側接合部11が形成される板材の板厚よりも長く突出させていることから、この図1(B)に示すように、当該突出片12はメス側接合部11の外側面16から突出して存在することができる。   And the said male side junction part 10 is inserted in the female side junction part 11 (FIG.1 (B)). At this time, since the protruding piece 12 protrudes longer than the plate thickness of the plate material on which the female side joint portion 11 is formed, the protruding piece 12 is connected to the female side joint as shown in FIG. It can be present protruding from the outer surface 16 of the part 11.

この状態において、図1(C)に示すように、メス側接合部11から突出している部分を図面の上方に向かって(即ち突出片12の板厚に交差する向きに)加締めることにより、当該加締めた突出片12が、メス側接合部11の凹部13を超えてメス側接合部11の外側面16に覆いかぶさり、これにより両部分の接合を実現することができる。即ち、この加締め方法により、板材同士の接合であって、接合する板材同士の面が連続するように接合できる金属板材の加締め接合構造及び金属板材の接合方法を実現することができる。   In this state, as shown in FIG. 1 (C), by caulking the portion protruding from the female joint 11 toward the upper side of the drawing (that is, in the direction crossing the plate thickness of the protruding piece 12), The crimped protruding piece 12 covers the outer surface 16 of the female-side joint 11 beyond the concave portion 13 of the female-side joint 11, thereby realizing the joining of both parts. That is, by this caulking method, it is possible to realize a caulking joining structure for metal plates and a joining method for metal plates that can be joined such that the surfaces of the joined plates are continuous.

特に本実施の形態にかかる接合部分では、メス側接合部11が形成された板材の板厚方向への抜けは、前記加締めた突出片12によって阻止され、一方でオス側接合部10が形成された板材の板厚方向への抜けは、前記メス側接合部11の凹部13に形成されている抜け止め部15によって阻止される。従って、本実施の形態にかかる継手構造によれば、板部材同士を組み合わせた後に、加締めることにより、移動や使用中の衝撃などによっても抜けたり、外れたりすることなく確実に接合を維持できる接合構造を実現することができる。   In particular, in the joint portion according to the present embodiment, the plate material in which the female side joint portion 11 is formed is prevented from coming off in the thickness direction by the crimped protruding piece 12, while the male side joint portion 10 is formed. The removal of the plate material in the plate thickness direction is prevented by the retaining portion 15 formed in the concave portion 13 of the female side joint portion 11. Therefore, according to the joint structure according to the present embodiment, it is possible to reliably maintain the bonding without detaching or coming off due to movement or an impact during use by crimping after combining the plate members. A junction structure can be realized.

そして、本実施の形態にかかる接合構造では、板厚に交差する向きに加締めていることから、突出片12の端面の広さ方向に加締める場合に比べ、少ない力で困難なく加締めることができる。特に、少なくともオス側接合部10が形成される板材の厚さを0.3mm以上、5mm以下、望ましくは0.5mm以上、3mm以下であれば、後述するプレス曲げ加工と同時に加締め加工も行うことができる。   And, in the joining structure according to the present embodiment, since it is crimped in the direction crossing the plate thickness, it can be crimped without difficulty with less force than when crimping in the width direction of the end face of the protruding piece 12. Can do. In particular, if the thickness of the plate material on which at least the male-side joint portion 10 is formed is 0.3 mm or more and 5 mm or less, preferably 0.5 mm or more and 3 mm or less, the caulking process is performed simultaneously with the press bending process described later. be able to.

ただし、前記第1の実施の形態における接合構造では、オス側接合部10における突出片12を、凹部13の形状とは異なるように形成することもできる。図2は第2の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図である。特にこの実施の形態に示す接合構造では、オス側接合部20における突出部が矩形に突出するように形成している。特に当該突出部に幅(S2)を、前記開口部24における抜け止め部25が形成されている部分の開口径(S1)よりも小さくすることで、凹部23の開口側から突出片22を挿入することも可能になる。このように形成した場合であっても、当該突出片22の突出長さは、前記凹部23を超えてメス側接合部21の外側面26から突出する長さに形成される必要がある(図2(B))。その上で、図2(C)に示すように、突出片22を板材の厚さ方向に交差する向きに加締めることで、凹部23と突出片22との隙間に塑性変形した突出片22が入り込み、さらにメス側接合部21の外面状に覆い被さることから、前記第1の実施の形態に示した接合構造と同様に、いずれの方向にも抜け出ることのない接合構造を形成することができる。   However, in the joining structure in the first embodiment, the protruding piece 12 in the male side joining portion 10 can be formed so as to be different from the shape of the recessed portion 13. FIG. 2 is a process diagram illustrating a caulking joining structure for metal plates and a joining method for metal plates according to the second embodiment. In particular, in the joining structure shown in this embodiment, the protruding part in the male side joining part 20 is formed so as to project into a rectangle. In particular, the protruding piece 22 is inserted from the opening side of the recess 23 by making the width (S2) of the protruding portion smaller than the opening diameter (S1) of the portion where the retaining portion 25 is formed in the opening 24. It is also possible to do. Even in such a case, the protruding length of the protruding piece 22 needs to be formed so as to protrude from the outer surface 26 of the female-side joint portion 21 beyond the concave portion 23 (see FIG. 2 (B)). Then, as shown in FIG. 2C, the projecting piece 22 is plastically deformed into the gap between the recessed portion 23 and the projecting piece 22 by caulking the projecting piece 22 in the direction intersecting the thickness direction of the plate material. Since it enters and further covers the outer surface of the female-side joint 21, a joint structure that does not come out in any direction can be formed as in the joint structure shown in the first embodiment. .

また、図3は前記第1の実施形態の金属板材の加締め接合構造及び金属板材の接合方法に関連する第3の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示す工程図である。特にこの実施の形態にかかる金属板材の加締め接合構造では、加締めた突出部の塑性変形部分が、メス側接合部31の外面から突出しにくいように構成した実施形態を示している。即ち、この実施の形態にかかるメス側接合部31は、前記凹部33又は孔部において、オス側接合部30の突出片32が加締めによって圧延される側の凹部13又は孔部の周囲には、当該圧延された突出片32を受容する凹み(又は孔)37を形成している。特に本実施の形態では、当該圧延された突出片32を受容するための凹み37を形成しており、塑性変形した突出片32は、当該凹み37に受容されることから、接合後においても加締めた突出片32の出っ張り量を減じた金属板材の加締め接合構造を実現することができる。かかる凹み37は切削加工によって形成する他、プレス加工、特に当該板材を型抜きする際のプレス加工によって形成することもできる。なお、この図3において、図1と同一機能を果たす部材は、符号に20を加算して図面に表示している。   FIG. 3 shows a caulking and joining structure for metal plates and a joining method for metal plates according to a third embodiment related to the caulking and joining structure for metal plates and the joining method for metal plates according to the first embodiment. It is process drawing shown. In particular, in the caulking and joining structure for a metal plate material according to this embodiment, an embodiment is shown in which the plastically deformed portion of the caulking projection is configured not to protrude from the outer surface of the female side joining portion 31. That is, the female-side joint portion 31 according to this embodiment is provided around the concave portion 13 or the hole portion on the side where the protruding piece 32 of the male-side joint portion 30 is rolled by caulking in the concave portion 33 or the hole portion. A recess (or hole) 37 for receiving the rolled protruding piece 32 is formed. In particular, in the present embodiment, the recess 37 for receiving the rolled protruding piece 32 is formed, and the plastically deformed protruding piece 32 is received in the recess 37, so that it is added even after joining. It is possible to realize a caulking and joining structure of a metal plate material in which the protruding amount of the tightened protruding piece 32 is reduced. In addition to forming the recess 37 by cutting, it can also be formed by pressing, particularly pressing when the plate material is punched. In FIG. 3, members having the same functions as those in FIG. 1 are indicated by adding 20 to the reference numerals.

図4は前記実施の形態1に関連し、凹部43の形状および突出片42の形状を変えた第4の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示している。即ち、この実施の形態にかかる接合構造において、メス側接合部41に形成される凹部43は、突出片42が加締めによって圧延される側の内壁面を窪ませて、これにより凹部43の開口側に突出する抜け止め部45を形成している。この第4の実施の形態にも示すように、前記メス側接合部41に形成される凹部43は、少なくとも板材の端部または縁部における開口側が窄むように抜け止め部45を形成するのが望ましい。かかる抜け止め部45を形成することにより、メス側接合部41のみならず、オス側接合部40も接合部から抜け出ないようにすることができる。   FIG. 4 relates to the first embodiment, and shows a metal plate caulking joint structure and a metal plate joining method according to a fourth embodiment in which the shape of the recess 43 and the shape of the protruding piece 42 are changed. . That is, in the joint structure according to this embodiment, the concave portion 43 formed in the female side joint portion 41 dents the inner wall surface on the side on which the protruding piece 42 is rolled by caulking, thereby opening the concave portion 43. A retaining portion 45 protruding to the side is formed. As shown also in the fourth embodiment, it is desirable that the recess 43 formed in the female side joining portion 41 is formed with a retaining portion 45 so that at least the opening side at the end portion or edge portion of the plate material is narrowed. . By forming the retaining portion 45, not only the female side joint portion 41 but also the male side joint portion 40 can be prevented from coming out of the joint portion.

一方で、かかる抜け止め部45を形成しない場合には、前記突出片42の加締め部分によって結合状態が保持されることになる。その結果、メス側接合部41が形成されている板材の抜出を阻止することができる。よって、当該抜け止め部45は、オス側接合部40を形成している板材の抜け出しを阻止する必要性に応じて任意に形成することができる。なお、この図4において、図1と同一機能を果たす部材は、符号に30を加算して図面に表示している。   On the other hand, when the retaining portion 45 is not formed, the coupled state is held by the crimped portion of the protruding piece 42. As a result, it is possible to prevent extraction of the plate material on which the female side joint 41 is formed. Therefore, the retaining portion 45 can be arbitrarily formed according to the necessity of preventing the plate material forming the male side joint portion 40 from slipping out. In FIG. 4, members having the same functions as those in FIG. 1 are indicated by adding 30 to the reference numerals.

図5は、メス側接合部51に孔部53を形成した第5の実施の形態にかかる金属板材の加締め接合構造及び金属板材の接合方法を示している。即ち、この実施の形態にかかるメス側接合部51には、オス側接合部50に形成された突出片52が挿入される孔部53を形成している。本実施の形態では、当該孔部53を四角孔として形成しているが(図5(A))、その他の形状であってもよく、突出片12の端面形状との関係で適宜変更することができる。本実施の形態では、オス側接合部50には立方体形状に突出する突出片52を形成していることから、孔部53は、これを収容可能な四角孔として形成している。そして、板材の接合に際しては、オス側接合部50の突出片52をメス側接合部51の孔部53に挿入し(図5(B))、メス側接合部51の外側面56から突出している部分を、板材の厚さ方向に交差する向きに加締める(図5(C))。これにより当該突出片52は孔部53を超えてメス側接合部51の外面を覆い、これにより両者の接合を実現することができる。   FIG. 5 shows a caulking joining structure for a metal plate material and a joining method for the metal plate material according to the fifth embodiment in which a hole 53 is formed in the female side joining portion 51. In other words, the female side joint 51 according to this embodiment is formed with a hole 53 into which the protruding piece 52 formed in the male side joint 50 is inserted. In the present embodiment, the hole 53 is formed as a square hole (FIG. 5A), but other shapes may be used, and may be changed as appropriate in relation to the end face shape of the projecting piece 12. Can do. In the present embodiment, since the male-side joint portion 50 is formed with a protruding piece 52 that protrudes in a cubic shape, the hole portion 53 is formed as a square hole that can accommodate this. When the plate members are joined, the protruding piece 52 of the male side joint portion 50 is inserted into the hole 53 of the female side joint portion 51 (FIG. 5B) and protrudes from the outer surface 56 of the female side joint portion 51. The portion that is present is crimped in a direction that intersects the thickness direction of the plate (FIG. 5C). As a result, the protruding piece 52 covers the outer surface of the female joint 51 beyond the hole 53, thereby realizing the joint between the two.

この第5の実施の形態に示すように、メス側接合部51に孔部53を形成した場合には、当該孔部53に挿入した突出片52が抜け出ることはないため、前記抜け止め部を形成する必要はない。ただし、突出片52の加締め時において、任意の領域に加締め時の力を集中させることを目的として、前記抜け止め部を孔部53の内壁面に形成することもできる。即ち、オス側接合部50の突出片52が加締めによって圧延される側の内壁面を傾斜させて形成しておけば、加締め時の力を集約することができ、これによって加締めの力を倍加させることができる。なお、この図5において、図1と同一機能を果たす部材は、符号に40を加算して図面に表示している。   As shown in the fifth embodiment, when the hole 53 is formed in the female side joint 51, the protruding piece 52 inserted into the hole 53 does not come out. There is no need to form. However, when the projecting piece 52 is caulked, the retaining portion can be formed on the inner wall surface of the hole 53 for the purpose of concentrating the caulking force in an arbitrary region. That is, if the protruding piece 52 of the male side joint 50 is formed by inclining the inner wall surface on the side to be rolled by caulking, the force during caulking can be concentrated, and thereby the caulking force Can be doubled. In FIG. 5, members having the same functions as those in FIG. 1 are indicated by adding 40 to the reference numerals.

上記の実施の形態では2つの板材の接合の状態を例に説明しているが、これは1つの部材における2つの部分の接合であってもよい。また各接合部に、突出片と凹部(又は孔部)の組み合わせを1組づつ形成した例を示しているが、各接合部に2組以上形成することもでき、また各突出片と凹部(又は孔部)の組み合わせごとに、その大きさや形状を異ならせることもできる。   In the above embodiment, the state of joining two plate materials is described as an example, but this may be joining of two portions of one member. Moreover, although the example which formed one set of the combination of the protrusion piece and the recessed part (or hole part) in each junction part is shown, 2 or more sets can also be formed in each junction part, and each protrusion piece and recessed part ( Alternatively, the size and shape can be varied for each combination of holes).

そして上記した加締め接合構造と接合方法は、金属板材の曲げ加工における一連の動作において実施することもできる。   And the above-mentioned caulking joining structure and joining method can also be implemented in a series of operation | movement in the bending process of a metal plate material.

図6は、金属板材の曲げ加工時の分解斜視図であり、図7は金属板材の曲げ加工と一連で接合工程を行う接合方法を示す工程図である。特にこの実施の形態にかかる曲げ工程は、金属板材を曲げた一連の流れで、向かい合う接合部分を加締め接合する接合方法を示している。   FIG. 6 is an exploded perspective view at the time of bending a metal plate material, and FIG. 7 is a process diagram showing a joining method in which the metal plate material is bent and joined in series. In particular, the bending process according to this embodiment shows a joining method in which the joint portions facing each other are caulked and joined in a series of flows obtained by bending a metal plate material.

即ち、この実施の形態では、金属板材の加締め接合構造による金属板材の接合方法であって、当該金属板材を厚さ方向に折り曲げ加工する曲げ工程を含み、前記オス側接合部10とメス側接合部11とは、曲げ加工によって向かい合う縁部に夫々形成されている。前記曲げ工程により、前記オス側接合部10の突出片12が、前記メス側接合部11の凹部13(又は孔部)に受容される。そして曲げ工程に続く加締め工程で、前記前記メス側接合部11の凹部13(又は孔部)に受容されたオス側接合部10の突出片12を、当該突出片12の厚さ方向に交差する向きに加締めて、前記メス側接合部11の凹部13又は孔部の周囲に圧延する金属板の曲げ・加締め工程を含む金属板材の接合方法である。   That is, in this embodiment, a metal plate material joining method by a caulking joint structure of metal plate materials, including a bending step of bending the metal plate material in the thickness direction, the male side joint 10 and the female side The joint portion 11 is formed at each edge portion facing each other by bending. Through the bending step, the protruding piece 12 of the male side joint 10 is received in the recess 13 (or hole) of the female side joint 11. Then, in the caulking step subsequent to the bending step, the protruding piece 12 of the male side connecting portion 10 received in the concave portion 13 (or hole) of the female side connecting portion 11 intersects the thickness direction of the protruding piece 12 This is a method for joining metal plate members, which includes a bending / caulking step of a metal plate that is crimped in a direction to be rolled and rolled around the recess 13 or the hole of the female side joining portion 11.

この曲げ工程と加締め工程とは、それぞれ別工程で行い、曲げ工程を行った加工対象物を加工機等から取り出し、その後加締め装置乃至は器具において工程を行うことも可能であるが、望ましくは両者を一連の動作に行う。よって本実施の形態では、図6及び7に示すように、前記曲げ加工を金型プレス加工によって行い、前記加締め工程は、前記金型プレス加工における金型で行うことが望ましい。   It is possible to perform the bending process and the caulking process in separate processes, and take out the workpiece to be bent from the processing machine and the like, and then perform the process in the caulking apparatus or the tool. Performs both in a series of actions. Therefore, in this embodiment, as shown in FIGS. 6 and 7, it is preferable that the bending process is performed by a mold press process, and the caulking process is performed by a mold in the mold press process.

即ち、図6に示すように、金属板材を折り曲げるための収容部62を形成したメス型金型61の上に、加工対象となる金属板材60を設置する。この金属板材60はプレス加工や切削加工によって形成することができ、少なくともプレスによって折り曲げ加工が可能な硬さ及び厚さに形成する。本実施の形態において、この金属板材60は、折り曲げられて箱体を形成するように形成されており、矩形の底板構成部60a及び当該底板構成部60aの四方に突出した側壁構成部60bとからなっている。そして各側壁構成部60bには、前記突出片12及び/又は凹部13(又は孔部)を形成している。本実施の形態では底板構成部60aを介して対向する側壁構成部60bに、ぞれぞれ同じ突出片12及び/又は凹部13(又は孔部)を形成している。ただし、折り曲げ加工によって向かい合う縁部同士に、相互に対応する突出片12及び/又は凹部13(又は孔部)が存在すればよく、各組合せごとに異なる形状、及び/又は異なる大きさに形成することもできる。   That is, as shown in FIG. 6, the metal plate material 60 to be processed is placed on the female mold 61 in which the accommodating portion 62 for bending the metal plate material is formed. The metal plate material 60 can be formed by pressing or cutting, and at least has a hardness and thickness that can be bent by pressing. In the present embodiment, the metal plate material 60 is formed so as to be bent to form a box, and includes a rectangular bottom plate constituent portion 60a and a side wall constituent portion 60b protruding in four directions of the bottom plate constituent portion 60a. It has become. Each side wall component 60b is formed with the protruding piece 12 and / or the recess 13 (or hole). In the present embodiment, the same protruding piece 12 and / or recess 13 (or hole) are formed in the side wall constituting portion 60b that is opposed via the bottom plate constituting portion 60a. However, the projecting pieces 12 and / or the recesses 13 (or holes) corresponding to each other need only be present at the edges facing each other by the bending process, and are formed in different shapes and / or different sizes for each combination. You can also.

本実施の形態では、前記の通り底板構成部60aを介して対向する側壁構成部60bに、ぞれぞれ同じ突出片12及び/又は凹部13(又は孔部)を形成している。このように配置することで、後述する図8に示すように、各側壁構成部60bの折り曲げタイミングを調整することで、突出片12を確実に凹部13(又は孔部)に挿入することが可能になる。   In the present embodiment, as described above, the same protruding piece 12 and / or recess 13 (or hole) are formed in the side wall constituting portion 60b facing each other via the bottom plate constituting portion 60a. By arranging in this way, as shown in FIG. 8 to be described later, the protruding piece 12 can be reliably inserted into the recess 13 (or hole) by adjusting the folding timing of each side wall component 60b. become.

そして上記のように構成された金属板体60は、メス型金型61の上に設置され、底板構成部60aをオス型金型65でプレスすることにより、曲げ加工を行うことができる。かかるメス型金型61とオス型金型65との製造は、常法によって製造することができる。   The metal plate 60 configured as described above is installed on the female die 61, and the bottom plate constituting portion 60a is pressed with the male die 65, so that bending can be performed. The female mold 61 and the male mold 65 can be manufactured by a conventional method.

次に図7を参照しながら、この実施の形態にかかる金属板材60の曲げ・接合加工を、順を追って説明する。この図7では、理解を容易にするためにメス型金型61を断面図で示している。まず、前記の通りプレスによる打ち抜きや切削などによって形成した加工対象物(金属板材60)をメス型金型61上に設置する(図7(A))。そして底板構成部60aをオス型金型65で押し込むことにより、当該加工対象物はオス―メス金型間に挟まれて曲げ加工がおこなわれる(図7(B))。この曲げ加工が進行することにより、各側壁構成部60bに形成されている突出片12及び/又は凹部13(又は孔部)は嵌り合い、即ち突出部が凹部13(又は孔部)内に挿入される(図7(C))。このとき、前記突出片12は、凹部13(又は孔部)からはみ出した状態で存在する。そして更にオス型金型65をメス型金型61に押し込むことにより、前記はみ出した状態で存在する突出片12は、メス型金型61の上面に当たり、当該メス型金型61の上面によって加締め変形される(図7(D))。これにより、当該突出片12は、メス側接合部の外側面16に被さるように塑性変形し、これによってメス側接合部11が抜け出るのを阻止することができる。そして、オス型金型65を後退させて、メス型金型61から当該加工対象物を取り出せば、曲げ工程を行うための1回のプレス加工によって、加締め接合まで完了した加工品を製造することができる(図7(E))。   Next, with reference to FIG. 7, the bending and joining process of the metal plate material 60 according to this embodiment will be described in order. In FIG. 7, a female mold 61 is shown in a cross-sectional view for easy understanding. First, the object to be processed (metal plate material 60) formed by punching or cutting with a press as described above is placed on the female die 61 (FIG. 7A). Then, by pushing the bottom plate component 60a with the male mold 65, the object to be processed is sandwiched between the male and female molds and bent (FIG. 7B). As the bending process proceeds, the protruding pieces 12 and / or the recesses 13 (or holes) formed in the side wall components 60b are fitted, that is, the protrusions are inserted into the recesses 13 (or holes). (FIG. 7C). At this time, the protruding piece 12 exists in a state of protruding from the recess 13 (or hole). Further, by pushing the male mold 65 into the female mold 61, the protruding piece 12 existing in the protruding state hits the upper surface of the female mold 61 and is crimped by the upper surface of the female mold 61. It is deformed (FIG. 7D). As a result, the protruding piece 12 is plastically deformed so as to cover the outer side surface 16 of the female side joint portion, thereby preventing the female side joint portion 11 from coming out. When the male die 65 is retracted and the workpiece is taken out from the female die 61, a processed product that has been completed up to caulking and joining is produced by a single press for performing the bending process. (FIG. 7E).

よって、かかる曲げ・接合工程を実施するために、オス・メスの金型の開口部62は、前記突出片12及び/又は凹部13(又は孔部)が形成された深さまで、加工対象物を収容できるように形成することが望ましく、さらに当該突出片12及び/又は凹部13(又は孔部)の形成位置を超えてプレスすることのないように形成することが望ましい。   Therefore, in order to carry out such a bending / joining process, the opening 62 of the male / female mold is used to move the object to be processed to the depth at which the protruding piece 12 and / or the recess 13 (or hole) is formed. It is desirable to form it so that it can be accommodated, and it is desirable to form it so that it does not press beyond the formation position of the protruding piece 12 and / or the recess 13 (or hole).

図8は別のメス型金型61を用いた(A)金属板材の曲げ加工時の分解斜視図、(B)側面図である。この図に示す金属板材の曲げ・接合加工は、特に突出片12及び/又は凹部13(又は孔部)の係合をより正確に実施するために実施形態である。   8A and 8B are an exploded perspective view and a side view, respectively, of (A) a metal plate material during bending using another female mold 61. The bending / bonding processing of the metal plate material shown in this figure is an embodiment particularly for more accurately performing the engagement of the protruding piece 12 and / or the recess 13 (or hole).

即ち、本実施の形態では、メス型金型61に形成された収容部62の上端は、凹部13(又は孔部)が形成されているメス側接合部11を備える側壁構成部60bの折り曲げ縁63が、突出片12が形成されているオス側接合部10を備える側壁構成部60bの折り曲げ縁64よりも一段下がるように形成されている。このように形成している結果、図8(B)に示すように、折り曲げ加工当初は突出片12が形成されている側壁構成部60bが先に曲折されて、これに応じた高さ分Hだけ先に起き上がる。そして、これを追いかけるようにして凹部13(又は孔部)が形成されている側壁構成部60bが折り曲げられて起き上がることができる。その結果、曲げ加工が終了して起き上がった状態の側壁構成部60bに形成された突出片12に対して、後から起き上がった側壁構成部60bに形成された凹部13(又は孔部)が入り込むことができ、突出片12と凹部13(又は孔部)との係合を確実に行うことができる。その後は、前記図7(C)〜(E)の操作により、曲げ工程を行うための1回のプレス加工により、曲げ・接合加工を行うことができる。   That is, in the present embodiment, the upper end of the accommodating portion 62 formed in the female mold 61 is the bent edge of the side wall constituting portion 60b provided with the female side joint portion 11 in which the concave portion 13 (or hole portion) is formed. 63 is formed to be one step lower than the bent edge 64 of the side wall constituting portion 60b including the male side joint portion 10 on which the protruding piece 12 is formed. As a result of forming in this way, as shown in FIG. 8 (B), the side wall component 60b on which the protruding piece 12 is formed is bent first at the beginning of the bending process, and the height H corresponding to this is formed. Just get up first. Then, the side wall constituting portion 60b in which the concave portion 13 (or the hole portion) is formed can be bent up to follow this up. As a result, the recess 13 (or the hole) formed in the side wall component 60b that has risen later enters the protruding piece 12 formed in the side wall component 60b that has been raised after the bending process is completed. Thus, the engagement between the projecting piece 12 and the recess 13 (or the hole) can be ensured. Thereafter, bending and joining can be performed by one press for performing the bending step by the operations shown in FIGS.

よって、前記のようにオス側接合部10の突出片12を、金属板材の厚さ方向に交差する向き(望ましくは直行する向き)に加締めることにより、当該曲げ・接合加工を1回のプレス加工で行うことができる。   Therefore, as described above, the projecting piece 12 of the male joint 10 is crimped in a direction intersecting the thickness direction of the metal plate material (preferably a direction perpendicular to the metal plate material), thereby performing the bending and joining process once. It can be done by processing.

そしてこのように形成した加締め接合構造の破壊強度は、曲げ加工だけの場合よりも強くすることができる。例えば、板厚が1.0mmの金属板材を使用して、単純に曲げ加工を施した場合には、すぐに変形したことからの破壊強度は測定不能であったが、本実施の形態にかかる曲げ・接合加工(板厚1.0mm)を行った場合には、加締めた時にメス側接合部11の外面に覆いかぶさる長さ(加締め代)が0.5mmでは、2020Nとなった。この値は、曲げ加工後にポイント溶接した場合の破壊強度が3440Nであったことを考慮すれば、本実施の形態において接合構造の強度が向上していることを確認できた。   And the fracture strength of the caulking joint structure formed in this way can be made stronger than in the case of only bending. For example, when a metal plate material having a thickness of 1.0 mm is used for simple bending, the fracture strength due to immediate deformation cannot be measured, but this embodiment is applied. When bending / bonding (plate thickness: 1.0 mm) was performed, the length (capping allowance) covering the outer surface of the female-side joint portion 11 when crimped was 2020N when it was 0.5 mm. This value confirmed that the strength of the joint structure was improved in this embodiment, considering that the fracture strength when point welding was performed after bending was 3440N.

また、この実施の形態にかかる曲げ・接合加工によれば、曲げ加工後の溶接工程を省略することができる。その結果、熟練した溶接技術者を擁することなく製造可能になり、工期も短縮することができる。また溶接個所を設ける必要がないことから、防錆塗料などの防錆加工を劣化させる恐れもなく、使用耐久性を向上させることができる。
Moreover, according to the bending and joining process concerning this embodiment, the welding process after a bending process can be skipped. As a result, it becomes possible to manufacture without having a skilled welding engineer, and the construction period can be shortened. Further, since there is no need to provide a welded portion, there is no fear of deteriorating the rust preventive process such as the rust preventive paint, and the use durability can be improved.

本発明の金属板材の加締め接合構造、及び接合方法は、金属板材の接合工程のみならず、金属板材と他の部材との接合など、様々な分野で利用することができる。
The caulking and joining structure and joining method for metal plates of the present invention can be used not only in the joining process of metal plates but also in various fields such as joining of metal plates and other members.

10, 20, 30, 40, 50:オス側接合部
11, 21, 31, 41, 51:メス側接合部
12, 22, 32, 42, 52:突出片
13, 23, 33, 43:凹部
53:孔部
14, 24, 34, 44:開口部
16, 26, 36, 46, 56:外側面
60:金属板材
60a:底板構成部
60b:側壁構成部
61:メス型金型
62:金型収容部
65:オス型金型
10, 20, 30, 40, 50: Male side joint
11, 21, 31, 41, 51: Female joint
12, 22, 32, 42, 52: Protruding piece
13, 23, 33, 43: Recess
53: Hole
14, 24, 34, 44: Opening
16, 26, 36, 46, 56: Outer side
60: Metal plate
60a: Bottom plate component
60b: Side wall component
61: Female mold
62: Mold receiving part
65: Male mold

Claims (5)

金属板材の端部または縁部における加締め接合構造であって、
加締めによって接合する何れかの端部または縁部は、広さ方向に突出する突出片を備えたオス側接合部として形成されており、
前記オス側接合部が加締め接合される他方の端部または縁部は、前記突出片を受容する凹部又は孔部を備えたメス側接合部として形成されており、
前記メス側接合部の凹部又は孔部に受容されている、オス側接合部の突出片は、当該突出片の厚さ方向に交差する向きに加締められて、前記メス側接合部の凹部又は孔部の周囲に圧延されていることを特徴とする、金属板材の加締め接合構造。
It is a caulking joint structure at the end or edge of a metal plate material,
Any end or edge to be joined by caulking is formed as a male-side joint with a protruding piece protruding in the width direction,
The other end or edge to which the male side joint is crimped is formed as a female side joint having a recess or hole for receiving the protruding piece,
The protruding piece of the male-side joint received in the recess or hole of the female-side joint is crimped in a direction intersecting the thickness direction of the protruding piece, and the concave of the female-side joint or A caulking and joining structure for a metal plate, which is rolled around a hole.
前記メス側接合部に形成される凹部又は孔部における、オス側接合部の突出部が加締めによって圧延される側の内壁面には、凹部又は孔部の内側に向かって突出する抜け止め部が形成されている、請求項1に記載の金属板材の加締め接合構造。
On the inner wall surface on the side where the protruding portion of the male side joint portion is rolled by caulking in the concave portion or hole portion formed in the female side joint portion, a retaining portion that protrudes toward the inside of the concave portion or hole portion The caulking and joining structure for metal sheets according to claim 1, wherein:
前記メス側接合部に形成される凹部又は孔部において、オス側接合部の突出部が加締めによって圧延される側の凹部又は孔部の周囲には、当該圧延された突出部を受容する凹み又は孔が形成されている、請求項1または2に記載の金属板材の加締め接合構造。
In the recess or hole formed in the female side joint, a recess that receives the rolled protrusion is provided around the recess or hole on the side where the protrusion of the male side joint is rolled by caulking. Or the caulking joining structure of the metal plate material of Claim 1 or 2 in which the hole is formed.
請求項1〜3の何れか一項に記載の金属板材の加締め接合構造による金属板材の接合方法であって、
当該金属板材を厚さ方向に折り曲げ加工する曲げ工程を含み、
前記オス側接合部とメス側接合部とは、曲げ加工によって向かい合う縁部に夫々形成されており、
前記曲げ工程により、前記オス側接合部の突出片が、前記メス側接合部の凹部又は孔部に受容され、
前記前記メス側接合部の凹部又は孔部に受容されたオス側接合部の突出片を、当該突出片の厚さ方向に交差する向きに加締めて、前記メス側接合部の凹部又は孔部の周囲に圧延する加締め工程を含むことを特徴とする、金属板材の接合方法。
A metal plate material joining method by a caulking joint structure for a metal plate material according to any one of claims 1 to 3,
Including a bending step of bending the metal plate in the thickness direction,
The male side joint part and the female side joint part are respectively formed on edges facing each other by bending,
Through the bending step, the protruding piece of the male side joint is received in the recess or hole of the female side joint,
Clamping the protruding piece of the male-side joint received in the recess or hole of the female-side joint in a direction crossing the thickness direction of the protruding piece, the recess or hole of the female-side joint The joining method of a metal plate material characterized by including the crimping process rolled to the circumference | surroundings.
前記曲げ加工は金型プレス加工によって行われ、
前記加締め工程は、前記金型プレス加工における金型で行われる、請求項4に記載の金属板材の接合方法。
The bending process is performed by die pressing,
The said crimping process is a joining method of the metal plate material of Claim 4 performed by the metal mold | die in the said metal mold | die press work.
JP2017120032A 2017-06-19 2017-06-19 Metal plate caulking-joined structure, and joining method Pending JP2019000897A (en)

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