JP5814256B2 - ジビニルアレーンジオキシド樹脂 - Google Patents
ジビニルアレーンジオキシド樹脂 Download PDFInfo
- Publication number
- JP5814256B2 JP5814256B2 JP2012543217A JP2012543217A JP5814256B2 JP 5814256 B2 JP5814256 B2 JP 5814256B2 JP 2012543217 A JP2012543217 A JP 2012543217A JP 2012543217 A JP2012543217 A JP 2012543217A JP 5814256 B2 JP5814256 B2 JP 5814256B2
- Authority
- JP
- Japan
- Prior art keywords
- divinylarene dioxide
- dioxide
- hydrolyzed
- composition
- divinylarene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- 238000001721 transfer moulding Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/02—Polycondensates containing more than one epoxy group per molecule
- C08G59/027—Polycondensates containing more than one epoxy group per molecule obtained by epoxidation of unsaturated precursor, e.g. polymer or monomer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D303/00—Compounds containing three-membered rings having one oxygen atom as the only ring hetero atom
- C07D303/02—Compounds containing oxirane rings
- C07D303/12—Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms
- C07D303/18—Compounds containing oxirane rings with hydrocarbon radicals, substituted by singly or doubly bound oxygen atoms by etherified hydroxyl radicals
- C07D303/28—Ethers with hydroxy compounds containing oxirane rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/14—Polycondensates modified by chemical after-treatment
- C08G59/1405—Polycondensates modified by chemical after-treatment with inorganic compounds
- C08G59/1427—Polycondensates modified by chemical after-treatment with inorganic compounds with water, e.g. hydrolysis
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
- C08G59/22—Di-epoxy compounds
- C08G59/24—Di-epoxy compounds carbocyclic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Epoxy Resins (AREA)
- Epoxy Compounds (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Description
ジビニルベンゼンジオキシド(EEW=81)を、圧力6.5バール及び温度155℃でジオキシド1g当り1.5gの水に3時間接触させた。得られた混合物を110℃に冷却し、次に、窒素ガスを混合物に加えて残留水を除去した。得られた部分的に加水分解したグリコール変性エポキシモノマーはエポキシド当量(EEW)が83であり、約5%のグリコール末端基を有していた。
表1に示すように、ジビニルベンゼンジオキシドを、大気圧力及び温度65℃でジオキシド1g当り1.0gの水及びジオキシド1g当り0.07gの触媒に10〜180分間接触させた。得られた混合物を周囲温度に冷却し、試料をGC及びHPLCにより分析して転化率及び収率を求めた。窒素ガスを混合物に加えて残留水を除去し、次に、混合物をMgSO4上でさらに乾燥させた。得られたグリコール変性エポキシモノマーは、ほぼ定量的にDVBDO−ジグリコールに加水分解した。
表2に示す触媒を使用して実施例2〜10について記載した手順を繰り返した。
ジビニルベンゼンジオキシドを、大気圧力及び温度65℃で、ジオキシド1g当り0.60gの水及びジオキシド1g当り0.07gの触媒に180分間接触させた。得られた混合物を周囲温度に冷却し、試料をGC及びHPLCにより分析して転化率及び収率を求めた。窒素ガスを混合物に加えて残留水を除去し、次に、混合物をMgSO4上でさらに乾燥させた。得られたグリコール変性エポキシモノマーは、ほぼ定量的にDVBDO−ジグリコールに加水分解した。
ジビニルベンゼンジオキシドを、大気圧力及び温度65℃で、ジオキシド1g当り0.40gの及びジオキシド1g当り0.1gのLaPO4及びジオキシド1g当り3.0mLのTHFに5時間接触させた。得られた混合物を氷槽中で冷却し、濾過し、MgSO4上で30分間乾燥させた。溶剤を減圧除去して油状物を得た。得られた油状物をアセトニトリルに溶解させ、濾過して白色析出物を除去し、不溶性の第2層から分離した。アセトニトリルを減圧除去して黄色を帯びた油状物を得た。DVBDO−モノグリコールの収率は65%。
様々な量のジビニルベンゼンジオキシドモノグリコール(DVBDO−MG)を含む配合物を製造し、室温(約25℃)で硬化させた。他の配合成分は、表4に示されているように、DVBDO、Cardolite NC541LV(Cardolite Corp.製のフェナルカミン硬化剤)及びAncamine K−54(Air Products,Inc.製の第3級アミン)であった。
本発明に関連する発明の実施態様の一部を以下に示す。
[態様1]
(a)ジビニルアレーンジオキシドと(b)水との反応生成物を含む加水分解ジビニルアレーンジオキシド樹脂組成物であって、前記形成された反応生成物が少なくとも部分的に加水分解したジビニルアレーンジオキシド樹脂組成物を含む加水分解ジビニルアレーンジオキシド樹脂組成物。
[態様2]
前記ジビニルアレーンジオキシドが1又は2種以上の置換されたジビニルベンゼンジオキシドを含み、前記1又は2種以上の置換ジビニルベンゼンジオキシドが、ジビニルベンゼンジオキシド、ジビニルナフタレンジオキシド、ジビニルビフェニルジオキシド、ジビニルジフェニルエーテルジオキシド、又はそれらの混合物を含む、上記態様1に記載の組成物。
[態様3]
前記ジビニルアレーンジオキシドがジビニルベンゼンジオキシドである、上記態様1に記載の組成物。
[態様4]
前記ジビニルアレーンジオキシドの濃度が約99質量%〜約1質量%である、上記態様1に記載の組成物。
[態様5]
触媒を含み、前記触媒が、塩化ビスマス、ビスマストリフラート、亜硫酸水素テトラブチルアンモニウム、錫(IV)ポルフィリン、過塩素酸鉄(III)、トリフルオロ酢酸鉄(III)、塩化鉄(III)、セシウムトリフラート、リン酸、シュウ酸、イオン交換樹脂、リン酸金属塩及び金属交換ゼオライト、又はそれらの混合物を含む、上記態様1に記載の組成物。
[態様6]
前記触媒の濃度が約0.01質量%〜約10質量%である、上記態様5に記載の組成物。
[態様7]
(i)上記態様1に記載の少なくとも1種の加水分解ジビニルアレーンジオキシド樹脂組成物及び(ii)少なくとも1種の硬化剤を含む硬化性加水分解ジビニルアレーンジオキシド樹脂組成物。
[態様8]
前記加水分解エポキシ樹脂の濃度が約99質量%〜約10質量%である、上記態様7に記載の硬化性組成物。
[態様9]
前記硬化剤が、酸無水物、カルボン酸、アミン化合物、第3級アミン、第4級アンモニウム塩、ルイス酸、ルイス酸−アミン複合体、又はそれらの混合物を含む、上記態様7に記載の硬化性組成物。
[態様10]
前記硬化剤の濃度が約1質量%〜約90質量%である、上記態様7に記載の硬化性組成物。
[態様11]
(a)ジビニルアレーンジオキシド、(b)水、及び(c)必要に応じて触媒を、少なくとも1種の部分的に加水分解したジビニルアレーンジオキシド樹脂組成物をもたらす条件下で反応させることを含むジビニルアレーンジオキシド樹脂の加水分解方法。
[態様12]
(i)上記態様1に記載の加水分解したジビニルアレーンジオキシド樹脂及び(ii)少なくとも1種の硬化剤を混合することを含む、硬化性の加水分解ジビニルアレーンジオキシド樹脂組成物の製造方法。
[態様13]
ジビニルアレーンジオキシドがジビニルベンゼンジオキシドである、上記態様11に記載の方法。
[態様14]
有機液体相を含むジビニルベンゼンジオキシドの加水分解から生成した反応生成物が、もっぱらジ加水分解生成物を生じる、上記態様13に記載の方法。
[態様15]
単一液体相反応のための補助溶剤を使用して加水分解中に形成された反応生成物が、主生成物としてモノ加水分解ジビニルジオキシドを生じる、上記態様13に記載の方法。
Claims (19)
- (a)ジビニルアレーンジオキシドのメタ異性体とパラ異性体の混合物と(b)水との反応生成物を含む加水分解ジビニルアレーンジオキシド樹脂組成物であって、前記形成された反応生成物が少なくとも部分的に加水分解したジビニルアレーンジオキシド樹脂組成物を含む加水分解ジビニルアレーンジオキシド樹脂組成物。
- 前記ジビニルアレーンジオキシドのメタ異性体とパラ異性体の比が9:1〜1:9である、請求項1に記載の組成物。
- 前記ジビニルアレーンジオキシドが1又は2種以上の置換されたジビニルベンゼンジオキシドを含み、前記1又は2種以上の置換ジビニルベンゼンジオキシドが、ジビニルベンゼンジオキシド、ジビニルナフタレンジオキシド、ジビニルビフェニルジオキシド、ジビニルジフェニルエーテルジオキシド、又はそれらの混合物を含む、請求項1又は2に記載の組成物。
- 前記ジビニルアレーンジオキシドがジビニルベンゼンジオキシドである、請求項1又は2に記載の組成物。
- 前記ジビニルアレーンジオキシドの濃度が99質量%〜1質量%である、請求項1又は2に記載の組成物。
- ジビニルアレーンジオキシド樹脂の加水分解のための触媒を含み、前記触媒が、塩化ビスマス、ビスマストリフラート、亜硫酸水素テトラブチルアンモニウム、錫(IV)ポルフィリン、過塩素酸鉄(III)、トリフルオロ酢酸鉄(III)、塩化鉄(III)、セシウムトリフラート、リン酸、シュウ酸、イオン交換樹脂、リン酸金属塩及び金属交換ゼオライト、又はそれらの混合物を含む、請求項1〜5のいずれか一項に記載の組成物。
- 前記触媒の濃度が0.01質量%〜10質量%である、請求項6に記載の組成物。
- (i)請求項1〜7のいずれか一項に記載の少なくとも1種の加水分解ジビニルアレーンジオキシド樹脂組成物及び(ii)少なくとも1種の硬化剤を含む硬化性加水分解ジビニルアレーンジオキシド樹脂組成物。
- 前記少なくとも1種の加水分解ジビニルアレーンジオキシド樹脂組成物の濃度が99質量%〜10質量%である、請求項8に記載の硬化性組成物。
- 前記硬化剤が、酸無水物、カルボン酸、アミン化合物、第3級アミン、第4級アンモニウム塩、ルイス酸、ルイス酸−アミン複合体、又はそれらの混合物を含む、請求項8に記載の硬化性組成物。
- 前記硬化剤の濃度が1質量%〜90質量%である、請求項8に記載の硬化性組成物。
- (a)ジビニルアレーンジオキシドのメタ異性体とパラ異性体の混合物と(b)水を、少なくとも1種の部分的に加水分解したジビニルアレーンジオキシド樹脂組成物をもたらす条件下で反応させることを含むジビニルアレーンジオキシド樹脂の加水分解方法。
- 前記反応が(c)触媒の存在下で行われる、請求項12に記載のジビニルアレーンジオキシド樹脂の加水分解方法。
- (i)請求項1に記載の加水分解したジビニルアレーンジオキシド樹脂及び(ii)少なくとも1種の硬化剤を混合することを含む、硬化性加水分解ジビニルアレーンジオキシド樹脂組成物の製造方法。
- ジビニルアレーンジオキシドがジビニルベンゼンジオキシドである、請求項12に記載の方法。
- 有機液体相を含むジビニルアレーンジオキシドの加水分解から生成した反応生成物が、もっぱらジ加水分解生成物を生じる、請求項15に記載の方法。
- 単一液体相反応のための補助溶剤を使用する加水分解中に形成された反応生成物が、主生成物としてモノ加水分解ジビニルベンゼンジオキシドを生じる、請求項15に記載の方法。
- 生成した反応生成物がジビニルベンゼンジオキシド−ジグリコールを含む、請求項15に記載の方法。
- 生成した反応生成物がジビニルベンゼンジオキシド−モノグリコールを含む、請求項15に記載の方法。
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US26794609P | 2009-12-09 | 2009-12-09 | |
US61/267,946 | 2009-12-09 | ||
PCT/US2010/059349 WO2011071961A2 (en) | 2009-12-09 | 2010-12-08 | Divinylarene dioxide presins |
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JP2013513696A JP2013513696A (ja) | 2013-04-22 |
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US (1) | US8766018B2 (ja) |
EP (1) | EP2509969B1 (ja) |
JP (1) | JP5814256B2 (ja) |
KR (1) | KR20120104590A (ja) |
CN (1) | CN102666520B (ja) |
BR (1) | BR112012013526A2 (ja) |
TW (1) | TW201136976A (ja) |
WO (1) | WO2011071961A2 (ja) |
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US3018262A (en) | 1957-05-01 | 1962-01-23 | Shell Oil Co | Curing polyepoxides with certain metal salts of inorganic acids |
US2924580A (en) * | 1957-08-08 | 1960-02-09 | Union Carbide Corp | Divinyl benzene dioxide compositions |
US4404335A (en) | 1982-08-16 | 1983-09-13 | The Dow Chemical Company | Hydrolyzing epoxy resins in absence of solvent and in presence of oxalic acid and a phosphonium compound |
US5135993A (en) | 1990-09-11 | 1992-08-04 | Dow Corning Corporation | High modulus silicones as toughening agents for epoxy resins |
GB9411367D0 (en) | 1994-06-07 | 1994-07-27 | Ici Composites Inc | Curable Composites |
US6063779A (en) * | 1997-05-15 | 2000-05-16 | Meiji Seika Kaisha, Ltd. | 5-(4-piperidinyl)dibenzothiazepine derivatives and 5-(4-piperidinyl)dibenzoxazepine derivatives, and antiarrhythmic agents |
EP0878472A1 (en) * | 1997-05-16 | 1998-11-18 | National Starch and Chemical Investment Holding Corporation | Reactive radiation- or thermally- initiated cationically-curable epoxide monomers and compositions made from those monomers |
US6153719A (en) | 1998-02-04 | 2000-11-28 | Lord Corporation | Thiol-cured epoxy composition |
US6632893B2 (en) | 1999-05-28 | 2003-10-14 | Henkel Loctite Corporation | Composition of epoxy resin, cyanate ester, imidazole and polysulfide tougheners |
US6572971B2 (en) | 2001-02-26 | 2003-06-03 | Ashland Chemical | Structural modified epoxy adhesive compositions |
US6632860B1 (en) | 2001-08-24 | 2003-10-14 | Texas Research International, Inc. | Coating with primer and topcoat both containing polysulfide, epoxy resin and rubber toughener |
GB0212062D0 (en) | 2002-05-24 | 2002-07-03 | Vantico Ag | Jetable compositions |
US7163973B2 (en) | 2002-08-08 | 2007-01-16 | Henkel Corporation | Composition of bulk filler and epoxy-clay nanocomposite |
US6887574B2 (en) | 2003-06-06 | 2005-05-03 | Dow Global Technologies Inc. | Curable flame retardant epoxy compositions |
WO2005118604A1 (en) | 2004-05-28 | 2005-12-15 | Dow Global Technologies Inc. | Phosphorus-containing compounds useful for making halogen-free, ignition-resistant polymers |
WO2006052727A1 (en) | 2004-11-10 | 2006-05-18 | Dow Global Technologies Inc. | Amphiphilic block copolymer-toughened epoxy resins and electrical laminates made therefrom |
US8048819B2 (en) | 2005-06-23 | 2011-11-01 | Momentive Performance Materials Inc. | Cure catalyst, composition, electronic device and associated method |
BRPI0918349A2 (pt) * | 2008-12-30 | 2015-08-11 | Dow Global Technologies Llc | Processo para preparar dióxido de divinilareno |
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2010
- 2010-12-08 KR KR1020127017402A patent/KR20120104590A/ko not_active Application Discontinuation
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- 2010-12-08 CN CN201080056337.4A patent/CN102666520B/zh not_active Expired - Fee Related
- 2010-12-08 TW TW099142770A patent/TW201136976A/zh unknown
- 2010-12-08 BR BR112012013526A patent/BR112012013526A2/pt not_active IP Right Cessation
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EP2509969B1 (en) | 2015-06-03 |
US8766018B2 (en) | 2014-07-01 |
TW201136976A (en) | 2011-11-01 |
WO2011071961A2 (en) | 2011-06-16 |
WO2011071961A3 (en) | 2011-07-28 |
KR20120104590A (ko) | 2012-09-21 |
BR112012013526A2 (pt) | 2015-09-15 |
US20120309933A1 (en) | 2012-12-06 |
CN102666520A (zh) | 2012-09-12 |
JP2013513696A (ja) | 2013-04-22 |
CN102666520B (zh) | 2015-05-20 |
EP2509969A2 (en) | 2012-10-17 |
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