JP5615201B2 - Electronic component lighting device - Google Patents

Description

  The present invention relates to an electronic component lighting device.

  As one type of electronic component lighting device, one disclosed in Patent Document 1 is known. As shown in FIGS. 4 and 8 of Patent Document 1, in the electronic component illumination device, a plurality of circular or polygonal shapes that emit illumination light in the direction of the object centering on the electronic component 10 that is the object. The light emitters 1a to 1d are arranged, the shape characteristic data of the electronic component 10 is processed by a predetermined function, and the lighting, irradiation angle, illumination position, and light emission intensity of the light emitters 1a to 1d are controlled. ing.

As another type of electronic component lighting device, one disclosed in Patent Document 2 is known. As shown in FIGS. 2 and 3 of Patent Document 2, in the electronic component illumination device, the illumination units 14 and 15 in the horizontal direction with respect to the component scanning direction are at an angle φ with respect to the center of the target electronic component 12. ₁ . The illumination means 16, 17, 18, 19, and 20 is mounted so as to perform illumination while maintaining φ _2, and the illumination means 16, 17, 18, 19, and 20 perpendicular to the component scanning direction has a radius r with respect to the center of the target electronic component 12 On the circumference of the angle φ ₃ . φ ₄ . φ ₅ . φ ₆ . It is attached so that it can be illuminated while maintaining φ ₇ . With this configuration, light is collected on the line sensor imaging line 22, image information for each imaging line of the target electronic component 12 gripped by the component gripping nozzle 11 is captured by the line sensor, and one image data is generated using the image information as an aggregate. It is like that. Further, in the electronic component lighting device, the brightness, angle and wavelength of the light source are made variable.

Japanese Patent Laid-Open No. 04-364404 JP 09-293999 A

  In the electronic component lighting device described in Patent Document 1, the plurality of light emitters 1a to 1d are arranged in a circular shape or a polygonal shape centering on the electronic component 10 that is an object, and emit illumination light toward the object. In addition, the luminance, angle and wavelength of the light source are made variable. Thereby, it is possible to capture an image by applying an optimum light source to electronic components having different light reflection characteristics. However, since the outline of the electrode part of the electronic component does not sufficiently appear in the acquired image, it takes time to recognize the electrode part and there is a problem that the cycle time becomes long.

In the electronic component illumination device described in Patent Document 2, the illumination means 16, 17, 18, 19, 20 in the direction perpendicular to the component scanning direction are on the circumference of the radius r with respect to the center of the target electronic component 12. , Angle φ ₃ . φ ₄ . φ ₅ . φ ₆ . Lighting is performed while maintaining φ ₇ . This makes it possible to illuminate the target electronic component 12 from various angles as compared with the electronic component illumination device described in Patent Document 1, but the outline of the electrode part of the electronic component is sufficiently obtained in the acquired image. Since it may not appear, there is a problem that it takes time to recognize the electrode portion and the cycle time becomes long.

  The present invention has been made to solve the above-described problems, and by appropriately illuminating any target electronic component, the electrode portion can be recognized without taking time to shorten the cycle time. Objective.

  In order to solve the above-mentioned problem, the structural feature of the invention according to claim 1 is that, in an electronic component illumination device that illuminates an electronic component imaged by an imaging device, the electronic component illumination device is disposed to face the electronic component and has a thin plate shape. A light emitting panel that is formed, deformable, and emits light, and a holding deformation mechanism that holds the light emitting panel and changes the shape of the light emitting panel by changing the posture of the light emitting panel. It is.

  A structural feature of the invention according to claim 2 is that, in claim 1, the light-emitting panel includes a plurality of divided light-emitting panels arranged radially.

  Further, the structural feature of the invention according to claim 3 is that, in claim 2, the holding deformation mechanism is held such that one end of each divided light emitting panel is fixed and the other portions than the one end are not peeled off so as to be relatively movable. It is comprised so that each division | segmentation light emission panel may be changed according to the change of the attitude | position of the said holding | maintenance deformation mechanism.

  A structural feature of the invention according to claim 4 is that, in any one of claims 1 to 3, the light-emitting panel is formed of an organic EL.

  Further, the structural feature of the invention according to claim 5 is that the electronic component illumination device according to any one of claims 1 to 4 is such that the component transfer device collects the electronic component from the component supply device. In an electronic component mounting machine to be mounted on a board, illumination is performed on the electronic component before being mounted on the board after being collected from the component supply apparatus by the component transfer device.

  According to a sixth aspect of the present invention, there is provided a structural feature of the electronic component lighting device according to any one of the first to fifth aspects, wherein the posture of the electronic component lighting device is added as one piece of data information of the electronic component. It is to manage the lighting method for each and execute the lighting.

  A structural feature of the invention according to claim 7 is that, in any one of claims 1 to 6, the result of the image processing is determined to be abnormal in the image processing of the image captured by the imaging device. In other words, the shape of the light emitting panel is changed so that the result of image processing is normal for the electronic component.

  According to the invention according to claim 1 configured as described above, the light emitting panel is disposed to face the electronic component, is formed in a thin plate shape, is deformable, and emits surface light. The holding deformation mechanism holds the light emitting panel and changes the shape of the light emitting panel by changing the posture by the driving device. Therefore, by changing the posture of the holding deformation mechanism to change the shape of the light-emitting panel to a desired shape, illumination light (epi-illumination light) from the direction of the imaging device of the electronic component that is the object is irradiated. And illumination light (side light) from the side of the object that is different from the direction of the imaging device. Thereby, the illumination light reflected from an electrode part can be appropriately condensed by irradiating illumination light from a suitable direction according to the shape of the electrode part of an electronic component. Therefore, by appropriately illuminating all target electronic components, the outline of the electrode part appears sufficiently in the acquired image, so that the shape and position of the electrode part can be recognized in a short time, and as a result, the cycle time can be reduced. It can be shortened.

  According to the invention according to claim 2 configured as described above, in claim 1, the light-emitting panel includes a plurality of divided light-emitting panels arranged radially. As a result, the imaging device can be arranged at the center of the radially-divided divided light-emitting panel, and illumination light is emitted from a more appropriate direction according to the shape of the electrode part of the electronic component. The reflected illumination light can be collected more appropriately.

  According to the invention according to claim 3 configured as described above, in claim 2, the holding deformation mechanism is held such that one end of each divided light-emitting panel is fixed and the other portions than the one end are not peeled off so as to be relatively movable. Each divided light-emitting panel is changed according to a change in the posture of the holding deformation mechanism. As a result, the divided light-emitting panel can be smoothly changed in accordance with the change in the posture of the holding deformation mechanism, and can be accurately positioned and fixed in a state in which it is directed to the desired irradiation direction.

  According to the invention according to claim 4 configured as described above, in any one of claims 1 to 3, since the light-emitting panel is configured by an organic EL, the configuration is simple and the cost is low. Thus, an electronic component lighting device can be configured.

  According to the invention according to claim 5 configured as described above, in the electronic component illumination device according to any one of claims 1 to 4, the component transfer device extracts the electronic component from the component supply device. In the electronic component mounting machine to be mounted on the substrate, the electronic component before being mounted on the substrate is collected from the component supply device by the component transfer device. Thereby, the position state of the electronic component can be grasped accurately and in a short time, and the defect determination of the electrode part of the electronic component can be performed accurately and in a short time.

  According to the invention according to claim 6 configured as described above, in any one of claims 1 to 5, the attitude of the electronic component lighting device is added as one piece of data information of the electronic component, and the electronic component The lighting method is managed for each part, and the lighting is executed. Thereby, the electronic component can be accurately recognized, and the image processing can be shortened and the cycle time can be shortened.

  According to the invention according to claim 7 configured as described above, in any one of claims 1 to 6, it is determined that the result of the image processing is abnormal in the image processing of the image captured by the imaging device. The shape of the light-emitting panel is changed so that the result of image processing is normal for the electronic component. As a result, by improving the image processing capability, it is possible to reduce the number of parts regarded as defective parts (part discard rate) while shortening the part defect determination time.

1 is a schematic diagram showing an electronic component mounting system according to the present invention. It is a perspective view which shows the whole structure of the electronic component mounting machine shown in FIG. It is a disassembled perspective view which shows the electronic component imaging unit shown in FIG. (A) is a partial enlarged top view which shows an electronic component illuminating device, (b) is sectional drawing along the 4b-4b line. (A) is sectional drawing which shows the state by which the electronic component illuminating device was expand | deployed planarly, (b) is sectional drawing which shows the state by which the electronic component illuminating device was made into the bowl shape. It is sectional drawing which shows the state which illuminates a BGA type electronic component. It is sectional drawing which shows the state which illuminates an LGA type electronic component. It is a functional block diagram which shows the electronic component mounting machine shown in FIG.

  Hereinafter, an embodiment of an electronic component mounting system to which an electronic component lighting device according to the present invention is applied will be described. FIG. 1 shows an outline of the electronic component mounting system A, and FIG. 2 shows the overall structure of the electronic component mounting machine. FIG. 2 shows a state in which two electronic component mounting machines are mounted on one frame.

  The electronic component mounting system A is configured by arranging a plurality of electronic component mounting machines 20, that is, four first to fourth electronic component mounting machines 11 to 14 in this embodiment in series along the transport direction of the substrate S. ing. The electronic component mounting system A performs mounting of the electronic component P (component) on the substrate S by the electronic component mounting machines 20 (first to fourth electronic component mounting machines 11 to 14).

  The electronic component mounting system A further includes a carry-in shift device 15, a carry-out shift device 16, a local network (hereinafter referred to as LAN) 17, and a host computer 18. The carry-in shift device 15 is arranged upstream of the first electronic component mounting machine 11 and carries the substrate S into the first electronic component mounting machine 11. The carry-out shift device 16 is arranged downstream of the fourth electronic component mounting machine 14 and carries the substrate S out of the fourth electronic component mounting machine 14. The LAN 17 connects the control devices 80 of the electronic component mounting machines 11 to 14 and the host computer 18 so that they can communicate with each other.

  As shown in FIG. 2, the electronic component mounting machine 20 is a so-called double track conveyor type electronic component mounting machine, and includes a substrate transport device 30, a backup device 40, a component supply device 50, a component transfer device 60, and a substrate imaging device. 66, an electronic component imaging unit 70 and a control device 80 are provided.

  The board conveying device 30 is provided on the base 21 and carries the board S to be positioned and supported at the component mounting position. The component mounting position is a position where the board S is positioned and fixed in order to mount the electronic component P on the board S.

  The substrate transport device 30 transports the substrate S in a predetermined direction (X direction in FIG. 2), and includes first and second conveyors 31 and 32 assembled in parallel to each other on the base 21.

  As shown in FIG. 2, the first conveyor 31 includes first and second guide rails 31 a and 31 b that extend in the transport direction and are arranged to face each other in parallel. The rails 31a and 31b guide the substrate S in the transport direction. The first conveyor 31 is provided with first and second conveyor belts (not shown) provided in parallel to each other immediately below the first and second guide rails 31a and 31b. The first and second conveyor belts support the substrate S from below and transport it in the transport direction.

  The first guide rail 31a and the first conveyor belt of the first conveyor 31 are elongated first extending in the X-axis direction with both ends fixed to the upper ends of a pair of fixed support frames 31e whose lower ends are fixed to the base 21. It is attached to the attachment frame 31f. Further, the second guide rail 31b and the second conveyor belt of the first conveyor 31 are arranged on the upper end of a moving support frame 31g fixed to a slider 31k movable on a pair of rails 22 having lower ends fixed to the base 21. The both ends are fixed to an elongated second mounting frame 31h extending in the X-axis direction. As a result, the second guide rail 31b moves and moves along the direction (Y direction) orthogonal to the transport direction together with the second conveyor belt directly below, so that the first conveyor 31 is the substrate of the substrate S to be transported. The conveyor width can be changed according to the width.

  The second conveyor 32 differs from the first conveyor 31 only in that the first attachment frame 32f is movable, and has the same structure as the first conveyor 31. That is, as shown in FIG. 2, the second conveyor 32 includes first and second guide rails 32 a and 32 b that extend in the transport direction and are arranged in parallel with each other. The two guide rails 32a and 32b guide the substrate S in the transport direction. The second conveyor 32 is provided with first and second conveyor belts (not shown) provided in parallel to each other immediately below the first and second guide rails 32a and 32b. The first and second conveyor belts support the substrate S and transport it in the transport direction.

  As shown in FIG. 2, the first guide rail 32 a and the first conveyor belt of the second conveyor 32 are fixed to a slider 32 k that is movable on a pair of rails 22 whose lower ends are fixed to the base 21. The frame 32e is attached to an elongated first attachment frame 32f extending in the X-axis direction with both ends fixed to the upper end of the frame 32e. Further, the second guide rail 32b and the second conveyor belt of the first conveyor 31 are arranged on the upper end of a moving support frame 32g fixed to a slider 32k movable on a pair of rails 22 having lower ends fixed to the base 21. The both ends are fixed to an elongated second mounting frame 32h extending in the X-axis direction. As a result, the first and second guide rails 32a and 32b are moved and fixed in the direction (Y direction) perpendicular to the conveying direction together with the first and second conveyor belts directly below, so that the second conveyor 32 is The conveyor width can be changed corresponding to the substrate width of the substrate S to be transferred.

  The backup device 40 positions and fixes the substrate S provided on the base 21 and transported to the component mounting position in cooperation with the substrate transport device 30. The backup device 40 pushes up and clamps (positions and supports) the substrate S transported to the component mounting position by the substrate transport device 30.

  The backup device 40 includes a substrate support unit 41 that supports the substrate S and a lifting device (not shown) that lifts and lowers the substrate support unit 41. The substrate support unit 41 includes a rectangular backup plate 41a having a large number of planting holes 41a1 formed on the upper surface thereof, and a backup pin (supporting unit that is detachably planted in the planting holes 41a1 and supports the substrate S). (Not shown). The lifting device is composed of an air cylinder, and includes a rod (not shown) in which the four corners of the backup plate 41a are detachably assembled, and a cylinder body (not shown) for moving the rod back and forth.

  The component supply device 50 is provided on one side of the substrate transport device 30 on the base 21 and supplies an electronic component P to be mounted on the substrate S. The component supply device 50 includes a large number of detachable cassette feeders (component supply cassettes) 51 arranged in parallel. The cassette type feeder 51 includes a main body 51a, a supply reel 51b provided at the rear of the main body 51a, and a component take-out part 51c provided at the tip of the main body 51a. An elongated tape (not shown) in which the electronic component P is enclosed at a predetermined pitch is wound and held on the supply reel 51b, and this tape is pulled out at a predetermined pitch by a sprocket (not shown), and the electronic component P is released from the enclosed state. Then, it is sequentially sent to the component take-out part 51c. The component supply device 50 is not only a cassette type but also a tray type in which electronic components P are arranged on a tray.

  The component transfer device 60 is supported above the devices 30, 40, and 50 so as to be movable in two directions of the X direction and the Y direction with respect to the base 21. The component transfer device 60 mounts the electronic component P supplied from the component supply device 50 on the substrate S that is attracted and held (collected) by the mounting head 64 and positioned and supported at the component mounting position by the substrate transport device 30. (Implement.

  In this embodiment, the component transfer device 60 is of the XY robot type and includes a Y-direction moving slider 62 that is moved in the Y direction by a Y-axis servomotor 61. The Y-direction moving slider 62 is provided with an X-direction moving slider 63 that is moved in a horizontal X direction orthogonal to the Y direction by an X-axis servomotor (not shown). Mounted on the X-direction moving slider 63 is a mounting head 64 that is supported so as to be able to move up and down in the Z direction perpendicular to the X direction and the Y direction and that is controlled by a servo motor via a ball screw. The mounting head 64 is provided with a suction nozzle 65 (see FIG. 1) that protrudes downward from the mounting head 64 and holds the electronic component P by suction.

  The substrate imaging device 66 images the substrate S supported by the base 21 so as to be movable in two directions, the X direction and the Y direction. In the present embodiment, the board imaging device 66 is attached to the X-direction moving slider 63 together with the mounting head 64 as shown in FIG. The board imaging device 66 is for imaging the board in order to recognize the board position (for example, a fiducial mark provided on the board). The board imaging device 66 includes a light and a camera (both not shown) arranged so that the light and the lens are arranged to irradiate downward.

  As shown in FIG. 2, the electronic component imaging unit 70 is disposed below the component transfer device 60 and is positioned and fixed to the base 21. The electronic component imaging unit 70 images the electronic component P attracted by the suction nozzle 65 from below (see FIG. 5), and the electronic component P is attracted (horizontal rotation angle of the component, position relative to the nozzle, And the state of the electronic component P (such as a defect in the electrode portion).

  As shown in FIG. 3, the electronic component imaging unit 70 includes an electronic component imaging device (hereinafter referred to as an imaging device) 71 that images the electronic component P, and an electronic component that illuminates the electronic component P imaged by the imaging device 71. An illumination device (hereinafter referred to as illumination device) 72 is provided.

  The imaging device 71 includes a mounting frame 71a, a camera body 71b, and an opening 71c. The mounting frame 71a is fixed to the base 21, and a through hole is provided in the center of the mounting frame 71a. The camera main body 71b is penetrated and fixed to the through hole. The camera body 71b includes a CCD camera including a solid-state imaging device such as a CCD image sensor (Charge Coupled Device Image Sensor). An opening 71c facing the lens is provided in the upper part of the camera body 71b.

  In the electronic component mounting machine 20 in which the component transfer device 60 collects the electronic component P from the component supply device 50 and mounts it on the substrate S, the illumination device 72 is extracted from the component supply device 50 by the component transfer device 60. The electronic component P before being mounted on is illuminated.

The illumination device 72 includes a unit main body 72a, a holding / deforming mechanism 72b, and a light emitting panel 72c.
The unit main body 72a has a casing 72a1 formed in a box shape. A through hole 72a2 is formed in the center of the casing 72a1. The through hole 72a2 is disposed facing the opening 71c of the imaging device 71.

  The holding deformation mechanism 72b holds the light emitting panel 72c, and changes the shape of the light emitting panel 72c by changing the posture by the driving device 72d.

  The holding / deforming mechanism 72b includes a plurality (eight in this embodiment) of divided holding / deforming mechanisms 72b1 arranged in a radial pattern. The divided holding deformation mechanism 72b1 is formed corresponding to a divided light emitting panel 72c1 described later, is formed in a trapezoidal shape, and is arranged radially around the opening 71c of the imaging device 71.

  As shown in FIG. 4, the split holding deformation mechanism 72 b 1 (90) includes first to third frames 91 to 93 and first to third covers 94 to 96. The 1st frame 91 is formed in the box shape formed in trapezoid shape seeing from the upper surface. A colorless and transparent first cover 94 is provided on the upper surface of the first frame 91 so as to cover the entire upper surface with a gap. The first cover 94 is formed in a U-shaped cross section, and both side plate portions of the first cover 94 are fixed to both side end portions of the first frame 91. The divided light-emitting panel 72c1 is inserted into the gap, and the divided light-emitting panel 72c1 is supported by the first frame 91 and the first cover 94 so as to be relatively movable.

  A first coupling portion 91 a that is a movable coupling portion that projects from the inner side (through hole 72 a 2) and is connected to the second frame 92 is formed at the inner end portion of the first frame 91. A pair of shaft portions 91a1 and 91a1 provided at both end portions of the first coupling portion 91a are rotatably supported by a pair of support portions 72a3 and 72a3 that are projected from the upper surface of the casing 72a1. In the split holding deformation mechanism 90, the inner end or inner side refers to the direction of the through hole 72a2, and the outer end or outer side refers to the direction opposite to the direction of the through hole 72a2.

  The first frame first gear G1-1 is attached to the first coupling portion 91a in a state in which the rotation is prohibited (a state where the first gear G1-1 is fixed so as to rotate integrally with the first coupling portion 91a). The first frame first gear G1-1 is meshed with the output gear M1a of the first electric motor M1 via the first frame second gear G1-2. The first electric motor M1 is fixed inside the casing 72a1. Therefore, when the first electric motor M1 rotates, the first frame 91 swings around the shaft portion 91a1 as the rotation axis in accordance with the rotation.

  In addition, a first gear G2-1 for the second frame is rotatably attached to the first coupling portion 91a. The second frame first gear G2-1 meshes with the output gear M2a of the second electric motor M2 via the second frame second gear G2-2. The second electric motor M2 is fixed inside the casing 72a1. Therefore, when the second electric motor M2 rotates, the second frame first gear G2-1 rotates according to the rotation.

  In addition, the third frame first gear G3-1 is rotatably attached to the first coupling portion 91a. The third frame first gear G3-1 meshes with the output gear M3a of the third electric motor M3 via the third frame second gear G3-2. The third electric motor M3 is fixed inside the casing 72a1. Therefore, when the third electric motor M3 rotates, the third frame first gear G3-1 rotates according to the rotation.

  A first timing belt TB2-1 for the second frame is mounted in the first frame 91. The second frame first timing belt TB2-1 meshes with the second frame first gear G2-1 and the second frame third gear G2-3. Further, a first timing belt TB3-1 for the third frame is mounted in the first frame 91. The third frame first timing belt TB3-1 meshes with the third frame first gear G3-1 and the third frame third gear G3-3.

  The 2nd frame 92 is formed in the box shape formed in trapezoid shape seeing from the upper surface. The inner end side of the second frame 92 has substantially the same length as the outer end side of the first frame 91. A colorless and transparent second cover 95 is provided on the upper surface of the second frame 92 so as to cover the entire upper surface with a gap. The second cover 95 is formed in a U-shaped cross section, and both side plate portions of the second cover 95 are fixed to both side end portions of the second frame 92. The divided light-emitting panel 72c1 is inserted into the gap, and the divided light-emitting panel 72c1 is supported by the second frame 92 and the second cover 95 so as to be relatively movable.

  A second coupling portion 92a is formed at the inner end of the second frame 92 so as to protrude toward the inner side (through hole 72a2). A pair of shaft portions 92a1 and 92a1 provided at both end portions of the second coupling portion 92a rotate to a pair of support portions 91b and 91b that protrude outward from the outer end portion of the first frame 91. Each is supported as possible.

  The second frame third gear G2-3 is attached to the second coupling portion 92a in a state where rotation is prohibited. The second frame third gear G2-3 meshes with the second frame first timing belt TB2-1. Therefore, when the second electric motor M2 rotates, the second frame 92 swings about the shaft portion 92a1 around the rotation shaft in accordance with the rotation.

  The third frame third gear G3-3 is rotatably attached to the second coupling portion 91b. The third frame third gear G3-3 meshes with the third frame first timing belt TB3-1. Therefore, when the third electric motor M3 rotates, the third gear for the third frame G3-3 rotates according to the rotation.

  In the second frame 92, a second timing belt TB3-2 for the third frame is mounted. The third frame second timing belt TB3-2 meshes with the third frame third gear G3-3 and the third frame fourth gear G3-4.

  The 3rd frame 93 is formed in the box shape formed in trapezoid shape seeing from the upper surface. The inner end side of the third frame 93 has substantially the same length as the outer end side of the second frame 92. The upper surface of the third frame 93 is provided with a colorless and transparent third cover 96 that covers the entire upper surface with a gap. The third cover 96 is formed in a U-shaped cross section, and both side plate portions of the third cover 96 are fixed to both side end portions of the third frame 93. The divided light emitting panel 72c1 is inserted into the gap, and the divided light emitting panel 72c1 is supported by the third frame 93 and the third cover 96 so as to be relatively movable.

  A third coupling portion 93 a that protrudes toward the inner side (through hole 72 a 2) is formed on the inner end portion of the third frame 93. A pair of shaft portions 93a1 and 93a1 provided at both end portions of the third coupling portion 93a rotate to a pair of support portions 92b and 92b that protrude outward from the outer end portion of the second frame 92. Each is supported as possible.

  The third frame fourth gear G3-4 is attached to the third coupling portion 93a in a state where rotation is prohibited. The third frame fourth gear G3-4 meshes with the third frame second timing belt TB3-2. Therefore, when the third electric motor M3 rotates, the third frame 93 swings around the shaft portion 93a1 as the rotation axis in accordance with the rotation.

  The driving device 72d includes the motors M1 to M3, the gears G1-1 to G3-4, and the timing belts TB2-1 to TB3-2. The driving device 72d includes a first driving device 72d1 for driving the first frame 91, a second driving device 72d2 for driving the second frame 92, and a third driving device 72d3 for driving the third frame 93. It is composed of

  The first driving device 72d1 includes the first motor M1 and the gears G1-1 and G1-2 described above. The second driving device 72d2 includes the second motor M2, the gears G2-1 to G2-3, and the timing belt TB2-1 described above. The third drive device 72d3 includes the above-described third motor M3, gears G3-1 to G3-4, and timing belts TB3-1 and TB3-2.

  The light emitting panel 72c is formed in a thin plate shape, is deformable, and emits surface light. The light emitting panel 72c is composed of, for example, an organic EL. The organic EL is a light-emitting body utilizing an electroluminescence phenomenon that emits light when a voltage is applied to the phosphor, and uses an organic substance such as a diamine as the phosphor. The light emitting panel 72c preferably emits color light. The light emitting panel 72c is not limited to the organic EL, and may be composed of an inorganic EL or another surface light emitter as long as it is formed in a thin plate shape and can be deformed.

  The light emitting panel 72c is disposed to face the electronic component P (see FIG. 5). As shown in FIG. 3, the light emitting panel 72c includes a plurality (eight in this embodiment) of divided light emitting panels 72c1 arranged radially. As shown in FIG. 4, the divided light-emitting panel 72c1 is formed in a trapezoidal shape and is slightly smaller than the outer shape (outline) of the entire upper surface of the divided holding deformation mechanism 72b1. The divided light-emitting panels 72c1 are arranged radially around the opening 71c of the imaging device 71.

  One end (the inner end in the present embodiment) of the light emitting panel 72c is fixed to the holding deformation mechanism 72b. That is, one end (inner end in the present embodiment) of the divided light emitting panel 72c1 is fixed to the holding and fixing member 97. The holding and fixing member 97 is fixed to one end of the split deformation mechanism 72b1 (one end of the first frame 91).

  The divided light emitting panel 72c1 (and the divided holding deformation mechanism 72b1) may be disposed with a gap from the adjacent divided light emitting panel 72c1. The divided light emitting panel 72c1 (and the divided holding deformation mechanism 72b1) may be formed in a rectangular shape instead of a trapezoidal shape.

  As shown in FIG. 5, the holding deformation mechanism 72b holds the light emitting panel 72c and changes the shape of the light emitting panel 72c when the posture is changed by the driving device 72d.

  As shown in FIG. 5A, the posture of the holding and deforming mechanism 72b is changed into a plane by the driving device 72d. At this time, the divided light-emitting panel 72c1 is held by the frames 91 to 93 and the covers 94 to 96 so as to be relatively movable without being separated. Therefore, the shape of the light emitting panel 72c is also changed to a planar shape. Further, as shown in FIG. 5B, the posture of the holding deformation mechanism 72b is changed into a bowl shape by the driving device 72d. At this time, the divided light-emitting panel 72c1 is held by the frames 91 to 93 and the covers 94 to 96 so as to be relatively movable without being separated. Therefore, the shape of the light emitting panel 72c is also changed to a bowl shape. Since the angles of the upper surfaces of the first to third frames 91 to 93 can be arbitrarily set with respect to the upper surface of the casing 72a1, the irradiation angle with respect to the electronic component P can be arbitrarily set.

  Since the split light emitting panel 72c1 is positioned inside the split holding deformation mechanism 72b1 when it is in a bowl shape, the other end portion (outer end portion) of the split light emitting panel 72c1 is the outer end of the split holding deformation mechanism 72b1. Although it protrudes, the posture of the holding deformation mechanism 72b can be changed without hindrance without causing wrinkles or the like in the divided light emitting panel 72c1.

  Next, the operation of the electronic component imaging apparatus 70 configured as described above will be described with reference to FIGS. 6 and 7.

  First, the case of a BGA (Ball grid array) type electronic component P will be described. The BGA type electronic component P1 is formed by arranging small ball-like electrodes (also referred to as bumps) P1a made of solder in a lattice shape on the bottom of a package.

  For example, when there is no irradiation by side oblique light and only irradiation by epi-illumination, the central part of the bump P1a is irradiated with epi-illumination, and the reflected light enters the opening 71c of the imaging device 71. However, even if the edge of the bump P1a is irradiated with incident light, since the bump P1a is spherical, the reflected light is scattered and does not enter the opening 71c of the imaging device 71. Therefore, the bump P1a imaged by the imaging device 71 is an image in which only the central part is clear and the outline is blurred.

On the other hand, according to the electronic component imaging apparatus 70 according to the present embodiment, as shown in FIG. 6, the side oblique light L1 from the outer direction is irradiated to the outer edge of the bump P1a, and the reflected light L1a is The light enters the opening 71 c of the imaging device 71. The side oblique light L2 from the inner direction is irradiated on the inner side of the edge of the bump P1a, and the reflected light L2a enters the opening 71c of the imaging device 71. The central portion of the bump P1a is irradiated with incident light L3 from the opening 71c, and the reflected light L3a is incident on the opening 71c of the imaging device 71. Therefore, the bump P1a imaged by the imaging device 71 is an image having a clear outline as well as the central portion.
Note that when the amount of side oblique light is relatively larger than the incident light, the contour of the bump P1a becomes clearer.

  Next, the case of an LGA (Land grid array) type electronic component P will be described. The LGA type electronic component P2 is formed by arranging planar electrode pads (hereinafter referred to as pads) P2a in a lattice pattern instead of BGA solder balls on the bottom of the package.

  For example, when there is no irradiation by side oblique light and only irradiation by epi-illumination light, epi-illumination light is radiated onto the plane part of the pad P2a, and the reflected light enters the opening 71c of the imaging device 71. However, even if incident light is applied to the planar corner of the pad P2a, the reflected light is scattered and does not enter the opening 71c of the imaging device 71 because the pad P2a is a corner. Moreover, the incident light is reflected by the bottom surface of the package and enters the opening 71 c of the imaging device 71. Therefore, the pad P2a imaged by the imaging device 71 is an image in which the outline of the entire component is clear but the outline of the pad P2a is unclear.

On the other hand, according to the electronic component imaging apparatus 70 according to the present embodiment, as shown in FIG. 7, the lateral corners of the pad P2a are irradiated with the side oblique light L4 from the outside direction, and the reflected light L4a is The light enters the opening 71 c of the imaging device 71. Side oblique light L5 from the inner direction is irradiated to the inner corner of the pad P2a, and the reflected light L5a enters the opening 71c of the imaging device 71. The central portion of the pad P2a is irradiated with the incident light L6 from the opening 71c, and the reflected light L6a enters the opening 71c of the imaging device 71. Accordingly, the pad P2a imaged by the imaging device 71 is an image having a clear outline as well as the central portion.
Note that if the amount of side oblique light is relatively larger than the incident light, the contour of the pad P2a becomes clearer.

  In either case, the image of the captured electronic component P (P1, P2) (particularly the electrode) is obtained by changing the orientation of the divided light-emitting panel 72c1 and changing the angle of irradiation of the electronic component P that is the object. It is preferable that the image of the portion is clear and the electrode portion can be recognized from the image. Further, by changing the light emission amount and the light emission color of the divided light emission panel 72c1 at an arbitrary portion, the light emission amount and the light emission color of the incident light and the side oblique light are made different, and the captured electronic parts P (P1, P2) It is preferable to make the image (particularly the image of the electrode portion) clear so that the electrode portion can be recognized from the image.

  The control device 80 includes a microcomputer (not shown), and the microcomputer includes an input / output interface, a CPU, a RAM, and a ROM (all not shown) connected through a bus. The CPU controls the mounting of the electronic component P on the board by executing a predetermined program. The RAM temporarily stores variables necessary for executing the program, and the ROM stores the program.

  As shown in FIG. 8, the control device 80 includes an input device 81, a board imaging device 66, an imaging device 71, an illumination device 72, a communication device 82, a storage device 83, a board transport device 30, a backup device 40, and a component supply device. 50, the component transfer device 60 and the output device 84 are connected. The imaging device 71 transmits the captured image of the electronic component to the control device 80. The illuminating device 72 receives a command from the control device 80, deforms the holding deformation mechanism 72b in a desired posture and is fixed in position, or emits light from the light-emitting panel 72c with desired luminance and color. The input device 81 includes a start switch for starting operation of the electronic component mounting machine 20, a stop switch for stopping the operation, and the like (see FIG. 2). The communication device 82 is connected to an external device and inputs / outputs data with each other, and is connected to the host computer 18 via the LAN 17. The storage device 83 stores a system program for controlling the entire electronic component mounting machine 20 and a control program for individually controlling each element of the device on the system program. The output device 84 displays status information and warnings of the electronic component mounting machine 20.

  The control device 80 performs image processing of the image of the electronic component imaged by the imaging device 71. The control device 80 positions the electronic component from the result of image processing (particularly the position of the electrode). When the control device 80 determines that the result of the image processing is abnormal in the image processing of the image captured by the imaging device 71, the result of the image processing is normal for the electronic component P determined to be abnormal. It is preferable to change the shape of the light emitting panel 72c.

  The host computer 18 creates an optimized production program for each electronic component mounting machine 20, controls the operation of each electronic component mounting machine 20, and controls production information (for example, each electronic component mounting machine 20). , Including mounting time etc.).

  Further, the control device 80 or the host computer 18 stores component data. It is preferable to add the attitude of the lighting device 72 as one piece of component data information. Since it is possible to appropriately manage the illumination method for each component and execute the illumination, it is possible to accurately recognize the component, and it is possible to shorten the image processing and the cycle time.

  As is clear from the above description, in the present embodiment, the light emitting panel 72c is disposed facing the electronic component P, is formed in a thin plate shape, is deformable, and emits surface light. The holding deformation mechanism 72b holds the light emitting panel 72c and changes the shape of the light emitting panel 72c by changing the posture by the driving device 72d. Accordingly, by changing the posture of the holding deformation mechanism 72b to change the shape of the light-emitting panel 72c to a desired shape, illumination light (epi-illumination light) from the direction of the imaging device 71 of the electronic component P that is the object. And illumination light (side light) from the side of the object different from the direction of the imaging device 71 can be irradiated. Thereby, the illumination light reflected from electrode part P1a, P2a can be appropriately condensed by irradiating illumination light from a suitable direction according to the shape of electrode part P1a, P2a of electronic component P. FIG. Therefore, by appropriately illuminating all target electronic components, the contours of the electrode portions P1a and P2a appear sufficiently in the acquired image, so that the shapes and positions of the electrode portions P1a and P2a can be recognized in a short time. As a result, the cycle time can be shortened. Furthermore, since the time for recognizing the electrode portion can be shortened and the cycle time can be shortened, the rate of recognizing a defective component is lowered, and the discard rate of the component can be suppressed low.

  Moreover, the light emission panel 72c is comprised by the some division | segmentation light emission panel 72c1 arrange | positioned radially. Thereby, it becomes possible to arrange the imaging device 71 at the center of the divided light emitting panels 72c1 arranged radially, and the illumination light is irradiated from a more appropriate direction according to the shapes of the electrode portions P1a and P2a of the electronic component P. Thereby, the illumination light reflected from the electrode parts P1a and P2a can be collected more appropriately.

  Further, the holding deformation mechanism 72b is configured such that one end of each divided light emitting panel 72c1 is fixed and is held so as to be relatively movable in a state where portions other than the one end are not separated, and each divided light emitting panel 72c1 is held by the holding deformation mechanism. It is changed according to the change in the posture of 72b. Thereby, the divided light-emitting panel 72c1 can be smoothly changed according to the change in the posture of the holding and deforming mechanism 72b, and can be accurately positioned and fixed in a state directed to a desired irradiation direction.

  Moreover, since the light emission panel 72c is comprised by organic EL, it can comprise an electronic component illuminating device with a simple structure and low cost.

  Further, in the electronic component mounting machine 20 in which the component transfer device 60 collects the electronic component P from the component supply device 50 and mounts it on the substrate S, the component transfer device 60 collects the electronic component P from the component supply device 50 and mounts it on the substrate S. The electronic component P before illumination is illuminated. Thereby, the position state of the electronic component P can be grasped accurately and in a short time, and the defect determination of the electrode part of the electronic component P can be performed accurately and in a short time.

  In addition, in the image processing of the image captured by the imaging device 71, the shape of the light emitting panel 72c is changed so that the result of the image processing is normal for the electronic component P for which the result of the image processing is determined to be abnormal. As a result, by improving the image processing capability, it is possible to reduce the number of parts regarded as defective parts (part discard rate) while shortening the part defect determination time.

  DESCRIPTION OF SYMBOLS 11-14 ... 1st-4th electronic component mounting machine, 18 ... Host computer, 20 ... Electronic component mounting machine, 30 ... Board | substrate conveyance apparatus, 40 ... Backup apparatus, 50 ... Component supply apparatus, 60 ... Component transfer apparatus, 65 ... Mounting nozzle, 66 ... Imaging device, 70 ... Electronic component imaging unit, 71 ... Electronic component imaging device (imaging device), 72 ... Electronic component illumination device (illuminating device), 72b ... Holding deformation mechanism, 72b1 ... Dividing holding deformation Mechanism 72c ... Light emitting panel 72c1 ... Split light emitting panel 72d ... Drive device 80 ... Control device A ... Electronic component mounting system.

Claims (7)

In an electronic component illumination device that illuminates an electronic component imaged by an imaging device,
A light-emitting panel that is disposed facing the electronic component, is formed in a thin plate shape, is deformable, and emits surface light;
An electronic component lighting device comprising: a holding deformation mechanism that holds the light emitting panel and changes a shape of the light emitting panel by changing a posture by a driving device.   The electronic component lighting device according to claim 1, wherein the light-emitting panel includes a plurality of divided light-emitting panels arranged radially.   3. The holding deformation mechanism according to claim 2, wherein one end of each of the divided light emitting panels is fixed and is held so as to be relatively movable in a state in which a portion other than the one end is not peeled off. An electronic component illumination device that is changed according to a change in a posture of the holding deformation mechanism.   The electronic component lighting device according to claim 1, wherein the light-emitting panel is configured by an organic EL.   The electronic component lighting device according to any one of claims 1 to 4, wherein the component transfer device picks up the electronic component from the component supply device and mounts the electronic component on a substrate. An electronic component illuminating device for illuminating the electronic component collected from the component supply device and mounted on the substrate by an apparatus.   6. The electronic component illumination device according to claim 1, wherein the electronic component illumination device is added as one of pieces of information of the electronic component data, the illumination method is managed for each electronic component, and the illumination is performed. An electronic component lighting device that is executed.   7. The image processing result according to claim 1, wherein the image processing result is normal with respect to an electronic component that is determined to be abnormal in the image processing of the image captured by the imaging device. An electronic component illumination device characterized by changing the shape of the light-emitting panel.

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