JP5575365B2 - 集積金属加工設備 - Google Patents
集積金属加工設備 Download PDFInfo
- Publication number
- JP5575365B2 JP5575365B2 JP2007515509A JP2007515509A JP5575365B2 JP 5575365 B2 JP5575365 B2 JP 5575365B2 JP 2007515509 A JP2007515509 A JP 2007515509A JP 2007515509 A JP2007515509 A JP 2007515509A JP 5575365 B2 JP5575365 B2 JP 5575365B2
- Authority
- JP
- Japan
- Prior art keywords
- casting
- temperature
- heat treatment
- heat
- metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910052751 metal Inorganic materials 0.000 title claims description 98
- 239000002184 metal Substances 0.000 title claims description 98
- 238000012545 processing Methods 0.000 title description 28
- 238000005266 casting Methods 0.000 claims description 365
- 238000010438 heat treatment Methods 0.000 claims description 177
- 238000000034 method Methods 0.000 claims description 91
- 230000008569 process Effects 0.000 claims description 81
- 238000004886 process control Methods 0.000 claims description 74
- 238000012546 transfer Methods 0.000 claims description 68
- 230000007246 mechanism Effects 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 17
- 238000004891 communication Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 12
- 238000005058 metal casting Methods 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 6
- 229910000838 Al alloy Inorganic materials 0.000 claims description 5
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 5
- 238000011144 upstream manufacturing Methods 0.000 claims description 4
- 229910000640 Fe alloy Inorganic materials 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 1
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 66
- 239000004576 sand Substances 0.000 description 52
- 239000011230 binding agent Substances 0.000 description 17
- 230000005855 radiation Effects 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 229910001092 metal group alloy Inorganic materials 0.000 description 9
- 239000002912 waste gas Substances 0.000 description 9
- 230000032258 transport Effects 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 238000000354 decomposition reaction Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 230000015556 catabolic process Effects 0.000 description 5
- 238000002485 combustion reaction Methods 0.000 description 5
- 238000006731 degradation reaction Methods 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 239000012530 fluid Substances 0.000 description 5
- 238000010791 quenching Methods 0.000 description 5
- 230000008929 regeneration Effects 0.000 description 5
- 238000011069 regeneration method Methods 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000006698 induction Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 239000012809 cooling fluid Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- -1 e.g. Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005243 fluidization Methods 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000005555 metalworking Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000005011 phenolic resin Substances 0.000 description 2
- 229920001568 phenolic resin Polymers 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000012805 post-processing Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000010849 combustible waste Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052845 zircon Inorganic materials 0.000 description 1
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangements of monitoring devices; Arrangements of safety devices
- F27D21/0014—Devices for monitoring temperature
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/84—Controlled slow cooling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Details (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
- Tunnel Furnaces (AREA)
- Control Of Temperature (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Control Of Heat Treatment Processes (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US57610704P | 2004-06-02 | 2004-06-02 | |
US60/576,107 | 2004-06-02 | ||
PCT/US2005/019161 WO2005121386A2 (fr) | 2004-06-02 | 2005-06-01 | Installation integree de traitement de metaux |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011256203A Division JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2008501860A JP2008501860A (ja) | 2008-01-24 |
JP2008501860A5 JP2008501860A5 (fr) | 2008-07-17 |
JP5575365B2 true JP5575365B2 (ja) | 2014-08-20 |
Family
ID=35385758
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007515509A Expired - Fee Related JP5575365B2 (ja) | 2004-06-02 | 2005-06-01 | 集積金属加工設備 |
JP2011256203A Expired - Fee Related JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
JP2014012679A Withdrawn JP2014073531A (ja) | 2004-06-02 | 2014-01-27 | 集積金属加工設備 |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2011256203A Expired - Fee Related JP5689403B2 (ja) | 2004-06-02 | 2011-11-24 | 集積金属加工設備 |
JP2014012679A Withdrawn JP2014073531A (ja) | 2004-06-02 | 2014-01-27 | 集積金属加工設備 |
Country Status (6)
Country | Link |
---|---|
EP (2) | EP2319945B1 (fr) |
JP (3) | JP5575365B2 (fr) |
KR (1) | KR20070024675A (fr) |
CN (2) | CN102000813B (fr) |
MX (1) | MXPA06014028A (fr) |
WO (1) | WO2005121386A2 (fr) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004523362A (ja) * | 2001-02-02 | 2004-08-05 | コンソリデイテッド エンジニアリング カンパニー, インコーポレイテッド | 一体型金属プロセシング設備 |
US20080236779A1 (en) * | 2007-03-29 | 2008-10-02 | Crafton Scott P | Vertical heat treatment system |
DE102010009118B4 (de) * | 2009-10-19 | 2017-04-20 | Audi Ag | Verfahren zur Wärmebehandlung von Gussteilen |
JP5890183B2 (ja) * | 2012-01-17 | 2016-03-22 | 本田技研工業株式会社 | 溶体化炉 |
WO2014032045A1 (fr) * | 2012-08-24 | 2014-02-27 | Eagens Jeffrey D | Transport de pièces coulées produites dans un moule en sable et toujours encapsulées dans celui-ci présentant un refroidissement de pièce coulée amélioré et des propriétés de sable traité par un refroidissement à air régulé à haute vitesse ultérieur des pièces coulées |
DE102012218159B4 (de) * | 2012-10-04 | 2018-02-08 | Ebner Industrieofenbau Gmbh | Handhabungseinrichtung |
WO2015033311A1 (fr) * | 2013-09-06 | 2015-03-12 | Disa Industries A/S | Procédé de fonctionnement d'une fonderie de métal, système permettant d'exécuter le procédé et fonderie de métal comprenant le système |
US20160319411A1 (en) * | 2015-04-28 | 2016-11-03 | Consolidated Engineering Company, Inc. | System and method for heat treating aluminum alloy castings |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5672119A (en) * | 1979-11-20 | 1981-06-16 | Ishikawajima Harima Heavy Ind Co Ltd | Temperature compensation method of steel product and its apparatus |
US4419143A (en) * | 1981-11-16 | 1983-12-06 | Nippon Light Metal Company Limited | Method for manufacture of aluminum alloy casting |
JPS6067628A (ja) * | 1983-09-22 | 1985-04-18 | Nippon Furnace Kogyo Kaisha Ltd | 連続熱処理炉 |
JPS62253716A (ja) * | 1986-04-26 | 1987-11-05 | Mazda Motor Corp | 鋳物の熱処理装置 |
JPH0287058U (fr) * | 1988-12-21 | 1990-07-10 | ||
JPH02290915A (ja) * | 1989-02-20 | 1990-11-30 | Hitachi Metals Ltd | 球状黒鉛鋳鉄の薄肉鋳造品の熱処理装置 |
US5354038A (en) | 1989-09-29 | 1994-10-11 | Consolidated Engineering Company, Inc. | Heat treatment of metal castings and in-furnace sand reclamation |
CA2081055C (fr) | 1991-11-05 | 1999-12-21 | John R. Eppeland | Methode et appareil de traitement thermique de pieces de metal par rayonnement infrarouge |
US5166602A (en) | 1991-11-07 | 1992-11-24 | Compaq Computer Corporation | Elastomeric probe apparatus and associated methods |
US5536337A (en) * | 1992-02-27 | 1996-07-16 | Hayes Wheels International, Inc. | Method for heat treating a metal component |
JPH0617186A (ja) * | 1992-02-27 | 1994-01-25 | Hitachi Metals Ltd | 球状黒鉛鋳鉄部材及びその製造方法 |
US5294994A (en) | 1992-04-06 | 1994-03-15 | Digital Equipment Corporation | Integrated computer assembly |
JP3553207B2 (ja) * | 1995-06-02 | 2004-08-11 | 善行 勝負澤 | 金属の熱処理装置 |
US5738162A (en) | 1997-02-20 | 1998-04-14 | Consolidated Engineering Company, Inc. | Terraced fluidized bed |
JPH10263641A (ja) * | 1997-03-28 | 1998-10-06 | Kawasaki Steel Corp | 熱間圧延ラインのミルペーシング制御方法 |
US20020170635A1 (en) * | 1998-05-04 | 2002-11-21 | Diserio Emile-Thomas | Process for manufacturing aluminum alloys and aluminium castings |
US6217317B1 (en) | 1998-12-15 | 2001-04-17 | Consolidated Engineering Company, Inc. | Combination conduction/convection furnace |
JP2002054881A (ja) * | 2000-08-08 | 2002-02-20 | Shoei Seisakusho:Kk | バッチ式熱処理炉およびバッチ式熱処理方法 |
JP2004523362A (ja) * | 2001-02-02 | 2004-08-05 | コンソリデイテッド エンジニアリング カンパニー, インコーポレイテッド | 一体型金属プロセシング設備 |
-
2005
- 2005-06-01 EP EP10197136A patent/EP2319945B1/fr active Active
- 2005-06-01 WO PCT/US2005/019161 patent/WO2005121386A2/fr active Application Filing
- 2005-06-01 MX MXPA06014028A patent/MXPA06014028A/es active IP Right Grant
- 2005-06-01 EP EP05756565A patent/EP1766100B1/fr active Active
- 2005-06-01 CN CN2010105006557A patent/CN102000813B/zh not_active Expired - Fee Related
- 2005-06-01 CN CN200580024668.9A patent/CN101001963B/zh not_active Expired - Fee Related
- 2005-06-01 KR KR1020067027792A patent/KR20070024675A/ko not_active Application Discontinuation
- 2005-06-01 JP JP2007515509A patent/JP5575365B2/ja not_active Expired - Fee Related
-
2011
- 2011-11-24 JP JP2011256203A patent/JP5689403B2/ja not_active Expired - Fee Related
-
2014
- 2014-01-27 JP JP2014012679A patent/JP2014073531A/ja not_active Withdrawn
Also Published As
Publication number | Publication date |
---|---|
EP1766100B1 (fr) | 2012-08-08 |
EP2319945A3 (fr) | 2011-11-16 |
JP5689403B2 (ja) | 2015-03-25 |
MXPA06014028A (es) | 2007-08-14 |
EP2319945A2 (fr) | 2011-05-11 |
JP2012040614A (ja) | 2012-03-01 |
CN101001963B (zh) | 2015-08-19 |
WO2005121386A3 (fr) | 2006-03-16 |
JP2008501860A (ja) | 2008-01-24 |
JP2014073531A (ja) | 2014-04-24 |
CN102000813B (zh) | 2012-07-25 |
CN102000813A (zh) | 2011-04-06 |
EP2319945B1 (fr) | 2013-03-13 |
KR20070024675A (ko) | 2007-03-02 |
CN101001963A (zh) | 2007-07-18 |
EP1766100A2 (fr) | 2007-03-28 |
WO2005121386A2 (fr) | 2005-12-22 |
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