JP5573404B2 - Method for producing activated carbon for electric double layer capacitor electrode - Google Patents

Description

  The present invention relates to a method for producing activated carbon for an electric double layer capacitor electrode.

  An electric double layer capacitor (hereinafter referred to as EDLC) is capable of charging / discharging a large current, has a long life and excellent high-temperature stability, and therefore has ideal characteristics as a power storage device such as a hybrid vehicle. However, the conventional EDLC has the only drawback that the energy density is insufficient.

  At present, activated carbon having a high specific surface area obtained by activating coconut straw, coke, phenol resin, etc. with water vapor or carbon dioxide is used as a polarizable electrode material of EDLC. However, when the activation degree is increased in order to obtain activated carbon with a high specific surface area having a high capacitance from these raw materials, there is a problem that the bulk density of the electrode material decreases and the energy density of the EDLC cannot be increased.

  Therefore, activated carbon with a high capacitance can be obtained by activating the bulk density of the electrode material from an easily graphitizable carbon such as coke, mesocarbon microbead, or mesophase pitch-based carbon fiber using an alkali metal compound (hereinafter referred to as alkali activation). An obtaining method has been proposed (see, for example, Patent Document 1).

  Further, for the purpose of further improving the capacitance, a method has been proposed in which mesophase pitch-based infusible carbon fibers are alkali-activated to obtain activated carbon having a high capacitance (for example, see Patent Document 2).

  However, examples of the agent having a large alkali activation effect include alkali metal hydroxides such as potassium hydroxide and sodium hydroxide. When these agents are used, the agent itself is expensive, Due to the corrosive nature of the salt, expensive materials must be used for the equipment, and when heated, highly reactive alkali metals or alkali metal oxides are produced. It is not a cheap and cheap activated carbon production method.

  In addition, when using a graphitizable carbon as a raw material and a chemical having a small alkali activation effect such as potassium carbonate, activation does not proceed sufficiently, and only activated carbon with a small specific surface area can be obtained, and the energy density of EDLC Cannot be increased (for example, see Patent Documents 7 to 8).

  On the other hand, as a method for obtaining a porous carbon material without activation, an organic resin such as polyvinyl alcohol and polystyrene, an easily graphitizable carbon precursor such as coal-based coke, and petroleum-based coke are mixed with alkaline earth such as magnesium oxide. A method of removing an alkaline earth metal compound by mixing and heat-treating with an alkaline metal compound, precipitating a carbonized product on the surface of the alkaline earth metal compound, and then washing with an acid has been proposed (for example, Patent Documents 3 to 3). 5).

  However, when an organic resin is used as a raw material, the carbonization yield is low, and the resulting porous carbon material is expensive. Further, if a high capacitance is to be obtained by this method, a porous carbon material having a high specific surface area must be obtained, and the energy density of EDLC cannot be increased.

  Patent Document 6 proposes a method of manufacturing an EDLC polarizable electrode material by alkali activation after an alkaline earth metal compound is added to an activated carbon raw material and heat-treated.

Japanese Patent Laid-Open No. 2002-93667 JP-A-11-222732 Japanese Patent Laid-Open No. 10-335189 JP 2006-62954 A JP 2008-21833 A JP 2004-175660 A JP 2008-257883 A JP 2006-278588 A

  As described above, all of the conventional techniques for producing a carbon material used for an EDLC polarizable electrode have specific problems in terms of physical properties and production technology. In particular, alkali activation using an alkali metal hydroxide such as potassium hydroxide has a problem that it cannot be produced industrially inexpensively and safely.

  This invention is made | formed in view of said subject, and it aims at providing activated carbon with a high electrostatic capacitance, without performing alkali activation using an alkali metal hydroxide.

The present invention has been made as a result of intensive studies in order to solve the above problems, and comprises the inventions of the following items.
1. The manufacturing method of the activated carbon for electric double layer capacitor electrodes including the following process (a)-(d).
(A) a step of wet-oxidizing the raw material pitch;
(B) a step of carbonizing by subjecting the wet oxidation product obtained in step (a) to a heat treatment in the presence of an alkaline earth metal compound;
(C) a step of acid cleaning the carbonized product obtained in step (b),
(D) A step of adding an alkali metal carbonate to the washed product obtained in the step (c) and subjecting it to heat treatment by heat treatment.
2. The method for producing activated carbon for an electric double layer capacitor electrode according to claim 1, wherein the raw material pitch is obtained by polymerizing a condensed polycyclic hydrocarbon in the presence of hydrogen fluoride and boron trifluoride.
3. 3. The method for producing activated carbon for an electric double layer capacitor electrode according to claim 1 or 2, wherein in the step (a), wet oxidation is performed using at least one selected from nitric acid and sulfuric acid.
4). In the step (b), the addition amount of the alkaline earth metal compound is 40 to 800 parts by weight with respect to 100 parts by weight of the wet oxidation product on the basis of the alkaline earth metal element. The manufacturing method of the activated carbon for electric double layer capacitor electrodes in any one of.
5. The electric double layer capacitor electrode according to any one of Items 1 to 4, wherein in the step (b), the alkaline earth metal compound is at least one selected from a magnesium compound, a calcium compound and a barium compound. A method for producing activated carbon.
6). The electric double layer capacitor according to any one of Items 1 to 5, wherein, in the step (d), an addition amount of the alkali metal carbonate is 100 to 1000 parts by weight with respect to 100 parts by weight of the washed product. A method for producing activated carbon for electrodes.
7). Activated carbon for electric double layer capacitor electrodes obtained by the method according to any one of Items 1 to 6.
8). An electric double layer capacitor electrode using the activated carbon according to Item 7.

  According to the present invention, it is possible to safely produce activated carbon for EDLC electrodes with high electrode density and high capacitance per unit volume without performing alkali activation using an alkali metal hydroxide. Significant significance.

  The present invention relates to activated carbon having a high capacitance per unit volume without performing alkali activation using an alkali metal hydroxide, and provides a method for producing activated carbon having a high capacitance and a safe activated carbon. It is.

  The raw material pitch used in the present invention is preferably petroleum pitch, coal pitch or synthetic pitch. Among these, more preferable examples include naphthalene, methylnaphthalene, anthracene, phenanthrene, acenaphthene, as disclosed in Japanese Patent No. 2931593, Japanese Patent No. 26212253, Japanese Patent No. 2526585, or Japanese Patent Application Laid-Open No. 2000-319664. Examples thereof include synthetic pitches obtained by polymerizing condensed polycyclic hydrocarbons such as acenaphthylene and pyrene in the presence of hydrogen fluoride / boron trifluoride as super strong acid catalysts. Unlike other pitches, these are particularly preferably used because they have high chemical purity and the properties can be freely controlled.

  This invention is a manufacturing method of the activated carbon for EDLC electrodes containing the following process (a)-(d).

(A) Wet oxidation treatment step It is necessary to increase the capacitance by performing an appropriate wet oxidation treatment on the raw material pitch using at least one kind of oxidizing agent selected from nitric acid and sulfuric acid. “Wet oxidation” means a process of oxidizing a raw material pitch with a liquid oxidant, and is different from an oxidation process using an oxidizing gas such as an oxygen-containing gas as an oxidant. The oxidation treatment using only air is called “air oxidation”.

  The atmosphere in which the wet oxidation treatment is performed is not particularly limited, but when it is performed in air, it must be performed at a temperature at which air oxidation does not occur. An inert gas atmosphere such as nitrogen or argon is preferable. The wet oxidation treatment conditions can be selected according to the oxidizing agent used, the concentration, the type of raw material pitch, and the like, and the wet oxidation treatment temperature is usually 0 to 300 ° C., preferably 20 ° C. to 200 ° C. The degree of oxidation is determined by the difference in the oxygen concentration of the pitch after the wet oxidation treatment with respect to the reference oxygen concentration of the raw material pitch (the oxygen concentration contained in the raw material pitch before the wet oxidation treatment), usually 1 to 30%, More preferably, it is 1-25%, More preferably, it is 1-20%.

  The wet-oxidized product thus obtained is washed with water to remove the oxidizing agent and sufficiently dried. Conventional methods can be used for the cleaning and the subsequent steps.

(B) Carbonization treatment step The wet oxidation treatment product produced in the step (a) is carbonized by adding an alkaline earth metal compound and heat-treating it. The alkaline earth metal compound may be a compound containing at least one alkaline earth metal element selected from the group consisting of beryllium, magnesium, calcium, strontium, barium and radium, and may be an oxide of alkaline earth metal, water Inorganic salts such as oxides, chlorides, bromides, iodides, fluorides, phosphates, carbonates, sulfides, sulfates and nitrates, or organic acids such as acetates, butyrate, citrates and gluconates A salt can be used. More preferred are magnesium compounds, calcium compounds and barium compounds, and more preferred are hydroxides and organic acid salts of magnesium, calcium and barium.

  The wet-oxidized product and the alkaline earth metal compound produced in step (a) are not limited in shape, but are preferably fine particles in order to mix more uniformly. The particle diameter is preferably 1 mm or less, more preferably 0.5 mm or less, and still more preferably 0.1 mm or less. Moreover, in order to mix more uniformly, you may remove a solvent after mixing with the solution which melt | dissolved the alkaline-earth metal compound in the soluble solvent, and the wet oxidation processed material manufactured at the process (a).

  The amount of the alkaline earth metal compound used is 40 to 800 parts by weight, more preferably 40 to 600 parts by weight, based on the weight of the alkaline earth metal element, with respect to 100 parts by weight of the wet-oxidized product produced in step (a). More preferably, it is 40 to 400 parts by weight. For example, when magnesium hydroxide is selected as the alkaline earth metal compound, the atomic weight of magnesium is 24.31, and the molecular weight of magnesium hydroxide is 58.32. Therefore, the wet oxidation product 100 manufactured in step (a) is used. When 240 parts by weight of magnesium hydroxide (= 58.32 / 24.31 × 100) is used with respect to parts by weight, the amount is 100 parts by weight based on the magnesium element.

  After adding an alkaline gold earth metal compound to the wet oxidation treatment product produced in the step (a), the carbonization treatment is performed by heat treatment. This carbonization treatment step may be a general method of heating to about 1200 ° C., but after maintaining the temperature once in the vicinity of the carbonization start temperature of the wet oxidation treatment product, preferably 400 to 1000 ° C., more preferably 600 Hold at ˜800 ° C. for 1 to 20 hours, more preferably 1 to 12 hours.

  The carbonization treatment is performed in an inert gas atmosphere such as nitrogen or argon. However, as a device for performing the carbonization treatment, a known device can be used, and a uniform mixture is predetermined in an inert atmosphere. What is necessary is just to be able to heat to temperature. Industrially, it is economical and highly productive to use a rotary kiln or tunnel kiln.

(C) Cleaning treatment step The carbonized product obtained in step (b) contains an alkaline earth metal compound that has not been decomposed by the carbonization treatment and / or an alkaline earth metal compound produced by the carbonization treatment. It is. Washing is performed to remove these alkaline earth metal compounds (these alkaline earth metal compounds are collectively referred to as alkaline earth metal compounds). When alkaline earth metal compounds are not removed, in the activation process using an alkali metal carbonate in the subsequent step as a chemical, the concentration of the carbonized product is reduced and the activation effect is lowered. On the other hand, if it is attempted to activate sufficiently, the amount of alkali metal carbonate used as an agent increases, which causes an increase in cost.

  The acid used for washing is not particularly limited as long as it is an acid that dissolves alkaline earth metal compounds. For example, when a beryllium compound and a magnesium compound are used, sulfuric acid, nitric acid, hydrochloric acid, and the like can be used. Hydrochloric acid is preferably used for calcium compounds, strontium compounds and barium compounds. Further, for example, an acid corresponding to the alkaline earth metal compound as a raw material such as acetic acid for magnesium acetate can be used. In this case, an alkaline earth metal compound as a raw material is generated and reused, so that cost can be reduced. The carbonized product obtained in the step (b) may be washed with an acid corresponding to the alkaline earth metal compound used as a raw material, and further washed with an acid such as sulfuric acid, nitric acid, hydrochloric acid or the like. The carbonized product obtained in the step (b) is washed with an acid and then washed with water to remove the acid.

  The washed product obtained by removing the alkaline earth metal compounds from the carbonized product by acid cleaning of the carbonized product becomes a porous carbon material having a relatively large specific surface area. However, this porous carbon material has a broad pore distribution, and there are few optimal pores as a polarizable electrode for EDLC, and its electrostatic capacity is small when used as a polarizable electrode for EDLC.

  The washed product is preferably pulverized before the next activation treatment step. The pulverization method is not particularly limited, and for example, an impact pulverizer, a ball mill, a roller mill, a jet mill or the like can be used. A classifier may be used in combination to obtain the desired particle size. In the pulverization treatment, the particle size is adjusted so that the average particle size is usually 1 to 50 μm, preferably 5 to 40 μm, and more preferably 5 to 30 μm.

(D) Activation treatment step The washed product obtained in the step (c) is activated by adding an alkali metal carbonate and heat-treating it. The shape of the alkali metal carbonate is not limited, but is preferably fine particles in order to mix more uniformly. The particle diameter is preferably 1 mm or less, more preferably 0.5 mm or less, and still more preferably 0.1 mm or less. Moreover, in order to mix more uniformly, you may remove a water | moisture content after mixing with the washing | cleaning processed material obtained at the process (c) as alkali metal carbonate aqueous solution.

  As the alkali metal carbonate, for example, lithium carbonate, sodium carbonate, potassium carbonate, rubidium carbonate, and cesium carbonate can be used. More preferred are sodium carbonate and potassium carbonate. This is because sodium carbonate and potassium carbonate are inexpensive and have a high melting temperature. You may use these 1 type or in mixture of 2 or more types.

  Alkali metal carbonates are generally hygroscopic and it is necessary to change the amount of drug used according to the amount of moisture absorbed. The amount of alkali metal carbonate used is 100 to 1000 parts by weight, more preferably 200 to 800 parts by weight, based on the weight of the dried alkali metal carbonate, with respect to 100 parts by weight of the washed product obtained in step (c). It is.

  The heat treatment performed after adding the alkali metal carbonate to the washed product obtained in the step (c) is 500 to 1000 ° C., more preferably 600 to 900 ° C., more preferably 600 to 800 ° C. in an inert gas atmosphere. 0.5 to 20 hours, more preferably 1 to 12 hours, still more preferably 1 to 6 hours. If the heat treatment temperature is too low, activation does not proceed and activated carbon having appropriate pores cannot be obtained. On the other hand, if the heat treatment temperature is too high, the alkali metal carbonate melts, causing damage to the apparatus.

  When the temperature of the heat treatment is high, the alkali metal carbonate may be reduced by the washed product obtained in the step (c), and an alkali metal or an alkali metal oxide may be generated. For this reason, a mixed gas of an inert gas and carbon dioxide gas may be used as the circulation gas. However, if the concentration of carbon dioxide gas is high, the cleaning product obtained in step (c) reacts with carbon dioxide gas, and activated carbon. In addition to a decrease in yield, the capacitance per volume decreases. When using the mixed gas of a carbon dioxide gas and an inert gas for an activation process, a carbon dioxide gas density | concentration is less than 20 volume%, Preferably it is 10 volume% or less, More preferably, it is 5 volume% or less.

  The apparatus which performs an activation process is not specifically limited, The apparatus similar to what was used at the carbonization process process can be used, for example, a rotary kiln and a tunnel kiln can be used.

  The activated product thus obtained can be cooled to room temperature, and then washed with distilled water and / or hydrochloric acid aqueous solution to remove the activated chemical and dried sufficiently to obtain activated carbon. . For the cleaning and the subsequent steps, the same method as the cleaning method when activated by adding potassium hydroxide (for example, JP-A-2004-315243, JP-A-2005-13697) can be used. .

Activated carbon produced through the above steps is suitable as activated carbon for EDLC polarizable electrodes because micropores are formed by activation with alkali metal carbonate along with macropore shrinkage due to heat shrinkage during the activation treatment step. Compared with the case where activated carbon such as coconut husk charcoal is used, an EDLC having a particularly high electrostatic capacity per volume can be obtained, which further enhances the performance in terms of electrostatic capacity. Further, since an alkali metal hydroxide such as potassium hydroxide is not used, it can be produced safely. The activated carbon produced by the present invention can be used not only for EDLC polarizable electrodes but also for positive electrodes of lithium ion capacitors.
Moreover, the positive electrode of an EDLC polarizable electrode or a lithium ion capacitor can be manufactured using a well-known method (for example, Unexamined-Japanese-Patent No. 2005-136397,
JP, 2006-286921, A).

Next, the present invention will be described more specifically with reference to examples. However, the present invention is not limited by the following examples.
Various measurements in the examples were performed by the following methods.
(BET specific surface area measurement)
The BET specific surface area of activated carbon was measured using QUADRASORB SI manufactured by Cantachrome.
(Production method and measurement method of polarizable electrode)
Activated carbon: Conductive auxiliary agent (carbon black): Binder (Teflon (registered trademark)) is mixed, kneaded and rolled at a weight ratio of 80:10:10 to form a sheet, and punched into an effective electrode area of ² cm ² An electrode having a thickness of 150 μm was produced. For electrode evaluation, an aluminum bipolar cell was used, and a paper separator was sandwiched between a pair of electrodes and accommodated in the cell. The electrolyte used was KKE-14DE manufactured by Nippon Carlit Co., Ltd.

The charge / discharge test uses a charge / discharge device manufactured by Hokuto Denko Co., Ltd. (HJ0210msM8A), and is charged to a voltage of 2.7 V at a constant current of 100 mA / g in an argon gas atmosphere at room temperature, and further charged at 2.7 V for 2 hours. Then, the battery was discharged to 0 V with a constant current of 100 mA / g, and the electrostatic capacity was calculated from the discharged electricity. The capacitance was calculated according to the following formula based on the carbon weight (activated carbon and carbon black) in both the positive and negative electrodes. The capacitance Cv (F / cc) per volume was calculated by multiplying the capacitance Cw (F / g) per weight by the electrode density.
(Formula) Capacitance Cw (F / g) = Discharge Electricity (AH / g) × 3600 / 2.7

Example 1
[Preparation of activated carbon]
(A) Wet oxidation treatment Naphthalene was polymerized in the presence of hydrogen fluoride and boron trifluoride to synthesize raw material pitch (Mettler method softening point: 280 ° C.). 10 g of the raw material pitch pulverized by a mill was charged into a 500 mL separable flask together with 200 mL of 30% nitric acid. The wet oxidation treatment was performed at a heater temperature of 120 ° C. for 5 hours under a nitrogen gas flow while stirring at a rotation speed of 200 rpm using a paddle type stirring blade. The obtained wet oxidation-treated product was washed with dilute ammonia water, and then washed with distilled water until the pH value became about 7. After washing, drying was performed to obtain a wet oxidation treatment product.
(B) Carbonization treatment 7 g of the wet oxidation product obtained and 28 g of magnesium hydroxide (weight ratio of the wet oxidation treatment product based on magnesium element of 1.7) were mixed with a mixer, and placed in a nickel crucible. Placed in a heating furnace. After the inside of the heating furnace was replaced with nitrogen gas to make an inert atmosphere, it was heated to 400 ° C. at a temperature rising rate of 5 ° C. per minute and kept for 1 hour while flowing 2 L of nitrogen gas per minute. Then, it heated at 600 degreeC with the temperature increase rate of 5 degree-C / min, and hold | maintained for 2 hours. Then, it stood to cool to room temperature and took out the carbonization processed material from the heating furnace. The yield of the carbonized product containing magnesium compounds was 26.5 g, and the yield was 76%.
(C) Washing treatment In order to remove magnesium compounds from the obtained carbonized product, acid washing was repeated with a 1 mol / L aqueous hydrochloric acid solution. After this acid washing, the product was washed with distilled water until the pH value was about 7, and dried to obtain a washed product. The yield of the washed product was 5.8 g.
(D) 2 g of the washed product pulverized to an average particle size of 9 μm by the activation treatment cutter mill and 8 g of potassium carbonate pulverized by the mill (weight ratio of 4 to the washed product) are mixed with a mixer and put in a nickel crucible. And placed in a heating furnace. After replacing the inside of the heating furnace with nitrogen gas to make an inert atmosphere, the nitrogen gas was heated to 800 ° C. at a temperature rising rate of 5 ° C. per minute under a flow of 2 L per minute, and held for 3 hours. After the heating, the product was allowed to cool to room temperature, and the activation treatment product was taken out from the heating furnace.
The activated product was repeatedly washed with a 0.2 mol / L hydrochloric acid aqueous solution in order to remove the contained potassium compound. After the acid washing, it was washed with distilled water until the pH value was about 7, preliminarily dried at 80 ° C., and dried under reduced pressure at 150 ° C. to obtain activated carbon.
The specific surface area of this activated carbon was 167 m ² / g. When the activated carbon was evaluated for an electrode, it showed excellent values of an electrostatic capacity per weight of 29.0 F / g, an electrostatic capacity per volume of 30.0 F / cc, and an electrode density of 1.04 g / cc.

Example 2
It carried out similarly to Example 1 except having made the temperature of carbonization process into 800 degreeC.
The specific surface area of the obtained activated carbon was 243 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, it showed excellent values such as a capacitance per weight of 30.1 F / g, a capacitance per volume of 30.2 F / cc, and an electrode density of 1.00 g / cc. .

Example 3
The same operation as in Example 1 was performed except that the amount of magnesium hydroxide in the carbonization treatment was changed to 7 g (weight ratio with the wet oxidation treatment product based on the magnesium element).
The specific surface area of the activated carbon was 183 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, it showed excellent values such as a capacitance per weight of 31.4 F / g, a capacitance per volume of 31.6 F / cc, and an electrode density of 1.00 g / cc. .

Example 4
The same operation as in Example 1 was performed except that the amount of magnesium hydroxide in the carbonization treatment was 14 g (weight ratio with the wet oxidation treatment product based on the magnesium element was 0.8).
The specific surface area of the obtained activated carbon was 121 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, it showed excellent values such as a capacitance per weight of 32.4 F / g, a capacitance per volume of 32.8 F / cc, and an electrode density of 1.01 g / cc. .

Example 5
The same operation as in Example 1 was performed except that the amount of magnesium hydroxide in the carbonization treatment was 32 g (weight ratio with the wet oxidation treatment product based on magnesium element was 3.3).
The specific surface area of the obtained activated carbon was 78 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, it showed excellent values such as a capacitance per weight of 32.6 F / g, a capacitance per volume of 32.9 F / cc, and an electrode density of 1.01 g / cc. .

Example 6
The same operation as in Example 1 was performed except that the amount of potassium carbonate in the activation treatment was changed to 4 g (weight ratio 2 with the washed product).
The specific surface area of the obtained activated carbon was 122 m ² / g. The activated carbon was evaluated in the same manner as in Example 1. As a result, the capacitance per weight was 25.3 F / g, the capacitance per volume was 25.8 F / cc, and the electrode density was 1.02 g / cc. .

Example 7
The same procedure as in Example 1 was performed except that the amount of potassium carbonate in the activation treatment was changed to 16 g (weight ratio to the washed product).
The specific surface area of the obtained activated carbon was 133 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, it showed excellent values such as a capacitance per weight of 27.0 F / g, a capacitance per volume of 27.8 F / cc, and an electrode density of 1.03 g / cc. .

Example 8
The same procedure as in Example 1 was conducted except that magnesium acetate tetrahydrate was used instead of magnesium hydroxide in the carbonization treatment, and the weight ratio with the wet oxidation treatment product was doubled on a magnesium element basis.
The specific surface area of the obtained activated carbon was 233 m ² / g. The activated carbon was subjected to electrode evaluation in the same manner as in Example 1. As a result, the capacitance per weight was 27.9 F / g, the capacitance per volume was 28.8 F / cc, and the electrode density was 1.04 g / cc. .

Example 9
The same procedure as in Example 1 was performed except that 2 L of a mixed gas of nitrogen gas: carbon dioxide gas = 95: 5 was circulated per minute in the flow rate in the activation treatment.
The specific surface area of the obtained activated carbon was 332 m ² / g. The activated carbon was evaluated in the same manner as in Example 1. As a result, the capacitance per weight was 25.2 F / g, the capacitance per volume was 24.7 F / cc, and the electrode density was 0.98 g / cc. .

Example 10
The same procedure as in Example 1 was carried out using calcium hydroxide instead of magnesium hydroxide in the carbonized product.
The specific surface area of the obtained activated carbon was 327 m ² / g. The activated carbon was evaluated in the same manner as in Example 1. As a result, the capacitance per weight was 33.6 F / g, the capacitance per volume was 32.9 F / cc, and the electrode density was 0.98 g / cc. Indicated.

Example 11
The same procedure as in Example 1 was performed using barium hydroxide octahydrate instead of magnesium hydroxide in the carbonized product.
The specific surface area of the obtained activated carbon was 1023 m ² / g. The activated carbon was evaluated in the same manner as in Example 1. As a result, the capacitance per weight was 34.7 F / g, the capacitance per volume was 27.1 F / cc, and the electrode density was 0.78 g / cc. Indicated.

Comparative Example 1
The same procedure as in Example 1 was performed except that the wet oxidation treatment was not performed.
The specific surface area of the obtained activated carbon was 838 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, the capacitance per weight was 28.0 F / g, the capacitance per volume was 19.9 F / cc, and the electrode density was 0.72 g / cc.

Comparative Example 2
10 g of the pulverized raw material pitch used in Example 1 was kneaded and stirred at 380 ° C. while increasing the viscosity due to oxygen crosslinking while air was circulated to obtain an air-oxidized product. It carried out like Example 1 except using this air oxidation treatment thing instead of a wet oxidation treatment thing.
The specific surface area of the obtained activated carbon was 689 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, the capacitance per weight was 33.1 F / g, the capacitance per volume was 23.1 F / cc, and the electrode density was 0.70 g / cc.

Comparative Example 3
5 g of the pulverized raw material pitch used in Example 1 was heated in a small tubular furnace at 700 ° C. for 2 hours under a nitrogen gas flow, and carbonized. In the same manner as in Example 1, the carbonized product was pulverized and subjected to activation treatment using potassium carbonate, and then washed to obtain activated carbon.
The specific surface area of the obtained activated carbon was 9 m ² / g. When the activated carbon was subjected to electrode evaluation in the same manner as in Example 1, the capacitance per weight was 25.6 F / g, the capacitance per volume was 17.0 F / cc, and the electrode density was 1.09 g / cc.

Comparative Example 4
The same procedure as in Example 1 was performed except that the washing treatment was not performed. In the activation treatment, 8 g of potassium carbonate was used for 8.6 g of carbonized product containing magnesium compounds (corresponding to 2 g of carbonized product not containing magnesium compounds).
The specific surface area of the obtained activated carbon was 32 m ² / g. When the activated carbon was evaluated for electrodes in the same manner as in Example 1, the capacitance per weight was 15.1 F / g, the capacitance per volume was 17.0 F / cc, and the electrode density was 1.12 g / cc.

Comparative Example 5
The same operation as in Example 1 was performed except that the amount of potassium carbonate in the activation treatment was changed to 1 g (weight ratio with respect to the washed product).
The specific surface area of the obtained activated carbon was 36 m ² / g. When the activated carbon was evaluated for electrodes in the same manner as in Example 1, the capacitance per weight was 3.3 F / g, the capacitance per volume was 4.0 F / cc, and the electrode density was 1.21 g / cc.

Comparative Example 6
The same procedure as in Example 1 was performed, except that a polarizable electrode was produced without performing the activation treatment using the washed product obtained in Example 1.
The specific surface area of the washed product was 39 m ² / g. When the electrode of the washed product was evaluated in the same manner as in Example 1, the capacitance per weight was 3.2 F / g, the capacitance per volume was 3.3 F / cc, and the electrode density was 1.03 g / cc.

Comparative Example 7
Except that the flow gas in the activation treatment of Example 9 was changed to nitrogen gas: carbon dioxide gas = 80: 20 by volume ratio, the reaction was performed between the carbon dioxide gas and the washed product, and the activation treatment was performed. Later, no activated carbon was obtained.

The processing conditions in Examples 1 to 11 and Comparative Examples 1 to 7 are summarized in Table 1. Table 2 summarizes the evaluation results of specific surface area and electrochemical characteristics.

Claims (7)

The manufacturing method of the activated carbon for electric double layer capacitor electrodes including the following process (a)-(d).
(A) a step of wet-oxidizing the raw material pitch;
(B) a step of carbonizing by subjecting the wet oxidation product obtained in step (a) to a heat treatment in the presence of an alkaline earth metal compound;
(C) a step of acid cleaning the carbonized product obtained in step (b),
(D) 100 to 1000 parts by weight of an alkali metal carbonate is added to 100 parts by weight of the cleaning processed product obtained in the step (c), and under an inert gas flow having a carbon dioxide gas concentration of less than 20% by volume. The process of activating by heat-treating.   The method for producing activated carbon for an electric double layer capacitor electrode according to claim 1, wherein the raw material pitch is obtained by polymerizing a condensed polycyclic hydrocarbon in the presence of hydrogen fluoride and boron trifluoride.   The method for producing activated carbon for an electric double layer capacitor electrode according to claim 1 or 2, wherein in the step (a), wet oxidation is performed using at least one selected from nitric acid and sulfuric acid.   The said process (b) WHEREIN: The addition amount of an alkaline-earth metal compound is 40-800 weight part with respect to 100 weight part of the said wet oxidation processed materials on the basis of an alkaline-earth metal element. A method for producing activated carbon for an electric double layer capacitor electrode according to claim 1.   In the step (b), the alkaline earth metal compound is at least one selected from a magnesium compound, a calcium compound and a barium compound. The activated carbon for an electric double layer capacitor electrode according to any one of claims 1 to 4. Production method. Electric double layer capacitor electrode activated carbon obtainable by the process according to any one of claims 1-5. An electric double layer capacitor electrode using the activated carbon according to claim 6 .