JP5551947B2 - Sealing material for grooves - Google Patents

Sealing material for grooves Download PDF

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JP5551947B2
JP5551947B2 JP2010052974A JP2010052974A JP5551947B2 JP 5551947 B2 JP5551947 B2 JP 5551947B2 JP 2010052974 A JP2010052974 A JP 2010052974A JP 2010052974 A JP2010052974 A JP 2010052974A JP 5551947 B2 JP5551947 B2 JP 5551947B2
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convex portion
sealing material
groove
space
cross
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JP2011185394A (en
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星児 岡部
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Tokyo Electron Ltd
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Tokyo Electron Ltd
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Priority to JP2010052974A priority Critical patent/JP5551947B2/en
Priority to KR1020110016237A priority patent/KR101335102B1/en
Priority to TW100107934A priority patent/TWI522554B/en
Priority to CN201110060755.7A priority patent/CN102192326B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/021Sealings between relatively-stationary surfaces with elastic packing
    • F16J15/022Sealings between relatively-stationary surfaces with elastic packing characterised by structure or material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/02Sealings between relatively-stationary surfaces
    • F16J15/06Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/061Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with positioning means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S277/00Seal for a joint or juncture

Description

本発明は、真空装置における2つの当接部材相互間に適用される溝用シール材に関する。   The present invention relates to a groove sealing material applied between two abutting members in a vacuum apparatus.

シール溝である、例えば断面台形の蟻溝に装着され、当接する2つの部材相互間の隙間を封止するシール材には、シール性を確保する以外にも、耐久性等の種々の機能が要求される。従って、このような要求を満たすために、断面形状を円形以外の特殊形状にした溝用シール材が知られている(例えば、特許文献1参照)。   For example, a sealing material that seals a gap between two abutting members mounted in a trapezoidal dovetail having a trapezoidal cross section, for example, has various functions such as durability. Required. Therefore, in order to satisfy such requirements, a groove sealing material having a cross-sectional shape other than a circular shape is known (see, for example, Patent Document 1).

特許文献1の溝用シール材は、シール性に加え、噛み込み、転動、捻れ等の発生を防止することを目的として開発されたものであり、その断面形状は、蟻溝の底面に当接する平坦な底辺と、この底辺の両側から斜め外向きに立ち上がる左右の斜辺と、この左右の斜辺のそれぞれ先端に設けられた左右の張出肩部と、左右の張出肩部の中央に設けられ蟻溝の開口部よりも上方に突出する中央凸部と、張出肩部と中央凸部との間に設けられた凹入部とを備えている。   The groove sealing material of Patent Document 1 has been developed for the purpose of preventing the occurrence of biting, rolling, twisting, etc. in addition to the sealing performance, and the cross-sectional shape thereof corresponds to the bottom surface of the dovetail groove. Provided at the flat base that touches, the left and right hypotenuses that rise diagonally outward from both sides of the base, the left and right overhanging shoulders provided at the ends of the left and right hypotenuses, and the center of the left and right overhanging shoulders A central convex portion projecting upward from the opening of the dovetail groove, and a recessed portion provided between the overhanging shoulder portion and the central convex portion.

特開2003−014126号公報JP 2003-014126 A

しかしながら、上記従来の溝用シール材は十分なつぶし量(以下、「圧縮量」という。)を得ようとすると反力が必要以上に増えてしまい、十分なつぶし量が得られず、2つの部材相互の当接部において必ずしも十分なシール性が得られない虞があった。   However, the above conventional groove sealing material increases the reaction force more than necessary to obtain a sufficient crushing amount (hereinafter referred to as “compression amount”), and a sufficient crushing amount cannot be obtained. There is a possibility that sufficient sealing performance cannot always be obtained at the contact portions between the members.

本発明は、圧縮量を大きくし、シール性を向上させることができる溝用シール材を提供することにある。   An object of the present invention is to provide a groove sealing material that can increase the amount of compression and improve the sealing performance.

上記課題を解決するために、請求項1記載の溝シール材は、2つの部材の当接部における一方の部材表面に設けられたシール溝に装着され、他方の部材表面に当接することによって前記2つの部材相互間の隙間を封止する、延伸方向に対して垂直の断面形状が単一形状からなる環状の溝用シール材において、前記断面形状は、周方向に沿って順次配置された第1凸部、第2凸部、第3凸部、第4凸部及び第5凸部を有し、前記シール溝に装着した状態で、前記第1凸部は、前記シール溝の開口端から突出する突出部を形成し、前記第1凸部を頂点とする二等辺三角形の底角に位置する前記第3凸部及び第4凸部は、前記シール溝の底部平面にそれぞれ当接し、前記第3凸部及び第4凸の間に設けられた第1凹部と前記シール溝の前記底部平面との間に前記第1凸部が押圧された際の変形量を吸収する第1空間部が形成され、前記第2凸部及び前記第5凸部は、前記シール溝の対向する2つの壁面にそれぞれ近接し、前記第2凸部と第3凸部との間の面、及び前記第4凸部と第5凸部との間の面と前記シール溝の内壁面との間に前記第1空間部と協働して前記第1凸部が押圧された際の変形量を吸収する第1の吸収空間部及び第2の吸収空間部がそれぞれ形成され、前記突出部の前記シール溝の開口端から突出する長さの前記シール溝の深さに対する割合は、10〜35%であることを特徴とする。 In order to solve the above-mentioned problem, the groove sealing material according to claim 1 is mounted in a seal groove provided on one member surface in a contact portion of two members, and contacts the other member surface to In an annular groove sealing material that seals a gap between two members and has a single cross-sectional shape perpendicular to the extending direction, the cross-sectional shapes are arranged sequentially in the circumferential direction. In the state which has 1 convex part, 2nd convex part, 3rd convex part, 4th convex part, and 5 convex part and was mounted | worn with the said seal groove, the said 1st convex part is from the opening end of the said seal groove. The third convex part and the fourth convex part, which form a protruding part that protrudes and are located at the base angle of an isosceles triangle having the first convex part as a vertex, respectively contact the bottom plane of the seal groove, The first concave portion provided between the third convex portion and the fourth convex portion and the bottom plane of the seal groove A first space portion is formed to absorb a deformation amount when the first convex portion is pressed between the two convex portions, and the second convex portion and the fifth convex portion are formed on two opposing wall surfaces of the seal groove. The first and second surfaces are adjacent to each other and between the surface between the second convex portion and the third convex portion, and the surface between the fourth convex portion and the fifth convex portion and the inner wall surface of the seal groove. A first absorption space portion and a second absorption space portion that absorb deformation when the first convex portion is pressed in cooperation with the space portion are respectively formed, and the opening of the seal groove of the protrusion portion The ratio of the length protruding from the end to the depth of the seal groove is 10 to 35% .

請求項記載の溝用シール材は、請求項1記載の溝用シール材において、前記第1凸部が押圧された際、前記第2凸部、第3凸部、第4凸部及び第5凸部がそれぞれ前記シール溝の内壁面に当接してシール材の捻れを抑制することを特徴とする。 Groove sealing material according to claim 2, wherein, in the groove sealing material according to claim 1 Symbol placement, when the first convex portion is pressed, the second protrusions, the third protrusion, the fourth convex portions and Each of the fifth convex portions is in contact with the inner wall surface of the seal groove to suppress twisting of the seal material.

請求項記載の溝用シール材は、請求項1又は2記載の溝用シール材において、前記第3凸部及び前記第4凸部の間隔は、前記シール溝の開口部の開口幅以下であることを特徴とする。 Groove sealing material according to claim 3, wherein, in the groove sealing material according to claim 1 or 2, wherein the distance between the third convex portions and the fourth convex portion below the opening width of the opening of the seal groove It is characterized by being.

請求項記載の溝用シール材は、請求項1乃至のいずれか1項に記載の溝用シール材において、前記第2凸部及び前記第5凸部と前記シール溝の内壁面との間にそれぞれ所定の隙間が形成されることを特徴とする。 The groove sealing material according to claim 4 is the groove sealing material according to any one of claims 1 to 3 , wherein the second convex portion and the fifth convex portion and an inner wall surface of the seal groove. A predetermined gap is formed between each of them.

請求項記載の溝用シール材は、請求項記載の溝用シール材において、前記シール溝の全断面積に対する前記所定の隙間の断面積の割合は3%未満であることを特徴とする。 The groove seal material according to claim 5 is the groove seal material according to claim 4 , wherein a ratio of a cross-sectional area of the predetermined gap to a total cross-sectional area of the seal groove is less than 3%. .

請求項記載の溝用シール材は、請求項1乃至のいずれか1項に記載の溝用シール材において、前記第2凸部と第3凸部との間、及び前記第4凸部と前記第5凸部との間にそれぞれ第2凹部及び第3凹部が設けられており、前記第2凹部と前記シール溝の内壁面との間に前記第1の吸収空間部が形成され前記第3凹部と前記シール溝の内壁面との間に前記第2の吸収空間部が形成され、前記第1凸部が押圧された際、前記第1の吸収空間部及び前記第2の吸収空間部は、前記第1空間部と協働して同一押圧条件における断面円形のシール材と同様の反力で大きな圧縮量を得ることを特徴とする。 The groove sealing material according to claim 6 is the groove sealing material according to any one of claims 1 to 5 , wherein the groove is between the second convex portion and the third convex portion, and the fourth convex portion. the fifth and the second recesses and third recesses respectively provided between the convex portion, the first absorption space between an inner wall surface of the seal groove and the second concave portion is formed with The second absorption space is formed between the third recess and the inner wall surface of the seal groove, and when the first protrusion is pressed, the first absorption space and the second absorbing space is characterized and Turkey obtained has a significant amount of compression reaction force similar to the circular section of the sealing material in the same pressing conditions in cooperation with the first space.

請求項記載の溝用シール材は、請求項記載の溝用シール材において、前記第1空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、10〜25%であることを特徴とする。 Groove sealing material according to claim 7, wherein the percentage in the groove for sealing material according to claim 6, wherein, relative to the total cross-sectional area of the sealing groove of the cross-sectional area in a cross section perpendicular to the extending direction of the first space portion Is characterized by being 10-25%.

請求項記載の溝用シール材は、請求項又は記載の溝用シール材において、前記第1の吸収空間部及び第2の吸収空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、それぞれ2〜10%であることを特徴とする。 The groove sealing material according to claim 8 is the groove sealing material according to claim 6 or 7 , wherein the first absorption space portion and the second absorption space portion are cut in a cross section perpendicular to the extending direction. The ratio of the area to the total cross-sectional area of the seal groove is 2 to 10%, respectively.

請求項記載の溝用シール材は、請求項乃至のいずれか1項に記載の溝用シール材において、前記第1凸部と第2凸部との間及び前記第5凸部と前記第1凸部との間にそれぞれ前記第1空間部、第1の吸収空間部及び第2の吸収空間部と協働して前記圧縮量を増大させる第4凹部及び第5凹部が設けられていることを特徴とする。 Groove sealing material according to claim 9, wherein, in the groove sealing material according to any one of claims 6 to 8, wherein the first protrusion and Ma及 beauty the fifth convex portion of the second projecting portion and between Niso respectively with the first protrusion, the first space portion, the fourth recess and the increasing first absorption space and the amount of compression in cooperation with the second absorption space 5 recess is characterized by being kicked set.

請求項10記載の溝用シール材は、請求項1乃至のいずれか1項に記載の溝用シール材において、前記第2凸部と第3凸部との間、及び前記第4凸部と前記第5凸部との間に、それぞれ第1平面部及び第2平面部が設けられており、前記第1平面部と前記シール溝の内壁面との間に前記第1の吸収空間部が形成され前記第2平面部と前記シール溝の内壁面との間に前記第2の吸収空間部が形成され、前記第1凸部が押圧された際、前記第1の吸収空間部及び前記第2の吸収空間部は、前記第1空間部と協働して変形量を吸収し、押圧開始当初は、同一押圧条件における断面円形のシール材と同様の圧縮量及び反力が得られ、その後、反力が急増して圧縮量を前記同一押圧条件における断面円形のシール材における圧縮量よりも小さくすることを特徴とする The groove sealing material according to claim 10 is the groove sealing material according to any one of claims 1 to 5 , wherein the groove is between the second convex portion and the third convex portion, and the fourth convex portion. and to between the fifth convex portion, a first planar portion, and the second flat section respectively is provided, said first absorption space between an inner wall surface of the seal groove and the first flat section Is formed , the second absorption space is formed between the second flat portion and the inner wall surface of the seal groove, and when the first convex portion is pressed, the first absorption space and The second absorption space portion cooperates with the first space portion to absorb the deformation amount, and at the beginning of pressing, a compression amount and a reaction force similar to those of the circular cross-section sealing material under the same pressing condition are obtained. then it smaller than the compression amount at the circular section of the sealing material in the amount of compression reaction force is rapidly increased before Symbol same pressing conditions And wherein the door

請求項11記載の溝用シール材は、請求項10記載の溝用シール材において、前記第1空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、1〜15%であることを特徴とする。 Groove sealing material according to claim 11 wherein the percentage in the groove for sealing material according to claim 10, wherein, relative to the total cross-sectional area of the sealing groove of the cross-sectional area in a cross section perpendicular to the extending direction of the first space portion Is 1 to 15%.

請求項12記載の溝用シール材は、請求項10又は11記載の溝用シール材において、前記第1の吸収空間部及び第2の吸収空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、それぞれ2〜7%であることを特徴とする。 The groove sealing material according to claim 12 is the groove sealing material according to claim 10 or 11 , wherein the first absorption space and the second absorption space are cut in a cross section perpendicular to the extending direction. The ratio of the area to the total cross-sectional area of the seal groove is 2 to 7%, respectively.

請求項13記載の溝用シール材は、請求項10乃至12のいずれか1項に記載の溝用シール材において、前記第1凸部と第2凸部との間及び前記第5凸部と第1凸部との間にそれぞれ前記第1空間部、第1の吸収空間部及び第2の吸収空間部とそれぞれ協働して前記第1凸部が押圧された際、押圧開始当初は、同一押圧条件における断面円形のシール材と同様の圧縮量及び反力が得られ、その後、反力が急増して前記圧縮量を、前記同一押圧条件における前記断面円形のシール材における圧縮量よりも小さくする第3平面部及び第4平面部が設けられていることを特徴とする。 Groove sealing material according to claim 13, wherein, in the groove sealing material according to any one of claims 10 to 12, wherein the first protrusion and Ma及 beauty the fifth convex portion of the second projecting portion If during Niso respectively the first protrusion, the first space portion, and respectively cooperate with the first absorption space and second absorption space, when the first protrusion is pressed At the beginning of pressing, the same amount of compression and reaction force as a circular cross-section seal material under the same pressing condition are obtained, and then the reaction force increases rapidly to reduce the amount of compression to the circular cross-section seal under the same pressing condition. wherein the third flat portion and a fourth flat portion smaller than the compression amount of wood is eclipsed set.

請求項14記載の溝用シール材は、請求項1乃至13のいずれか1項に記載の溝用シール材において、弾性材料からなることを特徴とする。 The groove sealing material according to claim 14 is the groove sealing material according to any one of claims 1 to 13 , wherein the groove sealing material is made of an elastic material.

本発明によれば、圧縮量を大きくし、シール性を向上させることができる。   According to the present invention, the amount of compression can be increased and the sealing performance can be improved.

本発明の実施の形態に係る溝用シール材が適用される真空装置としての基板処理システムの構成を概略的に示す平面図である。1 is a plan view schematically showing a configuration of a substrate processing system as a vacuum apparatus to which a groove sealing material according to an embodiment of the present invention is applied. 図1の搬送室とプラズマ処理装置との間に配置されたゲートバルブの弁体部分の断面図である。It is sectional drawing of the valve body part of the gate valve arrange | positioned between the conveyance chamber of FIG. 1, and a plasma processing apparatus. 本発明の第1の実施の形態に係る溝用シール材の断面形状を示す図であり、押圧力が「0」である初期状態を示す図である。It is a figure which shows the cross-sectional shape of the sealing material for grooves | channels concerning the 1st Embodiment of this invention, and is a figure which shows the initial state whose pressing force is "0". 本発明の第1の実施の形態に係る溝用シール材の断面形状を示す図であり、所定の押圧力をかけた使用状態を示す図である。It is a figure which shows the cross-sectional shape of the sealing material for grooves | channels concerning the 1st Embodiment of this invention, and is a figure which shows the use condition which applied predetermined | prescribed pressing force. 本発明の第2の実施の形態に係る溝用シール材の断面形状を示す図であり、押圧力が「0」である初期状態を示す図である。It is a figure which shows the cross-sectional shape of the sealing material for grooves | channels concerning the 2nd Embodiment of this invention, and is a figure which shows the initial state whose pressing force is "0". 本発明の第2の実施の形態に係る溝用シール材の断面形状を示す図であり、所定の押圧力をかけた使用状態を示す図である。It is a figure which shows the cross-sectional shape of the sealing material for grooves concerning the 2nd Embodiment of this invention, and is a figure which shows the use condition which applied predetermined | prescribed pressing force. 第1の実施の形態及び第2の実施の形態に係る溝用シール材における反力−圧縮量曲線を示す図である。It is a figure which shows the reaction force-compression amount curve in the sealing material for grooves which concerns on 1st Embodiment and 2nd Embodiment.

以下、本発明の実施の形態について図面を参照しながら詳述する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の実施の形態に係る溝用シール材が適用される真空装置としての基板処理システムの構成を概略的に示す平面図である。この基板処理システムは、例えばフラットパネルディスプレイ(FPD)用のガラス基板にエッチング処理を施すためのマルチチャンバータイプの基板処理システムである。   FIG. 1 is a plan view schematically showing a configuration of a substrate processing system as a vacuum apparatus to which a groove sealing material according to an embodiment of the present invention is applied. This substrate processing system is, for example, a multi-chamber type substrate processing system for performing an etching process on a glass substrate for a flat panel display (FPD).

図1において、基板処理システム10は、中央に配された搬送室11と、該搬送室11に接続されたロードロック室12と、搬送室11の周りにクラスタ状に配置された3つのプラズマ処理装置13と、搬送室11とは反対側においてロードロック室12に接続されたアーム支持台14と、該アーム支持台14の両脇に接続された2つのカセット15とを備える。   In FIG. 1, a substrate processing system 10 includes a transfer chamber 11 disposed in the center, a load lock chamber 12 connected to the transfer chamber 11, and three plasma treatments arranged in a cluster around the transfer chamber 11. The apparatus 13 includes an arm support 14 connected to the load lock chamber 12 on the side opposite to the transfer chamber 11, and two cassettes 15 connected to both sides of the arm support 14.

一方のカセット15は複数の未処理のガラス基板(以下、単に「基板」という。)を収容し、他方のカセット15は複数の処理済みの基板を収容する。アーム支持台14には搬送アーム16が配置され、該搬送アーム16は一方のカセット15から未処理の基板を取り出してロードロック室12に搬入すると共に、ロードロック室12から処理済みの基板を取り出して他方のカセット15へ搬入する。   One cassette 15 accommodates a plurality of untreated glass substrates (hereinafter simply referred to as “substrates”), and the other cassette 15 accommodates a plurality of processed substrates. A transfer arm 16 is disposed on the arm support 14, and the transfer arm 16 takes out an unprocessed substrate from one cassette 15 and loads it into the load lock chamber 12, and takes out a processed substrate from the load lock chamber 12. To the other cassette 15.

各プラズマ処理装置13は基板にエッチング処理を施し、搬送室11は内蔵する搬送アーム(図示省略)によって各プラズマ処理装置13への基板の搬出入を行う。ロードロック室12は基板を一時的に載置するバッファ(図示省略)を有し、搬送アーム16及び搬送室11の搬送アームが、基板をバッファに載置、又はバッファから基板を取り出すことによって基板の入れ換えを行う。搬送室11及びロードロック室12はいずれも内部が減圧可能である。   Each plasma processing apparatus 13 performs an etching process on the substrate, and the transfer chamber 11 carries the substrate in and out of each plasma processing apparatus 13 by a built-in transfer arm (not shown). The load lock chamber 12 has a buffer (not shown) for temporarily placing the substrate, and the transfer arm 16 and the transfer arm of the transfer chamber 11 place the substrate on the buffer or take out the substrate from the buffer. Replace. Both the transfer chamber 11 and the load lock chamber 12 can be depressurized.

搬送室11及び各プラズマ処理装置13の間、搬送室11及びロードロック室12の間、並びにロードロック室12及びその外側の大気雰囲気の間には、これらの連通路を仕切るゲートバルブ17が設けられている。各ゲートバルブ17は開閉自在であり、該ゲートバルブ17には、各連通路を気密に密封するために、溝用シール材が適用されている。   A gate valve 17 is provided between the transfer chamber 11 and each plasma processing apparatus 13, between the transfer chamber 11 and the load lock chamber 12, and between the load lock chamber 12 and the air atmosphere outside the load lock chamber 12. It has been. Each gate valve 17 is openable and closable, and a groove seal material is applied to the gate valve 17 in order to hermetically seal each communication path.

図2は、図1の搬送室11とプラズマ処理装置13との間に配置されたゲートバルブ17の弁体部分の断面図である。   FIG. 2 is a cross-sectional view of a valve body portion of the gate valve 17 disposed between the transfer chamber 11 and the plasma processing apparatus 13 of FIG.

図2において、ゲートバルブ17は弁体17aと、該弁体17aの一方の表面に設けられたシール溝17bと、該シール溝17bに装着された溝用シール材20とから主として構成されている。ゲートバルブ17は、例えば搬送室11とプラズマ処理装置13との間の連通口18をシールする。但し、シール溝17b及び溝用シール材20は、弁体17aに相対するプラズマ処理装置13側に設けても良い。   In FIG. 2, the gate valve 17 is mainly composed of a valve body 17a, a seal groove 17b provided on one surface of the valve body 17a, and a groove sealing material 20 attached to the seal groove 17b. . For example, the gate valve 17 seals the communication port 18 between the transfer chamber 11 and the plasma processing apparatus 13. However, the sealing groove 17b and the groove sealing material 20 may be provided on the plasma processing apparatus 13 side facing the valve body 17a.

ところで、近年、真空装置が大型化するにつれて各連通口も大型化し、装置稼動時には連通口周辺部分に歪みやたわみなどの変形が発生し易くなっている。このような状況において、シール性能を確保するために、断面円形のシール材を用いてシール材断面寸法及び圧縮量を増大させて上記変形を吸収しようとすると、反力が大きくなりすぎてゲートバルブがたわむことがある。ゲートバルブのたわみを抑制するにはゲート構造を高剛性化する必要があるが、ゲート構造の高剛性化によるコストアップに繋がる。   By the way, in recent years, as the vacuum apparatus is increased in size, each communication port is also increased in size, and deformation such as distortion and deflection is likely to occur in the periphery of the communication port when the apparatus is in operation. In such a situation, in order to secure the sealing performance, if the sealing material having a circular cross section is used to increase the cross sectional dimension of the sealing material and the amount of compression to absorb the deformation, the reaction force becomes too large and the gate valve is increased. May bend. Although it is necessary to increase the rigidity of the gate structure in order to suppress the deflection of the gate valve, this leads to an increase in cost due to the increased rigidity of the gate structure.

以下、圧縮量を増大させる一方、反力を低減して装置機構への負荷を軽減することができる、主として圧力差が小さい2つの空間に挟まれたゲートバルブに適用される本発明の第1の実施の形態に係る溝用シール材について説明する。   Hereinafter, the first of the present invention applied to a gate valve sandwiched between two spaces mainly having a small pressure difference, which can reduce the reaction force and reduce the load on the device mechanism while increasing the compression amount. The groove sealing material according to the embodiment will be described.

図3及び図4は、本発明の第1の実施の形態に係る溝用シール材の断面形状を示す図であり、図3は、押圧力が「0」である初期状態を示す図、図4は、所定の押圧力をかけた使用状態を示す図である。この溝用シール材20は、例えば、図1における搬送室11とプラズマ処理装置13との間に設けられたゲートバルブ17に適用される。搬送室11とプラズマ処理装置13は、共に減圧状態に維持され、その圧力差はそれほど大きくない。   3 and 4 are diagrams showing a cross-sectional shape of the groove sealing material according to the first embodiment of the present invention. FIG. 3 is a diagram showing an initial state in which the pressing force is “0”. 4 is a diagram illustrating a use state in which a predetermined pressing force is applied. The groove sealing material 20 is applied to, for example, the gate valve 17 provided between the transfer chamber 11 and the plasma processing apparatus 13 in FIG. Both the transfer chamber 11 and the plasma processing apparatus 13 are maintained in a reduced pressure state, and the pressure difference is not so large.

図3及び図4において、溝用シール材20は、環状のシール材であって、シール材の延伸方向に対して垂直の断面(以下、単に「断面」という。)が単一の形状からなり、その周方向に沿って順次配置された第1凸部21、第2凸部22、第3凸部23、第4凸部24及び第5凸部25を備えている。   3 and 4, the groove sealing material 20 is an annular sealing material, and a cross section perpendicular to the extending direction of the sealing material (hereinafter simply referred to as “cross section”) has a single shape. The first convex portion 21, the second convex portion 22, the third convex portion 23, the fourth convex portion 24, and the fifth convex portion 25 are sequentially arranged along the circumferential direction.

溝用シール材20をシール溝としての、例えば蟻溝50に装着した場合、第1凸部21は、蟻溝50の開口部51の開口端から突出する突出部(以下、「突出部21」ともいう。)を形成する。突出部21の蟻溝50の開口部51の開口端から突出する長さの蟻溝50の深さに対する割合は、例えば10〜35%である。   When the groove sealing material 20 is attached to, for example, a dovetail groove 50 as a seal groove, the first convex portion 21 is a protrusion portion that protrudes from the opening end of the opening portion 51 of the dovetail groove 50 (hereinafter referred to as “projection portion 21”). Also called). The ratio of the length of the protrusion 21 protruding from the opening end of the opening 51 of the dovetail groove 50 to the depth of the dovetail groove 50 is, for example, 10 to 35%.

第1凸部21を頂点とする二等辺三角形の底角に位置する第3凸部23及び第4凸部24は、蟻溝50の底部平面52にそれぞれ当接し、第3凸部23及び第4凸部24の間に設けられた第1凹部31と蟻溝50の底部平面52とで第1空間部41が形成されている。第1空間部41は、突出部21が押圧された際の変形量を吸収する。第1空間部41の断面の面積(断面積)の蟻溝50の全断面積に対する割合は、10〜25%である。
また、第3凸部23及び第4凸部24の間隔は、蟻溝50の開口部51の開口幅と同じかそれよりも狭くなっている。これによって、溝用シール材20の蟻溝50への装着が容易となる。
The 3rd convex part 23 and the 4th convex part 24 which are located in the base angle of the isosceles triangle which makes the 1st convex part 21 the vertex contact | abut to the bottom plane 52 of the dovetail 50, respectively, and the 3rd convex part 23 and the 3rd convex part A first space portion 41 is formed by the first concave portion 31 provided between the four convex portions 24 and the bottom flat surface 52 of the dovetail groove 50. The first space portion 41 absorbs the amount of deformation when the protruding portion 21 is pressed. The ratio of the cross-sectional area (cross-sectional area) of the first space portion 41 to the total cross-sectional area of the dovetail groove 50 is 10 to 25%.
Further, the distance between the third convex portion 23 and the fourth convex portion 24 is the same as or narrower than the opening width of the opening 51 of the dovetail 50. This facilitates mounting of the groove sealing material 20 to the dovetail groove 50.

第2凸部22及び第5凸部25は、蟻溝50の断面台形形状の上底と下底以外の2つの辺を形成する傾斜内壁面53及び54にそれぞれ近接し、第2凸部22と第3凸部23との間、及び第4凸部24と第5凸部25との間には、それぞれ第2凹部32及び第3凹部33が設けられている。そして、第2凹部32及び第3凹部33と、蟻溝50の内壁面との間には、それぞれ第4空間部44(第1の吸収空間)及び第5空間部45(第2の吸収空間)が設けられ、第4空間部44及び第5空間部45は、第1空間部41と協働して突出部21が押圧された際の変形量を吸収し、シール材として圧縮量を確保する。 The second convex portion 22 and the fifth convex portion 25 are close to the inclined inner wall surfaces 53 and 54 that form two sides other than the upper and lower bases of the trapezoidal cross section of the dovetail groove 50, respectively. A second concave portion 32 and a third concave portion 33 are provided between the first convex portion 23 and the third convex portion 23 and between the fourth convex portion 24 and the fifth convex portion 25, respectively. And between the 2nd recessed part 32 and the 3rd recessed part 33, and the inner wall face of the dovetail groove 50, the 4th space part 44 (1st absorption space) and the 5th space part 45 (2nd absorption space) are each respectively. ) And the fourth space portion 44 and the fifth space portion 45 absorb the deformation amount when the projecting portion 21 is pressed in cooperation with the first space portion 41 and secure the compression amount as the sealing material. To do.

第4空間部44及び第5空間部45は、それぞれ第2凸部22と第3凸部23とを結ぶ線(図中の破線)を含む面、及び第4凸部24と第5凸部25とを結ぶ線(図中の破線)を含む面を平面とした場合における該平面と蟻溝50の内壁面とでそれぞれ形成される仮想の空間部よりも内容積が大きい。従って、突出部21が押圧された際の変形吸収量もより大きくなる。   The 4th space part 44 and the 5th space part 45 are the surface containing the line (dashed line in a figure) which ties the 2nd convex part 22 and the 3rd convex part 23, respectively, and the 4th convex part 24 and the 5th convex part. The inner volume is larger than the virtual space portion formed by the plane and the inner wall surface of the dovetail groove 50 when the plane including the line connecting the line 25 (broken line in the figure) is a plane. Therefore, the deformation absorption amount when the protrusion 21 is pressed is also increased.

第4空間部44及び第5空間部45の断面積の蟻溝50の全断面積に対する割合は、例えば2〜10%である。   The ratio of the cross-sectional areas of the fourth space portion 44 and the fifth space portion 45 to the total cross-sectional area of the dovetail groove 50 is, for example, 2 to 10%.

また、第1凸部21と第2凸部22との間、及び第5凸部25と第1凸部21との間に、それぞれ第4凹部34及び第5凹部35が設けられている。第4凹部34及び第5凹部35は、突出部21の押圧時の変形を容易にし、変形量を大きくしてシール材としての圧縮量を増大させるように作用する。   Further, a fourth concave portion 34 and a fifth concave portion 35 are provided between the first convex portion 21 and the second convex portion 22, and between the fifth convex portion 25 and the first convex portion 21, respectively. The 4th recessed part 34 and the 5th recessed part 35 act | operate so that the deformation | transformation at the time of the press of the protrusion part 21 may be made easy, and the amount of compressions as a sealing material may be enlarged by increasing a deformation amount.

このような構成の溝シール材20は、圧力差が小さい連通口シール面に設けられたゲートバルブに適用され、突出部(第1凸部)21が押圧されると、シール材断面は、図3中、下方に押しつぶされ、突出部21も下方に移動する。このとき、突出部21の両側に第4凹部34及び第5凹部35を設け、突出部21の蟻溝50の開口端からの突出量を蟻溝50の深さの10〜35%としたので、突出部21の変形量は、同一押圧条件における断面円形のシール材の変形量よりも大きくなる。また、溝用シール材20の断面形状の変形量は、突出部21と対向する底部に設けられた第1空間部41、溝用シール材20の側部に設けられた第4空間部44及び第5空間部45によって吸収されるので、反力が、同一圧縮条件における断面円形のシール材の反力よりも大きくなることはない。   The groove sealing material 20 having such a configuration is applied to a gate valve provided on a communication port sealing surface having a small pressure difference. When the protruding portion (first protruding portion) 21 is pressed, a cross section of the sealing material is shown in FIG. 3 is crushed downward, and the protrusion 21 also moves downward. At this time, the fourth concave portion 34 and the fifth concave portion 35 are provided on both sides of the protruding portion 21, and the protruding amount of the protruding portion 21 from the opening end of the dovetail groove 50 is 10 to 35% of the depth of the dovetail groove 50. The deformation amount of the protruding portion 21 is larger than the deformation amount of the sealing member having a circular cross section under the same pressing condition. Further, the amount of deformation of the cross-sectional shape of the groove sealing material 20 is such that the first space portion 41 provided at the bottom portion facing the protruding portion 21, the fourth space portion 44 provided at the side portion of the groove sealing material 20, and Since it is absorbed by the fifth space 45, the reaction force does not become larger than the reaction force of the sealing member having a circular cross section under the same compression condition.

本実施の形態によれば、突出部21の蟻溝50の開口端からの突出量を蟻溝50の深さの10〜35%とすると共に、突出部21の両側にそれぞれ第4凹部34及び第5凹部35を設け、突出部21に対向する底部に第1空間部41を設け、両側部にそれぞれ第4空間部44及び第5空間部45を設けたので、突出部21が押圧された際、シール材が変形し易くなり、且つその変形量は各空間部に吸収される。従って、同一押圧条件における断面円形のシール材に比べてほぼ同様の反力で、より大きな圧縮量を得ることができ、この大きな圧縮量によって、連通口シール面と弁体との距離が多少変化しても良好にシールすることができる。また、反力が大きくなりすぎないので、ゲート構造を高剛性化する必要がない上、溝用シール材20は、現状の蟻溝に適用することができるので、ゲートバルブの機構構成を変更する必要がない。   According to the present embodiment, the amount of protrusion of the protrusion 21 from the opening end of the dovetail groove 50 is 10 to 35% of the depth of the dovetail groove 50, and the fourth recess 34 and Since the 5th recessed part 35 was provided, the 1st space part 41 was provided in the bottom part facing the protrusion part 21, and the 4th space part 44 and the 5th space part 45 were provided in the both sides, the protrusion part 21 was pressed. At this time, the sealing material is easily deformed, and the amount of deformation is absorbed by each space portion. Therefore, a larger amount of compression can be obtained with substantially the same reaction force as compared with a seal member having a circular cross section under the same pressing condition, and the distance between the communication port seal surface and the valve body slightly changes due to this large amount of compression. Even if it seals well, it can seal. Further, since the reaction force does not become excessively large, it is not necessary to increase the rigidity of the gate structure, and the groove sealing material 20 can be applied to the current dovetail groove, so that the mechanism configuration of the gate valve is changed. There is no need.

また、本実施の形態によれば、第1凸部が押圧された際、第2凸部、第3凸部、第4凸部及び第5凸部がそれぞれ蟻溝50の内壁面に当接するので、シール材が捻れてシール材が損傷することに起因するパーティクルの発生を防止することができる。   Further, according to the present embodiment, when the first convex portion is pressed, the second convex portion, the third convex portion, the fourth convex portion, and the fifth convex portion abut against the inner wall surface of the dovetail groove 50, respectively. Therefore, it is possible to prevent the generation of particles due to the sealing material being twisted and damaging the sealing material.

また、本実施の形態によれば、第3凸部23及び第4凸部24の間隔を、蟻溝50の開口部51の開口幅以下としたので、溝用シール材20の蟻溝50への装着が容易で、装着時にシール材が捻れて損傷が発生するのを防止することができる。   Further, according to the present embodiment, the distance between the third convex portion 23 and the fourth convex portion 24 is set to be equal to or smaller than the opening width of the opening 51 of the dovetail groove 50, so that the dovetail groove 50 of the groove sealing material 20 Is easy to mount, and it is possible to prevent the seal material from being twisted and damaged during the mounting.

本実施の形態において、突出部21の蟻溝50の開口部51の開口端から突出する長さの蟻溝50の深さに対する割合は、例えば10〜35%である。この割合が10%よりも小さいと十分な圧縮量が得られず、35%よりも大きいとシール材としての反力が増大するため十分な圧縮量が得られず、安定なシール性を確保できなくなる。突出部21の蟻溝50の開口部51の開口端から突出する長さの蟻溝50の深さに対する割合が上記範囲であれば、反力を増加することなく圧縮量を増大させ、良好なシール性を確保することができる。   In this Embodiment, the ratio with respect to the depth of the dovetail groove 50 of the length which protrudes from the opening end of the opening part 51 of the dovetail groove 50 of the protrusion part 21 is 10 to 35%, for example. If this ratio is less than 10%, a sufficient amount of compression cannot be obtained, and if it is more than 35%, the reaction force as a sealing material increases, so that a sufficient amount of compression cannot be obtained and a stable sealing property can be secured. Disappear. If the ratio of the length of the protrusion 21 protruding from the opening end of the opening 51 of the dovetail groove 50 to the depth of the dovetail groove 50 is in the above range, the amount of compression is increased without increasing the reaction force, and good Sealability can be secured.

本実施の形態において、第1空間部41の断面積の蟻溝50の全断面積に対する割合は、10〜25%であることが好ましい。   In the present embodiment, the ratio of the cross-sectional area of the first space portion 41 to the total cross-sectional area of the dovetail groove 50 is preferably 10 to 25%.

この割合が、10%よりも小さいと、反力が大きくなって圧縮量の確保が困難となり、25%よりも大きいと反力が小さすぎてシール性を確保できなくなる。第1空間部41の断面積の蟻溝50の全断面積に対する割合が上記範囲内であれば、第4空間部44及び第5空間部45と協働して反力の増大を抑えつつ圧縮量を増大させることができる。   If this ratio is less than 10%, the reaction force becomes large and it is difficult to ensure the amount of compression, and if it exceeds 25%, the reaction force is too small to ensure the sealing performance. If the ratio of the cross-sectional area of the first space portion 41 to the total cross-sectional area of the dovetail groove 50 is within the above range, compression is performed while suppressing an increase in reaction force in cooperation with the fourth space portion 44 and the fifth space portion 45. The amount can be increased.

本実施の形態において、第4空間部44及び第5空間部45の断面積の蟻溝50の全断面積に対する割合は、それぞれ2〜10%であることが好ましい。   In this Embodiment, it is preferable that the ratio with respect to the total cross-sectional area of the dovetail 50 of the cross-sectional area of the 4th space part 44 and the 5th space part 45 is 2-10%, respectively.

この割合が2%よりも小さいと反力が増大して十分な圧縮量が得られなくなり、10%よりも大きいと反力が小さくなり過ぎてシール性が低下する虞がある。第4空間部44及び第5空間部45の断面積の蟻溝50の全断面積に対する割合が上記範囲内であれば、第1空間部41と協働して、押圧時の突出部21の変化量を吸収し、同一押圧条件における断面円形のシール材とほぼ同様の反力で、1.8〜2倍の圧縮量を得ることができる。   If this ratio is less than 2%, the reaction force increases and a sufficient amount of compression cannot be obtained. If the ratio is more than 10%, the reaction force becomes too small and the sealing performance may deteriorate. If the ratio of the cross-sectional areas of the fourth space portion 44 and the fifth space portion 45 to the total cross-sectional area of the dovetail groove 50 is within the above range, in cooperation with the first space portion 41, The amount of change can be absorbed, and a compression amount of 1.8 to 2 times can be obtained with a reaction force substantially similar to that of a sealing material having a circular cross section under the same pressing conditions.

本実施の形態において、第2凸部22及び第5凸部25と蟻溝50の内壁面との間にそれぞれ所定の隙間を設けることが好ましい。これによって、突出部21が押圧されシール材が変形する際の第2凸部22及び第5凸部25と蟻溝50の内壁面との摩擦を軽減してシール材の摩耗を防止することができ、シール材の損傷等によるパーティクルの発生を防止することができる。ここで、蟻溝50の全断面積に対する各々の隙間の断面積の割合は3%未満であることが好ましい。3%以上では突出部21が押圧された際のシール材の捻れ防止効果が低減し、蟻溝内においてシール材の回転・捩れが発生する。   In the present embodiment, it is preferable to provide predetermined gaps between the second and fifth convex portions 22 and 25 and the inner wall surface of the dovetail groove 50. This reduces friction between the second convex portion 22 and the fifth convex portion 25 and the inner wall surface of the dovetail groove 50 when the protruding portion 21 is pressed and the sealing material is deformed, thereby preventing the seal material from being worn. It is possible to prevent the generation of particles due to damage of the sealing material. Here, the ratio of the cross-sectional area of each gap to the total cross-sectional area of the dovetail 50 is preferably less than 3%. If it is 3% or more, the effect of preventing twisting of the sealing material when the protruding portion 21 is pressed is reduced, and rotation / twisting of the sealing material occurs in the dovetail groove.

本実施の形態において、シール性の確保は、溝用シール材20の突出部21、第3凸部23及び第4凸部24によって行う。溝用シール材20の材質は、例えばバイトンであり、その硬度は、例えばショア60〜80である。   In the present embodiment, the sealing performance is ensured by the protruding portion 21, the third convex portion 23, and the fourth convex portion 24 of the groove sealing material 20. The material of the groove sealing material 20 is, for example, Viton, and the hardness thereof is, for example, Shore 60-80.

一方、真空と大気との変動を頻繁に繰り返すロードロック室の連通口では、真空時と大気時において弁体にかかる圧力が異なる。例えば、ロードロック室の大気側の連通路をシールする弁体には、ロードロック室が真空時には大気時と比べ1気圧に近い大きな圧力が余分に掛かる。そのため、真空時にシール材におけるシール溝から突出した部分が全て潰れてしまい、これによってゲートバルブの弁体と、該ゲートバルブに対向する構成部材であるロードロック室の連通路シール面がメタルタッチするという問題がある。また、真空と大気とを繰り返す空間のシール面においては、圧力変動に伴って数ミリ幅で微動する現象があり、この微動現象に追従してシール性を確保することは必ずしも容易ではない。   On the other hand, in the communication port of the load lock chamber that frequently repeats fluctuations between the vacuum and the atmosphere, the pressure applied to the valve element is different between the vacuum and the atmosphere. For example, an excessively large pressure close to 1 atm is applied to the valve element that seals the communication path on the atmosphere side of the load lock chamber when the load lock chamber is in vacuum, compared to the atmosphere. As a result, the portion of the seal material protruding from the seal groove during vacuum is crushed, and this causes a metal touch between the valve body of the gate valve and the communication path seal surface of the load lock chamber, which is a component facing the gate valve. There is a problem. In addition, there is a phenomenon in which the sealing surface in the space where the vacuum and the atmosphere repeat repeatedly finely moves with a width of several millimeters according to the pressure fluctuation, and it is not always easy to ensure the sealing performance following the fine movement phenomenon.

以下、主として圧力差が大きい2つの空間に挟まれたゲートバルブで使用され、突出部が全て潰れることによるメタルタッチを防止し、シール面の微動現象にも追従してシール性を確保することができる本発明の第2の実施の形態に係る溝用シール材について説明する。   In the following, it is mainly used in gate valves sandwiched between two spaces where the pressure difference is large, preventing metal touch due to collapse of all protrusions, and ensuring sealing performance by following the fine movement phenomenon of the sealing surface. A groove sealing material according to a second embodiment of the present invention that can be described will be described.

図5及び図6は、本発明の第2の実施の形態に係る溝用シール材の断面形状を示す図であり、図5は、押圧力が「0」である初期状態を示す図、図6は、所定の押圧力をかけた使用状態を示す図である。   5 and 6 are diagrams showing a cross-sectional shape of the groove sealing material according to the second embodiment of the present invention, and FIG. 5 is a diagram showing an initial state where the pressing force is “0”. FIG. 6 is a diagram illustrating a use state in which a predetermined pressing force is applied.

この溝用シール材は、例えば、図1におけるロードロック室12と大気との間に設けられたゲートバルブ17に適用される。ロードロック室12内は、搬送室11内と同程度の真空状態まで減圧されることがあり、かかる場合、ロードロック室12と大気との圧力差は1気圧に近い大きなものとなる。   This groove sealing material is applied to, for example, the gate valve 17 provided between the load lock chamber 12 and the atmosphere in FIG. The inside of the load lock chamber 12 may be depressurized to the same vacuum level as the inside of the transfer chamber 11, and in such a case, the pressure difference between the load lock chamber 12 and the atmosphere becomes a large value close to 1 atm.

図5及び図6において、この溝用シール材60が、第1の実施の形態に係る図3及び図4の溝用シール材20と異なるところは、第2凸部62と第3凸部63の間、及び第4凸部64と第5凸部65との間の凹部をなくし、第2凸部62と第3凸部63の間、及び第4凸部64と第5凸部65との間をそれぞれ第1平面部71及び第2平面部72とし、第1平面部71及び第2平面部72と、蟻溝90の内壁面との間にそれぞれ第6空間部86(第1の吸収空間)及び第7空間部87(第2の吸収空間)を設け、第1凸部61と第2凸部62の間、及び第5凸部65と第1凸部61との間の凹部をそれぞれなくし、第1凸部61と第2凸部62との間、及び第5凸部65と第1凸部61の間にそれぞれ第3平面部73と第4平面部74を設けた点である。 5 and 6, the groove sealing material 60 is different from the groove sealing material 20 of FIGS. 3 and 4 according to the first embodiment in that the second convex portion 62 and the third convex portion 63. Between the second convex portion 64 and the fifth convex portion 65, and between the fourth convex portion 64 and the fifth convex portion 65, and between the fourth convex portion 64 and the fifth convex portion 65. and between the first flat portion 71 and the second flat section 72, respectively, and the first flat section 71 and the second flat section 72, the sixth space 86 respectively between the inner wall of the dovetail 90 (first Absorption space) and seventh space portion 87 (second absorption space) are provided, and a recess between the first protrusion 61 and the second protrusion 62 and between the fifth protrusion 65 and the first protrusion 61. And a third flat surface portion 73 and a fourth flat surface portion 74 are provided between the first convex portion 61 and the second convex portion 62 and between the fifth convex portion 65 and the first convex portion 61, respectively. Was the point.

このような構成の溝用シール材60は、圧力差が大きいシール面に適用され、突出部(第1凸部)61が押圧されると、シール材断面は、図5中、下方に押しつぶされ、突出部61は下方に移動する。このとき、突出部61の蟻溝90の開口部91の開口端からの突出量の蟻溝90の深さに対する割合が10〜35%であること、及び突出部61の下方への移動に伴うシール材の変形量が、第1空間部81、第6空間部86及び第7空間部87で吸収されることにより、押圧開始当初は反力が小さく、大きな圧縮量が確保される。一方、突出部61の両側部分が凹部でなく、第3平面部73及び第4平面部74となっていること、及び第1空間部81、第6空間部86及び第7空間部87が、それぞれ第1の実施の形態における第1空間部41、第4空間部44及び第5空間部45よりも小さいことによって、シール材の変形吸収量も第1の実施の形態に比べ相対的に小さくなる。これによって、ある程度押圧力が大きくなり、各空間部における変形吸収量が上限に近づくと反力が急増し、圧縮量の増加率が小さくなる。   The groove sealing material 60 having such a configuration is applied to a sealing surface having a large pressure difference, and when the protruding portion (first convex portion) 61 is pressed, the cross section of the sealing material is crushed downward in FIG. The protrusion 61 moves downward. At this time, the ratio of the protrusion amount of the protrusion 61 from the opening end of the opening 91 of the dovetail groove 90 to the depth of the dovetail groove 90 is 10 to 35%, and accompanying the downward movement of the protrusion 61. Since the deformation amount of the sealing material is absorbed by the first space portion 81, the sixth space portion 86, and the seventh space portion 87, the reaction force is small at the beginning of pressing and a large compression amount is secured. On the other hand, both side portions of the protruding portion 61 are not concave portions, but are the third plane portion 73 and the fourth plane portion 74, and the first space portion 81, the sixth space portion 86, and the seventh space portion 87 are By being smaller than the first space portion 41, the fourth space portion 44, and the fifth space portion 45 in the first embodiment, the deformation absorption amount of the sealing material is also relatively smaller than that in the first embodiment. Become. As a result, the pressing force increases to some extent, and when the amount of deformation absorption in each space portion approaches the upper limit, the reaction force increases rapidly, and the increase rate of the compression amount decreases.

本実施の形態によれば、第6空間部86及び第7空間部87を形成したので、突出部(第1凸部)61が押圧された際の変形量を第1空間部81と協働して吸収し、押圧開始当初は、同一押圧条件における断面円形のシール材とほぼ同等の反力でより大きな圧縮量が得られる。一方、突出部61の変形量を吸収する限界に近づいて、例えば圧縮幅が、例えばシール材の高さを基準として20〜25%になると、反力が急増し、圧縮量が同一押圧条件における断面円形のシール材における圧縮量よりも小さくなる。これによって、一方が大気に曝されて大気によって押しつけられる圧力(大気サポート)が作用する圧力差が大きいゲートバルブであっても、メタルタッチを回避して、例えばメタルタッチに起因するパーティクルの発生を防止することができる。また、圧力変動に伴ってシール面が数ミリ幅で微動する場合であっても蟻溝内でのシール材の回転・捩れを防止し、良好にシール性を確保することができる。   According to the present embodiment, since the sixth space portion 86 and the seventh space portion 87 are formed, the deformation amount when the protruding portion (first convex portion) 61 is pressed cooperates with the first space portion 81. At the beginning of pressing, a larger amount of compression can be obtained with a reaction force substantially equal to that of the sealing member having a circular cross section under the same pressing conditions. On the other hand, when approaching the limit of absorbing the deformation amount of the protruding portion 61, for example, when the compression width is 20 to 25% based on the height of the sealing material, for example, the reaction force increases rapidly, and the compression amount is the same under the same pressing condition. It becomes smaller than the compression amount in the sealing material having a circular cross section. As a result, even if the gate valve has a large pressure difference where one side is exposed to the atmosphere and pressed by the atmosphere (atmosphere support), the metal touch can be avoided, for example, the generation of particles due to the metal touch. Can be prevented. In addition, even when the seal surface slightly moves with a width of several millimeters due to pressure fluctuation, the seal material can be prevented from rotating and twisting in the dovetail groove, and good sealing performance can be secured.

また、本実施の形態によれば、第1凸部61と第2凸部62との間、及び第5凸部65と第1凸部61との間に、第3平面部73及び第4平面部74を設けたことにより、押圧を開始し、所定時間経過後における突出部61の変化量が第1の実施の形態の溝用シール材20の変形量に比べて小さくなる。従って、この第3平面部73及び第4平面部74の作用と、第1空間部81、第6空間部86及び第7空間部87との相乗作用によって、シール材としての初期圧縮量及び反力は、同一押圧条件における断面円形のシール材とほぼ同様であるが、突出部61の変化量を第1空間部81、第6空間部86及び第7空間部87で吸収する限界に近づいた時、反力が急増する。従ってシール部におけるメタルタッチを確実に回避しつつシール性を確保することができる。   Further, according to the present embodiment, the third flat surface portion 73 and the fourth convex portion 61 are provided between the first convex portion 61 and the second convex portion 62 and between the fifth convex portion 65 and the first convex portion 61. By providing the flat surface portion 74, pressing is started, and the amount of change of the protruding portion 61 after a predetermined time has elapsed is smaller than the deformation amount of the groove sealing material 20 of the first embodiment. Therefore, by the synergistic action of the action of the third plane part 73 and the fourth plane part 74 and the first space part 81, the sixth space part 86, and the seventh space part 87, the initial compression amount and the reaction force as the sealing material are reduced. The force is almost the same as that of the sealing member having a circular cross section under the same pressing condition, but approaches the limit of absorbing the amount of change of the protruding portion 61 by the first space portion 81, the sixth space portion 86, and the seventh space portion 87. Sometimes the reaction force increases rapidly. Accordingly, it is possible to ensure sealing performance while reliably avoiding metal touch at the seal portion.

本実施の形態において、第6空間部86及び第7空間部87の断面積の蟻溝90の全断面積に対する割合は、それぞれ2〜7%であることが好ましい。この割合が、2%よりも小さいと圧縮量が不足し、7%を超えると大気サポートによる圧力に耐えることができなくなってメタルタッチが生じる虞がある。第6空間部86及び第7空間部87の断面積にける蟻溝90の全断面積に対する割合が、それぞれ2〜7%であれば、押圧当初、十分な圧縮量を確保することができ、大気サポートがあってもメタルタッチを確実に回避してシール性を向上させることができる。   In this Embodiment, it is preferable that the ratio with respect to the total cross-sectional area of the dovetail groove 90 of the cross-sectional area of the 6th space part 86 and the 7th space part 87 is 2 to 7%, respectively. If this ratio is less than 2%, the amount of compression is insufficient, and if it exceeds 7%, it becomes impossible to withstand the pressure of the atmospheric support, and metal touch may occur. If the ratio of the dovetail groove 90 in the cross-sectional area of the sixth space portion 86 and the seventh space portion 87 to the total cross-sectional area is 2 to 7%, respectively, a sufficient amount of compression can be secured at the beginning of pressing, Even if there is atmospheric support, it is possible to reliably avoid metal touch and improve sealing performance.

また、第1空間部81の断面積の蟻溝90の全断面積に対する割合は、1〜15%であることが好ましい。これによって、第6空間部86及び第7空間部87と協働して同様の作用効果を確保することができる。   Moreover, it is preferable that the ratio with respect to the total cross-sectional area of the dovetail groove 90 of the cross-sectional area of the 1st space part 81 is 1 to 15%. Thereby, the same effect can be secured in cooperation with the sixth space portion 86 and the seventh space portion 87.

本実施の形態において、シール性の確保は、溝用シール材60の突出部61、第3凸部63及び第4凸部64によって行う。本実施の形態に適用されるシール材の材質は、例えばバイトンであり、その硬度は、例えばショア60〜80である。   In the present embodiment, the sealing performance is ensured by the protruding portion 61, the third convex portion 63, and the fourth convex portion 64 of the groove sealing material 60. The material of the sealing material applied to this embodiment is, for example, Viton, and the hardness thereof is, for example, Shore 60-80.

本実施の形態において、第2凸部62及び第5凸部65と蟻溝90の内壁面との間にそれぞれ所定の隙間を設けることが好ましい。これによって、突出部61が押圧されシール材が変形する際の第2凸部62及び第5凸部65と蟻溝90の内壁面との摩擦を軽減してシール材の摩耗を防止することができ、シール材の損傷等によるパーティクルの発生を防止することができる。ここで、各々の隙間の断面積の蟻溝90の全断面積に対する割合は3%未満であることが好ましい。3%以上では突出部61が押圧された際のシール材の捻れ防止効果が低減し、蟻溝内においてシール材の回転・捩れが発生する。   In the present embodiment, it is preferable to provide predetermined gaps between the second and fifth convex portions 62 and 65 and the inner wall surface of the dovetail groove 90. This reduces friction between the second convex portion 62 and the fifth convex portion 65 and the inner wall surface of the dovetail groove 90 when the protruding portion 61 is pressed and the sealing material is deformed, thereby preventing the wear of the sealing material. It is possible to prevent the generation of particles due to damage of the sealing material. Here, the ratio of the cross-sectional area of each gap to the total cross-sectional area of the dovetail groove 90 is preferably less than 3%. If it is 3% or more, the effect of preventing twisting of the sealing material when the protruding portion 61 is pressed is reduced, and rotation / twisting of the sealing material occurs in the dovetail groove.

図7は、第1の実施の形態及び第2の実施の形態に係る溝用シール材における反力−圧縮量曲線を示す図である。図7中、Aは、第1の実施の形態における溝用シール材20の反力−圧縮量曲線を示し、Bは、第2の実施の形態における溝用シール材60の反力−圧縮量曲線を示す。また、Cは、従来の断面円形のシール材における反力−圧縮量曲線を示す。   FIG. 7 is a diagram illustrating a reaction force-compression amount curve in the groove sealing material according to the first embodiment and the second embodiment. In FIG. 7, A shows the reaction force-compression amount curve of the groove sealing material 20 in the first embodiment, and B shows the reaction force-compression amount of the groove sealing material 60 in the second embodiment. The curve is shown. C represents a reaction force-compression amount curve in a conventional sealing material having a circular cross section.

図7において、第1の実施の形態における溝用シール材20(A)は、断面円形のシール材(C)に比べて、同一反力で大きな圧縮量が得られ、その推奨適用範囲がかなり広がっていることが分かる。また、第2の実施の形態における溝用シール材60(B)は、断面円形のシール材(C)に比べて、押圧開始当初は、ほぼ同様の反力及び圧縮量が得られるが、その後反力が急激に増大して圧縮量がある程度限界に近づき、これによって高圧に耐え得ることが分かる。なお、第2の実施の形態における溝シール材60(B)の推奨適用範囲は、第1の実施の形態における溝シール材20(A)よりも狭くなっている。   In FIG. 7, the groove sealing material 20 (A) in the first embodiment can obtain a large amount of compression with the same reaction force as compared with the sealing material (C) having a circular cross section, and its recommended application range is considerably large. You can see that it is spreading. Further, the groove sealing material 60 (B) in the second embodiment can obtain substantially the same reaction force and compression amount at the beginning of pressing compared to the sealing material (C) having a circular cross section. It can be seen that the reaction force increases rapidly and the amount of compression approaches a limit to some extent, which can withstand high pressure. Note that the recommended application range of the groove sealing material 60 (B) in the second embodiment is narrower than that of the groove sealing material 20 (A) in the first embodiment.

10 基板処理システム
11 搬送室
12 ロードロック室
13 プラズマ処理装置
17 ゲートバルブ
20、60 溝用シール材
21、61 第1凸部(突出部)
22、62 第2凸部
23、63 第3凸部
24、64 第4凸部
25、65 第5凸部
41 第1空間部
44 第4空間部
45 第5空間部
86 第6空間部
87 第7空間
DESCRIPTION OF SYMBOLS 10 Substrate processing system 11 Transfer chamber 12 Load lock chamber 13 Plasma processing apparatus 17 Gate valve 20, 60 Groove sealing material 21, 61 First convex portion (protruding portion)
22, 62 2nd convex part 23, 63 3rd convex part 24, 64 4th convex part 25, 65 5th convex part 41 1st space part 44 4th space part 45 5th space part 86 6th space part 87 6th 7 space

Claims (14)

2つの部材の当接部における一方の部材表面に設けられたシール溝に装着され、他方の部材表面に当接することによって前記2つの部材相互間の隙間を封止する、延伸方向に対して垂直の断面形状が単一形状からなる環状の溝用シール材において、
前記断面形状は、周方向に沿って順次配置された第1凸部、第2凸部、第3凸部、第4凸部及び第5凸部を有し、
前記シール溝に装着した状態で、
前記第1凸部は、前記シール溝の開口端から突出する突出部を形成し、
前記第1凸部を頂点とする二等辺三角形の底角に位置する前記第3凸部及び第4凸部は、前記シール溝の底部平面にそれぞれ当接し、
前記第3凸部及び第4凸の間に設けられた第1凹部と前記シール溝の前記底部平面との間に前記第1凸部が押圧された際の変形量を吸収する第1空間部が形成され、
前記第2凸部及び前記第5凸部は、前記シール溝の対向する2つの壁面にそれぞれ近接し、
前記第2凸部と第3凸部との間の面、及び前記第4凸部と第5凸部との間の面と前記シール溝の内壁面との間に前記第1空間部と協働して前記第1凸部が押圧された際の変形量を吸収する第1の吸収空間部及び第2の吸収空間部がそれぞれ形成され
前記突出部の前記シール溝の開口端から突出する長さの前記シール溝の深さに対する割合は、10〜35%であることを特徴とする溝用シール材。
Mounted in a seal groove provided on the surface of one member in the contact portion of the two members, and seals the gap between the two members by contacting the surface of the other member, perpendicular to the stretching direction In the annular groove sealing material having a single cross-sectional shape,
The cross-sectional shape has a first convex portion, a second convex portion, a third convex portion, a fourth convex portion and a fifth convex portion, which are sequentially arranged along the circumferential direction,
With the seal groove mounted,
The first convex portion forms a protruding portion that protrudes from the opening end of the seal groove,
The third and fourth convex portions located at the base angle of an isosceles triangle having the first convex portion as a vertex abut on the bottom plane of the seal groove, respectively.
A first space portion that absorbs deformation when the first convex portion is pressed between a first concave portion provided between the third convex portion and the fourth convex portion and the bottom plane of the seal groove. Formed,
The second convex portion and the fifth convex portion are adjacent to two opposing wall surfaces of the seal groove,
The first space portion cooperates with the surface between the second convex portion and the third convex portion, and between the surface between the fourth convex portion and the fifth convex portion and the inner wall surface of the seal groove. A first absorption space portion and a second absorption space portion are formed to absorb the amount of deformation when the first convex portion is pressed by working ,
The ratio of the length of the protruding portion protruding from the opening end of the seal groove to the depth of the seal groove is 10 to 35% .
前記第1凸部が押圧された際、前記第2凸部、第3凸部、第4凸部及び第5凸部がそれぞれ前記シール溝の内壁面に当接してシール材の捻れを抑制することを特徴とする請求項1記載の溝用シール材。 When the first convex portion is pressed, the second convex portion, the third convex portion, the fourth convex portion, and the fifth convex portion are brought into contact with the inner wall surface of the seal groove to suppress twisting of the sealing material. groove sealing material according to claim 1 Symbol mounting, characterized in that. 前記第3凸部及び前記第4凸部の間隔は、前記シール溝の開口部の開口幅以下であることを特徴とする請求項1又は2記載の溝用シール材。 The groove sealing material according to claim 1 or 2 , wherein a distance between the third protrusion and the fourth protrusion is equal to or less than an opening width of the opening of the seal groove. 前記第2凸部及び前記第5凸部と前記シール溝の内壁面との間にそれぞれ所定の隙間が形成されることを特徴とする請求項1乃至のいずれか1項に記載の溝用シール材。 Groove according to any one of claims 1 to 3, characterized in that each predetermined gap is formed between the inner wall of the seal groove and the second projection portion and the fifth protrusion Seal material. 前記シール溝の全断面積に対する前記所定の隙間の断面積の割合は3%未満であることを特徴とする請求項記載の溝用シール材。 The groove sealing material according to claim 4, wherein a ratio of a cross-sectional area of the predetermined gap to a total cross-sectional area of the seal groove is less than 3%. 前記第2凸部と第3凸部との間、及び前記第4凸部と前記第5凸部との間にそれぞれ第2凹部及び第3凹部が設けられており、
前記第2凹部と前記シール溝の内壁面との間に前記第1の吸収空間部が形成され前記第3凹部と前記シール溝の内壁面との間に前記第2の吸収空間部が形成され、
前記第1凸部が押圧された際、前記第1の吸収空間部及び前記第2の吸収空間部は、前記第1空間部と協働して同一押圧条件における断面円形のシール材と同様の反力で大きな圧縮量を得ることを特徴とする請求項1乃至のいずれか1項に記載の溝用シール材。
A second concave portion and a third concave portion are provided between the second convex portion and the third convex portion, and between the fourth convex portion and the fifth convex portion, respectively.
Wherein the first absorption space between an inner wall surface of the seal groove and the second concave portion is formed, the second absorption space between the third recess and the inner wall surface of said seal groove Formed,
When the first convex part is pressed, the first absorption space part and the second absorption space part cooperate with the first space part and are similar to a sealing material having a circular cross section under the same pressing condition. groove sealing material according to any one of claims 1 to 5, wherein the benzalkonium obtained has a significant amount of compression by the reaction force.
前記第1空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、10〜25%であることを特徴とする請求項記載の溝用シール材。 The groove sealing material according to claim 6 , wherein a ratio of a cross-sectional area in a cross section perpendicular to the extending direction of the first space portion to a total cross-sectional area of the seal groove is 10 to 25%. . 前記第1の吸収空間部及び第2の吸収空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、それぞれ2〜10%であることを特徴とする請求項又は記載の溝用シール材。 The ratio of the cross-sectional area in the cross section perpendicular to the extending direction of the first absorption space and the second absorption space to the total cross-sectional area of the seal groove is 2 to 10%, respectively. The groove sealing material according to claim 6 or 7 . 前記第1凸部と第2凸部との間及び前記第5凸部と前記第1凸部との間にそれぞれ前記第1空間部、第1の吸収空間部及び第2の吸収空間部と協働して前記圧縮量を増大させる第4凹部及び第5凹部が設けられていることを特徴とする請求項乃至のいずれか1項に記載の溝用シール材。 Said first convex portion and between Niso respectively between the first protrusion and Ma及 beauty the fifth convex portion and the second convex portion, the first space, the first absorption space and the second groove sealing material according to any one of claims 6 to 8 fourth recess and the fifth recess absorbing space cooperation with increasing the amount of compression is characterized by being kicked set of . 前記第2凸部と第3凸部との間、及び前記第4凸部と前記第5凸部との間に、それぞれ第1平面部及び第2平面部が設けられており、
前記第1平面部と前記シール溝の内壁面との間に前記第1の吸収空間部が形成され前記第2平面部と前記シール溝の内壁面との間に前記第2の吸収空間部が形成され、
前記第1凸部が押圧された際、前記第1の吸収空間部及び前記第2の吸収空間部は、前記第1空間部と協働して変形量を吸収し、押圧開始当初は、同一押圧条件における断面円形のシール材と同様の圧縮量及び反力が得られ、その後、反力が急増して圧縮量を前記同一押圧条件における断面円形のシール材における圧縮量よりも小さくすることを特徴とする請求項1乃至のいずれか1項に記載の溝用シール材。
A first flat surface portion and a second flat surface portion are provided between the second convex portion and the third convex portion, and between the fourth convex portion and the fifth convex portion, respectively.
Wherein the first absorption space between an inner wall surface of the seal groove and the first flat portion is formed, the second absorption space between an inner wall surface of the seal groove and the second flat section Formed,
When the first convex portion is pressed, the first absorption space portion and the second absorption space portion cooperate with the first space portion to absorb the deformation amount and are the same at the beginning of pressing. the amount of compression of the same as the circular section of the sealing material in the pressing condition and the reaction force is obtained, then, it smaller than the compression amount at the circular section of the sealing material in the amount of compression reaction force is rapidly increased before Symbol same pressing conditions groove sealing material according to any one of claims 1 to 5, wherein the this.
前記第1空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、1〜15%であることを特徴とする請求項10記載の溝用シール材。 The ratio of the cross-sectional area in a cross section perpendicular | vertical with respect to the said extending direction of the said 1st space part with respect to the total cross-sectional area of the said seal groove is 1 to 15%, The groove sealing material of Claim 10 characterized by the above-mentioned. . 前記第1の吸収空間部及び第2の吸収空間部の前記延伸方向に対して垂直の断面における断面積の前記シール溝の全断面積に対する割合は、それぞれ2〜7%であることを特徴とする請求項10又は11記載の溝用シール材。 The ratio of the cross-sectional area in the cross section perpendicular to the extending direction of the first absorption space and the second absorption space to the total cross-sectional area of the seal groove is 2 to 7%, respectively. The groove sealing material according to claim 10 or 11 . 前記第1凸部と第2凸部との間及び前記第5凸部と第1凸部との間にそれぞれ、前記第1空間部、第1の吸収空間部及び第2の吸収空間部とそれぞれ協働して前記第1凸部が押圧された際、押圧開始当初は、同一押圧条件における断面円形のシール材と同様の圧縮量及び反力が得られ、その後、反力が急増して前記圧縮量を、前記同一押圧条件における前記断面円形のシール材における圧縮量よりも小さくする第3平面部及び第4平面部が設けられていることを特徴とする請求項10乃至12のいずれか1項に記載の溝用シール材。 Said first convex portion and between Niso respectively the Ma及 beauty the fifth convex portion and the first protrusion and the second protrusion, the first space, the first absorption space and a second absorbing space and to each cooperate when the first convex portion is pressed, the pressing beginning, the same amount of compression and circular section of the sealing material in the same pressing conditions and reaction force is obtained, then the anti claims force the compressed amount soared, wherein the third flat portion is smaller than the compression amount and the fourth flat portion is kicked set in the circular section of the sealing material in the same pressing conditions The groove sealing material according to any one of 10 to 12 . 弾性材料からなることを特徴とする請求項1乃至13のいずれか1項に記載の溝用シール材。 The groove sealing material according to any one of claims 1 to 13 , wherein the groove sealing material is made of an elastic material.
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