JP5445748B2 - Break bar and break method - Google Patents

Break bar and break method Download PDF

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JP5445748B2
JP5445748B2 JP2009170114A JP2009170114A JP5445748B2 JP 5445748 B2 JP5445748 B2 JP 5445748B2 JP 2009170114 A JP2009170114 A JP 2009170114A JP 2009170114 A JP2009170114 A JP 2009170114A JP 5445748 B2 JP5445748 B2 JP 5445748B2
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break
brittle material
scribe line
material substrate
elastic members
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JP2011025410A (en
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康智 岡島
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Mitsuboshi Diamond Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Description

本発明はスクライブラインが形成された脆性材料基板をスクライブラインに沿って分断するためのブレイクバー及びブレイク方法に関するものである。   The present invention relates to a break bar and a break method for dividing a brittle material substrate on which a scribe line is formed along the scribe line.

従来のガラス基板等の脆性材料基板をスクライブラインに沿って分断する場合には、例えば図1に側面図を示すように、上端のエッジ1aが約90°の角度を要するブレイクバー1をスクライブラインが形成された脆性材料基板の裏面よりスクライブラインの真下のラインに合わせて衝撃的に当接させる。こうすることによって脆性材料基板に亀裂が入り、スクライブラインに沿って分断することができる。(特許文献1参照)   When a conventional brittle material substrate such as a glass substrate is cut along a scribe line, for example, as shown in a side view in FIG. 1, the break bar 1 whose upper edge 1a requires an angle of about 90 ° is inserted into the scribe line. Is made to impact-contact with the line directly below the scribe line from the back surface of the brittle material substrate on which the is formed. By doing so, the brittle material substrate is cracked and can be divided along the scribe line. (See Patent Document 1)

特開2002−103295号公報JP 2002-103295 A

しかるにこのようなブレイク方法によれば、ブレイクバー1が基板に対して厳密に垂直方向に加圧するように当接させることができればよいが、少しでも斜め方向に当接されると、基板が斜め方向に加圧され、分断面が不良になりやすいという問題があった。   However, according to such a breaking method, it is only necessary that the break bar 1 can be brought into contact with the substrate so as to press the substrate strictly in the vertical direction. There was a problem that the cross section was likely to be defective due to pressure applied in the direction.

本発明はこのような従来の問題点に着目してなされたものであって、ブレイク時に端部が接触せず欠けが生じることのないブレイクバー及びブレイク方法を提供することを目的とする。   The present invention has been made paying attention to such a conventional problem, and an object of the present invention is to provide a break bar and a break method in which the end portions do not contact at the time of break and no chipping occurs.

この課題を解決するために、本発明のブレイクバーは、上端に直線状のエッジ部を有するブレイク刃と、前記ブレイク刃の両側側面の対称な位置にそれぞれ貼り付けられた第1及び第2の弾性部材を具備し、前記第1,第2の弾性部材の高さを前記ブレイク刃のエッジ部よりも高くしたものである。   In order to solve this problem, a break bar according to the present invention includes a break blade having a linear edge portion at the upper end, and first and second affixed at symmetrical positions on both side surfaces of the break blade, respectively. An elastic member is provided, and the height of the first and second elastic members is higher than the edge portion of the break blade.

この課題を解決するために、本発明のブレイク方法は、前述したブレイクバーを用い、一方の面にスクライブラインが形成された脆性材料基板を前記スクライブラインに沿ってブレイクするブレイク方法であって、前記脆性材料基板のスクライブラインが形成されていない面を前記第1,第2の弾性部材に接触させ、前記ブレイク刃のエッジのラインにスクライブラインが位置するように前記脆性材料基板を位置決めし、前記ブレイクバーを前記脆性材料基板に押しつけることにより前記第1,第2の弾性部材を変形させ、前記ブレイク刃のエッジを支点としてブレイクするものである。   In order to solve this problem, the breaking method of the present invention is a breaking method in which a brittle material substrate in which a scribe line is formed on one surface is broken along the scribe line using the break bar described above, Contacting the first and second elastic members with the surface of the brittle material substrate where no scribe line is formed, and positioning the brittle material substrate so that the scribe line is located at the edge line of the break blade; The first and second elastic members are deformed by pressing the break bar against the brittle material substrate, and the break is performed using the edge of the break blade as a fulcrum.

この課題を解決するために、本発明のブレイク方法は、前述したブレイクバーと、平板と、前記平板の下面に一定間隔を隔てて平行に取り付けられた直方体状の第3,第4の弾性部材と、を有する押さえ部材を用い、一方の面にスクライブラインが形成された脆性材料基板を前記スクライブラインに沿ってブレイクするブレイク方法であって、前記脆性材料基板のスクライブラインが形成されていない面を前記第1,第2の弾性部材に接触させ、前記ブレイク刃のエッジのラインにスクライブラインが位置するように前記脆性材料基板を位置決めし、前記第3,第4の弾性部材が前記脆性材料基板を介して夫々前記第1,第2の弾性部材の上部に位置するように前記押さえ部材を位置決めし、前記ブレイクバーを脆性材料基板に押しつけることにより前記第1,第2及び第3,第4の弾性部材を変形させ、前記ブレイク刃のエッジを支点としてブレイクするものである。   In order to solve this problem, the breaking method of the present invention includes the above-described break bar, a flat plate, and third and fourth elastic members having a rectangular parallelepiped shape attached to the lower surface of the flat plate at a predetermined interval in parallel. And a break method for breaking a brittle material substrate having a scribe line formed on one surface along the scribe line, wherein the scribe line of the brittle material substrate is not formed. Are brought into contact with the first and second elastic members, the brittle material substrate is positioned so that the scribe line is located at the edge line of the break blade, and the third and fourth elastic members are the brittle material. The pressing member is positioned so as to be positioned above the first and second elastic members through the substrate, and the break bar is pressed against the brittle material substrate. The first, the second and third, to deform the fourth elastic member, is to break the edges of the break edge as a fulcrum.

さらに、分断の支点が図1のエッジ1aで示される点を含む紙面に垂直の1本のラインであることにより、脆性材料基板が基板2a,2bに分断されるときにブレイクバー1の上端のエッジ1aが接触する脆性材料基板の角の部分に互いに押し合う力が加わり易く、角の部分で欠けが生じて脆性材料基板に不良品が出やすいという問題を解決するために、ブレイクバーとして、所定の間隔を隔てて配置された第1,第2のブレイク刃と、前記第1のブレイク刃の側面に、前記第2のブレイク刃と対称な位置に貼り付けられた第1の弾性部材と、前記第2のブレイク刃の側面に、前記第1のブレイク刃と対称な位置に貼り付けられた第2の弾性部材と、を具備したブレイクバーを使用し、前記第1,第2のブレイク刃のエッジの中間のラインにスクライブラインが位置するように前記脆性材料基板を位置決めし、前記第1,第2のブレイク刃のエッジを支点としてブレイクしてもよい。   Further, since the fulcrum of the division is one line perpendicular to the paper surface including the point indicated by the edge 1a in FIG. 1, the upper end of the break bar 1 when the brittle material substrate is divided into the substrates 2a and 2b. In order to solve the problem that the corners of the brittle material substrate in contact with the edge 1a are easily pressed against each other, chipping occurs at the corner portions and defective products are likely to appear on the brittle material substrate. First and second break blades arranged at a predetermined interval; and a first elastic member attached to a side surface of the first break blade at a position symmetrical to the second break blade; A break bar having a second elastic member attached to a side surface of the second break blade at a position symmetrical to the first break blade; and the first and second break blades. In the middle line of the blade edge The brittle material substrate are positioned so as scribe line is located, the first, may break the edge of the second break edge as a fulcrum.

このような特徴を有する本発明によれば、このブレイクバーを用いてスクライブする際には脆性材料基板が第1,第2又は第1〜第4の弾性部材に保持される。ブレイクバーを押圧することによってブレイク刃の2つのエッジ部が脆性材料基板の面に夫々当接し、第1,第2又は第1〜第4の弾性部材が左右でバランスをとって変形し、夫々のエッジ部が支点となって夫々回動してスクライブラインに沿ってブレイクされる。このとき、エッジ部が基板の面に当接する前に左右の弾性部材が当接し、左右でバランスをとって変形するため、エッジを基板の面に垂直に当接させることができる。さらに、所定の間隔を隔てて配置された第1,第2のブレイク刃を具備したブレイクバーを使用すると、分断した部分は互いに押し合うことがないので、欠けが生じず、製品の歩留りを向上させることができる。   According to the present invention having such characteristics, the brittle material substrate is held by the first, second, or first to fourth elastic members when scribing using the break bar. By pressing the break bar, the two edge portions of the break blade come into contact with the surface of the brittle material substrate, respectively, and the first, second, or first to fourth elastic members are deformed in a balanced manner on the left and right, respectively. Each of the edge portions is pivoted to be a fulcrum and is broken along the scribe line. At this time, the left and right elastic members abut before the edge portion abuts on the surface of the substrate and deforms in a balanced manner on the left and right, so that the edge can abut on the surface of the substrate perpendicularly. Furthermore, when the break bar having the first and second break blades arranged at a predetermined interval is used, the divided portions do not press each other, so that no chipping occurs and the product yield is improved. Can be made.

図1は従来のブレイクバーを用いて脆性材料基板を分断する状態を示す概略図である。FIG. 1 is a schematic view showing a state in which a brittle material substrate is divided using a conventional break bar. 図2は本発明の第1の実施の形態によるブレイクバーと押さえ部材の断面図である。FIG. 2 is a sectional view of the break bar and the pressing member according to the first embodiment of the present invention. 図3は本発明の第1の実施の形態によるブレイクバーと押さえ部材の斜視図である。FIG. 3 is a perspective view of the break bar and the pressing member according to the first embodiment of the present invention. 図4Aは第1の実施の形態によるブレイクバーを用いてブレイクする直前の状態を示す図である。FIG. 4A is a diagram illustrating a state immediately before a break is generated using the break bar according to the first embodiment. 図4Bは第1の実施の形態によるブレイクバーによるブレイク後の状態を示す図である。FIG. 4B is a diagram illustrating a state after the break by the break bar according to the first embodiment. 図5は本発明の第2の実施の形態によるブレイクバーと押さえ部材の斜視図である。FIG. 5 is a perspective view of the break bar and the pressing member according to the second embodiment of the present invention.

図2は本発明の第1の実施の形態によるブレイクバー10の詳細を示す断面図であり、図3はブレイクバー10の斜視図である。これらの図に示すようにブレイクバー10は中央に金属製の直方体状のブレイクバー本体部11とその側方に設けられた第1,第2の弾性部材12,13によって構成されている。ブレイクバー本体部11は上面の長手方向の中心に一定の幅及び深さを有する溝14を有し、左右に第1,第2のブレイク刃15,16が対称に形成されている。第1の弾性部材12は第1のブレイク刃15の側面に、第2のブレイク刃16と対称な位置に貼り付けられており、第2の弾性部材13は第2のブレイク刃16の側面に、第1のブレイク刃15と対称な位置に貼り付けられている。一対のブレイク刃15,16の上端は図3に示すように直線状のエッジ部となっており、夫々同一の高さを有する。溝14の幅はブレイクしようとする脆性材料基板のスクライブラインのピッチに合わせて選択してもよい。さて左右の弾性部材12,13の高さはブレイク刃15,16の上端のエッジ部よりもわずかに高くしておく。   FIG. 2 is a sectional view showing details of the break bar 10 according to the first embodiment of the present invention, and FIG. 3 is a perspective view of the break bar 10. As shown in these drawings, the break bar 10 is composed of a metal rectangular break bar main body 11 at the center and first and second elastic members 12 and 13 provided on the sides thereof. The break bar main body 11 has a groove 14 having a constant width and depth at the center in the longitudinal direction of the upper surface, and first and second break blades 15 and 16 are formed symmetrically on the left and right. The first elastic member 12 is attached to the side surface of the first break blade 15 at a position symmetrical to the second break blade 16, and the second elastic member 13 is attached to the side surface of the second break blade 16. The first break blade 15 is affixed at a symmetrical position. The upper ends of the pair of break blades 15 and 16 are straight edge portions as shown in FIG. 3, and have the same height. The width of the groove 14 may be selected according to the pitch of the scribe lines of the brittle material substrate to be broken. Now, the heights of the left and right elastic members 12 and 13 are set slightly higher than the upper edge portions of the break blades 15 and 16.

さてこのブレイクバーを用いてブレイクする場合には、図2,3に示すように上部に押さえ部材20を用いる。押さえ部材20は例えばブレイクバー10とほぼ同一の大きさの直方体状の平板21の下面に長手方向に対称に第3,第4の弾性部材22,23を平行に取り付けたものである。弾性部材22,23はブレイクバーの左右に設けた弾性部材12,13に対応しており、その下面は平面とする。   When the break bar is used for breaking, a pressing member 20 is used at the top as shown in FIGS. The pressing member 20 is formed, for example, by attaching third and fourth elastic members 22 and 23 in parallel to the lower surface of a rectangular parallelepiped flat plate 21 having substantially the same size as the break bar 10 in the longitudinal direction. The elastic members 22 and 23 correspond to the elastic members 12 and 13 provided on the left and right sides of the break bar, and the lower surfaces thereof are flat.

ブレイクバー10と押さえ部材20を用いたブレイク方法について図4A,図4Bを用いて説明する。まず脆性材料基板、例えばガラス板30に所定の方法でスクライブラインSを形成する。そして図4Aに示すように、上から見たときにスクライブラインSの真下のラインが前述したブレイクバー10の中央の溝14の中心のラインに重なるように弾性部材12,13の上にガラス板30を配置する。このときにはブレイク刃15,16のエッジ部はガラス板30の下面には接触していない。そしてガラス板30の上部より、上から見たときにブレイクバー10と押さえ部材20が重なるように配置し、押さえ部材20を固定する。   A breaking method using the break bar 10 and the holding member 20 will be described with reference to FIGS. 4A and 4B. First, a scribe line S is formed on a brittle material substrate, for example, a glass plate 30 by a predetermined method. As shown in FIG. 4A, when viewed from above, the glass plate is placed on the elastic members 12 and 13 so that the line directly below the scribe line S overlaps the center line of the central groove 14 of the break bar 10 described above. 30 is arranged. At this time, the edge portions of the break blades 15 and 16 are not in contact with the lower surface of the glass plate 30. And it arrange | positions so that the break bar 10 and the pressing member 20 may overlap when it sees from the upper part from the upper part of the glass plate 30, and the pressing member 20 is fixed.

そして図4Bに示すようにブレイクバー10を下から押し上げる。これに代えて押さえ部材20を下方に押し下げてもよい。こうすればブレイク刃15,16の先端のエッジ部がガラス板30に当接するまで弾性部材12,13や上部の弾性部材21,22が左右でバランスを保って変形し、夫々のエッジ部が支点となってガラス板30に矢印状の圧力が加わる。このとき左右に押し開かれてスクライブラインSに沿ってガラス板30が分断される。従って従来のブレイクの場合と異なり、スクライブラインSの真下の部分で互いに押し合う力が加わらず、角の部分に欠けが発生することがなくなる。   Then, as shown in FIG. 4B, the break bar 10 is pushed up from below. Instead of this, the pressing member 20 may be pushed downward. In this way, the elastic members 12, 13 and the upper elastic members 21, 22 are deformed in a balanced manner on the left and right until the edge portions at the tips of the break blades 15, 16 contact the glass plate 30, and the respective edge portions are fulcrums. The arrow-like pressure is applied to the glass plate 30. At this time, the glass plate 30 is cut along the scribe line S by being pushed open to the left and right. Therefore, unlike the case of the conventional break, the pressing force is not applied to the portion immediately below the scribe line S, and the corner portion is not chipped.

次に本発明の第2の実施の形態によるブレイクバーについて説明する。第2の実施の形態では図5に示すように、ブレイクバー40を直方体状の平板41上に配置し、左右のブレイク刃42,43を独立して配置し、その側方に弾性部材44,45を取り付けたものである。即ち第1の実施の形態の溝14に代えて、ブレイクバー自体を2つのブレイク刃で構成したものである。この場合にも押さえ部材20を用いて同様にブレイクすることができ、スクライブラインの真下の部分での欠けが発生しなくなる。   Next, a break bar according to the second embodiment of the present invention will be described. In the second embodiment, as shown in FIG. 5, the break bar 40 is disposed on a rectangular parallelepiped flat plate 41, the left and right break blades 42, 43 are disposed independently, and the elastic members 44, 45 is attached. That is, instead of the groove 14 of the first embodiment, the break bar itself is constituted by two break blades. In this case as well, breakage can be made in the same manner using the holding member 20, and no chipping occurs in the portion directly below the scribe line.

ここで第1,第2の実施の形態の弾性部材は密着性を有することが好ましく、弾性ゴムや発泡ウレタン等を用いることができる。   Here, the elastic members of the first and second embodiments preferably have adhesion, and elastic rubber, urethane foam, or the like can be used.

なお、第1,第2のブレイク刃を所定の間隔を隔てて配置したブレイクバーを例にとって説明してきたが、上端に直線状のエッジ部を有するブレイク刃の両側側面の対称な位置に第1及び第2の弾性部材を貼り付けたブレイクバーでも、ブレイク刃の両側の弾性部材によって基板の面を垂直に加圧するようにブレイク刃を当接させることができる。   The first and second break blades have been described by taking as an example a break bar arranged at a predetermined interval, but the first is located symmetrically on both side surfaces of the break blade having a linear edge portion at the upper end. Even in the break bar to which the second elastic member is attached, the break blade can be brought into contact with the elastic member on both sides of the break blade so as to press the surface of the substrate vertically.

本発明は脆性材料基板にあらかじめスクライブラインが形成された脆性材料基板をブレイクするブレイク装置に有効に用いることができる。   INDUSTRIAL APPLICABILITY The present invention can be effectively used for a break device that breaks a brittle material substrate in which a scribe line is formed in advance on the brittle material substrate.

10,40 ブレイクバー
11 ブレイクバー本体部
12,13,22,23,44,45 弾性部材
14 溝
15,16,42,43 ブレイク刃
20 押さえ部材
21,41 平板
10, 40 Break bar 11 Break bar main body 12, 13, 22, 23, 44, 45 Elastic member 14 Groove 15, 16, 42, 43 Break blade 20 Holding member 21, 41 Flat plate

Claims (3)

上端に直線状のエッジ部を有し、所定の間隔を隔てて配置された第1,第2のブレイク刃と、
前記第1のブレイク刃の側面に、前記第2のブレイク刃と対称な位置に貼り付けられた第1の弾性部材と、
前記第2のブレイク刃の側面に、前記第1のブレイク刃と対称な位置に貼り付けられた第2の弾性部材と、を具備し、
前記第1,第2の弾性部材の高さを前記ブレイク刃のエッジ部よりも高くしたブレイクバー。
First and second break blades having a linear edge portion at the upper end and arranged at a predetermined interval;
A first elastic member affixed to a side surface of the first break blade at a position symmetrical to the second break blade;
A second elastic member attached to a side surface of the second break blade at a position symmetrical to the first break blade;
The break bar which made the height of the said 1st, 2nd elastic member higher than the edge part of the said break blade.
請求項記載のブレイクバーを用い、一方の面にスクライブラインが形成された脆性材料基板を前記スクライブラインに沿ってブレイクするブレイク方法であって、
前記脆性材料基板のスクライブラインが形成されていない面を前記第1,第2の弾性部材に接触させ、前記第1,第2のブレイク刃のエッジの中間のラインにスクライブラインが位置するように前記脆性材料基板を位置決めし、
前記ブレイクバーを前記脆性材料基板に押しつけることにより前記第1,第2の弾性部材を変形させ、前記第1,第2のブレイク刃のエッジを支点としてブレイクするブレイク方法。
A break method using the break bar according to claim 1 , wherein a brittle material substrate having a scribe line formed on one surface is broken along the scribe line,
The surface of the brittle material substrate on which the scribe line is not formed is brought into contact with the first and second elastic members so that the scribe line is positioned at an intermediate line between the edges of the first and second break blades. Positioning the brittle material substrate;
A break method in which the first and second elastic members are deformed by pressing the break bar against the brittle material substrate, and the break is performed with the edges of the first and second break blades as fulcrums.
請求項記載のブレイクバーと、
平板と、前記平板の下面に一定間隔を隔てて平行に取り付けられた直方体状の第3,第4の弾性部材と、を有する押さえ部材を用い、一方の面にスクライブラインが形成された脆性材料基板を前記スクライブラインに沿ってブレイクするブレイク方法であって、
前記脆性材料基板のスクライブラインが形成されていない面を前記第1,第2の弾性部材に接触させ、前記第1,第2のブレイク刃のエッジの中間のラインにスクライブラインが位置するように前記脆性材料基板を位置決めし、
前記第3,第4の弾性部材が前記脆性材料基板を介して夫々前記第1,第2の弾性部材の上部に位置するように前記押さえ部材を位置決めし、
前記ブレイクバーを脆性材料基板に押しつけることにより前記第1,第2及び第3,第4の弾性部材を変形させ、前記第1,第2のブレイク刃の夫々のエッジを支点としてブレイクするブレイク方法。
A break bar according to claim 1 ;
A brittle material in which a scribe line is formed on one surface using a pressing member having a flat plate and a rectangular parallelepiped third and fourth elastic member attached in parallel to the lower surface of the flat plate at a predetermined interval A break method for breaking a substrate along the scribe line,
The surface of the brittle material substrate on which the scribe line is not formed is brought into contact with the first and second elastic members so that the scribe line is positioned at an intermediate line between the edges of the first and second break blades. Positioning the brittle material substrate;
Positioning the pressing member so that the third and fourth elastic members are located on the upper portions of the first and second elastic members, respectively, via the brittle material substrate;
Breaking method in which the first, second, third, and fourth elastic members are deformed by pressing the break bar against a brittle material substrate, and the break is performed with the respective edges of the first and second break blades as fulcrums. .
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