JP5348731B2 - Refrigerator unit - Google Patents

Refrigerator unit Download PDF

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JP5348731B2
JP5348731B2 JP2007334222A JP2007334222A JP5348731B2 JP 5348731 B2 JP5348731 B2 JP 5348731B2 JP 2007334222 A JP2007334222 A JP 2007334222A JP 2007334222 A JP2007334222 A JP 2007334222A JP 5348731 B2 JP5348731 B2 JP 5348731B2
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heat insulating
case
insulating case
condenser
refrigerator unit
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JP2009156503A (en
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宏 大坂
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Hoshizaki Electric Co Ltd
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Hoshizaki Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a refrigerator unit capable of suppressing occurring of dew condensation near a heat insulating case without significantly increasing the number of components. <P>SOLUTION: The heat insulating case 30 is provided with a plurality of recessed grooves on its outer surface. A surface material 37 is attached to the roughly whole surface of the outer surface of the heat insulating case 30, and an air flow passage 50 is formed between the recessed grooves and the surface material 37. The warm exhaust after heat exchange with a condenser 16 is guided into the flow passage 50 by a condenser fan 19. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

この発明は、プレハブ式冷蔵庫等の冷却貯蔵庫の天面に載せられる冷凍機ユニットに関するものである。   The present invention relates to a refrigerator unit mounted on a top surface of a cooling storage such as a prefabricated refrigerator.

従来、プレハブ式の冷却貯蔵庫は、図1に示すように断熱パネルを組み立ててなる箱体2の天面3に適宜寸法に加工した連通口(図示せず)の上部に冷凍機ユニット10を載置している。図2に示すように、冷凍機ユニット10はベース12の上に、圧縮機15、凝縮器16、制御部品が入った電装箱18及び凝縮器ファン19が載置されている。また、ベース12には、箱体2の天面3に設けられた連通口に対向するように開口(図示せず)が設けられており、この開口を覆うように断熱ケース20が配設され、内部に冷却器24と冷却ファン25を収容している。この断熱ケース20は、下部ケース21と、その上面に被着される上部ケース22とに二分割されるようになっており、2本の締結バンド23を取り外すことで上部ケース22が取り外せ、内部に収容された冷却器24と冷却ファン25をメンテナンスできるようになっている(特許文献1参照)。下部ケース21には、ベース12に設けられた開口を介して、前記連通口と対向するように吸気口27及び排気口28が設けられており、冷却ファン25によって貯蔵庫内の空気を吸気口27から吸い込み、冷却器24と熱交換させた後、排気口28から貯蔵庫内へ戻すことで貯蔵庫内を冷却している。   Conventionally, a prefabricated cooling storage unit has a refrigerator unit 10 mounted on the top surface 3 of a box 2 formed by assembling a heat insulating panel as shown in FIG. It is location. As shown in FIG. 2, the refrigerator unit 10 has a compressor 15, a condenser 16, an electrical box 18 containing control parts and a condenser fan 19 mounted on a base 12. Further, the base 12 is provided with an opening (not shown) so as to face the communication port provided on the top surface 3 of the box 2, and a heat insulating case 20 is disposed so as to cover the opening. The cooler 24 and the cooling fan 25 are housed inside. The heat insulating case 20 is divided into a lower case 21 and an upper case 22 attached to the upper surface of the lower case 21, and the upper case 22 can be removed by removing the two fastening bands 23. The cooler 24 and the cooling fan 25 accommodated in the main body can be maintained (see Patent Document 1). The lower case 21 is provided with an air inlet 27 and an air outlet 28 through the opening provided in the base 12 so as to be opposed to the communication port. Then, after the heat is exchanged with the cooler 24, the inside of the storage is cooled by returning the exhaust through the exhaust port 28.

上述のように構成された冷凍機ユニット10では、断熱ケース20によって冷気が外部に漏れないように考慮されているものの、完全に遮断することは難しく、熱伝導によって断熱ケース20及び近辺のベース12が冷やされ、結露が発生してしまうことがあった。そこで、断熱ケース20の周囲に板金等でエアダクトを形成し、このエアダクト内に凝縮器ファンからの暖かい排気を案内することで結露の発生を防止しているものがある(特許文献2参照)。
特開2007−183066号公報 特開2003−065651号公報
In the refrigerator unit 10 configured as described above, although it is considered that the cool air is not leaked to the outside by the heat insulating case 20, it is difficult to completely shut off, and the heat insulating case 20 and the base 12 in the vicinity by heat conduction are difficult. Was cooled, and condensation sometimes occurred. Therefore, there is an air duct that is formed of sheet metal or the like around the heat insulating case 20 and that the warm exhaust from the condenser fan is guided in the air duct to prevent the occurrence of condensation (see Patent Document 2).
JP 2007-183066 A JP 2003-065651 A

しかしながら、前記特許文献2のエアダクトは、部材点数が多くコストアップの要因となっていた。また、冷却器24や冷却ファン25等のメンテナンスを行う際には、上部ケース22を取り外す前にエアダクトを取り外す必要があり、メンテナンス時の工数が増加してしまうという問題があった。   However, the air duct of Patent Document 2 has a large number of members, which causes a cost increase. Moreover, when performing maintenance of the cooler 24, the cooling fan 25, etc., it is necessary to remove the air duct before removing the upper case 22, and there is a problem that the number of man-hours during maintenance increases.

すなわち本発明は、前述した従来の技術に内在している前記課題に鑑み、これを好適に解決するべく提案されたものであって、部品点数を大幅に増やすことなく結露の発生を抑制できる冷凍機ユニットを提供することを目的とする。   That is, the present invention has been proposed in view of the above-mentioned problems inherent in the above-described conventional technology, and is a refrigeration capable of suppressing the occurrence of condensation without significantly increasing the number of parts. The purpose is to provide a machine unit.

前記課題を克服し、所期の目的を好適に達成するため、本発明に係る冷凍機ユニットは、
冷却貯蔵庫本体天面に設けられた連通口と対向する開口を有するベースと、前記開口を覆うように配置されると共に内部に冷却器を収容し、下部ケースとその上面に被着される上部ケースとに二分割される断熱ケースと、前記断熱ケースの側面と上面とを押さえつけるよう門型形状に形成され前記上下のケースを締結するための締結バンドと、前記ベース上に載置される圧縮機、凝縮器及び凝縮器ファン等からなる冷凍装置とを備え、前記圧縮機、及び凝縮器が載置される側の前記締結バンドに、前記断熱ケースの外方に突出する案内板が設けられ、前記断熱ケースの外表面に凹溝を形成すると共に、該凹溝を覆うように断熱ケースの外表面に表面材を貼着することで凹溝と表面材とにより空気の流通路を形成し、該流通路内に前記凝縮器ファンからの排気を前記案内板を介して案内するようにしたことを特徴とする。
In order to overcome the above-mentioned problems and achieve the desired purpose suitably, the refrigerator unit according to the present invention includes:
A base having an opening facing the communication port provided on the top surface of the cooling storage body, and a lower case and an upper case which are disposed so as to cover the opening and accommodate a cooler inside and are attached to the upper surface of the lower case A heat insulating case that is divided into two parts, a fastening band that is formed in a gate shape so as to press down the side surface and the upper surface of the heat insulating case, and for fastening the upper and lower cases, and a compressor that is mounted on the base , A refrigeration apparatus comprising a condenser and a condenser fan, and the like , and the fastening band on the side on which the compressor and the condenser are placed is provided with a guide plate protruding outward of the heat insulating case, Forming a groove on the outer surface of the heat insulation case, and forming a flow path of air by the groove and the surface material by sticking a surface material on the outer surface of the heat insulation case so as to cover the groove, The condenser flow in the flow passage. The exhaust from the emissions, characterized in that so as to guide through the guide plate.

本発明に係る冷凍機ユニットによれば、部品点数を大幅に増やすことなく断熱ケース近辺の結露の発生を抑制できる。   According to the refrigerator unit according to the present invention, it is possible to suppress the occurrence of condensation near the heat insulating case without significantly increasing the number of parts.

次に、本発明に係る冷凍機ユニットにつき、好適な実施例を挙げて、図3乃至図9を参照しながら以下説明する。なお、冷凍機ユニットにおける圧縮機、凝縮器等の基本的な構成及び配置関係は前述した特許文献1と同様であるので詳細な説明は省略し、発明に係わる部分について主に説明する。また、説明における前後左右の方向については、図1及び図2の紙面手前側を「前方」、紙面裏側を「後方」、紙面の左右をそのまま「左右」とする。   Next, the refrigerator unit according to the present invention will be described below with reference to FIGS. In addition, since the fundamental structure and arrangement | positioning relationship, such as a compressor in a refrigerator unit and a condenser, are the same as that of the patent document 1 mentioned above, detailed description is abbreviate | omitted and it mainly demonstrates the part concerning invention. In the description, the front, back, left, and right directions in FIG. 1 and FIG. 2 are “front”, the back side is “rear”, and the left and right sides are “left and right”.

図3に示すように、本発明に係る断熱ケース30は、上面及び前後面に左右方向に延在する複数本の凹溝が形成されている。正面及び裏面にはそれぞれ3本ずつの凹溝32がそれぞれ平行となるよう形成され、上面には5本の凹溝34がそれぞれ平行となるよう形成されている。この凹溝32の左右端部は、凹溝32の延在方向の端面がそれぞれ開放しており、流入側開口38と流出側開口40とが形成されている。更に、上面における凹溝34の左側端面、すなわち圧縮機や凝縮器が設けられた側の端面も開放しており、流入側開口42が形成されている。また、図4に示すように、背面には凹溝34の右側端部と連通するように縦方向の凹溝36が設けられている。   As shown in FIG. 3, the heat insulating case 30 according to the present invention has a plurality of concave grooves extending in the left-right direction on the upper surface and the front-rear surface. Three concave grooves 32 are formed on the front surface and the rear surface so as to be parallel to each other, and five concave grooves 34 are formed on the upper surface so as to be parallel to each other. The left and right end portions of the groove 32 are open at the end surfaces in the extending direction of the groove 32, and an inflow side opening 38 and an outflow side opening 40 are formed. Further, the left end surface of the concave groove 34 on the upper surface, that is, the end surface on the side where the compressor and the condenser are provided is also opened, and an inflow side opening 42 is formed. As shown in FIG. 4, a vertical groove 36 is provided on the back surface so as to communicate with the right end of the groove 34.

以上のように形成された断熱ケース30には、図5及び図6に示すように断熱ケース30の外表面の略全面にわたって表面材37が貼着される。表面材37は、凹溝32、34、36を塞ぐように貼着され、凹溝と表面材37との間に空間Sが形成されるようになっている。また、凹溝32、34における流入側開口38、42に対応した位置には表面材37を設けないことで、空気の流入口44が形成されている。更に、凹溝32の流出側開口40と、凹溝36の下端部の所要範囲に対応する位置にも表面材37を設けないことで空気の流出口46(図10参照)が形成されている。以上のように、各流入口44と流出口46とが凹溝32、34、36と表面材37との間に形成される空間Sを介して連通されることで空気の流通路50が形成されている。なお、断熱ケース30はスチロールやウレタン等の断熱発泡体によって成形され、表面材37はアルミ箔や難燃性の樹脂、板金等により成形される。また、メンテナンス時に断熱ケース30の上部ケースが取り外せるように、表面材37は上部ケースと下部ケースとで区切って貼着されている。   A surface material 37 is attached to the heat insulating case 30 formed as described above over substantially the entire outer surface of the heat insulating case 30 as shown in FIGS. The surface material 37 is stuck so as to close the grooves 32, 34, and 36, and a space S is formed between the groove and the surface material 37. Further, the air inlet 44 is formed by not providing the surface material 37 at the position corresponding to the inflow side openings 38 and 42 in the concave grooves 32 and 34. Further, the air outlet 46 (see FIG. 10) is formed by not providing the surface material 37 at the position corresponding to the required range of the outflow side opening 40 of the groove 32 and the lower end of the groove 36. . As described above, each inflow port 44 and the outflow port 46 communicate with each other through the space S formed between the concave grooves 32, 34, 36 and the surface material 37, thereby forming the air flow passage 50. Has been. The heat insulating case 30 is formed of a heat insulating foam such as styrene or urethane, and the surface material 37 is formed of an aluminum foil, a flame retardant resin, a sheet metal, or the like. In addition, the surface material 37 is bonded to the upper case and the lower case so that the upper case of the heat insulating case 30 can be removed during maintenance.

次に、断熱ケース30における上下のケースを締結するための締結バンドを図7を用いて説明する。ただし、右側の締結バンドは特許文献1と同様であるので説明は省略し、左側(圧縮機等が配置された側)の締結バンドについて説明する。本発明に係る締結バンド60は、2本の縦板62と横板64とにより門型形状に形成されている。そして、縦板62の下端部にはベース12に固定するための固定部66が設けられている。この固定部66をベース12にネジ固定することにより、縦板62が断熱ケース30の前後面を、横板64が断熱ケース30の上面をそれぞれ押さえつけ、断熱ケース30における上下のケースが締結される。また、手前側の縦板62における左側端部には左奥方向に約45度の角度で、奥側の縦板62における左側端部には左手前方向に約45度の角度で案内板68がそれぞれ縦方向に延在して設けられている。更に、横板64における左側端部には左下方向に約45度の角度で案内板69が前後方向に延在して設けられている。   Next, a fastening band for fastening the upper and lower cases in the heat insulating case 30 will be described with reference to FIG. However, since the right side fastening band is the same as that of Patent Document 1, description thereof will be omitted, and the left side (side on which the compressor or the like is disposed) will be described. The fastening band 60 according to the present invention is formed in a portal shape by two vertical plates 62 and horizontal plates 64. A fixing portion 66 for fixing to the base 12 is provided at the lower end portion of the vertical plate 62. By fixing the fixing portion 66 to the base 12 with screws, the vertical plate 62 presses the front and rear surfaces of the heat insulating case 30 and the horizontal plate 64 presses the upper surface of the heat insulating case 30, and the upper and lower cases in the heat insulating case 30 are fastened. . The left end of the front vertical plate 62 has an angle of about 45 degrees in the left rear direction, and the left end of the rear vertical plate 62 has an angle of about 45 degrees in the left front direction. Are provided so as to extend in the vertical direction. Further, a guide plate 69 is provided at the left end portion of the horizontal plate 64 so as to extend in the front-rear direction at an angle of about 45 degrees in the lower left direction.

次に、上記のように構成された断熱ケース30及び締結バンド60が取り付けられた冷凍機ユニット70における凝縮器ファン19からの排気の流れを図8乃至図10を用いて説明する。なお、図中の矢印は排気の流れを示している。図8に示すように、凝縮器ファン19によって凝縮器16と熱交換を行った後の暖かい排気が、途中で圧縮機15とも熱交換を行うことでより暖かい排気となって断熱ケース30へと送られる。排気は、断熱ケース30の左側面と衝突することで拡散するが、締結バンド60の案内板68、69により一部の排気が流入口44へと案内される。各流入口44へ案内された排気は、図9及び図10に示すように、断熱ケース30の上面、前後面、右側面に形成された流通路50を通過し、最終的に右側面に形成された各流出口46から空気中に放出される。   Next, the flow of the exhaust from the condenser fan 19 in the refrigerator unit 70 to which the heat insulating case 30 and the fastening band 60 configured as described above are attached will be described with reference to FIGS. 8 to 10. In addition, the arrow in a figure has shown the flow of exhaust_gas | exhaustion. As shown in FIG. 8, the warm exhaust gas after the heat exchange with the condenser 16 by the condenser fan 19 becomes a warmer exhaust gas by exchanging heat with the compressor 15 on the way to the heat insulating case 30. Sent. The exhaust gas diffuses by colliding with the left side surface of the heat insulating case 30, but a part of the exhaust gas is guided to the inflow port 44 by the guide plates 68 and 69 of the fastening band 60. As shown in FIGS. 9 and 10, the exhaust gas guided to each inflow port 44 passes through the flow passages 50 formed on the top surface, the front and back surfaces, and the right side surface of the heat insulating case 30, and finally forms on the right side surface. Each of the outlets 46 is discharged into the air.

このように、実施例の冷凍機ユニット70によれば、断熱ケース30の外表面に形成された流通路50に凝縮器ファン19からの排気を通過させることで、断熱ケース30の外表面(前後面、上面、右側面)の温度を上昇させることができる。左側面は排気が直接当たる場所であるため、流通路50は設けなくとも暖められる。また、右側面の底辺に形成された流出口46のようにベース12に隣接させて流出口を設けることで、凝縮器ファン19から最も遠い所に位置する右側のベース12にも直接排気が当たり温度上昇するようになっている。以上のように、断熱ケース30の外表面が暖められることで冷気の熱伝導が抑えられ、断熱ケース30とその近辺の部材(ベース12、締結バンド60等)における結露の発生が抑制される。表面材37として板金等の熱伝導性の良い不燃材を用いれば、外表面の温度が均一に素早く上がるためより効果的である。また、断熱ケース30内のメンテナンスは、従来通り左右の締結バンドを取り外せば上部ケースを取り外して行うことができる。   As described above, according to the refrigerator unit 70 of the embodiment, the exhaust air from the condenser fan 19 is passed through the flow passage 50 formed on the outer surface of the heat insulating case 30, so that the outer surface of the heat insulating case 30 (front and rear) Surface, top surface, right side surface) can be raised. Since the left side is a place where the exhaust directly hits, it can be warmed without the flow passage 50 provided. Further, by providing the outlet adjacent to the base 12 like the outlet 46 formed at the bottom of the right side surface, the right base 12 located farthest from the condenser fan 19 is directly exposed to the exhaust. The temperature rises. As described above, the heat transfer of the cool air is suppressed by warming the outer surface of the heat insulating case 30, and the occurrence of condensation in the heat insulating case 30 and its neighboring members (base 12, fastening band 60, etc.) is suppressed. If a non-combustible material having good thermal conductivity such as sheet metal is used as the surface material 37, the temperature of the outer surface rises uniformly and quickly, which is more effective. Further, the maintenance inside the heat insulating case 30 can be performed by removing the upper case if the left and right fastening bands are removed as usual.

〔変更例〕
本発明では、前述の実施例に限定されず、以下の如く変更することも可能である。
(1)凹溝の本数は、実施例の本数に限定されず、何本としてもよい。また、凹溝の断面形状も、四角に限らず、U字形状や逆三角形等の他の形状としてもよい。更に、凹溝は直線でなく蛇行状等の他の形状とすることで熱交換率を上げてもよい。
(2)断熱ケースの右側面だけではなく前後面においてもベースに隣接させて流出口を設けてもよい。また、流通路をベースに隣接させて設けてもよい。これにより、ベースにおける結露がより抑制できる。
(3)締結バンドに案内板を設けることで流通路内に排気を案内するようにしたが、断熱ケース自体に案内部材を一体成形してもよい。
(4)締結バンドにおける案内板の角度は、45度に限定されず何度であってもよい。
[Example of change]
The present invention is not limited to the above-described embodiments, but can be modified as follows.
(1) The number of concave grooves is not limited to the number in the embodiment, and may be any number. Moreover, the cross-sectional shape of the groove is not limited to a square, and may be other shapes such as a U-shape or an inverted triangle. Furthermore, the heat exchange rate may be increased by forming the concave groove in another shape such as a meandering shape instead of a straight line.
(2) The outlet may be provided adjacent to the base not only on the right side surface of the heat insulation case but also on the front and rear surfaces. Further, the flow passage may be provided adjacent to the base. Thereby, the dew condensation in the base can be further suppressed.
(3) Although the exhaust plate is guided in the flow passage by providing a guide plate in the fastening band, a guide member may be integrally formed in the heat insulating case itself.
(4) The angle of the guide plate in the fastening band is not limited to 45 degrees and may be any number of times.

従来のプレハブ式冷却貯蔵庫の概略構成図である。It is a schematic block diagram of the conventional prefabricated cooling storage. 従来の冷凍機ユニットの斜視図である。It is a perspective view of the conventional refrigerator unit. 実施例に係る表面材貼着前の断熱ケースの前方斜視図である。It is a front perspective view of the heat insulation case before the surface material sticking which concerns on an Example. 実施例に係る表面材貼着前の断熱ケースの後方斜視図である。It is a back perspective view of the heat insulation case before the surface material sticking which concerns on an Example. 実施例に係る表面材貼着後の断熱ケースの一部を切り欠いた前方斜視図である。It is the front perspective view which notched a part of heat insulation case after the surface material sticking which concerns on an Example. 実施例に係る表面材貼着後の断熱ケースの一部を切り欠いた縦断面図である。It is the longitudinal cross-sectional view which notched some heat insulation cases after the surface material sticking which concerns on an Example. 実施例に係る締結バンドの斜視図である。It is a perspective view of the fastening band which concerns on an Example. 実施例に係る冷凍機ユニットの平面図である。It is a top view of the refrigerator unit which concerns on an Example. 実施例に係る冷凍機ユニットの正面図である。It is a front view of the refrigerator unit which concerns on an Example. 実施例に係る冷凍機ユニットの右側面図である。It is a right view of the refrigerator unit which concerns on an Example.

符号の説明Explanation of symbols

19 凝縮器ファン,30 断熱ケース,32、34、36 凹溝,37 表面材,44 流入口,46 流出口,50 流通路,60 締結バンド,68、69 案内板,70 冷凍機ユニット。   19 Condenser fan, 30 Heat insulation case, 32, 34, 36 Concave groove, 37 Surface material, 44 Inlet, 46 Outlet, 50 Outlet, 60 Fastening band, 68, 69 Guide plate, 70 Refrigerator unit.

Claims (1)

冷却貯蔵庫本体天面に設けられた連通口と対向する開口を有するベースと、前記開口を覆うように配置されると共に内部に冷却器を収容し、下部ケースとその上面に被着される上部ケースとに二分割される断熱ケースと、前記断熱ケースの側面と上面とを押さえつけるよう門型形状に形成され前記上下のケースを締結するための締結バンドと、前記ベース上に載置される圧縮機、凝縮器及び凝縮器ファン等からなる冷凍装置とを備えた冷凍機ユニットにおいて、
前記圧縮機、及び凝縮器が載置される側の前記締結バンドに、前記断熱ケースの外方に突出する案内板が設けられ、
前記断熱ケースの外表面に凹溝を形成すると共に、該凹溝を覆うように断熱ケースの外表面に表面材を貼着することで凹溝と表面材とにより空気の流通路を形成し、該流通路内に前記凝縮器ファンからの排気を前記案内板を介して案内するようにしたことを特徴とする冷凍機ユニット。
A base having an opening facing the communication port provided on the top surface of the cooling storage body, and a lower case and an upper case which are disposed so as to cover the opening and accommodate a cooler inside and are attached to the upper surface of the lower case A heat insulating case that is divided into two parts, a fastening band that is formed in a gate shape so as to press down the side surface and the upper surface of the heat insulating case, and for fastening the upper and lower cases, and a compressor that is mounted on the base In the refrigerator unit provided with a refrigeration apparatus comprising a condenser and a condenser fan, etc.
The fastening band on the side on which the compressor and the condenser are placed is provided with a guide plate protruding outward of the heat insulating case,
Forming a groove on the outer surface of the heat insulation case, and forming a flow path of air by the groove and the surface material by sticking a surface material on the outer surface of the heat insulation case so as to cover the groove, A refrigerator unit characterized in that exhaust from the condenser fan is guided into the flow passage through the guide plate.
JP2007334222A 2007-12-26 2007-12-26 Refrigerator unit Expired - Fee Related JP5348731B2 (en)

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KR20210047019A (en) * 2019-10-21 2021-04-29 삼성전자주식회사 Refrigerator

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JP2858673B2 (en) * 1990-11-21 1999-02-17 松下冷機株式会社 Constant temperature high humidity refrigerator
JP3553633B2 (en) * 1994-02-22 2004-08-11 ホシザキ電機株式会社 refrigerator
JPH0961037A (en) * 1995-08-25 1997-03-07 Sanyo Electric Co Ltd Cooling storage apparatus
JPH10220956A (en) * 1997-01-31 1998-08-21 Mitsubishi Electric Corp Refrigerator
JPH11248787A (en) * 1998-03-02 1999-09-17 Advantest Corp Ic testing apparatus
JP2003065651A (en) * 2001-08-21 2003-03-05 Hoshizaki Electric Co Ltd Refrigerating unit

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