JP5331003B2 - 多結晶質ダイヤモンド研磨材成形体 - Google Patents
多結晶質ダイヤモンド研磨材成形体 Download PDFInfo
- Publication number
- JP5331003B2 JP5331003B2 JP2009534043A JP2009534043A JP5331003B2 JP 5331003 B2 JP5331003 B2 JP 5331003B2 JP 2009534043 A JP2009534043 A JP 2009534043A JP 2009534043 A JP2009534043 A JP 2009534043A JP 5331003 B2 JP5331003 B2 JP 5331003B2
- Authority
- JP
- Japan
- Prior art keywords
- diamond
- composite material
- polycrystalline diamond
- tungsten carbide
- particles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000010432 diamond Substances 0.000 title claims description 121
- 229910003460 diamond Inorganic materials 0.000 title claims description 120
- 239000002245 particle Substances 0.000 claims description 72
- 239000002131 composite material Substances 0.000 claims description 49
- 239000000203 mixture Substances 0.000 claims description 47
- 239000000758 substrate Substances 0.000 claims description 40
- 239000000843 powder Substances 0.000 claims description 39
- 239000011230 binding agent Substances 0.000 claims description 34
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 33
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 230000015572 biosynthetic process Effects 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 239000003054 catalyst Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical group [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 7
- 239000000956 alloy Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 150000002739 metals Chemical class 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 238000003786 synthesis reaction Methods 0.000 claims description 4
- 230000001427 coherent effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 1
- 239000012071 phase Substances 0.000 description 38
- 239000000463 material Substances 0.000 description 34
- 238000005245 sintering Methods 0.000 description 19
- 230000007547 defect Effects 0.000 description 13
- 239000002244 precipitate Substances 0.000 description 12
- 238000009826 distribution Methods 0.000 description 8
- 238000000227 grinding Methods 0.000 description 8
- 238000003801 milling Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 239000002019 doping agent Substances 0.000 description 5
- 238000001556 precipitation Methods 0.000 description 5
- UFGZSIPAQKLCGR-UHFFFAOYSA-N chromium carbide Chemical compound [Cr]#C[Cr]C#[Cr] UFGZSIPAQKLCGR-UHFFFAOYSA-N 0.000 description 4
- 230000008595 infiltration Effects 0.000 description 4
- 238000001764 infiltration Methods 0.000 description 4
- 238000005498 polishing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910003470 tongbaite Inorganic materials 0.000 description 4
- 229910009043 WC-Co Inorganic materials 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000004090 dissolution Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 230000003628 erosive effect Effects 0.000 description 3
- 150000001247 metal acetylides Chemical class 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 239000003623 enhancer Substances 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000010191 image analysis Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
- B22F2005/001—Cutting tools, earth boring or grinding tool other than table ware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/006—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes with additional metal compounds being carbides
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ZA200609073 | 2006-10-31 | ||
| ZA2006/09073 | 2006-10-31 | ||
| PCT/IB2007/054410 WO2008053431A1 (en) | 2006-10-31 | 2007-10-31 | Polycrystalline diamond abrasive compacts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2010508164A JP2010508164A (ja) | 2010-03-18 |
| JP5331003B2 true JP5331003B2 (ja) | 2013-10-30 |
Family
ID=39201883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2009534043A Expired - Fee Related JP5331003B2 (ja) | 2006-10-31 | 2007-10-31 | 多結晶質ダイヤモンド研磨材成形体 |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US20100000158A1 (ko) |
| EP (1) | EP2094418A1 (ko) |
| JP (1) | JP5331003B2 (ko) |
| KR (1) | KR20090086999A (ko) |
| CN (1) | CN101522346B (ko) |
| RU (1) | RU2466200C2 (ko) |
| WO (1) | WO2008053431A1 (ko) |
| ZA (1) | ZA200901042B (ko) |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8297382B2 (en) | 2008-10-03 | 2012-10-30 | Us Synthetic Corporation | Polycrystalline diamond compacts, method of fabricating same, and various applications |
| GB0819257D0 (en) | 2008-10-21 | 2008-11-26 | Element Six Holding Gmbh | Insert for an attack tool |
| WO2011017649A2 (en) | 2009-08-07 | 2011-02-10 | Baker Hughes Incorporated | Polycrystalline compacts including in-situ nucleated grains earth-boring tools including such compacts, and methods of forming such compacts and tools |
| US8727042B2 (en) | 2009-09-11 | 2014-05-20 | Baker Hughes Incorporated | Polycrystalline compacts having material disposed in interstitial spaces therein, and cutting elements including such compacts |
| WO2011046838A2 (en) | 2009-10-15 | 2011-04-21 | Baker Hughes Incorporated | Polycrystalline compacts including nanoparticulate inclusions, cutting elements and earth-boring tools including such compacts, and methods of forming such compacts |
| TWI544064B (zh) * | 2010-09-03 | 2016-08-01 | 聖高拜磨料有限公司 | 粘結的磨料物品及形成方法 |
| GB201017924D0 (en) * | 2010-10-22 | 2010-12-01 | Element Six Production Pty Ltd | Polycrystalline diamond material |
| EP2638234B1 (en) | 2010-11-08 | 2019-03-06 | Baker Hughes, a GE company, LLC | Polycrystalline compacts including nanoparticulate inclusions, cutting elements and earth-boring tools including such compacts, and methods of forming same |
| US9102039B2 (en) | 2012-12-31 | 2015-08-11 | Saint-Gobain Abrasives, Inc. | Bonded abrasive article and method of grinding |
| WO2014106156A1 (en) | 2012-12-31 | 2014-07-03 | Saint-Gobain Abrasives, Inc. | Bonded abrasive article and method of grinding |
| US9266219B2 (en) | 2012-12-31 | 2016-02-23 | Saint-Gobain Abrasives, Inc. | Bonded abrasive article and method of grinding |
| WO2014165447A1 (en) | 2013-03-31 | 2014-10-09 | Saint-Gobain Abrasives, Inc. | Bonded abrasive article and method of grinding |
| RU2550394C2 (ru) * | 2013-07-16 | 2015-05-10 | Федеральное государственное бюджетное учреждение науки Институт общей физики им. А.М. Прохорова Российской академии наук | Алмазный поликристаллический композиционный материал с дисперсно-упрочненной добавкой |
| RU2538551C1 (ru) * | 2013-07-19 | 2015-01-10 | Федеральное государственное бюджетное учреждение науки Институт общей физики им. А.М. Прохорова Российской академии наук | Алмазный поликристаллический композиционный материал с армирующей алмазной компонентой |
| DE102015208491B4 (de) * | 2014-05-08 | 2019-03-14 | Sumitomo Electric Industries, Ltd. | Polykristalliner Diamantkörper, Schneidwerkzeug, verschleißfestes Werkzeug, Schleifwerkzeug und Verfahren zum Herstellen eines polykristallinen Diamantkörpers |
| CN104498798B (zh) * | 2014-10-18 | 2016-06-15 | 北京中煤矿山工程有限公司 | 滚压破岩钻齿涂层材料及金刚石-碳化钨硬质合金复合钻齿制备工艺 |
| CN107438498A (zh) * | 2015-05-28 | 2017-12-05 | 哈里伯顿能源服务公司 | 制造聚晶金刚石工具的诱导材料偏析方法 |
| CN104962793B (zh) * | 2015-06-23 | 2017-04-26 | 中南钻石有限公司 | 一种具有良好导电性能的金刚石聚晶复合片及其制备方法 |
| RU2018125628A (ru) * | 2015-12-16 | 2020-01-16 | Даймонд Инновейшнз, Инк. | Поликристаллические алмазные шарошки с добавкой некаталитического материала и способы их изготовления |
| CA2978586C (en) * | 2016-09-09 | 2020-12-08 | Soucy International, Inc. | Grouser assembly for endless track systems |
| WO2020056007A1 (en) * | 2018-09-12 | 2020-03-19 | Us Synthetic Corporation | Polycrystalline diamond compact including erosion and corrosion resistant substrate |
Family Cites Families (32)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3743489A (en) * | 1971-07-01 | 1973-07-03 | Gen Electric | Abrasive bodies of finely-divided cubic boron nitride crystals |
| US3767371A (en) * | 1971-07-01 | 1973-10-23 | Gen Electric | Cubic boron nitride/sintered carbide abrasive bodies |
| US3745623A (en) * | 1971-12-27 | 1973-07-17 | Gen Electric | Diamond tools for machining |
| AU518306B2 (en) * | 1977-05-04 | 1981-09-24 | Sumitomo Electric Industries, Ltd. | Sintered compact for use ina cutting tool anda method of producing thesame |
| JPS53136790A (en) * | 1977-05-04 | 1978-11-29 | Sumitomo Electric Ind Ltd | Sintered body for highly hard tool and method of producing same |
| US4303442A (en) * | 1978-08-26 | 1981-12-01 | Sumitomo Electric Industries, Ltd. | Diamond sintered body and the method for producing the same |
| JPS5747771A (en) * | 1980-09-06 | 1982-03-18 | Sumitomo Electric Industries | Sintered body for linedrawing dice and manufacture |
| JPS58213676A (ja) * | 1982-06-02 | 1983-12-12 | 住友電気工業株式会社 | 工具用ダイヤモンド焼結体及びその製造方法 |
| SE457537B (sv) * | 1981-09-04 | 1989-01-09 | Sumitomo Electric Industries | Diamantpresskropp foer ett verktyg samt saett att framstaella densamma |
| JPS5841769A (ja) * | 1981-09-04 | 1983-03-11 | 住友電気工業株式会社 | 工具用ダイヤモンド焼結体及びその製造方法 |
| JPS5916942A (ja) * | 1982-07-19 | 1984-01-28 | Sumitomo Electric Ind Ltd | 工具用複合ダイヤモンド焼結体 |
| DE3583567D1 (de) * | 1984-09-08 | 1991-08-29 | Sumitomo Electric Industries | Gesinterter werkzeugkoerper aus diamant und verfahren zu seiner herstellung. |
| JPS6167740A (ja) * | 1984-09-08 | 1986-04-07 | Sumitomo Electric Ind Ltd | 工具用ダイヤモンド焼結体およびその製造方法 |
| DE3477207D1 (en) * | 1984-11-21 | 1989-04-20 | Sumitomo Electric Industries | High hardness sintered compact and process for producing the same |
| US4694918A (en) * | 1985-04-29 | 1987-09-22 | Smith International, Inc. | Rock bit with diamond tip inserts |
| JPH0647728B2 (ja) * | 1985-12-18 | 1994-06-22 | 住友電気工業株式会社 | 工具用高硬度焼結体 |
| JP2539787B2 (ja) * | 1985-11-19 | 1996-10-02 | 住友電気工業株式会社 | 焼結ダイヤモンド工具の製造方法 |
| CA1313762C (en) * | 1985-11-19 | 1993-02-23 | Sumitomo Electric Industries, Ltd. | Hard sintered compact for a tool |
| US5370195A (en) * | 1993-09-20 | 1994-12-06 | Smith International, Inc. | Drill bit inserts enhanced with polycrystalline diamond |
| RU2064399C1 (ru) * | 1994-01-26 | 1996-07-27 | Акционерное общество закрытого типа "Карбид" | Способ получения алмазосодержащего материала |
| DE820533T1 (de) * | 1995-02-01 | 1998-06-25 | Kennametal Inc., Latrobe, Pa. | Matrix für eines harten verbundmaterials |
| CN1060417C (zh) * | 1995-05-31 | 2001-01-10 | 长春地质学院 | 含金刚石复合材料 |
| RU2184644C2 (ru) * | 1997-07-16 | 2002-07-10 | Дзе Исизука Рисерч Инститьют, Лтд. | Алмазосодержащий слоистый композит и способ его получения |
| JP2000054007A (ja) * | 1998-07-31 | 2000-02-22 | Sumitomo Electric Ind Ltd | ダイヤモンド焼結体及びその製造方法 |
| US6915866B2 (en) * | 2003-01-21 | 2005-07-12 | Smith International, Inc. | Polycrystalline diamond with improved abrasion resistance |
| US6869460B1 (en) * | 2003-09-22 | 2005-03-22 | Valenite, Llc | Cemented carbide article having binder gradient and process for producing the same |
| GB2408735B (en) * | 2003-12-05 | 2009-01-28 | Smith International | Thermally-stable polycrystalline diamond materials and compacts |
| WO2005061181A2 (en) * | 2003-12-11 | 2005-07-07 | Element Six (Pty) Ltd | Polycrystalline diamond abrasive elements |
| US7647993B2 (en) * | 2004-05-06 | 2010-01-19 | Smith International, Inc. | Thermally stable diamond bonded materials and compacts |
| US7350601B2 (en) * | 2005-01-25 | 2008-04-01 | Smith International, Inc. | Cutting elements formed from ultra hard materials having an enhanced construction |
| US7377341B2 (en) * | 2005-05-26 | 2008-05-27 | Smith International, Inc. | Thermally stable ultra-hard material compact construction |
| US7462003B2 (en) * | 2005-08-03 | 2008-12-09 | Smith International, Inc. | Polycrystalline diamond composite constructions comprising thermally stable diamond volume |
-
2007
- 2007-10-31 EP EP07826923A patent/EP2094418A1/en not_active Withdrawn
- 2007-10-31 WO PCT/IB2007/054410 patent/WO2008053431A1/en active Application Filing
- 2007-10-31 KR KR1020097010409A patent/KR20090086999A/ko not_active Application Discontinuation
- 2007-10-31 US US12/447,779 patent/US20100000158A1/en not_active Abandoned
- 2007-10-31 ZA ZA200901042A patent/ZA200901042B/xx unknown
- 2007-10-31 JP JP2009534043A patent/JP5331003B2/ja not_active Expired - Fee Related
- 2007-10-31 RU RU2009120569/02A patent/RU2466200C2/ru not_active IP Right Cessation
- 2007-10-31 CN CN2007800363446A patent/CN101522346B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN101522346A (zh) | 2009-09-02 |
| US20100000158A1 (en) | 2010-01-07 |
| EP2094418A1 (en) | 2009-09-02 |
| ZA200901042B (en) | 2010-05-26 |
| CN101522346B (zh) | 2011-01-19 |
| JP2010508164A (ja) | 2010-03-18 |
| RU2466200C2 (ru) | 2012-11-10 |
| KR20090086999A (ko) | 2009-08-14 |
| WO2008053431A1 (en) | 2008-05-08 |
| RU2009120569A (ru) | 2010-12-10 |
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