JP5290775B2 - 接着レイド構造の製造方法 - Google Patents
接着レイド構造の製造方法 Download PDFInfo
- Publication number
- JP5290775B2 JP5290775B2 JP2008556699A JP2008556699A JP5290775B2 JP 5290775 B2 JP5290775 B2 JP 5290775B2 JP 2008556699 A JP2008556699 A JP 2008556699A JP 2008556699 A JP2008556699 A JP 2008556699A JP 5290775 B2 JP5290775 B2 JP 5290775B2
- Authority
- JP
- Japan
- Prior art keywords
- heat
- fusible material
- yarn
- thermal spraying
- fusible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000000853 adhesive Substances 0.000 title claims description 5
- 230000001070 adhesive effect Effects 0.000 title claims description 5
- 239000000463 material Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 29
- 238000007751 thermal spraying Methods 0.000 claims description 14
- 239000003733 fiber-reinforced composite Substances 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 2
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000000835 fiber Substances 0.000 claims 1
- 239000004760 aramid Substances 0.000 description 2
- 229920003235 aromatic polyamide Polymers 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- -1 ether sulfones Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 229920000412 polyarylene Polymers 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000004953 Aliphatic polyamide Substances 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 229920003231 aliphatic polyamide Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 229920006259 thermoplastic polyimide Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/12—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
- D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Reinforced Plastic Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Moulding By Coating Moulds (AREA)
- Ropes Or Cables (AREA)
Description
Claims (12)
- ヤーンのレイイング工程中に、レイド構造中で、ヤーンが互いに少なくとも接触若しくは交差する点に熱可融性材料を適用し、ここで熱可融性材料は溶融状態にある間に溶射法によって適用し、
その後、溶射法により適用された熱可融性材料が溶融状態にある間に、ヤーンを一緒にしてレイド構造を形成する、
ヤーンから接着レイド構造を製造する方法。 - 前記熱可融性材料を、溶射によって、熱可融性材料である粉末とともに吹き付ける、請求項1に記載の方法。
- プラズマジェットをエネルギー源に使用する、請求項1または2に記載の方法。
- レイイング工程において、前記ヤーンの全長にわたって、前記熱可融性材料を溶射によってコーティングする、請求項1〜3のいずれか1つに記載の方法。
- 熱可融性材料ですでにコーティングされたヤーンを使用する、請求項1〜4のいずれか1つに記載の方法。
- 熱可融性材料をすでに含浸させたヤーンを使用する、請求項1〜5のいずれか1つに記載の方法。
- 前記ヤーンはテープ状である、請求項5または6に記載の方法。
- 溶射によって吹き付けられる前記熱可融性材料は、熱可塑性材料である、請求項1〜7のいずれか1つに記載の方法。
- まず初めに請求項1〜8のいずれか1つに記載の方法に従ってレイド構造を製造し、その後、さらに熱可融性材料を添加し、熱および圧力を加えながら前記構造を成形して繊維強化複合材料にする、ことを特徴とする繊維強化複合材料を製造する方法。
- 前記溶射に使用される熱可融性材料、および前記ヤーンをコーティングするのに使用される熱可融性材料は、同一ポリマーからなる、請求項5に記載の方法。
- 前記溶射に使用される熱可融性材料、および前記ヤーンに含浸させるのに使用される熱可融性材料は、同一のポリマーからなる、請求項6に記載の方法。
- 前記溶射に使用される熱可融性材料、および前記複合材料を製造するのに使用される熱可融性材料は、同一のポリマーからなる、請求項9に記載の方法。
Applications Claiming Priority (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06004297 | 2006-03-03 | ||
EP06004297.5 | 2006-03-03 | ||
EP06024883 | 2006-12-01 | ||
EP06024883.8 | 2006-12-01 | ||
PCT/EP2007/001650 WO2007101578A2 (de) | 2006-03-03 | 2007-02-27 | Verfahren zum herstellen von verfestigten gelegten strukturen |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2009528454A JP2009528454A (ja) | 2009-08-06 |
JP2009528454A5 JP2009528454A5 (ja) | 2012-07-05 |
JP5290775B2 true JP5290775B2 (ja) | 2013-09-18 |
Family
ID=38441524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2008556699A Active JP5290775B2 (ja) | 2006-03-03 | 2007-02-27 | 接着レイド構造の製造方法 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20090014119A1 (ja) |
EP (1) | EP1994213B1 (ja) |
JP (1) | JP5290775B2 (ja) |
AU (1) | AU2007222694B2 (ja) |
BR (1) | BRPI0708300B1 (ja) |
CA (1) | CA2646991A1 (ja) |
WO (1) | WO2007101578A2 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2012072405A1 (de) | 2010-12-02 | 2012-06-07 | Toho Tenax Europe Gmbh | Unidirektionale faserbänder aufweisender faservorformling aus verstärkungsfaserbündeln und verbundwerkstoff-bauteil |
DE102011076150A1 (de) * | 2011-05-19 | 2012-11-22 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Verfahren, Anlage und Vorrichtung zum Auftragen eines Bindemittels auf zumindest eine Schicht eines mehrschichtigen Vorformlings |
EP2727693B1 (de) | 2012-11-05 | 2015-01-14 | Toho Tenax Europe GmbH | Verfahren zum Herstellen von Faservorformlingen |
EP2781637B1 (en) | 2012-11-30 | 2024-02-21 | LG Energy Solution, Ltd. | Nonwoven fabric formed from fiber coated with organic binder polymer compound, electrochemical device comprising nonwoven fabric, and method for manufacturing nonwoven fabric |
Family Cites Families (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3962486A (en) * | 1974-01-02 | 1976-06-08 | Eppco | Novel process for applying thermoset resinous coatings |
DE3069261D1 (en) * | 1980-04-28 | 1984-10-31 | Toray Industries | Thermally insulating bulky product and method for its manufacture |
JPS6127704A (ja) * | 1984-07-16 | 1986-02-07 | Sumitomo Rubber Ind Ltd | タイヤ補強材 |
US4900499A (en) * | 1988-01-14 | 1990-02-13 | Phillips Petroleum Company | Molding process for forming a tape of long reinforcement |
US5211776A (en) * | 1989-07-17 | 1993-05-18 | General Dynamics Corp., Air Defense Systems Division | Fabrication of metal and ceramic matrix composites |
US6030575A (en) * | 1991-10-21 | 2000-02-29 | The Dow Chemical Company | Method for making preforms |
WO1993008322A1 (en) * | 1991-10-21 | 1993-04-29 | The Dow Chemical Company | Method for making preforms |
US5480603A (en) * | 1994-05-19 | 1996-01-02 | The Dow Chemical Company | Method for preparing preforms for molding processes |
US5617902A (en) * | 1995-06-26 | 1997-04-08 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Weaving and bonding method to prevent warp and fill distortion |
FR2761380B1 (fr) * | 1997-03-28 | 1999-07-02 | Europ Propulsion | Procede et machine pour la realisation de nappes fibreuses multiaxiales |
US6086813A (en) * | 1997-09-23 | 2000-07-11 | Brunswick Corporation | Method for making self-supporting thermoplastic structures |
US6073670A (en) * | 1997-10-31 | 2000-06-13 | Isogrid Composites, Inc. | Multiple fiber placement head arrangement for placing fibers into channels of a mold |
EP0937560B1 (de) * | 1998-02-20 | 2003-04-09 | Arova Schaffhausen AG | Herstellung von unidirektional faserverstärkten Thermoplasten |
US6846548B2 (en) * | 1999-02-19 | 2005-01-25 | Honeywell International Inc. | Flexible fabric from fibrous web and discontinuous domain matrix |
US6364903B2 (en) * | 1999-03-19 | 2002-04-02 | Meadox Medicals, Inc. | Polymer coated stent |
US6270849B1 (en) * | 1999-08-09 | 2001-08-07 | Ford Global Technologies, Inc. | Method of manufacturing a metal and polymeric composite article |
ATE333354T1 (de) * | 2000-12-13 | 2006-08-15 | Arova Schaffhausen Ag | Verfahren zum herstellen eines verbundwerkstoffs aus endlosfasern und kunststoff |
US7008513B2 (en) * | 2002-12-31 | 2006-03-07 | Albany International Corp. | Method of making a papermaking roll cover and roll cover produced thereby |
US7028735B2 (en) * | 2003-06-02 | 2006-04-18 | The Procter & Gamble Company | Method and apparatus for producing elastomeric nonwoven laminates |
KR101180753B1 (ko) * | 2004-03-31 | 2012-09-10 | 토호 테낙스 오이로페 게엠베하 | 에폭시 수지 함침 사 및 프리폼을 제조하기 위한 이의 용도 |
-
2007
- 2007-02-27 EP EP07711672.1A patent/EP1994213B1/de active Active
- 2007-02-27 JP JP2008556699A patent/JP5290775B2/ja active Active
- 2007-02-27 AU AU2007222694A patent/AU2007222694B2/en active Active
- 2007-02-27 BR BRPI0708300A patent/BRPI0708300B1/pt active IP Right Grant
- 2007-02-27 WO PCT/EP2007/001650 patent/WO2007101578A2/de active Application Filing
- 2007-02-27 CA CA002646991A patent/CA2646991A1/en not_active Abandoned
- 2007-02-27 US US12/223,603 patent/US20090014119A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
EP1994213B1 (de) | 2015-08-12 |
BRPI0708300B1 (pt) | 2017-01-24 |
WO2007101578A3 (de) | 2007-11-15 |
JP2009528454A (ja) | 2009-08-06 |
EP1994213A2 (de) | 2008-11-26 |
WO2007101578A2 (de) | 2007-09-13 |
CA2646991A1 (en) | 2007-09-13 |
BRPI0708300A2 (pt) | 2011-05-24 |
US20090014119A1 (en) | 2009-01-15 |
AU2007222694A1 (en) | 2007-09-13 |
AU2007222694B2 (en) | 2012-03-01 |
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