JP5246578B2 - Solar panel mounting device and mounting bracket - Google Patents

Solar panel mounting device and mounting bracket Download PDF

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JP5246578B2
JP5246578B2 JP2009177175A JP2009177175A JP5246578B2 JP 5246578 B2 JP5246578 B2 JP 5246578B2 JP 2009177175 A JP2009177175 A JP 2009177175A JP 2009177175 A JP2009177175 A JP 2009177175A JP 5246578 B2 JP5246578 B2 JP 5246578B2
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support frame
solar cell
mountain
cell panel
mounting bracket
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JP2011032646A (en
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徹 ▲たか▼田
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有限会社花谷工業
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/61Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures
    • F24S25/615Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing to the ground or to building structures for fixing to protruding parts of buildings, e.g. to corrugations or to standing seams
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Description

本発明は、折板屋根に太陽電池パネルを取り付けるための太陽電池パネル取付装置及び取付金具に関する。   The present invention relates to a solar cell panel mounting device and a mounting bracket for mounting a solar cell panel on a folded plate roof.

環境負荷が小さいクリーンエネルギーの利用及び開発が勧められており、その一つとして、家屋や工場、公共施設等の屋根や屋上に太陽電池パネルが設置されている。従来、太陽電池パネルの屋根への取付工事は、屋根にボルトで固定した架台に太陽電池パネルを取り付けていた。しかし、架台の部材コストが比較的高いとともに架台の屋根への取付作業が煩雑かつ重労働で施工時間及び施工コストがかかったり、屋根に架台取付用のボルト通す孔を設けることで雨漏りが生じるおそれがあったり、架台が鉄骨等の重量部材からなるので屋根の補強が必要な場合がある等の問題があった。例えば、屋根にボルト孔を設けずに太陽光パネルを設置する技術が提案されており、特許文献1に開示されている。特許文献1に記載の取付金具は、折板屋根のハゼ部を挟持するハゼつかみ部と、太陽電池パネルの外枠を取付金具に固着させる抑え部と、から構成されている。特許文献1添付図面図4に示すように、ハゼつかみ部は、上部のベース部に連接された一対のフィンガー部を有しており、一対のフィンガー部にはボルトが横向きに通され、このボルトにフィンガー部の外側からナットが螺合されている。そして、ボルト・ナットを締結してフィンガー部を相互に接近させることで折板屋根のハゼ部をつかんで取付金具を折板屋根に固定させ、取付金具上に抑え部を介して太陽電池パネルを固定させるものであった。   The use and development of clean energy, which has a low environmental impact, is recommended. As one example, solar panels are installed on the roofs and roofs of houses, factories, and public facilities. Conventionally, the solar cell panel is attached to the roof by attaching the solar cell panel to a base fixed with bolts to the roof. However, there is a risk that the cost of mounting the frame to the roof is relatively high and the mounting work of the frame to the roof is complicated and heavy labor, and it takes construction time and cost. There is a problem that the roof is required to be reinforced because the base is made of a heavy member such as a steel frame. For example, a technique for installing a solar panel without providing a bolt hole in a roof has been proposed, and is disclosed in Patent Document 1. The mounting bracket described in Patent Document 1 is composed of a goblet gripping portion that holds the goby portion of the folded plate roof, and a holding portion that fixes the outer frame of the solar cell panel to the mounting bracket. As shown in FIG. 4 attached to Patent Document 1, the gob grip portion has a pair of finger portions connected to an upper base portion, and a bolt is passed horizontally through the pair of finger portions. A nut is screwed to the outside of the finger portion. Then, fasten the bolts and nuts and bring the finger parts close to each other so that the mounting plate is fixed to the folded plate roof by grasping the cross section of the folded plate roof. It was something to be fixed.

特開2004−204512号公報JP 2004-204512 A

しかしながら、特許文献1記載の取付金具では、部品点数が多く高コストとなると同時に、取付金具を取り付ける際にはボルト・ナット締結を行う必要があるので、スパナ等の工具が必要であるうえ、作業が面倒で施工性が悪く、労力がかかるとともに施工時間も長時間かかる等の問題があった。さらに、ハゼ部に対する取付金具の取付位置を調整する場合にも、いちいちボルト・ナットを緩めたり締めたりする必要があり煩雑であった。特に、工場等のように大きな電力を得るために多数の太陽電池パネルを配置する場合には、多数の取付金具を取り付ける必要があるので大きな労力及び時間がかかっていた。   However, with the mounting bracket described in Patent Document 1, the number of parts is high and the cost is high. At the same time, when mounting the mounting bracket, it is necessary to fasten bolts and nuts. However, there are problems such as troublesome and poor workability, labor and a long construction time. Furthermore, when adjusting the mounting position of the mounting bracket with respect to the gore portion, it is necessary to loosen or tighten the bolts and nuts one by one, which is complicated. In particular, when a large number of solar cell panels are arranged to obtain a large amount of power as in a factory or the like, a large amount of labor and time are required because it is necessary to attach a large number of mounting brackets.

本発明は上記従来の課題に鑑みてなされたものであり、その一つの目的は、簡単な操作でかつ短時間で太陽電池パネルを折板屋根に取り付けることができるとともに、構造が簡単で低コストである太陽電池パネル取付装置及び取付金具を提供することにある。   The present invention has been made in view of the above-described conventional problems. One object of the present invention is to be able to attach a solar cell panel to a folded plate roof in a short time with a simple operation, and has a simple structure and low cost. It is providing the solar cell panel mounting apparatus and mounting bracket which are.

上記課題を解決するために本発明は、金属板を成形して頭部となる断面略半円状曲線部分を有する山部14と平坦部からなる谷部15を交互に繰返し形成した折板屋根であって、山部14の両側の平坦部に連続する山部の斜面部中途の山部本体から山幅を狭める方向にくびれるくびれ部28と、くびれ部28から山幅を拡大する方向に膨出する膨出部30と、膨出部30に接続する断面略半円状曲線部分と、を連続接続して備えた折板屋根12、12a、12bと、折板屋根12、12a、12bの山部14に着脱自在に嵌合される、太陽電池パネル18を支持する平面視矩形状の支持フレーム20と、支持フレーム20の下面四隅位置に、離隔して別部材でそれぞれ片持ち状に固定して設けられた取付金具であり、折板屋根12、12a、12bの山部14の断面略半円状曲線部分の片側の斜面部のくびれ部28と膨出部30に同時に弾発係合する部分を有する取付金具40、40a、40b、40cと、を備え、取付金具40、40a、40b、40cは支持フレーム20の下面四隅位置で支持フレームの端縁から外側に突出しないように該支持フレームに密着固定される固定板部32と、固定板部から下方直角状に曲折して連接された脚板部34と、脚板部に連接され支持フレーム20の内側に凹設して湾曲形成された湾曲板部38と、を含み、
太陽電池パネル18を担持した支持フレーム20を該折板屋根12、12a、12bの上方から押下げて取付金具40、40a、40b、40cを折板屋根12、12a、12bの山部14に嵌合させた際に、支持フレーム20の下面四隅位置の取付金具40、40a、40b、40cのすべてがそれらの湾曲板部38によって支持フレーム20の内側から外側に向けて弾発付勢することを特徴とする太陽電池パネル取付装置から構成される。
In order to solve the above-mentioned problems, the present invention is a folded plate roof in which a metal plate is formed and a peak portion 14 having a substantially semicircular curved section as a head portion and a valley portion 15 consisting of a flat portion are alternately and repeatedly formed. The constricted portion 28 narrows in the direction of narrowing the mountain width from the mountain main body in the middle of the slope portion of the mountain continuous with the flat portions on both sides of the mountain portion 14, and expands in the direction of increasing the mountain width from the constricted portion 28. The folded plate roofs 12, 12a, 12b provided with the bulging portion 30 that protrudes and the substantially semicircular curved section connected to the bulging portion 30 being continuously connected, and the folded plate roofs 12, 12a, 12b crest 14 detachably fitted to the fixed rectangular in plan view of the support frame 20 which supports the solar cell panel 18, a lower surface four corners of the support frame 20, the shape has respective separate members piece spaced apart to a mounting bracket, which is provided, folded-plate roof 12,12a, Mounting brackets 40, 40 a, 40 b, and 40 c that have portions that simultaneously elastically engage with the constricted portion 28 and the bulging portion 30 on one side of the substantially semicircular curved section of the crest 14 of 2 b. The mounting brackets 40, 40a, 40b, and 40c are fixedly fixed to the support frame 32 so as not to protrude outward from the edge of the support frame at the four corners of the lower surface of the support frame 20, and below the fixed plate part. A leg plate portion 34 bent and connected at right angles, and a curved plate portion 38 connected to the leg plate portion and formed in a concave shape inside the support frame 20.
The support frame 20 carrying the solar cell panel 18 is pushed down from above the folded plate roofs 12, 12a, 12b, and the mounting brackets 40, 40a, 40b, 40c are fitted into the peaks 14 of the folded plate roofs 12, 12a, 12b. When they are combined, all of the mounting brackets 40, 40a, 40b, 40c at the four lower corners of the support frame 20 are elastically biased from the inside to the outside of the support frame 20 by the curved plate portions 38. It is composed of a characteristic solar cell panel mounting device.

さらに、本発明は、金属板を成形して頭部となる断面略半円状曲線部分を有する山部14と平坦部からなる谷部15を交互に繰返し形成した折板屋根であって、山部14の両側の平坦部に連続する山部14の斜面部中途の山部本体から山幅を狭める方向にくびれるくびれ部28と、くびれ部28から山幅を拡大する方向に膨出する膨出部30と、膨出部30に接続する断面略半円状曲線部分と、を連続接続して備えた折板屋根12、12a、12b、に着脱自在に取り付ける矩形状の太陽電池パネル支持フレーム20の下面四隅位置にそれぞれ片持ち状に固定して設けられ、折板屋根12の山部14の断面略半円状曲線部分の片側の斜面部のくびれ部28と膨出部30に同時に弾発係合する部分を有する取付金具40、40a、40b、40cであり、取付金具40、40a、40b、40cは、支持フレーム20の下面四隅位置で支持フレームの端縁から外側に突出しないように該支持フレームに密着固定される固定板部32と、固定板部32から下方直角状に曲折して連接された脚板部34と、脚板部に連接され支持フレーム20の内側に凹設して湾曲形成された湾曲板部38であって、太陽電池パネル18を担持した支持フレーム20を該折板屋根12、12a、12bの上方から押下げて取付金具40、40a、40b、40cを折板屋根の山部14に嵌合させた際に、支持フレーム20の下面四隅位置の取付金具40、40a、40b、40cのすべてが支持フレーム20の内側から外側に向けて弾発付勢する湾曲板部38と、を有することを特徴とする太陽電池パネル取付金具から構成される。 Furthermore, the present invention is a folded plate roof formed by alternately and repeatedly forming a crest 14 having a substantially semicircular cross-sectional curve portion that becomes a head by forming a metal plate and a trough 15 comprising a flat portion, A constricted portion 28 constricted in the direction of narrowing the mountain width from the mountain portion main body in the middle of the slope portion of the mountain portion 14 continuous with the flat portions on both sides of the portion 14, and a bulge bulging in the direction of increasing the mountain width from the constricted portion 28 A rectangular solar cell panel support frame 20 that is detachably attached to the folded-plate roofs 12, 12a, and 12b that are provided by continuously connecting the portion 30 and a substantially semicircular cross-sectional portion connected to the bulging portion 30. Are provided in a cantilevered manner at the four lower corners of the lower surface of the folded plate roof 12 and simultaneously project on the constricted portion 28 and the bulging portion 30 on one side of the substantially semicircular curved section of the mountain portion 14 of the folded plate roof 12. Mounting brackets 40, 40a, 40b, 40 having engaging portions , And the mounting bracket 40, 40a, 40b, 40c includes a fixed plate portion 32 at the lower surface four corners from the edge of the support frame is tightly fixed to the support frame so as not to protrude outside the support frame 20, the fixed plate A leg plate part 34 that is bent and connected in a right-angled downward direction from the part 32, and a curved plate part 38 that is connected to the leg plate part and is concavely formed inside the support frame 20. When the supported support frame 20 is pushed down from above the folded roof 12, 12 a, 12 b and the mounting brackets 40, 40 a, 40 b, 40 c are fitted to the ridges 14 of the folded roof, solar panels underside four corners of the mounting bracket 40, 40a, 40b, all of 40c is a curved plate portion 38 which biases elastically toward the outside from the inside of the support frame 20, characterized in that it has a It consists of attached bracket.

本発明の太陽電池パネル取付装置によれば、山部と谷部を交互に繰返し形成した折板屋根上に太陽電池パネルを取り付ける取付装置であり、各山部の上部に形成され折板屋根材と屋根構造材とを連結する山部連結部であって、山部本体から山幅を狭める方向にくびれるくびれ部と、くびれ部から山幅を拡大する方向に膨出する膨出部と、を連続接続して山部の両側に備えた山部連結部と、太陽電池パネルの支持フレームと、支持フレームに設けられ対向する山部の山部連結部に同時に係合しつつ太陽電池パネルの上方から下方への押圧操作のみで山部連結部を側方に押し付けるように弾発付勢しつつ山部連結部に嵌合する複数の弾発嵌合部と、を備えたことから、弾発嵌合部を支持フレームに設けた太陽電池パネルを折板屋根側に向けて押圧操作するだけで簡単、低労力かつ短時間で太陽電池パネルを折板屋根に取り付けることができ、施工性を向上できる。さらに、構造が簡単であり、低コストで製造できる。また、折板屋根に孔等を設けずに取り付けできるので雨漏りのおそれもない。   According to the solar cell panel mounting device of the present invention, the solar cell panel mounting device is a mounting device for mounting a solar cell panel on a folded plate roof in which peaks and valleys are alternately and repeatedly formed. And a ridge part that swells in the direction of narrowing the mountain width from the mountain part main body, and a bulging part that bulges in the direction of increasing the mountain width from the neck part. The upper part of the solar panel while simultaneously engaging with the peak connecting part provided on both sides of the peak part, the support frame of the solar cell panel, and the peak connecting part of the opposing peak provided on the support frame. A plurality of impact fitting portions that fit into the mountain portion connecting portion while being elastically biased so as to press the mountain portion connecting portion to the side only by pressing downward from the Press the solar panel with the fitting part on the support frame toward the folded roof Simple as work, low effort and in a short time can be attached to the solar cell panel in folded plate roof, thereby improving the workability. Furthermore, the structure is simple and can be manufactured at low cost. Moreover, since it can attach without providing a hole etc. in a folded-plate roof, there is also no possibility of a rain leak.

また、弾発嵌合部は、太陽電池パネルの支持フレームへの固定部と、山部連結部の膨出部とくびれ部とに弾発的に嵌合する側面視凹凸部と、を一体的に形成した弾発嵌合体からなる構成とすることにより、弾発嵌合部を具体的に実現できる。さらに、取付状態では、山部連結部の膨出部とくびれ部とによる凹凸形状と側面視凹凸部との弾発的な嵌合により、簡単に離脱しにくく太陽電池パネルを折板屋根に強固に取り付けることができる。   In addition, the elastic fitting portion integrally includes a fixing portion to the support frame of the solar cell panel and an uneven portion in a side view that elastically fits to the bulging portion and the constriction portion of the mountain portion connecting portion. By setting it as the structure which consists of the bullet fitting body formed in this, a bullet fitting part is realizable. In addition, in the mounted state, the solar panel is firmly attached to the folded-plate roof because it is not easily detached due to the elastic fit between the concavo-convex shape by the bulging part and the constricted part of the mountain connecting part and the concavo-convex part in the side view. Can be attached to.

また、山部連結部の膨出部とくびれ部は曲線凹凸状に連続形成され、弾発嵌合部はこれに対応した側面視曲線凹凸部を有し、全体を一体成形した板状金具からなる構成とすることにより、山部連結部と弾発嵌合部が互いに曲線凹凸形状で形成されるので太陽電池パネルを押圧操作した際には弾発嵌合部を山部連結部へスムーズに弾発嵌合させることができるとともに、取り付けた状態では簡単に離脱しにくい。さらに、弾発嵌合部を簡単な構造で低コストで製造できる。また、嵩張りにくく同時に複数個を持ち運びしやすいとともに、保管管理も簡単に行える。   In addition, the bulging portion and the constricted portion of the mountain connecting portion are continuously formed in a curved uneven shape, and the elastic fitting portion has a curved uneven portion in a side view corresponding to this, and is formed from a plate-shaped metal fitting integrally formed as a whole. With this configuration, the mountain coupling portion and the resilient fitting portion are formed in a curved concavo-convex shape so that when the solar cell panel is pressed, the resilient fitting portion is smoothly connected to the mountain coupling portion. While being able to make a bullet fit, it is not easily detached when attached. Further, the elastic fitting portion can be manufactured at a low cost with a simple structure. In addition, it is not bulky, and it is easy to carry a plurality at the same time, and storage management is also easy.

また、弾発嵌合部は太陽電池パネルの支持フレームに密着固定する固定板部と、固定板部の一端から直角状に曲折して連接された脚板部と、脚板部に接続する側面視凹凸部と、を一体に成形した板状金具からなる構成とすることにより、金属板等を材料として加工して、弾発嵌合部を簡単な構造で低コストで製造できる。また、嵩張りにくく同時に複数個を持ち運びしやすいとともに、保管管理も簡単に行える。   In addition, the elastic fitting portion includes a fixed plate portion that is closely fixed to the support frame of the solar cell panel, a leg plate portion that is bent and connected at right angles from one end of the fixed plate portion, and unevenness in side view connected to the leg plate portion. By using a metal plate or the like as a material, the elastic fitting portion can be manufactured with a simple structure and at a low cost. In addition, it is not bulky, and it is easy to carry a plurality at the same time, and storage management is also easy.

また、固定板部と脚板部との曲折部での直角内側を対向させるように太陽電池パネルの支持フレームに板状金具が固定されている構成とすることにより、複数の太陽電池パネルを配置する際に隣接する太陽電池パネルに設けた弾発嵌合部どうしが干渉することないので、太陽電池パネルどうしを密接した状態で配置させることができる結果、範囲が限られる構造物の屋根上に複数の太陽電池パネルを効率良く並べて好適な太陽電池アレイを構成することができる。   Further, a plurality of solar cell panels are arranged by adopting a configuration in which the plate-shaped metal fitting is fixed to the support frame of the solar cell panel so that the right-angle inner sides at the bent portions of the fixed plate portion and the leg plate portion are opposed to each other. Since the impact fitting parts provided in adjacent solar cell panels do not interfere with each other, the solar cell panels can be arranged in close contact with each other, and as a result, a plurality of structures can be arranged on the roof of a structure with a limited range. These solar cell panels can be arranged efficiently to form a suitable solar cell array.

さらに、太陽電池パネル取付方法によれば、折板屋根部材の山部連結部に側方への弾発付勢力を付加し得る複数の弾発嵌合部材を含む弾発嵌合部を太陽電池パネルの支持フレームに取り付け、太陽電池パネルの上方から下方への押圧操作のみで山部連結部を側方に押し付けるように弾発付勢しつつ山部連結部に複数の弾発嵌合部を嵌合させて太陽電池パネルを折板屋根材に固定させることから、太陽電池パネルを折板屋根上に位置合わせして押圧操作するだけで簡単、低労力、短時間で太陽電池パネルを折板屋根に取り付けることができ、施工性を向上できる。   Furthermore, according to the solar cell panel mounting method, the elastic fitting portion including a plurality of elastic fitting members capable of adding a lateral elastic biasing force to the mountain portion connecting portion of the folded plate roof member is provided for the solar cell. Mounted on the support frame of the panel, a plurality of impact fitting parts are attached to the mountain part connecting part while elastically biasing the mountain part connecting part to the side only by pressing the solar cell panel from above to below. Since the solar cell panel is fixed to the folded-plate roof material by fitting, the solar cell panel can be folded in a short period of time, simply by aligning and pressing the solar cell panel on the folded-plate roof. It can be attached to the roof, improving workability.

さらに、本発明の太陽電池パネル取付金具によれば、太陽電池パネルの支持フレームに複数個固定され、対向する1対の山部間に太陽電池パネルを架設状に配置させた状態で、太陽電池パネルを折板屋根の上方側から下方へ向けて押圧操作することにより折板屋根の山部連結部に弾発的に嵌合される弾発係合部として機能する太陽電池パネル取付金具であり、該金具は、太陽電池パネルの支持フレームに密着固定する固定板部と、固定板部の一端から直角状に曲折して連接された脚板部と、脚板部に接続する側面視凹凸部と、を一体に成形してなるから、取付金具を太陽電池パネルの支持フレームに固定し、太陽電池パネルを位置合わせして折板屋根側へ向けて押圧操作するだけで簡単、低労力、短時間で太陽電池パネルを折板屋根に取り付けることができ、施工性を向上できる。さらに、取付金具自体の構造も簡単であり、低コストで製造できる。また、金具は嵩張りにくく同時に複数個を持ち運びしやすいとともに、保管管理も楽に行える。   Furthermore, according to the solar cell panel mounting bracket of the present invention, a plurality of solar cell panels are fixed to the support frame of the solar cell panel, and the solar cell panel is arranged in a erected manner between a pair of opposed mountain parts. It is a solar cell panel mounting bracket that functions as a resilient engagement portion that is resiliently fitted to the mountain-side coupling portion of the folded plate roof by pressing the panel downward from the upper side of the folded plate roof The metal fitting is fixed to the support frame of the solar cell panel, a fixed plate portion, a leg plate portion bent and connected at right angles from one end of the fixed plate portion, a side view uneven portion connected to the leg plate portion, The mounting bracket is fixed to the support frame of the solar cell panel, and the solar cell panel is aligned and pressed toward the folded plate roof. Install solar panel on folded roof Rukoto can, it is possible to improve the workability. Furthermore, the structure of the mounting bracket itself is simple and can be manufactured at low cost. In addition, the metal fittings are not bulky and it is easy to carry multiple pieces at the same time, and storage management is also easy.

本発明の第1の実施形態に係る太陽電池パネル取付装置、取付金具の概略説明図である。It is a schematic explanatory drawing of the solar cell panel mounting apparatus and mounting bracket which concern on the 1st Embodiment of this invention. 図1の太陽電池パネル取付装置、取付金具及び取付方法の斜視説明図である。It is a perspective explanatory drawing of the solar cell panel attachment apparatus, attachment bracket, and attachment method of FIG. 図1の太陽電池パネル取付金具の拡大斜視図である。It is an expansion perspective view of the solar cell panel attachment metal fitting of FIG. 図3の太陽電池パネル取付金具の側面図である。It is a side view of the solar cell panel mounting bracket of FIG. 図1の太陽電池パネル取付装置及び取付方法、並びに取付金具の要部を拡大した概略説明図及び複数の太陽電池パネルを取り付ける際の作用説明図である。It is the solar cell panel attachment apparatus and attachment method of FIG. 1, the schematic explanatory drawing which expanded the principal part of the attachment metal fitting, and the effect | action explanatory drawing at the time of attaching a some solar cell panel. 本発明の第2の実施形態に係る太陽電池パネル取付装置、取付金具の概略説明図である。It is a schematic explanatory drawing of the solar cell panel mounting apparatus and mounting bracket which concern on the 2nd Embodiment of this invention. 図6の太陽電池パネル取付装置、取付金具の要部拡大した概略説明図である。It is the schematic explanatory drawing to which the principal part of the solar cell panel attachment apparatus of FIG. 図6の太陽電池パネル取付金具の拡大斜視図である。It is an expansion perspective view of the solar cell panel attachment metal fitting of FIG. 図8の太陽電池パネル取付金具の側面図である。It is a side view of the solar cell panel mounting bracket of FIG. 本発明の第3の実施形態に係る太陽電池パネル取付装置、取付金具の概略説明図である。It is a schematic explanatory drawing of the solar cell panel mounting apparatus and mounting bracket which concern on the 3rd Embodiment of this invention. 図10の太陽電池パネル取付装置、取付金具の要部を拡大した概略説明図である。It is the schematic explanatory drawing which expanded the principal part of the solar cell panel attachment apparatus of FIG. 図10の太陽電池パネル取付金具の側面図である。It is a side view of the solar cell panel mounting bracket of FIG. 図10の太陽電池パネル取付金具の側面図である。It is a side view of the solar cell panel mounting bracket of FIG.

以下添付図面を参照しつつ本発明の太陽電池パネル取付装置及び取付方法、並びに取付金具の実施形態について説明する。本発明に係る太陽電池パネル取付装置及び取付方法、並びに取付金具は、例えば、一般家屋、車庫、工場、公共施設等の構造物の屋根を構成している折板屋根上に太陽電池パネルを取り付けるのに適用される。図1ないし図5は、本発明の太陽電池パネル取付装置及び取付方法、並びに取付金具の一実施形態を示している。図1、図2に示すように、本実施形態において、太陽電池パネル取付装置10は、折板屋根12の山部14に設けられた山部連結部16と、太陽電池パネル18の支持フレーム20と、支持フレーム20に設けられた複数の弾発嵌合部22と、を備えている。   DESCRIPTION OF EMBODIMENTS Embodiments of a solar cell panel mounting device, a mounting method, and a mounting bracket according to the present invention will be described below with reference to the accompanying drawings. The solar panel mounting apparatus and mounting method according to the present invention, and the mounting bracket, for example, mount a solar panel on a folded plate roof constituting a roof of a structure such as a general house, a garage, a factory, or a public facility. Applied to. 1 to 5 show an embodiment of a solar cell panel mounting apparatus and mounting method and mounting bracket according to the present invention. As shown in FIG. 1 and FIG. 2, in the present embodiment, the solar cell panel mounting device 10 includes a mountain portion connecting portion 16 provided on the mountain portion 14 of the folded plate roof 12 and a support frame 20 of the solar cell panel 18. And a plurality of impact fitting portions 22 provided on the support frame 20.

図1、図2に示すように、太陽電池パネル18を取り付ける折板屋根12は、金属板を成形して頭部となる断面略半円状曲線部分を有する山部14と平坦部からなる谷部15とが交互に繰返し形成された公知の折板屋根である。本実施形態では、折板屋根12は、例えば、梁材24上に立設されたタイトフレーム26に折板屋根材を上方から下方へ圧接嵌合することにより連結される公知の嵌合式の金属折板屋根からなる。タイトフレーム26は折板屋根構造において梁材上に折板屋根材を固定するための固定用構造材であり、本実施形態では、逆V字状の支持脚部と、支持脚部上に形成されて屋根材が嵌合されるヘッド部と、を有している。折板屋根12の各山部14の上部には、折板屋根材とタイトフレーム26とを連結する山部連結部16が山部の一部を加工して形成されており、山部連結部16の下面側にタイトフレーム26のヘッド部が嵌合して連結される。山部連結部16は、山部14の両側の平坦部に連続する山部14の斜面部中途の山部本体14aから山幅を狭める方向にくびれるくびれ部28と、くびれ部28から山幅を拡大する方向に膨出する膨出部30と、を連続接続して山部14の両側に該山部の長手方向に沿って備えている。山部連結部16のくびれ部28と膨出部30とは曲線凹凸状に連続形成されており、図5にも示すように、くびれ部28は、山部本体14a両側の直線状の傾斜面部の上部側から斜め上方側に向けて略U字曲線状に凹設されて形成されている。膨出部30は、両側のくびれ部28から該くびれ部28の曲線とは逆向きの曲線で両外側に向けて凸となる円弧湾曲状に膨出しながら上方側に向けて湾曲形成され頂部側で接続されている。山部連結部16はくびれ部28と膨出部30との凹凸形状により、タイトフレーム26のヘッド部に嵌合して固定される。なお、例えば、タイトフレーム26に嵌合させた折板屋根材の山部連結部16に、山部連結部の凹凸形状に対応した形状の固定用金具を上から嵌合させて、タイトフレームと折板屋根材との嵌合連結部分を高強度に固定することとしてもよい。   As shown in FIGS. 1 and 2, the folded roof 12 to which the solar cell panel 18 is attached is formed by forming a metal plate and having a peak portion 14 having a substantially semicircular curved portion as a head portion and a valley portion including a flat portion. It is a well-known folded-plate roof in which the portions 15 are alternately and repeatedly formed. In this embodiment, the folded-plate roof 12 is connected to a tight frame 26 erected on the beam member 24 by press-fitting the folded-plate roof material downward from above, for example. It consists of a folded roof. The tight frame 26 is a fixing structural material for fixing the folded roof material on the beam in the folded roof structure. In the present embodiment, the tight frame 26 is formed on the inverted V-shaped supporting leg and the supporting leg. And a head part to which the roofing material is fitted. A ridge portion connecting portion 16 for connecting the folded plate roof material and the tight frame 26 is formed on the upper portion of each ridge portion 14 of the folded plate roof 12 by processing a part of the ridge portion. The head portion of the tight frame 26 is fitted and connected to the lower surface side of the 16. The ridge portion 16 includes a constricted portion 28 that narrows in the direction of narrowing the ridge width from the hill portion main body 14 a in the middle of the slope portion of the ridge portion 14 that is continuous with the flat portions on both sides of the ridge portion 14, and a ridge width from the constricted portion 28. A bulging portion 30 that bulges in the expanding direction is continuously connected and provided on both sides of the ridge portion 14 along the longitudinal direction of the ridge portion. The constricted portion 28 and the bulging portion 30 of the mountain portion connecting portion 16 are continuously formed in a curved irregular shape, and as shown in FIG. 5, the constricted portion 28 is a linear inclined surface portion on both sides of the mountain portion main body 14a. Are recessed in a substantially U-shaped curve from the upper side to the obliquely upward side. The bulging portion 30 is curved upwardly from the constricted portion 28 on both sides while bulging into an arc-curved shape that is convex toward both outer sides with a curve opposite to the curve of the constricted portion 28. Connected with. The peak connecting portion 16 is fitted and fixed to the head portion of the tight frame 26 due to the uneven shape of the constricted portion 28 and the bulging portion 30. In addition, for example, a fixing metal fitting having a shape corresponding to the concavo-convex shape of the mountain portion connecting portion is fitted to the mountain portion connecting portion 16 of the folded plate roof material fitted to the tight frame 26 from above, and the tight frame and It is good also as fixing a fitting connection part with a folded-plate roof material with high intensity | strength.

図1、図2に示すように、太陽電池パネル18は、例えば、太陽電池セルを支持する基板が長方形状に形成され、その基板を矩形枠状に囲むように支持フレーム20が設けられている。太陽電池パネル18は、例えば、その短辺方向を折板屋根12の隣接する2つの山部14間に架設状に配置しつつ、長手方向を山部の長手方向に沿わせた状態で折板屋根上に取り付けられる。太陽電池パネル18の短辺方向すなわち山部14間の架設方向の長さは、折板屋根12の山部14の頂部間の離隔距離或いは折板屋根材の働き幅に対応した長さで形成されている。   As shown in FIGS. 1 and 2, for example, the solar cell panel 18 has a substrate that supports solar cells formed in a rectangular shape, and a support frame 20 is provided so as to surround the substrate in a rectangular frame shape. . The solar cell panel 18 is, for example, a folded plate in a state in which the short side direction is arranged between two adjacent ridges 14 of the folded plate roof 12 while the longitudinal direction is aligned with the longitudinal direction of the ridges. Mounted on the roof. The length of the solar cell panel 18 in the short side direction, that is, the length in the erection direction between the peak portions 14 is formed with a length corresponding to the separation distance between the top portions of the peak portions 14 of the folded plate roof 12 or the working width of the folded plate roof material. Has been.

図1、図2に示すように、弾発嵌合部22は、太陽電池パネル18の支持フレーム20に複数設けられており、対向する山部14の山部連結部16に同時に係合しつつ太陽電池パネル18の上方から下方への押圧操作のみで山部連結部16を側方に押し付けるように弾発付勢しながら山部連結部16に嵌合する弾発嵌合手段である。本実施形態では、隣接して対向する2つの山部14の山部連結部16に弾発的に嵌合する複数の弾発嵌合部22が互いに協働することにより、太陽電池パネル18を山部連結部16に固定する。本実施形態では、例えば、4個の弾発嵌合部22が矩形枠状の支持フレーム20の各隅部近傍に下方に向けて突出状に設けられている。それぞれの弾発嵌合部22は、太陽電池パネル18の支持フレーム20とは別の構成部材で設けられた弾発嵌合部材からなり、それらの弾発嵌合部材を支持フレーム20に固着して一体的に取り付けられている。なお、弾発嵌合部の個数は、太陽電池パネルの大きさ等に応じて適宜設定されるとよい。   As shown in FIG. 1 and FIG. 2, a plurality of the impact fitting portions 22 are provided on the support frame 20 of the solar cell panel 18, and simultaneously engaged with the peak connecting portions 16 of the opposing peak portions 14. It is a resilient fitting means that fits into the mountain connecting portion 16 while elastically biasing the mountain connecting portion 16 so as to press the mountain portion connecting portion 16 to the side only by pressing the solar cell panel 18 from above to below. In the present embodiment, the plurality of elastic fitting portions 22 that elastically fit to the peak portion connecting portions 16 of the two adjacent peak portions 14 cooperate with each other, whereby the solar cell panel 18 is formed. Fix to the mountain connecting part 16. In the present embodiment, for example, four bullet fitting portions 22 are provided in a protruding shape in the vicinity of the corners of the support frame 20 having a rectangular frame shape. Each of the elastic fitting portions 22 includes an elastic fitting member provided as a component different from the support frame 20 of the solar battery panel 18, and these elastic fitting members are fixed to the support frame 20. Are integrally attached. It should be noted that the number of the elastic fitting portions may be appropriately set according to the size of the solar cell panel.

図3、図4にも示すように、弾発嵌合部22は、太陽電池パネル18の支持フレーム20の下面側に密着固定する固定板部32と、固定板部32の一端から直角状に曲折して連接された脚板部34と、脚板部34に接続する側面視凹凸部36と、を一体に形成した板状金具からなる。板状金具は、例えば、一枚のステンレス等のある程度高強度の金属製帯板部材を変形略5字状又は変形略S字状に折り曲げて固定板部32と脚板部34と側面視凹凸部36との各構成要素を一体成形されている。この板状金具は、その金属素材の性質により板バネ状に弾性変形、形状復帰することにより山部連結部16に弾発的に嵌合する弾発嵌合体であり、本実施形態に係る太陽電池パネル取付金具40を構成している。取付金具40は支持フレーム20に片持ち状に支持されている。   As shown in FIGS. 3 and 4, the elastic fitting portion 22 includes a fixed plate portion 32 that is closely fixed to the lower surface side of the support frame 20 of the solar cell panel 18, and a right angle from one end of the fixed plate portion 32. It consists of the plate-shaped metal fitting which integrally formed the leg-plate part 34 bent and connected, and the side view uneven | corrugated | grooved part 36 connected to the leg-plate part 34. FIG. For example, the plate-shaped metal fitting is formed by bending a single high-strength metal band plate member such as stainless steel into a deformed approximately 5 character shape or a deformed approximately S shape to form a fixed plate portion 32, a leg plate portion 34, and a concavo-convex portion in a side view. Each component with 36 is integrally molded. This plate-like metal fitting is a resilient fitting body that elastically fits into the mountain connecting portion 16 by elastically deforming and returning to a leaf spring shape due to the nature of the metal material. A battery panel mounting bracket 40 is configured. The mounting bracket 40 is supported by the support frame 20 in a cantilever manner.

取付金具40の固定板部32は、太陽電池パネル18の支持フレーム20への固定部であり、例えば、溶接等の固定手段により支持フレーム20の下面側に固定されている。なお、固定板部32の支持フレーム20への固定手段は、溶接に限らずボルト・ナット締結で固定してもよい。脚板部34は、固定板部32から直角L字状に曲設されて縦方向に延びており、取付け時に太陽電池パネル18の下面と折板屋根12との間にある程度の空隙を確保する。側面視凹凸部36は、山部連結部16の膨出部30とくびれ部28との曲線凹凸状に対応した凹凸形状で設けられた側面視曲線凹凸部からなる。側面視凹凸部36は、山部連結部16の右側面または左側面のいずれか片方の略半部側のみ、すなわち山部連結部16の両側に形成された膨出部30とくびれ部28のうち一方側のみに弾発的に嵌合する。側面視凹凸部36は、山部連結部16の膨出部30の膨出湾曲形状に対応しつつ頂部側からくびれ部28側にかけて係着するように湾曲形成された第1湾曲板部38と、くびれ部28側に進出するように第1湾曲板部38とは逆向きで略V字状に湾曲形成された第2湾曲板部39と、が連続的に形成されて側面視逆て字状に湾曲凹凸形成されている。側面視凹凸部36は、弾発嵌合状態ではその湾曲下端部分が膨出部30下端からくびれ部28側にかけてフック状に係止して取付金具の上方への抜け止め構成を実現する。第2湾曲板部39の下面側42は、山部連結部16を受け入れる凹部側に向けて上り傾斜して形成されており、取付金具40を山部連結部16へ係着押圧させる際のガイドとして機能しうる。よって、側面視凹凸部36は山部連結部に対して取付操作しやすく離脱しにくい構造となっている。さらに、側面視凹凸部36は、脚板部32の板面に対して固定板部32と同じ側に配置されつつ、固定板部32及び太陽電池パネル18の直下位置に配置される。複数の取付金具40を支持フレーム20に固定した太陽電池パネル18を上方から下方へ向けて押圧操作すると、折板部材12の山部連結部16の膨出部30に各取付金具40の下面42が当たり、該取付金具の下面42と山部連結部の膨出部30の湾曲面とが係合しながら該取付金具が弾性変形し(図4の二点鎖線参照)、その後第1の湾曲板部38と膨出部30と当接すると金具自身の形状復元力により山部連結部16を側方(図5の矢視方向X1、X2)に押し付けるように弾発付勢してそれぞれ山部連結部16の側面に嵌合する。   The fixing plate portion 32 of the mounting bracket 40 is a fixing portion to the support frame 20 of the solar cell panel 18 and is fixed to the lower surface side of the support frame 20 by fixing means such as welding. The fixing means of the fixing plate portion 32 to the support frame 20 is not limited to welding, and may be fixed by bolt / nut fastening. The leg plate portion 34 is bent in a right-angle L shape from the fixed plate portion 32 and extends in the vertical direction, and secures a certain gap between the lower surface of the solar cell panel 18 and the folded plate roof 12 when attached. The side view uneven portion 36 is composed of a side view curve uneven portion provided in an uneven shape corresponding to the curve uneven shape of the bulging portion 30 and the constricted portion 28 of the peak connecting portion 16. The side-view concavo-convex part 36 is formed by the bulging part 30 and the constricted part 28 formed only on the substantially half part side of either the right side or the left side of the peak connecting part 16, that is, on both sides of the peak connecting part 16. It fits elastically only on one side. The side view uneven portion 36 corresponds to the bulging curved shape of the bulging portion 30 of the mountain connecting portion 16 and is curved to be engaged from the top side to the constricted portion 28 side. The second curved plate portion 39, which is formed in a substantially V shape in a direction opposite to the first curved plate portion 38 so as to advance toward the constricted portion 28 side, is continuously formed to be reversed in side view. Curved unevenness is formed in a shape. In the elastically fitted state, the concave-convex portion 36 in the side view has a curved lower end portion that is locked in a hook shape from the lower end of the bulging portion 30 to the constricted portion 28 side, thereby realizing a structure that prevents the mounting bracket from coming off upward. The lower surface side 42 of the second curved plate portion 39 is formed so as to incline upward toward the concave portion side that receives the mountain portion connecting portion 16, and guides when the mounting bracket 40 is engaged and pressed against the mountain portion connecting portion 16. Can function as. Therefore, the uneven part 36 in the side view has a structure that is easily attached to the mountain connecting part and is not easily detached. Further, the side-view concavo-convex portion 36 is disposed at a position directly below the fixed plate portion 32 and the solar cell panel 18 while being disposed on the same side as the fixed plate portion 32 with respect to the plate surface of the leg plate portion 32. When the solar cell panel 18 in which the plurality of mounting brackets 40 are fixed to the support frame 20 is pressed from above to below, the bottom surface 42 of each mounting bracket 40 is formed on the bulging portion 30 of the mountain connecting portion 16 of the folded plate member 12. The mounting bracket is elastically deformed (see the two-dot chain line in FIG. 4) while the lower surface 42 of the mounting bracket engages with the curved surface of the bulging portion 30 of the peak connecting portion, and then the first curve When the plate portion 38 and the bulging portion 30 come into contact with each other, the ridge portion connecting portion 16 is elastically biased so as to press the side portion (directions X1 and X2 in FIG. 5) by the shape restoring force of the metal fitting itself. The side connection part 16 is fitted to the side surface.

図1、図2に示すように、1つの太陽電池パネル18の支持フレーム20に設けた4個の取付金具40のうち、同一の山部連結部16に嵌合する取付金具40どうしは同じ向きで支持フレーム20に固定されているが、対向する山部連結部16に嵌合する取付金具40どうしは、固定板部32と脚板部34とのL字曲折部Rでの直角内側を対向させるように互いに逆向きに配置されて支持フレーム20に固定されている。すなわち、対向する山部連結部16間で対向する取付金具40どうしの側面視凹凸部36は互いの湾曲凹凸部分が内向きに突出するような状態で配置されており、山部連結部16を側方に押し付ける弾発付勢力の向きが互いに外向き逆方向(X1、X2)になっている。よって、対向する山部連結部16の内側の膨出部とくびれ部に複数の取付金具40が係合しつつ、内側から外向きに弾発付勢力を付加しながら嵌合する。したがって、図5に示すように、一つの太陽電池パネル18に設けた複数の取付金具40が係合した山部連結部16において、該山部連結部16の残りの略半部側部分に他の太陽電池パネル18の取付金具40と係合する膨出部30とくびれ部28が確保される。これにより、複数の太陽電池パネルを取り付ける際に、隣接する太陽電池パネル18の取付金具40どうしが邪魔になることがない。その結果、隣接する太陽電池パネル18どうしを密着させた状態で並べて設置することができ、複数の太陽電池パネルを効率良く配置することができる。   As shown in FIG. 1 and FIG. 2, among the four mounting brackets 40 provided on the support frame 20 of one solar cell panel 18, the mounting brackets 40 fitted to the same peak connecting portion 16 are in the same direction. Are fixed to the support frame 20, but the fittings 40 fitted to the opposing mountain connecting portions 16 are opposed to each other at the right-angle inner side at the L-shaped bent portion R between the fixed plate portion 32 and the leg plate portion 34. Thus, they are arranged in opposite directions to be fixed to the support frame 20. That is, the side view uneven portions 36 of the mounting brackets 40 facing each other between the opposing mountain connecting portions 16 are arranged in a state in which the curved uneven portions protrude inward, and the mountain connecting portions 16 are connected to each other. The directions of the bullet urging forces that are pressed to the sides are opposite to each other in the outward direction (X1, X2). Therefore, the plurality of mounting brackets 40 are engaged with the bulging portion and the constricted portion on the inner side of the opposing mountain portion connecting portion 16 and are fitted while applying the elastic biasing force outward from the inner side. Therefore, as shown in FIG. 5, in the mountain portion connecting portion 16 in which a plurality of mounting brackets 40 provided on one solar cell panel 18 are engaged, other than the remaining substantially half portion side portion of the mountain portion connecting portion 16. The bulging portion 30 and the constricted portion 28 that engage with the mounting bracket 40 of the solar cell panel 18 are secured. Thereby, when attaching a some solar cell panel, the attachment bracket 40 of the adjacent solar cell panel 18 does not become obstructive. As a result, the adjacent solar cell panels 18 can be arranged side by side in close contact with each other, and a plurality of solar cell panels can be efficiently arranged.

なお、弾発嵌合部22は、山部連結部16への弾発嵌合状態を保持するように、ある程度強い力で山部連結部16へ弾発付勢すると好適であり、弾発性と高強度、耐候性を同時に達成しうる金属製のものが有利である。なお、金属に限らず、合金や強化プラスチック樹脂等その他強度、耐候性の高い素材であれば任意でもよい。また、山部連結部16のくびれ部28と膨出部30の凹凸形状は任意でもよく、弾発嵌合部22の側面視凹凸部36は、それらのくびれ部28と膨出部30の凹凸形状に対応して嵌合するような凹凸形状で形成される。   It should be noted that it is preferable that the elastic fitting portion 22 be elastically urged to the mountain connecting portion 16 with a somewhat strong force so as to maintain the state of elastic fitting to the mountain connecting portion 16. It is advantageous to use a metal that can simultaneously achieve high strength and weather resistance. The material is not limited to metal, and may be any material as long as it is a material having high strength and weather resistance, such as an alloy or a reinforced plastic resin. In addition, the concavity and convexity shapes of the constricted portion 28 and the bulging portion 30 of the mountain connecting portion 16 may be arbitrary, and the concavity and convexity portion 36 in side view of the impact fitting portion 22 is concavity and convexity of the constricted portion 28 and the bulging portion 30. It is formed in the uneven | corrugated shape which fits according to a shape.

次に、本実施形態に係る太陽電池パネル取付装置10、取付金具40の作用、及び太陽電池パネル取付方法について説明する。まず、予め製造しておいた取付金具40を1つの太陽電池パネル18の支持フレーム20に複数個、例えば4個取り付けて複数の弾発嵌合部22を形成する。なお、取付金具の支持フレームへの取り付け作業は、施工現場近くの地上で行ってもよいし、製造工場等で支持フレーム20に予め取り付けてもよい。図2に示すように、弾発嵌合部22(取付金具40)を設けた太陽電池パネル18を折板屋根12の山部14間に架設させるように位置合わせした状態で、該太陽電池パネル18を折板屋根12の上方から下方へ押圧操作する。この際、4個の弾発嵌合部22は、略同時に山部連結部に当たって一旦弾性変形した後、すぐに形状復帰してそれぞれ山部連結部16を側方に押し付けるように弾発付勢しつつ山部連結部16に嵌合される。これにより、極めて簡単に、低労力でしかも短時間に太陽電池パネルを折板屋根へ取り付けることができる。太陽電池パネルを取り付けた状態では複数の取付金具が協働しながら、山部連結部と互いに凹凸形状で弾発的に嵌合しているので、取り付け状態が強固に保持され、風が吹いたりしても簡単には離脱しにくい。必要な電力を得るために複数の太陽電池パネルを設置する場合には同様の作業を繰り返し行う。それぞれの太陽電池パネル18では、取付金具40を固定板部32と脚板部34との曲折部Rでの直角内側を対向させるように支持フレーム20に固定しているので、図5に示すように、隣接して配置される太陽電池パネル18の取付金具40が互いに邪魔になることがない。したがって、隣接する太陽電池パネル18を密着させた状態で配置させることができることから、範囲が限られる構造物の屋根上に複数の太陽電池パネルを効率良く並べて好適な太陽電池アレイを構成することができる。   Next, the effect | action of the solar cell panel attachment apparatus 10 which concerns on this embodiment, the attachment metal fitting 40, and the solar cell panel attachment method are demonstrated. First, a plurality of, for example, four attachment fittings 40 manufactured in advance are attached to the support frame 20 of one solar cell panel 18 to form a plurality of elastic fitting portions 22. Note that the mounting work of the mounting bracket to the support frame may be performed on the ground near the construction site, or may be previously mounted on the support frame 20 at a manufacturing factory or the like. As shown in FIG. 2, in a state where the solar cell panel 18 provided with the elastic fitting portion 22 (mounting bracket 40) is positioned so as to be laid between the mountain portions 14 of the folded roof 12, the solar cell panel 18 is pressed from above the folded plate roof 12 downward. At this time, the four impact fitting portions 22 hit the mountain coupling portion at substantially the same time, and once elastically deform, then immediately return to shape, and each of the bullet coupling portions 22 is elastically biased so as to press the mountain coupling portion 16 sideways. The fitting portion 16 is fitted to the mountain portion connecting portion 16. Thereby, a solar cell panel can be attached to a folded-plate roof very easily, with low effort, and for a short time. In the state where the solar cell panel is installed, the mounting brackets cooperate with each other and elastically fit with the mountain connecting portion in an uneven shape, so the mounting state is firmly held and wind blows. However, it is difficult to leave easily. The same operation is repeated when installing a plurality of solar cell panels to obtain the required power. In each solar cell panel 18, the mounting bracket 40 is fixed to the support frame 20 so that the right-angle inner sides at the bent portions R of the fixed plate portion 32 and the leg plate portion 34 are opposed to each other, as shown in FIG. The mounting brackets 40 of the solar cell panels 18 disposed adjacent to each other do not interfere with each other. Therefore, since the adjacent solar cell panels 18 can be arranged in close contact with each other, it is possible to efficiently arrange a plurality of solar cell panels on the roof of a structure with a limited range to constitute a suitable solar cell array. it can.

次に、図6ないし図9を参照しつつ本発明に係る太陽電池パネル取付装置及び取付方法、並びに取付金具の第2の実施形態について説明する。第1実施形態と同一部材には同一符号を付しその詳細な説明は省略する。本実施形態では、太陽電池パネル取付装置10aは第1の実施形態とは折板屋根12aの山部連結部16aの構造及び取付金具40aの形状が異なっている。図6、図7に示すように、折板屋根12aは、例えば、梁材上に立設されたタイトフレームの吊子に(図示せず)、隣接して配置させた2枚の金属折板屋根材の端に形成されるハゼ部を重ねて係合しつつ、ハゼ部をハゼ締め付け加工して折板屋根材とタイトフレーム及び隣接する屋根材どうしを連結する公知のハゼ式の金属折板屋根からなる。すなわち、折板屋根12aの各山部14の上部には、ハゼ締め付け加工により折り曲げられてタイトフレームと固定される丸型ハゼ部からなる山部連結部16aが形成されている。山部連結部16aは、くびれ部28と膨出部30とを連続接続して山部14の両側に備えているとともに、くびれ部28と膨出部30とが曲線凹凸状に連続形成されているが、その凹凸形状が第1実施形態とは異なっている。本実施形態では、くびれ部28は、各山部本体14aの両傾斜面の上部から水平方向に内向きに折り曲げられつつ山幅中間位置で上方に略直線状に立ち上がって形成されている。膨出部30は、くびれ部28の上端側から両外側に向けて円弧状に膨出拡大して形成されている。なお、各山部連結部16aの両側の膨出部30の形状は端面視で略左右対称に形成されている。   Next, a second embodiment of the solar cell panel mounting device and mounting method and mounting bracket according to the present invention will be described with reference to FIGS. The same members as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted. In the present embodiment, the solar cell panel mounting device 10a is different from the first embodiment in the structure of the mountain connecting portion 16a of the folded roof 12a and the shape of the mounting bracket 40a. As shown in FIGS. 6 and 7, the folded plate roof 12 a is, for example, two metal folded plates disposed adjacent to a tight frame suspension (not shown) erected on a beam material. A well-known metal plate of the known goby type that connects the folded plate roofing material to the tight frame and the adjacent roofing material by overlapping the goby portion formed at the edge of the roofing material and engaging the goby portion. It consists of a roof. In other words, a mountain connecting portion 16a composed of a round goby portion that is bent by goby fastening and fixed to the tight frame is formed on the upper portion of each mountain portion 14 of the folded plate roof 12a. The ridge portion 16a includes the constricted portion 28 and the bulging portion 30 continuously connected to each other of the ridge portion 14, and the constricted portion 28 and the bulging portion 30 are continuously formed in a curved irregular shape. However, the uneven shape is different from that of the first embodiment. In the present embodiment, the constricted portion 28 is formed so as to rise substantially linearly upward at the intermediate position of the mountain width while being bent inward in the horizontal direction from the upper part of both inclined surfaces of each mountain portion main body 14a. The bulging portion 30 is formed to bulge and expand in an arc shape from the upper end side of the constricted portion 28 toward both outer sides. In addition, the shape of the bulging part 30 of the both sides of each peak part connection part 16a is formed substantially symmetrically by the end surface view.

取付金具40aは、固定板部32と、脚板部34と、側面視凹凸部36とを一体成型した板状金具からなり、弾発嵌合部22を構成している。本実施形態では、図8、図9にも示すように、側面視凹凸部36は、丸型ハゼ部からなる山部連結部16aのくびれ部28と膨出部30との曲線凹凸形状に対応した側面視曲線凹凸部からなり、山部連結部16aに弾発的に嵌合する。すなわち、取付金具40aの側面視凹凸部36は、第1の実施形態とは湾曲凹凸形状が異なっており、ハゼ式の折板屋根の丸型ハゼ部(山部連結部16a)の外形輪郭形状に対応した湾曲凹凸形状となっている。   The mounting bracket 40 a is formed of a plate-shaped bracket in which the fixed plate portion 32, the leg plate portion 34, and the side view uneven portion 36 are integrally molded, and constitutes the impact fitting portion 22. In the present embodiment, as shown in FIGS. 8 and 9, the side surface uneven portion 36 corresponds to the curved uneven shape of the constricted portion 28 and the bulging portion 30 of the mountain connecting portion 16 a formed of a round goby portion. It is made of a curved portion having a curved side view and is elastically fitted to the mountain connecting portion 16a. That is, the concave-convex portion 36 in the side view of the mounting bracket 40a has a curved concave-convex shape different from that of the first embodiment, and the outer contour shape of the round goby portion (mountain connecting portion 16a) of the goby type folded plate roof. It has a curved uneven shape corresponding to.

本実施形態においても、太陽電池パネル取付方法については第1実施形態と同じであり、取付金具40aを固定した太陽電池パネル18を上方から下方へ押圧操作することにより取付金具40aを山部連結部16aに弾発嵌合させて取り付けられる。本実施形態に係る太陽電池パネル取付装置及び取付金具の作用効果も第1実施形態と同様の作用効果を奏し得る。   Also in the present embodiment, the solar cell panel mounting method is the same as that of the first embodiment, and the mounting bracket 40a is attached to the mountain connecting portion by pressing the solar cell panel 18 with the mounting bracket 40a fixed downward from above. It is attached by being elastically fitted to 16a. The operational effects of the solar cell panel mounting apparatus and the mounting bracket according to the present embodiment can be the same as those of the first embodiment.

次に、図10ないし図13を参照しつつ本発明に係る第3の実施形態について説明する。第1、第2実施形態と同一部材には同一符号を付し、その詳細な説明は省略する。本実施形態では、太陽電池パネル取付装置10bは第2実施形態と略同じ構成であるが、第2の実施形態とは折板屋根12bの山部連結部16bの構造及び取付金具40b、40cの形状が異なっている。図10、図11に示すように、折板屋根12bは、第2実施形態同様に公知のハゼ式の折板屋根からなるが、丸型ハゼ部すなわち山部連結部16bの形状が異なっている。各山部連結部16bの両側に形成されるくびれ部28と膨出部30の曲線凹凸形状は左右非対称に形成されており、図11上、右側の膨出部301は曲率が大きい円弧湾曲形状に形成され、左側の膨出部302は曲率が小さい円弧湾曲形状に形成されている。したがって、対向した山部14の山部連結部16bの対向内側部分の凹凸形状は互いに異なって形成されている。   Next, a third embodiment according to the present invention will be described with reference to FIGS. The same members as those in the first and second embodiments are denoted by the same reference numerals, and detailed description thereof is omitted. In this embodiment, the solar cell panel mounting device 10b has substantially the same configuration as that of the second embodiment, but the second embodiment is different from the structure of the mountain connecting portion 16b of the folded roof 12b and the mounting brackets 40b and 40c. The shape is different. As shown in FIGS. 10 and 11, the folded plate roof 12 b is a known goby type folded plate roof as in the second embodiment, but the shape of the round goby portion, that is, the mountain connecting portion 16 b is different. . The concavity and convexity shapes of the constricted portion 28 and the bulging portion 30 formed on both sides of each peak connecting portion 16b are asymmetrical, and the bulging portion 301 on the right side in FIG. The left bulge portion 302 is formed in an arc-curved shape with a small curvature. Therefore, the concave and convex shapes of the opposed inner portions of the crest connecting portions 16b of the opposed crest portions 14 are different from each other.

対向する山部連結間に対向する取付金具40b、40cどうしでは、ハゼ部からなる山部連結部16bの非左右対称な湾曲凹凸形状に対応してそれぞれ側面視凹凸部36の凹凸形状が異なって形成されている。図12にも示すように、山部連結部16bの曲率が大きい膨出部301と係合する取付金具40bの側面視凹凸部36は、該膨出部301とくびれ部28との曲線凹凸形状に対応した比較的曲率が大きな側面視曲線凹凸部からなり、膨出部301と嵌合する。一方、図13にも示すように、山部連結部16bの曲率が小さい膨出部302と係合する取付金具40cの側面視凹凸部36は、該膨出部302とくびれ部28との曲線凹凸形状に対応した比較的曲率が小さな側面視曲線凹凸部からなり、膨出部302と嵌合するようになっている。   In the mounting brackets 40b and 40c facing each other between the facing mountain portion connections, the uneven shape of the side surface uneven portion 36 is different corresponding to the non-symmetrical curved uneven shape of the mountain connecting portion 16b made of the goby portion. Is formed. As shown in FIG. 12, the uneven portion 36 in the side view of the mounting bracket 40 b that engages the bulged portion 301 having a large curvature of the peak connecting portion 16 b is a curved concavo-convex shape between the bulged portion 301 and the constricted portion 28. It is composed of a concave and convex portion having a relatively large curvature corresponding to the side view and is fitted to the bulging portion 301. On the other hand, as shown in FIG. 13, the side surface uneven portion 36 of the mounting bracket 40 c that engages the bulging portion 302 having a small curvature of the peak connecting portion 16 b is a curved line between the bulging portion 302 and the constricted portion 28. It consists of a curved uneven portion with a relatively small curvature corresponding to the uneven shape, and is fitted to the bulging portion 302.

本実施形態においても、太陽電池パネル取付方法については第1、第2実施形態と同じであり、複数の取付金具40b、40cを固定した太陽電池パネル18を上方から下方へ押圧操作することにより取付金具を山部連結部16bに弾発嵌合させて取り付けられる。本実施形態に係る太陽電池パネル取付装置及び取付金具の作用効果も第1、第2実施形態と同様の作用効果を奏し得る。   Also in the present embodiment, the solar cell panel mounting method is the same as in the first and second embodiments, and the solar cell panel 18 to which the plurality of mounting brackets 40b and 40c are fixed is attached by pressing from above to below. The metal fitting is elastically fitted to the peak connecting portion 16b and attached. The operational effects of the solar cell panel mounting apparatus and the mounting bracket according to the present embodiment can also be the same as those of the first and second embodiments.

以上説明した本発明の太陽電池パネル取付装置及び取付方法、並びに取付金具は、上記した実施形態のみの構成に限定されるものではなく、特許請求の範囲に記載した本発明の本質を逸脱しない範囲において、任意の改変を行ってもよい。   The solar cell panel mounting device, mounting method, and mounting bracket of the present invention described above are not limited to the configurations of the above-described embodiments, and do not depart from the essence of the present invention described in the claims. Any modification may be made.

本発明の太陽電池パネル取付装置及び取付方法、並びに取付金具は、太陽電池パネルを折板屋根に取り付ける際に適用できる。   The solar cell panel mounting device, the mounting method, and the mounting bracket of the present invention can be applied when the solar cell panel is mounted on a folded plate roof.

10 太陽電池パネル取付装置
12、12a、12b 折板屋根
14 山部
15 谷部
16、16a、16b 山部連結部
18 太陽電池パネル
20 支持フレーム
22 弾発嵌合部
28 くびれ部
30 膨出部
32 固定板部
34 脚板部
36 側面視凹凸部
40、40a、40b、40c 取付金具
DESCRIPTION OF SYMBOLS 10 Solar cell panel mounting apparatus 12, 12a, 12b Folded plate roof 14 Mountain part 15 Valley part 16, 16a, 16b Mountain part connection part 18 Solar cell panel 20 Support frame 22 Elastic fitting part 28 Constriction part 30 Swelling part 32 Fixed plate portion 34 Leg plate portion 36 Side surface uneven portion 40, 40a, 40b, 40c Mounting bracket

Claims (2)

金属板を成形して頭部となる断面略半円状曲線部分を有する山部と平坦部からなる谷部を交互に繰返し形成した折板屋根であって、山部の両側の平坦部に連続する山部の斜面部中途の山部本体から山幅を狭める方向にくびれるくびれ部と、くびれ部から山幅を拡大する方向に膨出する膨出部と、膨出部に接続する断面略半円状曲線部分と、を連続接続して備えた折板屋根と、
折板屋根の山部に着脱自在に嵌合され太陽電池パネルを支持する平面視矩形状の支持フレームと、
支持フレームの下面四隅位置に、離隔して別部材でそれぞれ片持ち状に固定して設けられた取付金具であり、折板屋根の山部の断面略半円状曲線部分の片側の斜面部のくびれ部と膨出部に同時に弾発係合する部分を有する取付金具と、を備え、
取付金具は支持フレームの下面四隅位置で支持フレームの端縁から外側に突出しないように該支持フレームに密着固定される固定板部と、固定板部から下方直角状に曲折して連接された脚板部と、脚板部に連接され支持フレームの内側に凹設して湾曲形成された湾曲板部と、を含み、
太陽電池パネルを担持した支持フレームを該折板屋根の上方から押下げて取付金具を折板屋根の山部に嵌合させた際に、支持フレームの下面四隅位置の取付金具のすべてがそれらの湾曲板部によって支持フレームの内側から外側に向けて弾発付勢することを特徴とする太陽電池パネル取付装置。
A folded plate roof formed by alternately and repeatedly forming a crest having a substantially semicircular curved section and a trough composed of a flat portion, forming a metal plate, and continuing to the flat portions on both sides of the crest The constricted part that narrows in the direction of narrowing the mountain width from the middle part of the slope part of the slope part of the mountain part, the bulging part that bulges in the direction of increasing the mountain width from the constricted part, and the cross-section that is connected to the bulging part approximately half A folded plate roof provided by continuously connecting circular curved portions;
A rectangular support frame in plan view that is detachably fitted to the mountain part of the folded plate roof and supports the solar cell panel,
It is a mounting bracket provided at the four corners of the lower surface of the support frame and fixed separately in a cantilever manner with separate members, and the slope of one side of the substantially semicircular curved section of the mountain section of the folded plate roof A mounting bracket having a portion that simultaneously elastically engages the constricted portion and the bulging portion, and
The mounting bracket includes a fixed plate portion that is closely fixed to the support frame so as not to protrude outward from the edge of the support frame at the four corners of the lower surface of the support frame, and a leg plate that is bent and connected to the fixed plate portion at a right angle downward. A curved plate portion that is connected to the leg plate portion and is concavely formed on the inner side of the support frame.
When the support frame carrying the solar cell panel is pushed down from above the folded plate roof and the mounting bracket is fitted to the mountain portion of the folded plate roof, all of the mounting brackets at the four lower corners of the support frame are A solar cell panel mounting device, wherein the curved plate portion is elastically biased from the inside to the outside of the support frame .
金属板を成形して頭部となる断面略半円状曲線部分を有する山部と平坦部からなる谷部を交互に繰返し形成した折板屋根であって、山部の両側の平坦部に連続する山部の斜面部中途の山部本体から山幅を狭める方向にくびれるくびれ部と、くびれ部から山幅を拡大する方向に膨出する膨出部と、膨出部に接続する断面略半円状曲線部分と、を連続接続して備えた折板屋根、に着脱自在に取り付ける矩形状の太陽電池パネル支持フレームの下面四隅位置にそれぞれ片持ち状に固定して設けられ、折板屋根12の山部14の断面略半円状曲線部分の片側の斜面部のくびれ部と膨出部に同時に弾発係合する部分を有する取付金具であり、
取付金具は、支持フレームの下面四隅位置で支持フレームの端縁から外側に突出しないように該支持フレームに密着固定される固定板部と、
固定板部から下方直角状に曲折して連接された脚板部と、
脚板部に連接され支持フレームの内側に凹設して湾曲形成された湾曲板部であって、太陽電池パネルを担持した支持フレームを該折板屋根の上方から押下げて取付金具を折板屋根の山部に嵌合させた際に、支持フレームの下面四隅位置の取付金具のすべてが支持フレームの内側から外側に向けて弾発付勢する湾曲板部と、を有することを特徴とする太陽電池パネル取付金具。
A folded plate roof formed by alternately and repeatedly forming a crest having a substantially semicircular curved section and a trough composed of a flat portion, forming a metal plate, and continuing to the flat portions on both sides of the crest The constricted part that narrows in the direction of narrowing the mountain width from the middle part of the slope part of the slope part of the mountain part, the bulging part that bulges in the direction of increasing the mountain width from the constricted part, and the cross-section that is connected to the bulging part approximately half A circular curved portion is provided in a cantilevered manner at the four lower corners of a rectangular solar cell panel support frame that is detachably attached to a folded plate roof that is continuously connected to the circular curved portion. A mounting bracket having a portion that simultaneously elastically engages with the constricted portion and the bulging portion of the slope portion on one side of the substantially semicircular curved section of the peak portion 14 of
The mounting bracket is fixedly fixed to the support frame so as not to protrude outward from the edge of the support frame at the four corners of the lower surface of the support frame;
A leg plate part bent and connected to the fixing plate part at a right angle downward,
A curved plate portion that is connected to the leg plate portion and is concavely formed on the inner side of the support frame, and is formed by bending the support frame carrying the solar cell panel from above the folded plate roof to attach the mounting bracket to the folded plate roof. And a curved plate portion that elastically urges all of the mounting brackets at the four corners of the lower surface of the support frame from the inner side to the outer side when fitted to the peaks of the support frame. Battery panel mounting bracket.
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