JP5209499B2 - アクロレインの製法方法 - Google Patents
アクロレインの製法方法 Download PDFInfo
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- JP5209499B2 JP5209499B2 JP2008551844A JP2008551844A JP5209499B2 JP 5209499 B2 JP5209499 B2 JP 5209499B2 JP 2008551844 A JP2008551844 A JP 2008551844A JP 2008551844 A JP2008551844 A JP 2008551844A JP 5209499 B2 JP5209499 B2 JP 5209499B2
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- propylene
- glycerin
- acrolein
- reaction
- dehydration
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- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 title claims abstract description 130
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 155
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims abstract description 80
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims abstract description 80
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 60
- 239000007789 gas Substances 0.000 claims abstract description 52
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 50
- 230000018044 dehydration Effects 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 34
- 230000003647 oxidation Effects 0.000 claims abstract description 18
- 239000012495 reaction gas Substances 0.000 claims abstract description 12
- 235000011187 glycerol Nutrition 0.000 claims description 75
- 239000003054 catalyst Substances 0.000 claims description 57
- 208000005156 Dehydration Diseases 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 11
- 229910001882 dioxygen Inorganic materials 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 3
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- 239000002994 raw material Substances 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 20
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 14
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 10
- 239000007864 aqueous solution Substances 0.000 description 9
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- 239000002253 acid Substances 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- FFEARJCKVFRZRR-BYPYZUCNSA-N L-methionine Chemical compound CSCC[C@H](N)C(O)=O FFEARJCKVFRZRR-BYPYZUCNSA-N 0.000 description 3
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
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- 229930182817 methionine Natural products 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 3
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 229920000557 Nafion® Polymers 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
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- 239000003674 animal food additive Substances 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 description 2
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- 238000007865 diluting Methods 0.000 description 2
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- 150000002314 glycerols Chemical class 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052743 krypton Inorganic materials 0.000 description 2
- DNNSSWSSYDEUBZ-UHFFFAOYSA-N krypton atom Chemical compound [Kr] DNNSSWSSYDEUBZ-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000005297 pyrex Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 235000015112 vegetable and seed oil Nutrition 0.000 description 2
- 239000008158 vegetable oil Substances 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical group [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- 235000019733 Fish meal Nutrition 0.000 description 1
- 101000578920 Homo sapiens Microtubule-actin cross-linking factor 1, isoforms 1/2/3/5 Proteins 0.000 description 1
- 102100028322 Microtubule-actin cross-linking factor 1, isoforms 1/2/3/5 Human genes 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 101100000595 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) ACF4 gene Proteins 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- -1 acids Tantalum oxide Chemical class 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 231100000481 chemical toxicant Toxicity 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 239000010710 diesel engine oil Substances 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004467 fishmeal Substances 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
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- RBNPOMFGQQGHHO-UHFFFAOYSA-N glyceric acid Chemical compound OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
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- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 238000006140 methanolysis reaction Methods 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 229910000484 niobium oxide Inorganic materials 0.000 description 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- IYDGMDWEHDFVQI-UHFFFAOYSA-N phosphoric acid;trioxotungsten Chemical class O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O IYDGMDWEHDFVQI-UHFFFAOYSA-N 0.000 description 1
- 238000004445 quantitative analysis Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000012429 reaction media Substances 0.000 description 1
- 230000007420 reactivation Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- CGFYHILWFSGVJS-UHFFFAOYSA-N silicic acid;trioxotungsten Chemical compound O[Si](O)(O)O.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1.O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 CGFYHILWFSGVJS-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
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- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
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- 239000010936 titanium Substances 0.000 description 1
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- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
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-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/27—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
- C07C45/32—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
- C07C45/33—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
- C07C45/34—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
- C07C45/35—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds in propene or isobutene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0446—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical
- B01J8/0449—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds
- B01J8/0453—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical beds the beds being superimposed one above the other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0492—Feeding reactive fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0496—Heating or cooling the reactor
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C45/00—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
- C07C45/51—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition
- C07C45/52—Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by pyrolysis, rearrangement or decomposition by dehydration and rearrangement involving two hydroxy groups in the same molecule
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00168—Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
- B01J2208/00203—Coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00805—Details of the particulate material
- B01J2208/00814—Details of the particulate material the particulate material being provides in prefilled containers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/582—Recycling of unreacted starting or intermediate materials
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
Description
Techniques de l'ingenieur, traite Genie des procedes, J 6 100 1−4
CH2OH−CHOH−CH2OH <=> CH2=CH−CHO+2H20
一般に、水和反応は低温で促進され、脱水反応は高温で促進される。従って、アクロレインを得るためには温度を上げ、および/または、部分的に減圧して反応を進めることが必要である。この反応は液相または気相で実行できる。このタイプの反応が酸によって触媒されるということは知られている。グリセリンからのアクロレインを合成する方法は種々知られており、公知文献としては特に下記文献を挙げることができる。
すなわち、プロピレンの気相触媒酸化するプロセスで、グリセリンを導入することでアクロレインの生産性を増加させ、出発材料を再使用できるという利点がある。このプロセスは「バイオマスから得られた」という点でメチオニン合成の場合に特に有利である。すなわち、動物の食品添加物として使われるメチオニンは迅速に代謝され、地球温室化現像の原因となる大気中の炭酸ガスを増やすことになるが、アクロレインを部分的に再利用可能な出発材料、例えば植物油起源のグリセリンから作った場合には、バイオマスが成長のための使用した炭酸ガスによって相殺されるので、CO2の発生はプロセス全体で増加することはなく、地球温室化現像の増加を制限することができる。このプロセスは持続可能な地球環境というより一般的な範疇に属する新しい「緑の化学分野」の概念に対応するものである。
グリセリンの脱水反応は、一般にプロピレンと、水蒸気と、不活性ガス(窒素またはアルゴン)と、分子状酸素または分子状酸素を含むガスとから成るプロピレンの酸化反応装置に供給される気体混合液の存在下で実行できる。
本発明の上記以外の特徴および効果は添付の図面を参照した以下の説明から、より明らかになるであろう。
触媒はゼオライト、複合材のナフィオン(Nafion、登録商標、フルオロポリマーのスルホン酸がベース)、塩素化アルミナ、ホスホタングステン酸および酸性塩および/またはシリコタングステン酸および金属酸化物タイプの各種固体、例えば酸官能基、例えばボレートBO3、スルフェートSO4、タングステートWO3、ホスフェートPO4、シリケートSiO2またはモリブデネートMoO3の酸官能基が含浸された酸化タンタル物Ta205、酸化ニオブNb205、アルミナAl203、酸化チタンTi02、ジルコニアZr02、酸化錫Sn02、シリカSi02またはシリコ−アルミネート:Si02/Al203の中から選択できる。これらの触媒のハメット酸度Hoは文献のデータで全て+2以下である。
Editions Technip (ISBN No. 2-7108?0841-2), Vol. 1, p 71
以下の実施例では生成した生成物、アクロレインおよびアクリル酸はFID検出器を備えたHP6980クロマトグラフでEC 1000キャピラリーカラムのクロマトグラフィで分析した。定量分析は外標準を用いて行った。
[図5]に示した2つの触媒ベッドを有する装置を使用し、プロピレンを含む気体混合物と一緒にグリセリンを共供給した。各触媒を保持するために焼結ガラスを備えたパイレックス(pyrex、登録商標)の反応装置を使用した。
先ず最初に、プロピレンのアクロレインへの酸化触媒6.578gを入れた。この酸化触媒は日本触媒の品番ACF7で、粒度が0.125mmの炭化珪素7mlを用いて希釈した。次に、2つの触媒ベッドを炭化珪素(SiC)のベッドを用いて分離して下記の構成にした:粒度が0.125mmのもの2ml、粒度が0.5mmのもの7ml、次に再び粒度が0.125mmのもの2ml、最後に粒度が0.062 mmのもの1ml。各ベッドの温度を独立して制御した。次に、1.522gのグリセリンの脱水触媒を充填した。この触媒は第1希元素株式会社(Dailchi Kigenso KK)の品番Z1044のタングステン酸ジルコニアを粒度が0.062mmの炭化珪素4mlで希釈したものである。最後に、粒度が0.125mm(2ml)、0.5mm、1.19mmの炭化珪素を反応装置の高さまで充填した。
生成したアクロレインの量は25302のマイクロモル/時であり、アクリル酸の量は2103マイクロモル/時であった。
実施例2(比較例)
生成したアクロレインの量は20391マイクロモル/時で、アクリル酸の量は1157マイクロモル/時であった。
実施例3(比較例)
生成したアクロレインの量は20821マイクロモル/時で、アクリル酸の量は1223のマイクロモル/時であった。
実施例4
反応装置の出口から出た排出物を氷で冷却したコールドトラップで回収した。生成したアクロレインとアクリル酸はクロマトグラフで定量分析した。排出物は84分間、コールドトラップ中に蓄積させた。非凝縮ガスはアセスメント時間全体にわたって分析した。生成したアクロレインの量は25852マイクロモル/時であり、アクリル酸の量は1170マイクロモル/時であった。残留プロピレンは2895マイクロモル/時であった。
実施例5
実施例4の操作を繰り返したが、脱水触媒を炭化珪素に代え、グリセリン溶液は導入しなかった。排出物は73分間、コールドトラップに蓄積し、非凝縮ガスはアセスメント時間全体にわたって分析した。
生成したアクロレインの量は22373マイクロモル/時であり、アクリル酸の量は1150マイクロモル/時で、残留プロピレンは2933マイクロモル/時であった。
Claims (9)
- プロピレンの酸化およびグリセリンの脱水によってアクロレインを製造する方法であって、
プロピレンを含むガスの存在下で、グリセリンの脱水段階を1〜5バールの圧力かつ150℃〜500℃の温度で行なうことを特徴とする方法。 - 上記のプロピレンを含むガスが、プロピレンのアクロレインへの酸化反応段階で生じた反応ガスである請求項1に記載の方法。
- 上記のプロピレンを含むガスが、プロピレンの酸化反応を行なう反応装置へ供給される気体混合物である請求項1に記載の方法。
- 上記脱水反応を触媒の存在下で気相で行う請求項1〜3のいずれか一項に記載の方法。
- グリセリンの脱水段階で分子状酸素を添加する請求項1〜4のいずれか一項に記載の方法。
- グリセリンを液体または気体の形で注入する請求項1〜5のいずれか一項に記載の方法。
- グリセリンを、純粋なグリセリンまたはグリセリンの水溶液の形で使用する請求項1〜6のいずれか一項に記載の方法。
- プロピレンの酸化反応を熱バラストの存在下で実行する請求項1〜7のいずれか一項に記載の方法。
- グリセリンの脱水触媒の一部がボイラー中に配置され、熱交換流体で冷却される請求項1〜8のいずれか一項に記載の方法。
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FR0601059A FR2897058B1 (fr) | 2006-02-07 | 2006-02-07 | Procede de preparation d'acroleine |
PCT/FR2007/050757 WO2007090990A2 (fr) | 2006-02-07 | 2007-02-06 | Procede de preparation d'acroleine |
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JP5069977B2 (ja) * | 2007-08-30 | 2012-11-07 | 株式会社日本触媒 | グリセリンからのアクロレインの製造方法 |
WO2008066082A1 (fr) * | 2006-12-01 | 2008-06-05 | Nippon Shokubai Co., Ltd. | Procédé permettant de produire une composition contenant de l'acroléine et de la glycérine |
FR2913974A1 (fr) | 2007-03-19 | 2008-09-26 | Arkema France | Procede de vaporisation de glycerol |
FR2920767B1 (fr) * | 2007-09-06 | 2009-12-18 | Arkema France | Procede de vaporisation reactive de glycerol |
FR2921361B1 (fr) | 2007-09-20 | 2012-10-12 | Arkema France | Procede de fabrication d'acroleine a partir de glycerol |
WO2009138377A2 (de) * | 2008-05-13 | 2009-11-19 | Basf Se | Verfahren zur herstellung von n,n-substituierten-1,3-propandiaminen |
EP2179981A1 (en) * | 2008-10-24 | 2010-04-28 | Arkema France | Process for manufacturing acrolein from glycerol |
ES2590457T3 (es) | 2008-11-05 | 2016-11-22 | Basf Se | Procedimiento para la producción de 3-aminopropano-1-oles N,N-sustituidos |
DE102009027420A1 (de) | 2009-07-02 | 2011-01-05 | Evonik Degussa Gmbh | Verfahren zur Herstellung von Acrolein |
CN102655931A (zh) | 2009-09-18 | 2012-09-05 | 日本化药株式会社 | 用于通过甘油脱水反应制备丙烯醛和/或丙烯酸的催化剂和方法 |
CA2841501A1 (en) | 2009-12-18 | 2011-06-23 | Battelle Memorial Institute | Multihydric compound dehydration systems, catalyst compositions, and methods |
WO2012010923A1 (en) | 2010-07-19 | 2012-01-26 | Arkema France | Process for manufacturing acrolein from glycerol |
WO2013008279A1 (en) | 2011-07-14 | 2013-01-17 | Nippon Kayaku Kabushiki Kaisha | Process for preparing catalyst used in production of acrolein and/or acrylic acid and process for preparing acrolein and/or acrylic acid by dehydration reaction of glycerin |
WO2013017904A1 (en) | 2011-07-29 | 2013-02-07 | Arkema France | Improved process of dehydration reactions |
US20130274520A1 (en) * | 2012-04-11 | 2013-10-17 | The Procter & Gamble Company | Purification Of Bio Based Acrylic Acid To Crude And Glacial Acrylic Acid |
FR2989684B1 (fr) * | 2012-04-18 | 2014-10-31 | Arkema France | Procede de fabrication d'acroleine et/ou d'acide acrylique a partir de glycerol |
FR2997398B1 (fr) * | 2012-10-30 | 2014-11-21 | Adisseo France Sas | Procede de preparation de l’acroleine a partir de glycerol |
FR3019545B1 (fr) * | 2014-04-04 | 2016-03-11 | Arkema France | Procede de synthese directe de (meth)acroleine a partir d'ethers et/ou acetals |
CN106423236A (zh) * | 2016-06-20 | 2017-02-22 | 广西壮族自治区化工研究院 | 以丙烷为原料生产丙烯酸的催化剂及其制备方法 |
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KR20080085088A (ko) | 2008-09-22 |
ZA200806683B (en) | 2009-05-27 |
RU2399609C2 (ru) | 2010-09-20 |
PL1981834T3 (pl) | 2012-03-30 |
CN101379017A (zh) | 2009-03-04 |
BRPI0707501A2 (pt) | 2011-05-10 |
JP2009524629A (ja) | 2009-07-02 |
WO2007090990A3 (fr) | 2007-12-06 |
FR2897058B1 (fr) | 2008-04-18 |
BRPI0707501B1 (pt) | 2016-04-26 |
KR100995262B1 (ko) | 2010-11-19 |
WO2007090990A2 (fr) | 2007-08-16 |
ATE531684T1 (de) | 2011-11-15 |
CN101379017B (zh) | 2013-01-02 |
FR2897058A1 (fr) | 2007-08-10 |
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EP1981834B1 (fr) | 2011-11-02 |
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