JP5171383B2 - Photosensitive material development processing method, method for producing film with conductive film, and photosensitive material development processing apparatus - Google Patents

Photosensitive material development processing method, method for producing film with conductive film, and photosensitive material development processing apparatus Download PDF

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JP5171383B2
JP5171383B2 JP2008127105A JP2008127105A JP5171383B2 JP 5171383 B2 JP5171383 B2 JP 5171383B2 JP 2008127105 A JP2008127105 A JP 2008127105A JP 2008127105 A JP2008127105 A JP 2008127105A JP 5171383 B2 JP5171383 B2 JP 5171383B2
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photosensitive material
developer
belt
cylindrical body
film
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JP2009271476A (en
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豊美 松田
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Fujifilm Corp
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Description

本発明は、露光済みの帯状感光材を現像液内で現像処理する感光材現像処理方法導電膜付きフィルムの製造方法及び感光材現像処理装置に関する。 The present invention relates to a photosensitive material development processing method for developing an exposed strip-shaped photosensitive material in a developer , a method for producing a film with a conductive film, and a photosensitive material development processing apparatus .

銀塩感光材料を露光して現像処理した後、表面抵抗低減処理を施した透光性導電膜としては、近年PDP(プラズマディスプレイパネル)の電磁波シールド膜が知られている。   In recent years, an electromagnetic wave shielding film of a plasma display panel (PDP) has been known as a light-transmitting conductive film that has been subjected to exposure processing and development processing after the silver salt photosensitive material is subjected to surface resistance reduction processing.

PDPの電磁波シールド膜を銀塩感光材料で製造するには、該銀塩の現像銀の導電性を向上させるために、特許文献1に開示されるように銀塩乳剤のバインダー減量や銀塩乳剤塗膜の膨潤量を大きくすることが有効であるが、現像時に銀塩塗膜の強度が弱くなることと、現像時の銀溶出量が多くなり、通常のローラトランスポート型自動現像機では銀塩塗膜の膜剥がれや、還元銀がローラを介して膜面に付着し面状欠陥が生じやすい。   In order to improve the electroconductivity of the silver salt developed silver, the PDP electromagnetic wave shielding film can be produced from a silver salt light-sensitive material. Although it is effective to increase the amount of swelling of the coating film, the strength of the silver salt coating film is weakened during development, and the silver elution amount during development is increased. Peeling of the salt coating film or reduced silver is likely to adhere to the film surface via a roller and cause surface defects.

この対策として、特許文献2に開示されるように、搬送ガイドである方向転換部材の表面に設けられた複数の噴出孔から流体を噴出させ、方向転換部材とフィルムとの間に間隙をつくってフィルムの搬送を非接触で行う装置が提案されている。   As a countermeasure against this, as disclosed in Patent Document 2, fluid is ejected from a plurality of ejection holes provided on the surface of the direction changing member that is a conveyance guide, and a gap is formed between the direction changing member and the film. There has been proposed an apparatus for carrying a film in a non-contact manner.

特開2006−332459号公報JP 2006-332459 A

特開平8−245028号公報JP-A-8-245028

しかし、特許文献2に記載される装置では、方向転換部材の表面に設けられた複数の噴出口から流体が噴出されるため、方向転換部材の幅方向に渡って流体が噴出する場所と噴出されない場所が生じる。   However, in the apparatus described in Patent Document 2, since fluid is ejected from a plurality of ejection ports provided on the surface of the direction changing member, the fluid is not ejected from the place where the fluid is ejected across the width direction of the direction changing member. A place arises.

例えば、現像処理を行う場合に方向転換部材の幅方向に渡って現像液が一様に当たらないと、銀塩含有層表面の現像液の更新が異なり現像速度の差を生じ、結果として現像銀画像に筋状のムラが生じる可能性がある。   For example, if the developing solution is not uniformly applied across the width direction of the direction changing member when performing the developing process, the renewal of the developing solution on the surface of the silver salt-containing layer is different, resulting in a difference in developing speed. Streaky unevenness may occur in the image.

方向転換部材の幅方向に一様な現像液を噴出させるためには、方向転換部材の幅方向に渡って複数のスリットを設けることが良いが、スリット形状が噴出口の場合、方向転換部材の幅方向に渡って現像液の噴出量を一様にするのは困難であり、方向転換部材の幅方向でフィルムの浮上量に差が生じる可能性がある。結果として前述した現像速度の差を生じ、現像銀画像にムラを生じる可能性がある。   In order to eject a uniform developer in the width direction of the direction changing member, it is preferable to provide a plurality of slits across the width direction of the direction changing member. It is difficult to make the amount of the developer jetted uniformly in the width direction, and there is a possibility that a difference occurs in the flying height of the film in the width direction of the direction changing member. As a result, the above-described difference in development speed may occur, and the developed silver image may be uneven.

本発明は、かかる事情に鑑みてなされたものであり、銀汚れ、傷、膜剥がれなどを発生させることなく、幅方向においてムラの無いほぼ均一な現像銀画像が得られる感光材現像処理方法導電膜付きフィルムの製造方法及び感光材現像処理装置を提供することである。 The present invention has been made in view of such circumstances, and a photosensitive material developing method for obtaining a substantially uniform developed silver image having no unevenness in the width direction without causing silver stains, scratches, film peeling, etc. , It is providing the manufacturing method of a film with an electrically conductive film, and a photosensitive material development processing apparatus .

請求項に記載の発明は、支持フィルム上に銀塩含有層を有する帯状感光材を現像液内に搬送して現像処理すると共に、前記現像液内で前記帯状感光材の搬送方向と交差する方向に配置された感光材方向転換部材で前記帯状感光材を方向転換させる感光材現像処理方法であって、前記感光材方向転換部材の表面に長手方向に沿って形成された複数のスリット状の吐出口から前記現像液を吐出し、前記帯状感光材を前記感光材方向転換部材から浮揚させて非接触で方向転換させると共に、前記感光材方向転換部材の幅方向両端部に設けた規制板で前記帯状感光材の幅方向両端から排出される前記現像液の排出量を規制し、前記帯状感光材と前記感光材方向転換部材との間隔を調整し、前記感光材方向転換部材における前記帯状感光材の搬送方向上流側と搬送方向下流側の前記吐出口の間隔が、前記帯状感光材の搬送方向中間部の前記吐出口の間隔よりも小さいことを特徴としている。 According to the first aspect of the present invention, a belt-shaped photosensitive material having a silver salt-containing layer on a support film is transported into a developing solution for development processing, and intersects the transport direction of the strip-shaped photosensitive material in the developer. A photosensitive material development processing method in which the strip-shaped photosensitive material is redirected by a photosensitive material direction changing member arranged in a direction, wherein a plurality of slit-like shapes formed along a longitudinal direction on a surface of the photosensitive material direction changing member The developer is discharged from the discharge port, and the belt-shaped photosensitive material is lifted from the photosensitive material direction changing member to change the direction in a non-contact manner. The amount of the developer discharged from both ends of the belt-shaped photosensitive material in the width direction is regulated, the interval between the belt-shaped photosensitive material and the photosensitive material direction changing member is adjusted, and the belt-like photosensitive material in the photosensitive material direction changing member is adjusted. Material transport direction Distance between the discharge port of the flow-side conveyance direction downstream side, is characterized by less than the distance between the outlet of the conveying direction intermediate portion of the belt-shaped photosensitive member.

請求項に記載の発明によれば、支持フィルム上に銀塩含有層を有する帯状感光材を現像液内に搬送して現像処理する。現像液内では、帯状感光材の搬送方向と交差する方向に感光材方向転換部材が配置されており、表面の長手方向に形成された複数のスリット状の吐出口から現像液を吐出する。吐出口からの現像液の吐出により、帯状感光材が感光材方向転換部材の表面から浮揚して非接触で方向転換される。その際、感光材方向転換部材の幅方向両端部に設けた規制板で帯状感光材の幅方向両端から排出される現像液の排出量を規制し、帯状感光材と感光材方向転換部材との間隔を調整することにより、帯状感光材と感光材方向転換部材との間隔が幅方向にほぼ均一となる。このため、感光材方向転換部材の表面と帯状感光材との接触による帯状感光材の銀汚れ、傷などの発生が抑制されると共に、現像液の吐出流が大きいことによる膜剥がれなどの発生が抑制される。このため、支持フィルム上の幅方向においてムラの無いほぼ均一な現像銀画像を得ることができる。
また、感光材方向転換部材における帯状感光材の搬送方向上流側と搬送方向下流側の吐出口の間隔が、帯状感光材の搬送方向中間部の吐出口の間隔よりも小さいので、帯状感光材の搬送方向上流側と搬送方向下流側では、帯状感光材の搬送方向中間部に比べて間隔が小さい吐出口から現像液が吐出される。現像液は、帯状感光材の幅方向両端と帯状感光材の搬送方向上流側の入口と搬送方向下流側の出口の4方向から排出されるが、帯状感光材の搬送方向上流側の入口と搬送方向下流側の出口では、帯状感光材と感光材方向転換部材とが接触しやすい傾向がある。本発明では、帯状感光材の搬送方向上流側と搬送方向下流側では、帯状感光材の搬送方向中間部に比べて間隔が小さい吐出口から現像液が吐出されるので、帯状感光材の搬送方向上流側と搬送方向下流側で十分な現像液が吐出され、帯状感光材と第1筒状体との接触が抑制される。このため、帯状感光材の銀汚れ、傷、膜剥がれなどの発生がより一層抑制される。
請求項に記載の発明は、請求項に記載の感光材現像処理方法において、1m当たりの前記現像液の吐出量が50〜150l/minとなるように前記現像液を吐出することを特徴としている。
According to the first aspect of the present invention, the belt-shaped photosensitive material having the silver salt-containing layer on the support film is conveyed into the developer and developed. In the developer, a photosensitive material direction changing member is disposed in a direction intersecting the transport direction of the belt-shaped photosensitive material, and the developer is discharged from a plurality of slit-like discharge ports formed in the longitudinal direction of the surface. By discharging the developer from the discharge port, the belt-shaped photosensitive material floats from the surface of the photosensitive material direction changing member and is redirected in a non-contact manner. At that time, the amount of developer discharged from the widthwise ends of the belt-shaped photosensitive material is regulated by the restriction plates provided at both widthwise ends of the photosensitive material direction-changing member, and the belt-shaped photosensitive material and the photosensitive material direction-changing member are By adjusting the distance, the distance between the belt-shaped photosensitive material and the photosensitive material direction changing member becomes substantially uniform in the width direction. For this reason, the occurrence of silver stains and scratches on the belt-shaped photosensitive material due to the contact between the surface of the photosensitive material direction changing member and the belt-shaped photosensitive material is suppressed, and the occurrence of film peeling due to the large discharge flow of the developer is generated. It is suppressed. For this reason, a substantially uniform developed silver image having no unevenness in the width direction on the support film can be obtained.
In addition, since the interval between the discharge port upstream of the belt-shaped photosensitive material in the photosensitive material direction changing member and the downstream side of the conveyance direction is smaller than the interval between the discharge ports at the intermediate portion in the conveyance direction of the belt-shaped photosensitive material, On the upstream side in the transport direction and on the downstream side in the transport direction, the developer is discharged from the discharge ports having a smaller interval than the intermediate portion in the transport direction of the belt-shaped photosensitive material. The developer is discharged from the four directions of the widthwise ends of the belt-shaped photosensitive material, the inlet on the upstream side in the transport direction of the belt-shaped photosensitive material, and the outlet on the downstream side in the transport direction. At the outlet on the downstream side in the direction, the belt-like photosensitive material and the photosensitive material direction changing member tend to come into contact with each other. In the present invention, the developer is discharged from the discharge port having a smaller interval than the intermediate portion of the belt-shaped photosensitive material in the transport direction upstream and downstream in the transport direction of the belt-shaped photosensitive material. Sufficient developer is discharged on the upstream side and the downstream side in the transport direction, and the contact between the belt-shaped photosensitive material and the first cylindrical body is suppressed. For this reason, generation | occurrence | production of the silver stain of a strip | belt-shaped photosensitive material, a damage | wound, film | membrane peeling etc. is suppressed further.
Invention according to claim 2, in the photosensitive material developing method according to claim 1, characterized in that the discharge amount of the developer per 1m ejects the developer so that 50~150l / min It is said.

請求項に記載の発明は、請求項1又は請求項2に記載の感光材現像処理方法において、前記吐出口の開口率を0.6〜2%に設定して前記吐出口から吐出される前記現像液の量を調整することを特徴としている。 According to a third aspect of the present invention, in the photosensitive material development processing method according to the first or second aspect , the discharge port is discharged from the discharge port with an aperture ratio set to 0.6 to 2%. The amount of the developer is adjusted.

請求項に記載の発明によれば、吐出口の開口率を0.6〜2%に設定することで、複数のスリット状の吐出口から排出される現像液の量が適切に調整され、帯状感光材と感光材方向転換部材との間隔がより一層均一となる。このため、感光材方向転換部材の表面と帯状感光材との接触による帯状感光材の銀汚れ、傷などの発生が抑制されると共に、現像液の吐出流が大きいことによる膜剥がれなどの発生が抑制される。これに対して、吐出口の開口率が0.6%より小さいと、複数の吐出口から排出される現像液の量が不十分となり、感光材方向転換部材の表面と帯状感光材との接触により帯状感光材の銀汚れ、傷などが発生する可能性がある。また、吐出口の開口率が2%より大きいと、現像液の吐出流が大きくなり、膜剥がれなどが発生する可能性がある。 According to the invention described in claim 3 , by setting the opening ratio of the discharge port to 0.6 to 2%, the amount of the developer discharged from the plurality of slit-like discharge ports is appropriately adjusted, The distance between the strip-shaped photosensitive material and the photosensitive material direction changing member becomes even more uniform. For this reason, the occurrence of silver stains and scratches on the belt-shaped photosensitive material due to the contact between the surface of the photosensitive material direction changing member and the belt-shaped photosensitive material is suppressed, and the occurrence of film peeling due to the large discharge flow of the developer is generated. It is suppressed. On the other hand, when the opening ratio of the discharge ports is smaller than 0.6%, the amount of the developer discharged from the plurality of discharge ports becomes insufficient, and the surface of the photosensitive material direction changing member and the belt-shaped photosensitive material are in contact with each other. May cause silver stains or scratches on the belt-shaped photosensitive material. On the other hand, if the opening ratio of the discharge port is larger than 2%, the discharge flow of the developer becomes large, and there is a possibility that film peeling or the like occurs.

請求項に記載の発明は、請求項1から請求項までのいずれか1項に記載の感光材現像処理方法において、前記帯状感光材を搬送するときの張力は、3N/m以上、150N/m以下であることを特徴としている。 According to a fourth aspect of the present invention, in the photosensitive material development processing method according to any one of the first to third aspects, a tension when the belt-shaped photosensitive material is conveyed is 3 N / m or more and 150 N. / M or less.

請求項に記載の発明は、請求項1から請求項までのいずれか1項に記載の感光材現像処理方法において、前記帯状感光材の銀塩感光層がゼラチンを含有することを特徴としている。
請求項に記載の発明は、請求項に記載の感光材現像処理方法において、前記帯状感光材の銀塩感光層に硬膜剤が添加されてゼラチン膜質が強化されたものであることを特徴としている。
According to a fifth aspect of the present invention, in the photosensitive material development processing method according to any one of the first to fourth aspects, the silver salt photosensitive layer of the belt-shaped photosensitive material contains gelatin. Yes.
According to a sixth aspect of the present invention, in the photosensitive material development processing method according to the fifth aspect , the gelatin film quality is enhanced by adding a hardener to the silver salt photosensitive layer of the belt-shaped photosensitive material. It is a feature.

請求項に記載の発明は、請求項1から請求項までのいずれか1項に記載の感光材現像処理方法において、前記感光材方向転換部材が、前記帯状感光材の搬送方向と交差する方向に配置され、表面に長手方向に沿って前記現像液を吐出する複数のスリット状の吐出口を備えた第1筒状体と、前記第1筒状体の内部に配置され、前記現像液を噴出する噴出口を備えた第2筒状体と、を有することを特徴としている。 According to a seventh aspect of the present invention, in the photosensitive material development processing method according to any one of the first to sixth aspects, the photosensitive material direction changing member intersects the transport direction of the belt-shaped photosensitive material. A first cylindrical body provided with a plurality of slit-like discharge ports for discharging the developer along the longitudinal direction on the surface, and disposed within the first cylindrical body, the developer And a second cylindrical body provided with a spout for ejecting the water.

請求項に記載の発明によれば、現像液内に配置された感光材方向転換部材が、帯状感光材の搬送方向と交差する方向に配置された第1筒状体と、第1筒状体の内部に配置された第2筒状体とを有しており、第1筒状体には、表面に長手方向に沿って複数のスリット状の吐出口が形成され、第2筒状体には噴出口が形成されている。そして、第2筒状体の噴出口から第1筒状体の内部に現像液が噴出され、さらに第1筒状体の内部の現像液が複数のスリット状の吐出口から第1筒状体と帯状感光材との間に吐出されることにより、帯状感光材が第1筒状体の表面から浮揚し、帯状感光材が第1筒状体の表面と非接触で方向転換される。このため、帯状感光材と第1筒状体の表面との接触が抑制され、帯状感光材の銀汚れ、傷、膜剥がれ(銀塩塗膜や現像銀画像の剥がれ)などの発生が抑制される。また、第1筒状体のスリット状の吐出口からの現像液の吐出が長手方向に連続であることにより、帯状感光材の幅方向において現像ムラの発生が抑制される。 According to the seventh aspect of the present invention, the first cylindrical body in which the photosensitive material direction changing member disposed in the developer is disposed in a direction intersecting the transport direction of the belt-shaped photosensitive material, and the first cylindrical shape A second cylindrical body disposed inside the body, wherein the first cylindrical body has a plurality of slit-shaped discharge ports formed along the longitudinal direction on the surface, and the second cylindrical body. Has a spout. Then, the developer is ejected from the outlet of the second cylindrical body into the first cylindrical body, and the developer inside the first cylindrical body is further discharged from the plurality of slit-like discharge ports to the first cylindrical body. The belt-shaped photosensitive material is levitated from the surface of the first cylindrical body, and the direction of the belt-shaped photosensitive material is changed without contact with the surface of the first cylindrical body. For this reason, the contact between the belt-shaped photosensitive material and the surface of the first cylindrical body is suppressed, and the occurrence of silver stains, scratches, film peeling (peeling of the silver salt coating film or developed silver image) of the belt-shaped photosensitive material is suppressed. The Further, since the discharge of the developer from the slit-like discharge port of the first cylindrical body is continuous in the longitudinal direction, the occurrence of development unevenness in the width direction of the belt-shaped photosensitive material is suppressed.

請求項に記載の発明は、請求項に記載の感光材現像処理方法において、前記吐出口が、前記第1筒状体の裏面側で狭く、前記第1筒状体の表面側で広くなるテーパ状に形成されていることを特徴としている。 According to an eighth aspect of the present invention, in the photosensitive material developing method according to the seventh aspect , the discharge port is narrow on the back side of the first cylindrical body and wide on the front side of the first cylindrical body. It is characterized by being formed into a tapered shape.

請求項に記載の発明によれば、吐出口が、第1筒状体の裏面側で狭く、第1筒状体の表面側で広くなるテーパ状に形成されているので、吐出口から吐出される現像液の流圧が高くなることが抑制され、帯状感光材の膜剥がれなどの発生が抑制される。 According to the invention described in claim 8 , since the discharge port is formed in a tapered shape which is narrow on the back surface side of the first cylindrical body and wide on the front surface side of the first cylindrical body, the discharge port discharges from the discharge port. Increase in the flow pressure of the developing solution is suppressed, and the occurrence of film peeling of the strip-shaped photosensitive material is suppressed.

請求項に記載の発明は、請求項に記載の感光材現像処理方法において、前記第2筒状体が、長手方向の一端に前記現像液を導入する導入部を備え、前記噴出口が長手方向に形成された複数の噴出孔であり、長手方向の他端側に設けられた前記噴出孔が、長手方向の一端側に設けられた前記噴出孔よりも小さいことを特徴としている。 According to a ninth aspect of the present invention, in the photosensitive material development processing method according to the seventh aspect , the second cylindrical body includes an introduction portion that introduces the developer at one end in a longitudinal direction, and the ejection port A plurality of ejection holes formed in the longitudinal direction, wherein the ejection holes provided on the other end side in the longitudinal direction are smaller than the ejection holes provided on one end side in the longitudinal direction.

請求項に記載の発明によれば、第2筒状体の長手方向の一端に設けられた導入部に現像液が導入され、第2筒状体の長手方向に形成された複数の噴出孔から現像液が噴出される。そのとき、第2筒状体の長手方向の他端側に設けられた噴出孔が、長手方向の一端側に設けられた噴出孔よりも小さいので、他端側の噴出孔と一端側の噴出孔から噴出される現像液量の差が小さくなり、第1筒状体の複数のスリット状の吐出口から吐出される現像液が幅方向においてほぼ均一となる。例えば、第2筒状体の長手方向の一端から現像液を導入すると、第2筒状体の複数の噴出孔を長手方向の一端側から他端側で同径にした場合、または第2筒状体を第1筒状体への導入口にのみ配置した場合には、第1筒状体の他端側は静圧が大きく、他端側の吐出口からの現像液吐出量が大きくなり、一端側(導入側)の吐出口からの現像液吐出量が小さくなる傾向がある。本発明では、長手方向の他端側に設けられた噴出孔が、長手方向の一端側(導入側)に設けられた噴出孔よりも小さいので、他端側の噴出孔と一端側の噴出孔から噴出される現像液量の差が小さく、その結果、第1筒状体の複数の吐出口から吐出される現像液が幅方向においてほぼ均一となる。 According to invention of Claim 9 , a developing solution is introduce | transduced into the introducing | transducing part provided in the longitudinal direction one end of the 2nd cylindrical body, and the several ejection hole formed in the longitudinal direction of the 2nd cylindrical body From which the developer is ejected. At that time, since the ejection hole provided on the other end side in the longitudinal direction of the second cylindrical body is smaller than the ejection hole provided on the one end side in the longitudinal direction, the ejection hole on the other end side and the ejection on the one end side The difference in the amount of developer ejected from the hole is reduced, and the developer ejected from the plurality of slit-like ejection ports of the first cylindrical body is substantially uniform in the width direction. For example, when the developer is introduced from one end in the longitudinal direction of the second cylindrical body, the plurality of ejection holes of the second cylindrical body have the same diameter from one end side to the other end side in the longitudinal direction, or the second cylinder When the cylindrical body is disposed only at the inlet to the first cylindrical body, the static pressure is large on the other end side of the first cylindrical body, and the developer discharge amount from the discharge port on the other end side is large. The developer discharge amount from the discharge port on one end side (introduction side) tends to be small. In the present invention, since the ejection hole provided on the other end side in the longitudinal direction is smaller than the ejection hole provided on one end side (introduction side) in the longitudinal direction, the ejection hole on the other end side and the ejection hole on the one end side The difference in the amount of the developer ejected from is small, and as a result, the developer ejected from the plurality of ejection ports of the first cylindrical body becomes substantially uniform in the width direction.

請求項10に記載の発明は、請求項に記載の感光材現像処理方法において、前記第2筒状体の長手方向の前記他端側から前記一端側に向かうに従って、前記噴出孔が徐々に大きくなるように形成されていることを特徴としている。 According to a tenth aspect of the present invention, in the photosensitive material development processing method according to the ninth aspect , the ejection holes gradually increase from the other end side in the longitudinal direction of the second cylindrical body toward the one end side. It is characterized by being formed to be large.

請求項10に記載の発明によれば、第2筒状体の長手方向の他端側から一端側に向かうに従って、噴出孔が徐々に大きくなるように形成されているので、複数の噴出孔から噴出される現像液量の差がより一層小さくなる。そのため、第1筒状体の複数の吐出口から吐出される現像液が幅方向においてより一層均一となる。 According to the invention described in claim 10 , since the ejection holes are formed so as to gradually increase from the other end side in the longitudinal direction of the second cylindrical body toward the one end side, The difference in the amount of developer to be ejected is further reduced. Therefore, the developer discharged from the plurality of discharge ports of the first cylindrical body becomes even more uniform in the width direction.

請求項11に記載の発明に係る導電膜付きフィルムの製造方法は、請求項1から請求項10までのいずれか1項に記載の感光材現像処理方法を用いて前記帯状感光材を現像処理して金属銀部を形成する工程、を有することを特徴としている。
請求項12に記載の発明に係る導電膜付きフィルムの製造方法は、請求項1から請求項10までのいずれか1項に記載の感光材現像処理方法を用いて前記帯状感光材を現像処理して金属銀部を形成する工程と、前記金属銀部の上にめっきして導電膜を形成する工程と、を有することを特徴としている。
According to an eleventh aspect of the present invention, there is provided a method for producing a film with a conductive film, wherein the strip-shaped photosensitive material is developed using the photosensitive material developing method according to any one of the first to the tenth aspects. And a step of forming a metallic silver part.
According to a twelfth aspect of the present invention, there is provided a method for producing a film with a conductive film, wherein the strip-shaped photosensitive material is developed using the photosensitive material developing method according to any one of the first to tenth aspects. And a step of forming a metal silver part and a step of plating on the metal silver part to form a conductive film.

請求項12に記載の発明によれば、請求項1から請求項10までのいずれか1項に記載の感光材現像処理方法を用いて前記帯状感光材を現像処理して金属銀部を形成する工程と、前記金属銀部の上にめっきして導電膜を形成する工程と、を施すことにより、導電膜付きフィルムが製造される。その際、感光材方向転換部材の表面と帯状感光材との接触による帯状感光材の銀汚れ、傷などの発生が抑制されると共に、現像液の吐出流が大きいことによる膜剥がれなどの発生が抑制されることにより、帯状感光材に幅方向においてムラの無いほぼ均一な金属銀部が形成され、金属銀部の上にめっきすることによりムラの無いほぼ均一な導電膜付きフィルムを得ることができる。
請求項13に記載の発明に係る感光材現像処理装置は、支持フィルム上に銀塩含有層を有する帯状感光材を現像液内に搬送して現像処理すると共に、前記現像液内で前記帯状感光材の搬送方向と交差する方向に配置された感光材方向転換部材で前記帯状感光材を方向転換させる感光材現像処理装置であって、前記感光材方向転換部材は、表面に長手方向に沿って形成された複数のスリット状の吐出口から前記現像液を吐出し、前記帯状感光材を前記感光材方向転換部材から浮揚させて非接触で方向転換させるものであり、前記感光材方向転換部材の幅方向両端部に設けられ、前記帯状感光材の幅方向両端から排出される前記現像液の排出量を規制して前記帯状感光材と前記感光材方向転換部材との間隔を調整する規制板を備え、前記感光材方向転換部材における前記帯状感光材の搬送方向上流側と搬送方向下流側の前記吐出口の間隔が、前記帯状感光材の搬送方向中間部の前記吐出口の間隔よりも小さいことを特徴としている。
According to a twelfth aspect of the present invention, the belt-shaped photosensitive material is developed using the photosensitive material developing method according to any one of the first to tenth aspects to form a metallic silver portion. A film with a conductive film is manufactured by performing a process and a process of forming a conductive film by plating on the metal silver part. At that time, the occurrence of silver stains and scratches on the belt-shaped photosensitive material due to contact between the surface of the photosensitive material direction changing member and the belt-shaped photosensitive material is suppressed, and the occurrence of film peeling due to a large discharge flow of the developer is generated. By being suppressed, a substantially uniform metallic silver portion having no unevenness in the width direction is formed on the strip-shaped photosensitive material, and by plating on the metallic silver portion, it is possible to obtain a substantially uniform film with a conductive film without unevenness. it can.
According to a thirteenth aspect of the present invention, there is provided a photosensitive material developing and processing apparatus that transports a strip-shaped photosensitive material having a silver salt-containing layer on a support film into a developing solution to develop the strip-shaped photosensitive material. A photosensitive material development processing apparatus that changes the direction of the belt-shaped photosensitive material by a photosensitive material direction changing member arranged in a direction intersecting with the conveying direction of the material, wherein the photosensitive material direction changing member is formed on the surface along the longitudinal direction. The developer is discharged from a plurality of formed slit-shaped discharge ports, and the belt-shaped photosensitive material is floated from the photosensitive material direction changing member to change the direction in a non-contact manner. A regulating plate provided at both ends in the width direction for regulating a discharge amount of the developer discharged from both ends in the width direction of the strip-shaped photosensitive material and adjusting a distance between the strip-shaped photosensitive material and the photosensitive material direction changing member; Comprising the photosensitive material method Spacing of the discharge outlet of the upstream side and downstream side of the belt-shaped photosensitive member in the conversion member, and being smaller than the distance between the outlet of the conveying direction intermediate portion of the belt-shaped photosensitive member.

以上説明したように、本発明によれば、帯状感光材の銀汚れ、傷などの発生を抑制することができると共に、膜剥がれなどの発生を抑制することができる。このため、支持フィルム上の幅方向においてムラの無いほぼ均一な現像銀画像(金属銀部)を得ることができる。   As described above, according to the present invention, it is possible to suppress the occurrence of silver stains and scratches on the belt-shaped photosensitive material and to suppress the occurrence of film peeling. For this reason, it is possible to obtain a substantially uniform developed silver image (metal silver portion) having no unevenness in the width direction on the support film.

本発明の実施の形態を図面に基づいて説明する。なお、実質的に同一の機能を有する部材には全図面を通して同じ符号を付与し、重複する説明は省略する場合がある。   Embodiments of the present invention will be described with reference to the drawings. In addition, the same code | symbol is provided to the member which has the substantially same function throughout all the drawings, and the overlapping description may be abbreviate | omitted.

図1には、本発明に係る感光材現像処理方法が適用される現像処理装置が示されている。この現像処理装置は、露光が施された帯状感光材としての感光ウエブの現像・定着・洗浄を行う装置である。図1に示されるように、現像処理装置10には、帯状の支持フィルム上に銀塩含有層を有する感光ウエブ12が、銀塩含有層を上にして巻き出し軸14にローラ状に巻かれている。この感光ウエブ12は、図示しない露光装置により所望の細線状のパターン露光が施されたものである。   FIG. 1 shows a development processing apparatus to which the photosensitive material development processing method according to the present invention is applied. This development processing apparatus is an apparatus for developing, fixing, and washing a photosensitive web as a strip-shaped photosensitive material that has been exposed. As shown in FIG. 1, in the development processing apparatus 10, a photosensitive web 12 having a silver salt-containing layer on a belt-like support film is wound around the unwinding shaft 14 in a roller shape with the silver salt-containing layer facing up. ing. The photosensitive web 12 has been subjected to a desired fine line pattern exposure by an exposure apparatus (not shown).

巻き出し軸14から送り出された感光ウエブ12の搬送方向下流側には、現像液が貯留された現像処理槽16と、定着液が貯留された定着槽18と、純水(洗浄液)が貯留された水洗槽20と、が配設されている。水洗槽20より感光ウエブ12の搬送方向下流側には、感光ウエブ12の両面を乾燥させる温風発生装置22A、22Bが配設され、さらに感光ウエブ12の搬送方向下流側には、感光ウエブ12を巻き取る巻き取り軸24が配設されている。   On the downstream side in the transport direction of the photosensitive web 12 fed from the unwinding shaft 14, a developing processing tank 16 storing a developing solution, a fixing tank 18 storing a fixing solution, and pure water (cleaning solution) are stored. And a water washing tank 20 are provided. Hot air generators 22A and 22B for drying both surfaces of the photosensitive web 12 are arranged on the downstream side in the transport direction of the photosensitive web 12 from the water washing tank 20, and further, on the downstream side of the photosensitive web 12 in the transport direction. A take-up shaft 24 is provided for taking up the wire.

巻き出し軸14から送り出された感光ウエブ12は、現像処理槽16の上部に配置された支持ロール26を経て現像処理槽16に搬送される。現像処理槽16内には、感光材方向転換部材としての液中ターンバー28が配置されており、液中ターンバー28で感光ウエブ12は銀塩含有層が非接触となるように支持され、方向転換される。感光ウエブ12の搬送方向下流側の現像処理槽16の出口には、感光ウエブ12の両面に対向するようにエアーナイフ30A、30Bが配設されており、現像処理槽16内を搬送された感光ウエブ12は、現像処理槽16の出口でエアーナイフ30A、30Bから吹き出されるエアーにより現像液が掻き落とされ、現像処理槽16の上部と定着槽18の上部に配置された2本の支持ロール26を経て次の定着槽18に導入される。   The photosensitive web 12 sent out from the unwinding shaft 14 is conveyed to the development processing tank 16 through a support roll 26 arranged at the upper part of the development processing tank 16. A submerged turn bar 28 as a photosensitive material direction changing member is disposed in the development processing tank 16, and the photosensitive web 12 is supported by the submerged turn bar 28 so that the silver salt-containing layer is not in contact with the submerged turn bar 28. Is done. Air knives 30 </ b> A and 30 </ b> B are disposed at the outlet of the development processing tank 16 on the downstream side in the transport direction of the photosensitive web 12 so as to face both surfaces of the photosensitive web 12. The web 12 has two support rolls disposed on the upper part of the developing tank 16 and the upper part of the fixing tank 18 by the developer being scraped off by the air blown from the air knives 30A and 30B at the outlet of the developing tank 16. 26 is introduced into the next fixing tank 18.

以下、上記の現像処理槽16と同様に、感光ウエブ12は、定着槽18内の液中ターンバー28Bで銀塩含有層が非接触の状態で方向転換され、定着槽18の出口で感光ウエブ12の両面に対向して配置されたエアーナイフ30A、30Bで定着液が掻き落とされ、2本の支持ロール26を経て次の水洗槽20に導入される。さらに感光ウエブ12は、水洗槽20内の液中ターンバー28Cで銀塩含有層が非接触の状態で方向転換され、水洗槽20の出口で感光ウエブ12の両面に配置されたエアーナイフ30A、30Bで純水が掻き落とされ、水洗槽20の上部に配置された支持ロール26を経て温風発生装置22A、22Bに搬送される。そして、温風発生装置22A、22Bから発生する温風により感光ウエブ12の両面が乾燥され、感光ウエブ12は支持ロール26を経て巻き取り軸24で巻き取られる。図示していないがこの一連の現像処理装置10は感光ウエブ12を一定のテンションで搬送できるように巻き出し軸14にはトルク調整機構をもつ。   Thereafter, similar to the development processing tank 16, the photosensitive web 12 is redirected by the submerged turn bar 28 B in the fixing tank 18 in a non-contact state with the silver salt-containing layer, and at the outlet of the fixing tank 18. The fixing solution is scraped off by the air knives 30A and 30B arranged to face both sides of the sheet and introduced into the next washing tank 20 through the two support rolls 26. Further, the photosensitive web 12 is turned by the submerged turn bar 28C in the washing tank 20 in a non-contact state with the silver salt-containing layer, and air knives 30A and 30B arranged on both surfaces of the photosensitive web 12 at the outlet of the washing tank 20. The pure water is scraped off and conveyed to the hot air generators 22 </ b> A and 22 </ b> B through the support roll 26 arranged at the upper part of the washing tank 20. Then, both surfaces of the photosensitive web 12 are dried by the hot air generated from the hot air generators 22A and 22B, and the photosensitive web 12 is wound around the winding shaft 24 through the support roll 26. Although not shown, this series of development processing apparatus 10 has a torque adjusting mechanism on the unwinding shaft 14 so that the photosensitive web 12 can be conveyed with a constant tension.

このような現像処理装置10では、複数の支持ロール26と液中ターンバー28A、28B、28Cによって、感光ウエブ12が現像処理槽16、定着槽18、水洗槽20内を搬送されることで、現像・定着・洗浄の各処理が行われ、さらに感光ウエブ12を乾燥させることで、細線メッシュ状の現像銀画像(金属銀部)が形成された感光ウエブ12(導電性材料)が得られる。現像処理装置10により処理されて得られた感光ウエブ12は、透光性電磁波シールド膜に好適に使用できる。例えば、現像処理装置10により感光ウエブ12を処理して発現された細線メッシュ状の現像銀画像(金属銀部)に、めっき処理(例えば、Cuめっきなど)によって導電膜を形成することで、透光性電磁波シールド膜(導電膜付きフィルム)を製造することができる。   In such a development processing apparatus 10, the photosensitive web 12 is conveyed through the development processing tank 16, the fixing tank 18, and the washing tank 20 by a plurality of support rolls 26 and submerged turn bars 28 </ b> A, 28 </ b> B, 28 </ b> C, thereby developing Each process of fixing and washing is performed, and the photosensitive web 12 is further dried to obtain a photosensitive web 12 (conductive material) on which a fine-line mesh-shaped developed silver image (metal silver portion) is formed. The photosensitive web 12 obtained by being processed by the development processing apparatus 10 can be suitably used as a translucent electromagnetic wave shielding film. For example, a conductive film is formed on the developed silver image (metal silver portion) of a fine line mesh developed by processing the photosensitive web 12 by the development processing apparatus 10 by plating (for example, Cu plating), thereby transmitting the transparent film. A photoelectromagnetic wave shielding film (film with conductive film) can be produced.

ここで、現像・定着・洗浄の各処理は、銀塩写真フィルム、印刷製版用フィルム、フォトマスク用エマルジョンマスク等に用いられる現像処理技術を適用することができる。現像液、定着液、洗浄液もこれらに準じて適宜適用することができる。例えば、現像液としては、特に限定しないが、PQ現像液、MQ現像液、MAA現像液等を用いることもでき、例えば、富士フイルム社製のCN−16、CR−56、CP45X、FD−3、パピトール、KODAK社製のC−41、E−6、RA−4、D−19、D−72などの現像液、又はそのキットに含まれる現像液、また、D−85などのリス現像液を用いることができる。なお、定着処理は、未露光部分の銀塩を除去して安定化させる目的で行われる。   Here, development processing techniques used for silver salt photographic films, printing plate-making films, photomask emulsion masks, and the like can be applied to the development, fixing, and washing processes. A developing solution, a fixing solution, and a cleaning solution can be appropriately applied according to these. For example, the developer is not particularly limited, but PQ developer, MQ developer, MAA developer and the like can also be used. For example, CN-16, CR-56, CP45X, FD-3 manufactured by FUJIFILM Corporation. Developers such as C-41, E-6, RA-4, D-19, and D-72 manufactured by KODAK, Papitol, or a developer included in the kit, and a lith developer such as D-85 Can be used. The fixing process is performed for the purpose of removing and stabilizing the silver salt in the unexposed part.

また、現像処理装置10の現像処理槽16、定着槽18、水洗槽20の各処理槽からの各処理液の持ち出し及び持ち込みは、補充量の増大、次の処理槽での溶解物理現像の促進、処理液の劣化等が生じて好ましくない。また、各処理槽から次の処理槽へのクロスオーバー部における処理液の液ダレは処理むら、乾燥ムラの原因となり、歩留まりを悪化させる。本実施形態の現像処理装置10では、現像処理槽16、定着槽18、水洗槽20の各処理槽の出口に感光ウエブ12の両面に対向してエアーナイフ30A、30Bを配置したので、感光ウエブ12の表裏に付着した処理液を取り除くことができる。   In addition, taking out and bringing in each processing solution from the processing tanks 16, the fixing tank 18, and the water washing tank 20 of the development processing apparatus 10 increases the replenishment amount and promotes the dissolved physical development in the next processing tank. Deterioration of the processing liquid occurs, which is not preferable. Moreover, the dripping of the processing liquid in the crossover portion from each processing tank to the next processing tank causes processing unevenness and drying unevenness, and deteriorates the yield. In the development processing apparatus 10 of the present embodiment, the air knives 30A and 30B are disposed at the exits of the development processing tank 16, the fixing tank 18 and the washing tank 20 so as to face both surfaces of the photosensitive web 12, and therefore the photosensitive web. The treatment liquid adhering to the front and back surfaces of 12 can be removed.

エアーナイフ30A、30Bの配置はできるだけ各処理槽の処理液表面を感光ウエブ12が出た直後が好ましいが、エアーの圧力で処理液表面が撹乱され飛散するので、飛散しない距離を開けると共に、感光ウエブ12の流入部、流出部を除いて各処理槽全体に蓋31を設けることが好ましい。   The arrangement of the air knives 30A and 30B is preferably as soon as possible after the photosensitive web 12 comes out of the processing liquid surface of each processing tank. However, since the processing liquid surface is disturbed and scattered by the pressure of air, the distance is prevented from being scattered and the photosensitive film is exposed. It is preferable to provide a lid 31 for the entire processing tank except for the inflow portion and outflow portion of the web 12.

また、感光ウエブ12の現像銀画像を有する面はウエット状態で軟膜のため、エアーナイフ30A、30Bに供給するエアー量を少なくするが、特に現像処理槽16からの現像液の持ち出しは定着槽18での液疲労、溶解物理現像を生じやすく、これを回避するために現像処理槽16の後に停止浴槽を設けることが好ましい。   Further, since the surface having the developed silver image of the photosensitive web 12 is a soft film in the wet state, the amount of air supplied to the air knives 30A and 30B is reduced. In order to avoid liquid fatigue and dissolution physical development, the stop bath is preferably provided after the development processing tank 16.

図2には、現像処理槽16内に配置された液中ターンバー28Aの長手方向に沿った断面図が示されており、図3には、液中ターンバー28Aの分解斜視図が示されている。また、図4には、液中ターンバー28Aの側面図及び長手方向と直交する方向における断面図等が示されている。なお、定着槽18内に配置された液中ターンバー28B、水洗槽20内に配置された液中ターンバー28Cは、吐出する液が現像液に代えて定着液又は純水である点で異なり、その他は同じであるので、ここでは液中ターンバー28Aを例として説明する。   2 shows a cross-sectional view along the longitudinal direction of the submerged turn bar 28A arranged in the developing tank 16, and FIG. 3 shows an exploded perspective view of the submerged turn bar 28A. . FIG. 4 shows a side view of the submerged turn bar 28A, a cross-sectional view in a direction orthogonal to the longitudinal direction, and the like. The submerged turn bar 28B disposed in the fixing tank 18 and the submerged turn bar 28C disposed in the washing tank 20 are different in that the liquid to be discharged is a fixing liquid or pure water instead of the developer. Are the same, and here, the submerged turn bar 28A will be described as an example.

図2に示されるように、液中ターンバー28Aは、現像処理槽16に貯留される現像液32内に、感光ウエブ12の搬送方向とほぼ直交する方向に配置されている。図2〜図4に示されるように、液中ターンバー28Aは、外側に配置された第1円筒体34と、この第1円筒体34の内部に配置された第2円筒体38と、を備えている。第1円筒体34は、表面に長手方向に沿って現像液を吐出する複数のスリット状の吐出口36を備えている。第2円筒体38は、表面に現像液を噴出する複数の噴出口40を備えている。第1円筒体34は、両端部が環状体35で塞がれており、環状体35の中心の開口部に第2円筒体38が挿入されている。   As shown in FIG. 2, the submerged turn bar 28 </ b> A is disposed in the developer 32 stored in the development processing tank 16 in a direction substantially orthogonal to the conveyance direction of the photosensitive web 12. As shown in FIGS. 2 to 4, the submerged turn bar 28 </ b> A includes a first cylindrical body 34 disposed outside and a second cylindrical body 38 disposed inside the first cylindrical body 34. ing. The first cylindrical body 34 is provided with a plurality of slit-shaped discharge ports 36 for discharging the developer along the longitudinal direction on the surface. The second cylindrical body 38 is provided with a plurality of jet outlets 40 for jetting the developer on the surface. Both ends of the first cylindrical body 34 are closed with an annular body 35, and a second cylindrical body 38 is inserted into an opening at the center of the annular body 35.

第1円筒体34は、感光ウエブ12の搬送方向上流側の入口A付近と搬送方向下流側の出口B付近における吐出口36の間隔(周方向の間隔)よりも、感光ウエブ12の搬送方向中間部Cにおける吐出口36の間隔が大きく形成されており、感光ウエブ12の搬送方向中間部Cから搬送方向上流側の入口A付近と搬送方向下流側の出口B付近に向かって、吐出口36の間隔が徐々に小さくなるように形成されている。また、第1円筒体34には、感光ウエブ12が搬送時に対向しない部分(図3及び図4(B)中の上部)に吐出口36を有しない壁部34Aが設けられている。第1円筒体34の複数のスリット状の吐出口36から現像液が吐出されることで、感光ウエブ12が第1円筒体34の表面から浮揚し、非接触で方向転換されるようになっている。   The first cylindrical body 34 is intermediate in the conveyance direction of the photosensitive web 12 than the interval (circumferential interval) between the discharge ports 36 in the vicinity of the inlet A on the upstream side in the conveyance direction of the photosensitive web 12 and in the vicinity of the outlet B on the downstream side in the conveyance direction. The intervals between the discharge ports 36 in the portion C are formed large, and the discharge ports 36 extend from the intermediate portion C in the transport direction of the photosensitive web 12 toward the vicinity of the inlet A on the upstream side in the transport direction and the vicinity of the outlet B on the downstream side in the transport direction. The interval is formed so as to be gradually reduced. In addition, the first cylindrical body 34 is provided with a wall portion 34A that does not have the discharge port 36 in a portion (the upper portion in FIGS. 3 and 4B) where the photosensitive web 12 does not face during conveyance. By discharging the developer from the plurality of slit-like discharge ports 36 of the first cylindrical body 34, the photosensitive web 12 is floated from the surface of the first cylindrical body 34 and is changed in a non-contact manner. Yes.

その際、感光ウエブ12の搬送方向中間部Cから搬送方向上流側の入口A付近と搬送方向下流側の出口B付近に向かって、吐出口36の間隔が徐々に小さくなるように形成されているので、入口A付近と出口B付近では、搬送方向中間部Cに比べて間隔が小さい吐出口36から現像液が吐出される。第1円筒体34の吐出口36から吐出された現像液は、感光ウエブ12の幅方向両端と入口Aと出口Bの4方向から排出されるが、一般的に、感光ウエブ12の入口A付近と出口B付近では感光ウエブ12と第1円筒体34とが接触しやすい傾向がある。本実施形態では、感光ウエブ12の入口A付近と出口B付近では、搬送方向中間部Cに比べて間隔が小さい吐出口36から現像液が吐出されるので、感光ウエブ12の入口A付近と出口B付近で十分な現像液が吐出され、帯状感光材と第1筒状体とが接触することが抑制される。   At this time, the interval between the discharge ports 36 is gradually reduced from the intermediate portion C in the conveyance direction of the photosensitive web 12 toward the vicinity of the inlet A on the upstream side in the conveyance direction and the vicinity of the outlet B on the downstream side in the conveyance direction. Therefore, the developer is discharged from the discharge ports 36 near the entrance A and the exit B, which are smaller in distance than the intermediate portion C in the transport direction. The developer discharged from the discharge port 36 of the first cylindrical body 34 is discharged from both ends in the width direction of the photosensitive web 12 and the four directions of the inlet A and the outlet B. Generally, in the vicinity of the inlet A of the photosensitive web 12. In the vicinity of the outlet B, the photosensitive web 12 and the first cylindrical body 34 tend to come into contact with each other. In the present embodiment, the developer is discharged from the discharge port 36 near the entrance A and the exit B of the photosensitive web 12 from the discharge port 36 having a smaller interval than the intermediate portion C in the transport direction. Sufficient developer is discharged in the vicinity of B, and the contact between the belt-shaped photosensitive material and the first cylindrical body is suppressed.

第1円筒体34の長手方向両端部には、第1円筒体34の表面から半径方向に突出し、感光ウエブ12の幅方向両端から排出される現像液の排出量を規制するフランジ状の規制板42が設けられている。この規制板42は、感光ウエブ12の幅方向両端よりも外側、すなわち、感光ウエブ12の幅方向長さよりも広い間隔で配置されている。本実施形態では、感光ウエブ12の両端縁から約10mm離れた位置に設けられている。規制板42により感光ウエブ12の幅方向両端から排出される現像液の排出量を規制することで、第1円筒体34と感光ウエブ12との間隔を調整するようになっている。規制板42の半径方向の高さは、吐出口36からの現像液の吐出により感光ウエブ12が浮揚したときに、第1円筒体34と感光ウエブ12との間隔より高くなるように設定されている。   A flange-shaped regulating plate that projects radially from the surface of the first cylindrical body 34 at both ends in the longitudinal direction of the first cylindrical body 34 and regulates the discharge amount of the developer discharged from both ends in the width direction of the photosensitive web 12. 42 is provided. The restricting plates 42 are arranged outside the both ends of the photosensitive web 12 in the width direction, that is, at intervals wider than the width of the photosensitive web 12 in the width direction. In the present embodiment, the photosensitive web 12 is provided at a position about 10 mm away from both end edges. The spacing between the first cylindrical body 34 and the photosensitive web 12 is adjusted by regulating the discharge amount of the developer discharged from both ends of the photosensitive web 12 in the width direction by the regulating plate 42. The height of the regulating plate 42 in the radial direction is set to be higher than the distance between the first cylindrical body 34 and the photosensitive web 12 when the photosensitive web 12 is lifted by the discharge of the developer from the discharge port 36. Yes.

第1円筒体34の吐出口36から噴出した現像液は感光ウエブ12の幅方向両端と感光ウエブ12の搬送方向における入口Aと出口Bの4方向から排出される。このため、感光ウエブ12の幅方向両端からの現像液の排出は、感光ウエブ12の幅方向中央部と幅方向両端での現像液の滞留時間に差が生じやすく、銀塩含有層表面の現像液の更新に差が生じ、その結果、銀塩の現像進行に差が生じて幅方向に現像銀画像のムラが生じやすくなる傾向がある。本実施形態では、規制板42を配置して感光ウエブ12の幅方向両端からの現像液の排出を規制することで、第1円筒体34と感光ウエブ12との間の間圧が上昇し、感光ウエブ12の幅方向中央部と幅方向端部の現像液の滞留時間の差を小さくすることができる。   The developer ejected from the discharge port 36 of the first cylindrical body 34 is discharged from the four directions of the width direction of the photosensitive web 12 and the inlet A and the outlet B in the conveyance direction of the photosensitive web 12. For this reason, the discharge of the developer from both ends in the width direction of the photosensitive web 12 tends to cause a difference in the residence time of the developer at the central portion in the width direction of the photosensitive web 12 and both ends in the width direction. There is a difference in the renewal of the solution, and as a result, a difference occurs in the development progress of the silver salt, and the developed silver image tends to be uneven in the width direction. In the present embodiment, the pressure between the first cylindrical body 34 and the photosensitive web 12 is increased by disposing the regulating plate 42 and regulating the discharge of the developer from both ends of the photosensitive web 12 in the width direction. The difference in the residence time of the developer at the central portion in the width direction and the end portion in the width direction of the photosensitive web 12 can be reduced.

第1円筒体34の吐出口36は、図4(C)に示されるように、第1円筒体34の内側で狭く、第1円筒体34の外側で広くなるようにテーパ状に形成されている。これにより、吐出口36から吐出される現像液の流圧が高くなることが抑制され、感光ウエブ12の膜剥がれの発生を抑制することができる。なお、吐出口36は、本実施形態のようにテーパ状に形成せずに、第1円筒体34の内側と外側とで略同一幅としてもよい。   As shown in FIG. 4C, the discharge port 36 of the first cylindrical body 34 is formed in a tapered shape so as to be narrow inside the first cylindrical body 34 and wide outside the first cylindrical body 34. Yes. As a result, an increase in the flow pressure of the developer discharged from the discharge port 36 is suppressed, and the occurrence of film peeling of the photosensitive web 12 can be suppressed. In addition, the discharge port 36 is good also as substantially the same width | variety by the inner side and the outer side of the 1st cylindrical body 34, without forming in a taper shape like this embodiment.

第1円筒体34の吐出口36の開口率は、小さい方が現像液の吐出量が少なく、第1円筒体34と感光ウエブ12間の圧力を維持して感光ウエブ12を浮揚させるのに有利であるため、吐出口36のスリット巾は0.3〜0.5mm(内側の狭い部分の巾)が好ましく、開口率は0.6〜2%が好ましい。また、開口率は0.8〜1%がより好ましい。ここで、開口率は、吐出口36のスリット巾をL(mm)とし、第1円筒体34の直径をD(mm)としたとき、   The smaller the opening ratio of the discharge port 36 of the first cylindrical body 34 is, the smaller the amount of developer discharged, which is advantageous for maintaining the pressure between the first cylindrical body 34 and the photosensitive web 12 and floating the photosensitive web 12. Therefore, the slit width of the discharge port 36 is preferably 0.3 to 0.5 mm (the width of the inner narrow portion), and the aperture ratio is preferably 0.6 to 2%. Further, the aperture ratio is more preferably 0.8 to 1%. Here, the aperture ratio is such that when the slit width of the discharge port 36 is L (mm) and the diameter of the first cylindrical body 34 is D (mm),

開口率(%)=L×スリット本数/πD   Aperture ratio (%) = L × number of slits / πD

で求められる。吐出口36の開口率を0.6〜2%に設定することで、複数の吐出口36から排出される現像液の量を適切に調整することができる。なお、スリット形状の場合、一般的に幅方向に渡って液の噴出流量に分布(偏り)が出やすいと言われているが、吐出口36のスリット巾は0.3〜0.5mmのように狭くすることで、円筒体内部の流量分布をなくして幅方向に均一な浮上を得るようできる。 Is required. By setting the aperture ratio of the discharge ports 36 to 0.6 to 2%, the amount of the developer discharged from the plurality of discharge ports 36 can be adjusted appropriately. In the case of the slit shape, it is generally said that the distribution (bias) tends to occur in the liquid ejection flow rate in the width direction, but the slit width of the discharge port 36 is 0.3 to 0.5 mm. By narrowing the flow rate to be narrow, it is possible to eliminate the flow rate distribution inside the cylindrical body and obtain uniform levitation in the width direction.

感光ウエブ12の搬送方向上流側の入口Aと搬送方向下流側の出口Bには、第1円筒体34の表面と所定の間隔をおいてガイドローラ44が配設されている。第1円筒体34の長手方向両端部には、支持部材46が配設されており、支持部材46にガイドローラ44の軸部44Aが回転可能に支持されている。このガイドローラ44によって感光ウエブ12が搬送方向に案内され、入口A付近と出口B付近で感光ウエブ12が第1円筒体34に接触することが抑制される。   Guide rollers 44 are disposed at a predetermined distance from the surface of the first cylindrical body 34 at the upstream entrance A and the downstream exit B of the photosensitive web 12 in the transport direction. Support members 46 are disposed at both ends in the longitudinal direction of the first cylindrical body 34, and the shaft portion 44 </ b> A of the guide roller 44 is rotatably supported by the support member 46. The photosensitive roller 12 is guided in the transport direction by the guide roller 44, and the photosensitive web 12 is prevented from contacting the first cylindrical body 34 near the entrance A and the exit B.

なお、第1円筒体34は、本実施形態では中空円筒体であるが、楕円もしくは半円筒でもよい。   The first cylindrical body 34 is a hollow cylindrical body in the present embodiment, but may be an ellipse or a semi-cylinder.

第2円筒体38は、第1円筒体34の内部に全幅に渡って挿入されている。第2円筒体38の長手方向の一端38Aには、現像液を導入する管状導入部48が接続されており、長手方向の他端38Bは蓋部38Cで塞がれている。第2円筒体38の一端38Aの管状導入部48よりも中央部側には、第2円筒体38の周囲に環状の取付板70が設けられており、ビス72によって取付板70が第1円筒体34に取付けられている。第2円筒体38には、長手方向に沿って複数の円形の噴出口40が設けられている。複数の噴出口40は、長手方向の他端38B側の口径が小さく、他端38B側から長手方向の一端38A側に向かうに従って口径が徐々に大きくなるように形成されている。また、複数の噴出口40は、中心がほぼ等間隔となるように配置されている。噴出口40の口径の合計は第2円筒体38の内径に等しく、口径の決定は圧力損失計算と実験により決定した。本実施形態では、図5に示されるように、噴出口40の中心間の間隔は約45mmであり、第2円筒体38の内径は約25mmであり、また、第2円筒体38の幅方向長さは約800mmに設定されている。また、第2円筒体38の長手方向の一端38A側の最も導入側に近い噴出口40Aの口径は約6.8mmに設定され、第2円筒体38の長手方向の他端38B側の最も端末側に近い噴出口40Bの口径は約5.4mmに設定されている。   The second cylindrical body 38 is inserted into the first cylindrical body 34 over the entire width. A tubular introduction portion 48 for introducing a developer is connected to one end 38A in the longitudinal direction of the second cylindrical body 38, and the other end 38B in the longitudinal direction is closed by a lid portion 38C. An annular mounting plate 70 is provided around the second cylindrical body 38 on the center side of the tubular introduction portion 48 at one end 38A of the second cylindrical body 38, and the mounting plate 70 is connected to the first cylinder by screws 72. It is attached to the body 34. The second cylindrical body 38 is provided with a plurality of circular jet nozzles 40 along the longitudinal direction. The plurality of jet nozzles 40 are formed such that the diameter on the other end 38B side in the longitudinal direction is small and the diameter gradually increases from the other end 38B side toward the one end 38A side in the longitudinal direction. Further, the plurality of jet nozzles 40 are arranged so that the centers thereof are at substantially equal intervals. The sum of the diameters of the ejection ports 40 is equal to the inner diameter of the second cylindrical body 38, and the diameter is determined by pressure loss calculation and experiment. In the present embodiment, as shown in FIG. 5, the interval between the centers of the ejection ports 40 is about 45 mm, the inner diameter of the second cylindrical body 38 is about 25 mm, and the width direction of the second cylindrical body 38 The length is set to about 800 mm. Further, the diameter of the jet port 40A closest to the introduction side on the one end 38A side in the longitudinal direction of the second cylindrical body 38 is set to about 6.8 mm, and the end of the second cylindrical body 38 on the other end 38B side in the longitudinal direction is the most terminal. The diameter of the jet outlet 40B close to the side is set to about 5.4 mm.

この第2円筒体38では、複数の噴出口40の口径を長手方向の他端38B側から一端38A側に向かうに従って徐々に大きくなるように形成すると共に、噴出口40の中心をほぼ等間隔に配置することにより、第1円筒体34の複数の吐出口36から吐出される現像液が幅方向においてほぼ均一となる。第2円筒体38の複数の噴出口の口径を長手方向の一端38A側から他端38B側まで同径にした場合、または第2円筒体38を第1円筒体34への導入口にのみ配置した場合には、第1円筒体の他端38B側(端末側)は静圧が大きく、吐出口36からの現像液吐出量が大きくなり、現像液の一端38A側(導入側)は現像液吐出量が小さくなる。   In the second cylindrical body 38, the diameters of the plurality of jet nozzles 40 are formed so as to gradually increase from the other end 38B side in the longitudinal direction toward the one end 38A side, and the centers of the jet nozzles 40 are substantially equally spaced. By disposing, the developer discharged from the plurality of discharge ports 36 of the first cylindrical body 34 becomes substantially uniform in the width direction. When the diameters of the plurality of jet nozzles of the second cylindrical body 38 are the same from the one end 38A side to the other end 38B side in the longitudinal direction, or the second cylindrical body 38 is disposed only at the inlet to the first cylindrical body 34. In this case, the other end 38B side (terminal side) of the first cylindrical body has a large static pressure, the developer discharge amount from the discharge port 36 increases, and the developer one end 38A side (introduction side) is the developer solution. The discharge amount is reduced.

また、図4(B)に示されるように、複数の噴出口40は、第1円筒体34の吐出口36を有しない壁部34Aと対向する位置(図3及び図4(B)中の上部)に設けられている。複数の噴出口40を第1円筒体34の壁部34Aと対向する位置に設けることで、複数の噴出口40から噴出された現像液が第1円筒体34の壁部34Aに当たって動圧が抑制されると共に、壁部34Aの両側に流れた現像液が第1円筒体34の吐出口36から吐出される。これにより、複数の噴出口40から噴出された現像液が第1円筒体34の吐出口36から直接吐出されるショートパスなどが抑制される。   Moreover, as shown in FIG. 4B, the plurality of jet nozzles 40 are located at positions facing the wall portion 34A not having the discharge port 36 of the first cylindrical body 34 (in FIGS. 3 and 4B). At the top). By providing the plurality of jet nozzles 40 at positions facing the wall portion 34A of the first cylindrical body 34, the developer jetted from the plurality of jet nozzles 40 hits the wall portion 34A of the first cylindrical body 34, thereby suppressing dynamic pressure. At the same time, the developer flowing on both sides of the wall 34A is discharged from the discharge port 36 of the first cylindrical body 34. Accordingly, a short path or the like in which the developer ejected from the plurality of ejection ports 40 is directly ejected from the ejection port 36 of the first cylindrical body 34 is suppressed.

図2に示されるように、現像処理槽16の上部には、現像液吸い込み口50A、50Bが設けられており、現像液吸い込み口50A、50Bにそれぞれ接続される配管52は1本の配管53となり、配管53には、ポンプ54、自動定流量弁(流量調整弁)56、流量計58、プレート式熱交換器60が設けられている。また、配管53の下流側端部は管状導入部48に接続されている。ここで自動定流量弁56は圧力変動による流量変動をなくす目的で設置され、流量計58は流量を管理する目的で設置され、プレート式熱交換器60は槽内温度ほぼ一定に保つために設置されている。   As shown in FIG. 2, developer suction ports 50 </ b> A and 50 </ b> B are provided in the upper portion of the development processing tank 16, and a pipe 52 connected to each of the developer suction ports 50 </ b> A and 50 </ b> B is a single pipe 53. Thus, the pipe 53 is provided with a pump 54, an automatic constant flow valve (flow control valve) 56, a flow meter 58, and a plate heat exchanger 60. Further, the downstream end portion of the pipe 53 is connected to the tubular introduction portion 48. Here, the automatic constant flow valve 56 is installed for the purpose of eliminating flow fluctuation due to pressure fluctuation, the flow meter 58 is installed for the purpose of managing the flow, and the plate heat exchanger 60 is installed to keep the temperature in the tank substantially constant. Has been.

また、現像処理槽16とは別に補充用の現像液を貯留する補充タンク62が設けられており、補充タンク62には配管64が接続され、配管64にポンプ66が設けられている。配管64の下流側は2本の配管65に分岐され、現像処理槽16の上部の現像液吸い込み口50A、50Bの近くに導かれている。感光ウエブ12の現像処理においては、感光ウエブ12の現像処理量に従って現像液の補充が重要である。本実施形態では、液中ターンバー28Aへの現像液の供給は現像処理槽16内の現像液32を循環して行うが、この循環経路上に現像液を補充することで、現像処理槽16内の現像液32の濃度をほぼ均一に維持することができる。また、補充する現像液を循環経路上の現像液吸い込み口50A、50B付近に滴下することで、乱流流れの配管52、53内で混合され、液中ターンバー28A内部の第2円筒体38に幅方向にほぼ均一に供給される。さらに、第1円筒体34の複数の吐出口36から現像液が吐出された後は、感光ウエブ12の入口A、出口B方向、及び感光ウエブ12の幅方向両端から排出され、現像処理槽16内の流動及び拡散で均一化される。   In addition to the development processing tank 16, a replenishing tank 62 for storing a replenishing developer is provided. A pipe 64 is connected to the replenishing tank 62, and a pump 66 is provided in the pipe 64. The downstream side of the pipe 64 is branched into two pipes 65 and led to the vicinity of the developer suction ports 50 </ b> A and 50 </ b> B at the top of the development processing tank 16. In the development processing of the photosensitive web 12, it is important to replenish the developer according to the development processing amount of the photosensitive web 12. In this embodiment, the developer is supplied to the submerged turn bar 28 </ b> A by circulating the developer 32 in the developing tank 16. By replenishing the developer on this circulation path, the developer in the developing tank 16 is supplied. The concentration of the developer 32 can be maintained substantially uniform. Further, the developer to be replenished is dropped in the vicinity of the developer suction ports 50A and 50B on the circulation path, whereby the developer is mixed in the turbulent flow pipes 52 and 53, and is mixed into the second cylindrical body 38 inside the submerged turn bar 28A. It is supplied almost uniformly in the width direction. Further, after the developer is discharged from the plurality of discharge ports 36 of the first cylindrical body 34, the developer is discharged from the inlet A and outlet B directions of the photosensitive web 12 and from both ends in the width direction of the photosensitive web 12, and the development processing tank 16. Homogenized by internal flow and diffusion.

このような液中ターンバー28Aでは、第1円筒体34の複数のスリット状の吐出口36から、1m当たりの現像液の吐出量が50〜200l/min(リットル/分)となるように現像液を吐出するように設定している。また、1m当たりの現像液の吐出量は、70〜150l/min(リットル/分)がより好ましく、80〜100l/min(リットル/分)がさらに好ましい。   In such a submerged turn bar 28A, the developer is supplied so that the amount of developer discharged per meter is 50 to 200 l / min (liters / minute) from the plurality of slit-like discharge ports 36 of the first cylindrical body 34. Is set to be discharged. The developer discharge amount per meter is more preferably 70 to 150 l / min (liter / minute), and further preferably 80 to 100 l / min (liter / minute).

また、感光ウエブ12を搬送するときの張力は、3N/m以上、150N/m以下とすることが好ましい。張力を3N/m未満にすると、支持ロール26が回転しなくなり、フィルムに傷がついてしまった。また150N/mを超えると、感光ウエブ12に皺が発生して液中ターンバー表面にフィルムが接触して現像銀画像に傷をつける問題があった。   Further, the tension when the photosensitive web 12 is conveyed is preferably 3 N / m or more and 150 N / m or less. When the tension was less than 3 N / m, the support roll 26 did not rotate and the film was damaged. On the other hand, if it exceeds 150 N / m, wrinkles are generated on the photosensitive web 12, and there is a problem that the film comes into contact with the surface of the turnbar in the liquid and damages the developed silver image.

また、現像処理装置10における現像液の温度は、感光ウエブ12の銀塩含有層の膜強度、現像処理速度によるが、16℃〜40℃の範囲が好ましく、20℃〜36℃の範囲がより好ましい。   The temperature of the developer in the development processing apparatus 10 depends on the film strength of the silver salt-containing layer of the photosensitive web 12 and the development processing speed, but is preferably in the range of 16 ° C to 40 ° C, more preferably in the range of 20 ° C to 36 ° C. preferable.

次に、本実施形態の現像処理方法が適用される液中ターンバー28Aの作用について説明する。   Next, the operation of the submerged turn bar 28A to which the development processing method of the present embodiment is applied will be described.

液中ターンバー28Aへの現像液32の供給は、現像処理槽16の上部に設けられた現像液吸い込み口50A、50Bから配管52、53を経由してポンプ54に送られ、自動定流量弁56、流量計58、プレート式熱交換器60を経由して管状導入部48から第2円筒体38に導かれる。第2円筒体38では、複数の噴出口40の口径が長手方向の他端38B側から一端38A側に向かうに従って徐々に大きくなるように形成されており、複数の噴出口40から現像液が第1円筒体34の内部に幅方向にほぼ均一に噴出される。その際、図4(B)に示されるように、第2円筒体38の複数の噴出口40から現像液が第1円筒体34の内部の壁部34Aの方向(矢印方向)に噴出され、さらに第1円筒体34の壁部34Aの両側に流れた現像液が第1円筒体34の複数のスリット状の吐出口36からポンプ54の圧送によって第1円筒体34と感光ウエブ12との間に吐出される。複数の吐出口36から吐出された現像液は、感光ウエブ12のガイドローラ44付近の入口Aと出口B、及び第1円筒体34の幅方向両端側の感光ウエブ12の幅方向両端から排出される。複数の吐出口36から吐出される現像液により、感光ウエブ12が第1円筒体34から浮揚し、第1円筒体34と非接触で搬送されて方向転換される。   The supply of the developer 32 to the submerged turn bar 28A is sent to the pump 54 via the pipes 52 and 53 from the developer suction ports 50A and 50B provided in the upper part of the development tank 16, and the automatic constant flow valve 56 is supplied. Then, it is led from the tubular introduction part 48 to the second cylindrical body 38 via the flow meter 58 and the plate heat exchanger 60. The second cylindrical body 38 is formed such that the diameters of the plurality of jet nozzles 40 gradually increase from the other end 38B side in the longitudinal direction toward the one end 38A side. It is ejected almost uniformly in the width direction inside one cylindrical body 34. At that time, as shown in FIG. 4B, the developer is ejected from the plurality of ejection ports 40 of the second cylindrical body 38 in the direction of the wall portion 34 </ b> A (the arrow direction) inside the first cylindrical body 34, Further, the developer flowing on both sides of the wall portion 34A of the first cylindrical body 34 is pumped from the plurality of slit-like discharge ports 36 of the first cylindrical body 34 by the pump 54, and between the first cylindrical body 34 and the photosensitive web 12. Discharged. The developer discharged from the plurality of discharge ports 36 is discharged from the inlet A and the outlet B of the photosensitive web 12 near the guide roller 44 and from both ends in the width direction of the first cylindrical body 34 in the width direction. The Due to the developer discharged from the plurality of discharge ports 36, the photosensitive web 12 is lifted from the first cylindrical body 34, conveyed in a non-contact manner with the first cylindrical body 34, and changed in direction.

また、補充タンク62から補充される現像液(補充液)は、配管64を経てポンプ66に送られ、配管65を経由して現像処理槽16の現像液吸い込み口50A、50Bの近くに滴下される。滴下された現像液(補充液)は循環経路中の配管52、53内の乱流によって完全混合され、第2円筒体38の複数の噴出口40から第1円筒体34の内部に幅方向にほぼ均一に噴出される。   Further, the developer (replenisher) to be replenished from the replenishing tank 62 is sent to the pump 66 through the pipe 64, and dropped through the pipe 65 near the developer suction ports 50 </ b> A and 50 </ b> B of the development processing tank 16. The The dropped developer (replenisher) is completely mixed by the turbulent flow in the pipes 52 and 53 in the circulation path, and in the width direction from the plurality of jets 40 of the second cylinder 38 to the inside of the first cylinder 34. Almost uniformly ejected.

このような液中ターンバー28Aでは、第1円筒体34の複数のスリット状の吐出口36から、1m当たりの現像液の吐出量が50〜200l/minとなるように現像液を吐出するように設定することにより、液中ターンバー28A(第1円筒体34)の表面から感光ウエブ12が幅方向にほぼ均一に浮揚し、感光ウエブ12と液中ターンバー28Aの表面とが所定の間隔で維持される。このため、液中ターンバー28Aの表面と感光ウエブ12との接触による感光ウエブ12の銀汚れ、傷などの発生が抑制されると共に、現像液の吐出流が大きいことによる膜剥がれ(銀塩塗膜や現像銀画像の剥がれ)などの発生が抑制される。このため、感光ウエブ12の幅方向においてムラの無いほぼ均一な現像銀画像(金属銀部)を得ることができる。   In such a submerged turn bar 28A, the developer is discharged from the plurality of slit-like discharge ports 36 of the first cylindrical body 34 so that the discharge amount of the developer per meter is 50 to 200 l / min. By setting, the photosensitive web 12 floats almost uniformly in the width direction from the surface of the submerged turn bar 28A (first cylindrical body 34), and the surface of the photosensitive web 12 and the submerged turn bar 28A is maintained at a predetermined interval. The For this reason, the occurrence of silver stains and scratches on the photosensitive web 12 due to contact between the surface of the submerged turn bar 28A and the photosensitive web 12 is suppressed, and film peeling due to a large discharge flow of the developer (silver salt coating film). And development silver image peeling) are suppressed. For this reason, a substantially uniform developed silver image (metal silver portion) having no unevenness in the width direction of the photosensitive web 12 can be obtained.

これに対して、液中ターンバー28Aの1m当たりの現像液の吐出量が、50l/minより小さいと、液中ターンバー28Aの表面からの感光ウエブ12の浮揚が不十分となり、液中ターンバー28Aの表面と感光ウエブ12との接触により感光ウエブ12の銀汚れ、傷などが発生する可能性がある。また液中ターンバー28Aの1m当たりの現像液の吐出量が、200l/minより大きいと、現像液の吐出流が大きくなり、膜剥がれなどが発生する可能性がある。なお、膜剥がれは感光ウエブ12の種類によって発生の頻度が異なるが、例えば、硬膜処理されていない感光ウエブ(無硬膜感光ウエブ)のときに発生し易い。本発明では、上述した構成の液中ターンバーを使用して現像液の吐出量を調整することで硬膜処理されていない感光ウエブに対しても効率的に現像処理を行うことができる。なお、本発明では、銀塩感光層に硬膜剤が添加されてゼラチン膜質が強化されたものが硬膜処理されたものであり、硬膜剤が添加されていないものが硬膜処理されていないものである。   On the other hand, when the discharge amount of the developer per meter of the submerged turn bar 28A is smaller than 50 l / min, the photosensitive web 12 is not sufficiently lifted from the surface of the submerged turn bar 28A. The contact between the surface and the photosensitive web 12 may cause silver stains or scratches on the photosensitive web 12. On the other hand, when the discharge amount of the developer per meter of the submerged turn bar 28A is larger than 200 l / min, the discharge flow of the developer is increased, and there is a possibility that film peeling or the like occurs. Although the frequency of film peeling varies depending on the type of the photosensitive web 12, it is likely to occur when, for example, a photosensitive web that has not been hardened (uncured photosensitive web). In the present invention, the developing process can be efficiently performed even on a photosensitive web that has not been hardened by adjusting the discharge amount of the developing solution using the submerged turn bar having the above-described configuration. In the present invention, a film hardened by adding a hardener to the silver salt photosensitive layer to enhance the gelatin film quality is hardened, and a film having no hardener added is hardened. There is nothing.

また、液中ターンバー28Aの両端側の感光ウエブ12の幅方向両端から排出される現像液の排出量を規制板42によって規制することで、感光ウエブ12と液中ターンバー28Aとの間隔を調整する。これにより、感光ウエブ12と液中ターンバー28Aとの間隔が幅方向にほぼ均一となり、液中ターンバー28Aの表面と感光ウエブ12との接触による感光ウエブ12の銀汚れ、傷などの発生が抑制されると共に、現像液の吐出流が小さくても感光ウエブ12と液中ターンバー28Aとの間隔が一定に保持される。   Further, the discharge amount of the developer discharged from both ends in the width direction of the photosensitive web 12 at both ends of the submerged turn bar 28A is regulated by the regulating plate 42, thereby adjusting the interval between the photosensitive web 12 and the submerged turn bar 28A. . As a result, the distance between the photosensitive web 12 and the submerged turn bar 28A becomes substantially uniform in the width direction, and the occurrence of silver stains and scratches on the photosensitive web 12 due to the contact between the surface of the submerged turn bar 28A and the photosensitive web 12 is suppressed. In addition, even when the developer discharge flow is small, the distance between the photosensitive web 12 and the submerged turn bar 28A is kept constant.

また、第1円筒体34の吐出口36の開口率を0.6〜2%に設定することで、複数の吐出口36から排出される現像液の量が適切に調整され、感光ウエブ12と液中ターンバー28Aとの間隔がほぼ均一となる。このため、感光ウエブ12の銀汚れ、傷、膜剥がれなどの発生が抑制される。これに対して、吐出口36の開口率が0.6%より小さいと、吐出口36から排出される現像液の量が不十分となり、液中ターンバー28Aの表面と感光ウエブ12との接触により感光ウエブ12の銀汚れ、傷などが発生する可能性がある。また、吐出口36の開口率が2%より大きいと、現像液の吐出流を大きくする必要があるため、膜剥がれなどが発生する可能性がある。   Further, by setting the opening ratio of the discharge port 36 of the first cylindrical body 34 to 0.6-2%, the amount of the developer discharged from the plurality of discharge ports 36 is appropriately adjusted, and the photosensitive web 12 and The spacing with the submerged turn bar 28A is substantially uniform. For this reason, generation | occurrence | production of the silver stain | pollution | contamination of the photosensitive web 12, a damage | wound, film | membrane peeling etc. is suppressed. On the other hand, when the opening ratio of the discharge port 36 is smaller than 0.6%, the amount of the developer discharged from the discharge port 36 is insufficient, and the surface of the submerged turn bar 28A and the photosensitive web 12 are in contact with each other. There is a possibility that silver stains and scratches of the photosensitive web 12 may occur. Further, if the opening ratio of the discharge port 36 is larger than 2%, it is necessary to increase the discharge flow of the developer, so that film peeling or the like may occur.

本発明の現像処理装置10により現像処理されて得られた感光ウエブ12は透光性電磁波シールド膜に好適に使用することができ、感光ウエブ12の現像銀画像(金属銀部)にめっき処理して導電膜を形成することで、ムラの無いほぼ均一な透光性電磁波シールド膜(導電膜付きフィルム)を得ることができる。   The photosensitive web 12 obtained by the development processing by the development processing apparatus 10 of the present invention can be suitably used for a translucent electromagnetic wave shielding film, and a developed silver image (metal silver portion) of the photosensitive web 12 is plated. By forming the conductive film, a substantially uniform translucent electromagnetic wave shielding film (film with conductive film) without unevenness can be obtained.

次に、感光ウエブ12について説明する。感光ウエブ12は、例えば、光透過性支持体(支持フィルム)上に銀塩(例えばハロゲン化銀)が含有した銀塩含有層を設けた、感光材料からなる長尺幅広フレキシブル基材である。また、銀塩含有層上には保護層が設けられていてもよく、この保護層とは例えばゼラチンや高分子ポリマーといったバインダーからなる層を意味し、擦り傷防止や力学特性を改良する効果を発現するために銀塩含有層上に形成される。保護層の厚みは0.02〜20μmであることが好ましく、より好ましくは0.1〜10μmであり、さらに好ましくは0.3〜3μmである。   Next, the photosensitive web 12 will be described. The photosensitive web 12 is, for example, a long and wide flexible substrate made of a photosensitive material in which a silver salt-containing layer containing a silver salt (for example, silver halide) is provided on a light-transmitting support (support film). Further, a protective layer may be provided on the silver salt-containing layer, and this protective layer means a layer made of a binder such as gelatin or a high molecular polymer, and exhibits an effect of preventing scratches and improving mechanical properties. In order to do so, it is formed on the silver salt-containing layer. It is preferable that the thickness of a protective layer is 0.02-20 micrometers, More preferably, it is 0.1-10 micrometers, More preferably, it is 0.3-3 micrometers.

これらの銀塩含有層や保護層の組成などは、銀塩写真フィルム、印画紙、印刷製版用フィルム、フォトマスク用エマルジョンマスク等に適用されるハロゲン化銀乳剤層(銀塩含有層)や保護層を適宜適用することができる。   The composition of these silver salt-containing layers and protective layers includes silver halide emulsion layers (silver salt-containing layers) and protective layers applied to silver salt photographic films, photographic paper, printing plate-making films, emulsion masks for photomasks, etc. Layers can be applied as appropriate.

特に、感光ウエブ12(感光材料)としては、銀塩写真フィルム(銀塩感光材料)が好ましく、白黒銀塩写真フィルム(白黒銀塩感光材料)が最もよい。また、銀塩含有層に適用する銀塩としては、特にハロゲン化銀が最も好適である。   In particular, as the photosensitive web 12 (photosensitive material), a silver salt photographic film (silver salt photosensitive material) is preferable, and a black and white silver salt photographic film (black and white silver salt photosensitive material) is the best. The silver salt applied to the silver salt-containing layer is most preferably silver halide.

一方、光透過性支持体としては、単層のプラスチックフィルムや、これを2層以上組み合わせた多層フィルムを適用することができる。プラスチックフィルムの原料としては、例えば、ポリエチレンテレフタレート(PET)、及びポリエチレンナフタレートなどのポリエステル類;ポリエチレン(PE)、ポリプロピレン(PP)、ポリスチレン、EVAなどのポリオレフィン類;ポリ塩化ビニル、ポリ塩化ビニリデンなどのビニル系樹脂;その他、ポリエーテルエーテルケトン(PEEK)、ポリサルホン(PSF)、ポリエーテルサルホン(PES)、ポリカーボネート(PC)、ポリアミド、ポリイミド、アクリル樹脂、トリアセチルセルロース(TAC)などを用いることができる。   On the other hand, as the light-transmitting support, a single-layer plastic film or a multilayer film in which two or more layers are combined can be applied. Examples of the raw material for the plastic film include polyesters such as polyethylene terephthalate (PET) and polyethylene naphthalate; polyolefins such as polyethylene (PE), polypropylene (PP), polystyrene, and EVA; polyvinyl chloride, polyvinylidene chloride, and the like. In addition, use polyetheretherketone (PEEK), polysulfone (PSF), polyethersulfone (PES), polycarbonate (PC), polyamide, polyimide, acrylic resin, triacetylcellulose (TAC), etc. Can do.

これらの中でも、透明性、耐熱性、取り扱いやすさ及び価格の点から、支持体としてのプラスチックフィルムは、銀塩写真フィルム(銀塩感光材料)に通常適用されるポリエチレンテレフタレートフィルムやセルロールトリアセテートフィルム、また、その他、ポリイミドフィルムであることが好ましい。特に、ポリエチレンテレフタレートフィルムであることが最も好ましい。   Among these, from the viewpoint of transparency, heat resistance, ease of handling, and cost, the plastic film as the support is a polyethylene terephthalate film or cellulose triacetate film that is usually applied to silver salt photographic films (silver salt photosensitive materials). In addition, a polyimide film is preferable. Particularly preferred is a polyethylene terephthalate film.

また、ディスプレイ用の電磁波遮蔽材では透明性が要求されるため、支持体の透明性は高いことが望ましい。この場合における光透過性支持体の全可視光透過率は70〜100%が好ましく、さらに好ましくは85〜100%であり、特に好ましくは90〜100%である。   Moreover, since the electromagnetic shielding material for displays requires transparency, it is desirable that the support has high transparency. In this case, the total visible light transmittance of the light transmissive support is preferably 70 to 100%, more preferably 85 to 100%, and particularly preferably 90 to 100%.

感光ウエブ12の幅は、例えば、50cm以上とし、厚みは50〜200μmとすることがよい。   The width of the photosensitive web 12 is, for example, 50 cm or more, and the thickness is preferably 50 to 200 μm.

以下、実施例に基づいて本発明をさらに具体的に説明する。本発明はこれら実施例に限定されるものではない。得られた現像銀画像フィルムについては下記の方法により評価した。   Hereinafter, the present invention will be described more specifically based on examples. The present invention is not limited to these examples. The developed silver image film obtained was evaluated by the following method.

〔評価方法〕
〈現像銀ムラ〉
銀量分析器にて幅方向の現像銀のばらつきを現像処理前の銀塩含有層の銀量ばらつきと比較した。
〔Evaluation method〕
<Developed silver unevenness>
The variation in developed silver in the width direction was compared with the variation in silver amount of the silver salt-containing layer before development processing by a silver amount analyzer.

〈フィルム表面性状〉
透過光、反射光での目視検査及び、10倍ルーペ、光学顕微鏡50倍にて膜剥がれ、傷汚れがないかを判断した。
<Film surface properties>
The film was peeled off by visual inspection with transmitted light and reflected light, 10 times loupe and 50 times optical microscope, and it was judged whether there was any fouling.

〔製造例1〕
(銀塩含有感光材料塗布試料の作製)
塩化銀70モル%、沃化銀0.08モル%を含む平均粒子径0.22μm、変動係数9%ヨウ塩臭化銀乳剤を用いて調製した乳剤層塗布液を65cm幅のポリエチレンテレフタレート(PET)上にAg7.8g/m2、ゼラチン0.94g/m2になるように塗布し、その後乾燥させたものを塗布試料とした。
[Production Example 1]
(Preparation of silver salt-containing photosensitive material coated sample)
An emulsion layer coating solution prepared using a silver iodochlorobromide emulsion having an average grain size of 0.22 μm containing 70 mol% of silver chloride and 0.08 mol% of silver iodide and having a coefficient of variation of 9% is obtained by using polyethylene terephthalate (PET ) A coating sample was prepared by coating Ag 7.8 g / m 2 and gelatin 0.94 g / m 2, and then drying the coating.

(露光)
次いで、乾燥させた塗布膜に、ライン/スペース=5μm/195μmの現像銀を与えうる格子状のフォトマスクライン/スペース=5μm/195μm(ピッチ200μm)のスペースが格子状であるフォトマスクを介して高圧水銀ランプを光源とした平行光を用いて露光した。
(exposure)
Next, a grid-like photomask line / space = 5 μm / 195 μm (pitch 200 μm) space that can give developed silver of line / space = 5 μm / 195 μm to the dried coating film is passed through a photomask. It exposed using the parallel light which used the high pressure mercury lamp as the light source.

〔実施例1〕
図1に示した現像処理装置10を用い、製造例1で得られた露光済みフィルム(感光ウエブ12)の現像処理を行った。この現像処理装置10は、第1槽目が現像処理槽16であり、幅0.9m×長さ0.25m×高さ0.5mの現像処理槽16に約100リットルの現像液が貯留され、温度は20℃に保たれる。第2槽目は定着槽18であり、幅0.9m×長さ0.25m×高さ1mの定着槽18に約200リットルの定着液が貯留され、温度は20℃に保たれている。第3槽目は水洗槽20であり、幅0.9m×長さ0.25m×高さ1mの槽に約200リットルの純水が貯留されており、温度は20℃に保たれ、毎分2リットルの純水が供給され、水洗槽20からオーバーフローされる。
[Example 1]
Using the development processing apparatus 10 shown in FIG. 1, the exposed film (photosensitive web 12) obtained in Production Example 1 was developed. In the development processing apparatus 10, the first tank is the development processing tank 16, and about 100 liters of developer is stored in the development processing tank 16 having a width of 0.9 m, a length of 0.25 m, and a height of 0.5 m. The temperature is kept at 20 ° C. The second tank is a fixing tank 18 in which about 200 liters of fixing solution is stored in a fixing tank 18 having a width of 0.9 m, a length of 0.25 m, and a height of 1 m, and the temperature is kept at 20 ° C. The third tank is a washing tank 20, in which approximately 200 liters of pure water is stored in a tank of width 0.9 m × length 0.25 m × height 1 m, the temperature is kept at 20 ° C., and every minute 2 liters of pure water is supplied and overflows from the rinsing tank 20.

現像処理槽16、定着槽18、水洗槽20の各処理槽には、図2に示す液中ターンバー28A、28B、28C(以後、28A、28B、28Cを区別する必要がない場合はA、B、Cを省略する)が設置されており、液中ターンバー28は、複数の吐出口36から処理液を幅方向にほぼ均一に吐出すると共に、処理槽内の処理液がほぼ均一になるように処理液が循環されている。また、現像処理槽16内の液中ターンバー28Aでは、第1円筒体34の複数のスリット状の吐出口36から、1m当たりの現像液の吐出量が50〜200l/minとなるように現像液を吐出するように設定した。また、液中ターンバー28Aの両端部では規制板42によってフィルム(感光ウエブ12)の両端から排出される現像液量を規制し、また、吐出口36の開口率は0.6〜2%に設定した。   In the processing tanks of the developing tank 16, the fixing tank 18, and the water washing tank 20, the submerged turn bars 28A, 28B, and 28C shown in FIG. 2 (hereinafter referred to as A and B when it is not necessary to distinguish the 28A, 28B, and 28C). , C is omitted), and the in-liquid turn bar 28 discharges the processing liquid from the plurality of discharge ports 36 substantially uniformly in the width direction so that the processing liquid in the processing tank becomes substantially uniform. Treatment liquid is circulated. Further, in the submerged turn bar 28 </ b> A in the developing tank 16, the developer is discharged so that the amount of developer discharged per meter is 50 to 200 l / min from the plurality of slit-like discharge ports 36 of the first cylindrical body 34. Was set to be discharged. Further, the amount of the developer discharged from both ends of the film (photosensitive web 12) is regulated by the regulation plates 42 at both ends of the submerged turn bar 28A, and the opening ratio of the discharge port 36 is set to 0.6-2%. did.

図1に示した現像処理装置10でフィルム(感光ウエブ12)を1.0m/minの速度で搬送した。現像処理槽16での滞留時間は液中60秒であり、定着槽18、水洗槽20での滞留時間はそれぞれ液中2分であり、該各処理槽出口で処理液がエアーナイフ30A、30Bで掻き落され、さらに温風発生装置22A、22Bから50℃の温風を送って乾燥させて所望の現像銀画像フィルムを得た。この現像処理を行ったフィルムA−1の評価結果を表1と図6に示す。また、現像処理を行う前のフィルム(フィルムA)のAg量ばらつきを図8に示す。   The film (photosensitive web 12) was conveyed at a speed of 1.0 m / min by the development processing apparatus 10 shown in FIG. The residence time in the developing tank 16 is 60 seconds in the liquid, the residence time in the fixing tank 18 and the water washing tank 20 is 2 minutes in the liquid, and the processing liquid is supplied to the air knives 30A and 30B at the outlets of the processing tanks. Then, 50 ° C. hot air was sent from the hot air generators 22A and 22B and dried to obtain a desired developed silver image film. The evaluation results of the film A-1 subjected to this development treatment are shown in Table 1 and FIG. Further, FIG. 8 shows the variation in Ag amount of the film (film A) before the development processing.

〔比較例1〕
図1に示した現像処理装置10を使用し、図2に示した液中ターンバー28内部の第2円筒体38を設けずに液中ターンバー28の一端側(片方)から処理液を導入し、実施例1の条件でフィルム(感光ウエブ12)を現像処理して得たフィルムA−2の結果を表1と図7に示す。
[Comparative Example 1]
Using the development processing apparatus 10 shown in FIG. 1, the processing liquid is introduced from one end side (one side) of the submerged turn bar 28 without providing the second cylindrical body 38 inside the submerged turn bar 28 shown in FIG. The results of film A-2 obtained by developing the film (photosensitive web 12) under the conditions of Example 1 are shown in Table 1 and FIG.

〔比較例2〕
次に図1に示した現像処理装置10を使用し、図3に示した液中ターンバー28に配置した第1円筒体34に代えて、図9に示す第1円筒体100を設けた。第1円筒体100は、表面に複数の矩形状の吐出孔102を千鳥模様に配列したものである。その他の液中ターンバー28の構成は同じであり、実施例1の条件でフィルム(感光ウエブ12)を現像処理して得たフィルムA−3の結果を表1に示す。
[Comparative Example 2]
Next, the developing device 10 shown in FIG. 1 was used, and the first cylindrical body 100 shown in FIG. 9 was provided in place of the first cylindrical body 34 arranged on the submerged turn bar 28 shown in FIG. The first cylindrical body 100 has a plurality of rectangular discharge holes 102 arranged on a surface in a staggered pattern. The structure of the other submerged turn bar 28 is the same, and Table 1 shows the results of film A-3 obtained by developing the film (photosensitive web 12) under the conditions of Example 1.

表1、図6に示すように、本発明の現像処理装置10により得られた現像銀画像フィルムは、表面に傷、汚れ、ムラがなく幅方向現像銀量ばらつきもほぼ均一であることが判った。表1、図7に示すように、比較例1では液中ターンバー28への処理液を一端側(片方)から供給したが、液中ターンバー28からの処理液の吐出量が処理液供給側よりもその反対側が多く、フィルムの浮揚が幅方向の左右で異なったためフィルム表面に擦れた跡が観察され、銀量分布も左右のバランスが悪くなった。また、表1に示すように、比較例2では第1円筒体100を用いたが、フィルムの全幅に渡って等間隔の濃淡筋が観察された。   As shown in Table 1 and FIG. 6, it can be seen that the developed silver image film obtained by the development processing apparatus 10 of the present invention has no scratches, stains or unevenness on the surface, and variation in the developed silver amount in the width direction is almost uniform. It was. As shown in Table 1 and FIG. 7, in Comparative Example 1, the processing liquid to the submerged turn bar 28 was supplied from one end (one side), but the discharge amount of the processing liquid from the submerged turn bar 28 was from the processing liquid supply side. However, since the levitation of the film was different on the left and right sides in the width direction, traces of rubbing against the film surface were observed, and the balance of the silver amount was also deteriorated. Moreover, as shown in Table 1, although the 1st cylindrical body 100 was used in the comparative example 2, the light and dark stripes of equal intervals were observed over the full width of the film.

〔実施例2〜実施例6〕
次に、無硬膜フィルムBと、硬膜剤をゼラチン当たり1%添加してゼラチン膜を強くしたフィルムCとを用い、図1に示した現像処理装置10を用いて第1円筒体34からの現像液の吐出流量を変化させて現像処理を行った。
[Examples 2 to 6]
Next, an uncured film B and a film C in which a hardener is added at 1% per gelatin to strengthen the gelatin film are used to develop the first cylindrical body 34 from the first cylindrical body 34 using the development processing apparatus 10 shown in FIG. Development processing was performed by changing the discharge flow rate of the developer.

表2に示されるように、使用するフィルムの種類と、現像液の吐出流量については、実施例2〜実施例6、比較例3及び比較例4のように条件を変えて評価を行った。
ここで、無硬膜フィルムBは、製造例1に示すフィルムでゼラチン硬膜していないフィルムである(表2中のフィルムNo B−1〜B−6)。また、フィルムCは、製造例1に示すフィルムでゼラチン硬膜として硬膜剤をゼラチン当たり1%添加してPET上に塗布して乾燥させた試料である(表2中のフィルムNo C−1)。
As shown in Table 2, the type of film used and the discharge flow rate of the developer were evaluated under different conditions as in Examples 2 to 6, Comparative Example 3, and Comparative Example 4.
Here, the uncured film B is a film which is the film shown in Production Example 1 and which is not gelatin-cured (film Nos. B-1 to B-6 in Table 2). Film C is a sample obtained by adding 1% per gelatin of a hardener as a gelatin hardened film shown in Production Example 1 and applying and drying on PET (film No. C-1 in Table 2). ).

フィルム性状を評価した結果を表2に示す。比較例3に示されるように、吐出流量40L/min・mでは、第1円筒体34とフィルムB−1の隙間が狭くなり第1円筒体34にフィルムB−1が接触することがあり、現像液が塗布膜の剥がれで濁るのが観察されるとともに、乾燥されて出てきたフィルムB−1はキズがあり画像が無い部分もあった。   The results of evaluating the film properties are shown in Table 2. As shown in Comparative Example 3, at a discharge flow rate of 40 L / min · m, the gap between the first cylindrical body 34 and the film B-1 becomes narrow, and the film B-1 may come into contact with the first cylindrical body 34, It was observed that the developer became cloudy due to peeling of the coating film, and the dried film B-1 had scratches and no image.

また、実施例2〜実施例5に示されるように、吐出流量50L/min・m〜200L/min・mの範囲では、第1円筒体34とフィルムB−2〜B−5の隙間は幅方向にほぼ一定に確保されて安定に搬送された。乾燥されてでてきたフィルムB−2〜B−5にはスジ、キズがなく良好であった。   Further, as shown in Examples 2 to 5, the gap between the first cylindrical body 34 and the films B-2 to B-5 is a width in the range of the discharge flow rate 50 L / min · m to 200 L / min · m. It was kept almost constant in the direction and transported stably. The dried films B-2 to B-5 were free from streaks and scratches and were good.

また、比較例4に示されるように、吐出流量250L/min・mでは、第1円筒体34とフィルムB−6の隙間は確保されて安定に搬送されたが、噴流でフィルムB−6上の塗膜が剥がされ、現像液が濁るのが観察された。さらに、乾燥後のフィルムB−6には膜剥がれの後があり、画像にムラがあった。   Further, as shown in Comparative Example 4, at a discharge flow rate of 250 L / min · m, the gap between the first cylindrical body 34 and the film B-6 was secured and stably conveyed, but the film B-6 was jetted on the film B-6. It was observed that the coating film was peeled off and the developer became cloudy. Furthermore, the film B-6 after drying had film peeling, and the image was uneven.

次に、実施例6に示されるように、吐出流量200L/min・mで硬膜剤で塗膜を強くしたフィルムC−1を用いて現像処理をしたところ、現像液の濁りもなく乾燥後のフィルムC−1も良好であった。   Next, as shown in Example 6, development was performed using film C-1 having a coating film strengthened with a hardener at a discharge flow rate of 200 L / min · m. After drying without turbidity of the developer, The film C-1 was also good.

なお、本実施形態では、光透過性電磁波遮蔽材料を製造する装置及び製造方法について説明したが、これに限られず、例えば、その他工業品などの微細な導電性金属部からなる細線状パターンを有する光透過性導電性材料の製造装置及び製造方法としても適用することができる。   In addition, although this embodiment demonstrated the apparatus and manufacturing method which manufacture a light-transmitting electromagnetic wave shielding material, it is not restricted to this, For example, it has a fine line pattern which consists of fine electroconductive metal parts, such as other industrial goods The present invention can also be applied as a manufacturing apparatus and a manufacturing method of a light transmissive conductive material.

本発明の一実施形態における感光材現像処理方法が適用された現像処理装置を示す概略構成図である。1 is a schematic configuration diagram illustrating a development processing apparatus to which a photosensitive material development processing method according to an embodiment of the present invention is applied. 図1に示す現像処理装置で用いられる液中ターンバーの長手方向に沿って切断した状態で示す構成図である。It is a block diagram shown in the state cut | disconnected along the longitudinal direction of the submerged turn bar used with the image development processing apparatus shown in FIG. 図1に示す現像処理装置で用いられる液中ターンバーを示す分解斜視図である。It is a disassembled perspective view which shows the submerged turn bar used with the image development processing apparatus shown in FIG. 図1に示す現像処理装置で用いられる液中ターンバーを示す側面図、液中ターンバーの長手方向と直交する方向に切断した状態で示す構成図、吐出口の部分拡大図である。FIG. 2 is a side view showing a submerged turn bar used in the development processing apparatus shown in FIG. 1, a configuration diagram showing a state cut in a direction perpendicular to the longitudinal direction of the submerged turn bar, and a partial enlarged view of a discharge port. 液中ターンバーに用いられる第2円筒体の長手方向に沿って切断した状態で示す構成図である。It is a block diagram shown in the state cut | disconnected along the longitudinal direction of the 2nd cylindrical body used for a submerged turn bar. 実施例1のフィルムの現像処理後の幅方向のAg量ばらつきを示すグラフである。4 is a graph showing variation in Ag amount in the width direction after development processing of the film of Example 1. 比較例1のフィルムの現像処理後の幅方向のAg量ばらつきを示すグラフである。It is a graph which shows the Ag amount dispersion | variation in the width direction after the development processing of the film of the comparative example 1. 現像処理前のフィルムの幅方向のAg量ばらつきを示すグラフである。It is a graph which shows Ag amount dispersion | variation in the width direction of the film before image development processing. 比較例2の液中ターンバーに用いられる第1円筒体を示す側面図である。It is a side view which shows the 1st cylindrical body used for the submerged turn bar of the comparative example 2.

符号の説明Explanation of symbols

10 現像処理装置
12 感光ウエブ(帯状感光材)
16 現像処理槽
18 定着槽
20 水洗槽
26 支持ロール
28A 液中ターンバー(感光材方向転換部材)
28B 液中ターンバー(感光材方向転換部材)
28C 液中ターンバー(感光材方向転換部材)
32 現像液
34 第1円筒体
36 吐出口
38 第2円筒体
38A 一端
38B 他端
40 噴出口
42 規制板
44 ガイドローラ
10 Development processing device 12 Photosensitive web (band-shaped photosensitive material)
16 Development tank 18 Fixing tank 20 Flushing tank 26 Support roll 28A Submerged turn bar (photosensitive material direction changing member)
28B Submerged turn bar (photosensitive material direction changing member)
28C Submerged turn bar (photosensitive material direction changing member)
32 Developer 34 First cylinder 36 Discharge port 38 Second cylinder 38A One end 38B The other end 40 Jet port 42 Restriction plate 44 Guide roller

Claims (13)

支持フィルム上に銀塩含有層を有する帯状感光材を現像液内に搬送して現像処理すると共に、前記現像液内で前記帯状感光材の搬送方向と交差する方向に配置された感光材方向転換部材で前記帯状感光材を方向転換させる感光材現像処理方法であって、
前記感光材方向転換部材の表面に長手方向に沿って形成された複数のスリット状の吐出口から前記現像液を吐出し、前記帯状感光材を前記感光材方向転換部材から浮揚させて非接触で方向転換させると共に、
前記感光材方向転換部材の幅方向両端部に設けた規制板で前記帯状感光材の幅方向両端から排出される前記現像液の排出量を規制し、前記帯状感光材と前記感光材方向転換部材との間隔を調整し、
前記感光材方向転換部材における前記帯状感光材の搬送方向上流側と搬送方向下流側の前記吐出口の間隔が、前記帯状感光材の搬送方向中間部の前記吐出口の間隔よりも小さいことを特徴とする感光材現像処理方法。
A belt-shaped photosensitive material having a silver salt-containing layer on a support film is transported into a developing solution for development processing, and the direction of the photosensitive material is changed within the developer so as to intersect with the transport direction of the strip-shaped photosensitive material. A photosensitive material developing method for changing the direction of the belt-shaped photosensitive material with a member,
The developer is discharged from a plurality of slit-shaped discharge ports formed along the longitudinal direction on the surface of the photosensitive material direction changing member, and the belt-shaped photosensitive material is floated from the photosensitive material direction changing member and contactlessly formed. Change direction ,
The amount of the developer discharged from both ends in the width direction of the strip-shaped photosensitive material is regulated by regulating plates provided at both ends in the width direction of the photosensitive material direction-changing member, and the strip-shaped photosensitive material and the photosensitive material direction switching member Adjust the distance between
In the photosensitive material direction changing member, an interval between the discharge port on the upstream side in the transport direction of the belt-shaped photosensitive material and a downstream side in the transport direction is smaller than an interval between the discharge ports at an intermediate portion in the transport direction of the belt-shaped photosensitive material. A photosensitive material development processing method.
1m当たりの前記現像液の吐出量が50〜150l/minとなるように前記現像液を吐出することを特徴とする請求項1に記載の感光材現像処理方法。 2. The photosensitive material developing method according to claim 1 , wherein the developing solution is discharged so that a discharging amount of the developing solution per 1 m is 50 to 150 l / min . 前記吐出口の開口率を0.6〜2%に設定して前記吐出口から吐出される前記現像液の量を調整することを特徴とする請求項1又は請求項2に記載の感光材現像処理方法。 3. The photosensitive material development according to claim 1, wherein an opening ratio of the discharge port is set to 0.6 to 2% to adjust an amount of the developer discharged from the discharge port. 4. Processing method. 前記帯状感光材を搬送するときの張力は、3N/m以上、150N/m以下であることを特徴とする請求項1から請求項3までのいずれか1項に記載の感光材現像処理方法。 4. The photosensitive material developing method according to claim 1, wherein a tension when the belt-shaped photosensitive material is conveyed is 3 N / m or more and 150 N / m or less . 5. 前記帯状感光材の銀塩感光層がゼラチンを含有することを特徴とする請求項1から請求項4までのいずれか1項に記載の感光材現像処理方法。 5. The photosensitive material developing method according to claim 1, wherein the silver salt photosensitive layer of the belt-shaped photosensitive material contains gelatin . 前記帯状感光材の銀塩感光層に硬膜剤が添加されてゼラチン膜質が強化されたものであることを特徴とする請求項に記載の感光材現像処理方法。 6. The photosensitive material developing method according to claim 5 , wherein a hardener is added to the silver salt photosensitive layer of the belt-shaped photosensitive material to enhance the gelatin film quality . 請求項1から請求項6までのいずれか1項に記載の感光材現像処理方法において、
前記感光材方向転換部材が、
前記帯状感光材の搬送方向と交差する方向に配置され、表面に長手方向に沿って前記現像液を吐出する複数のスリット状の吐出口を備えた第1筒状体と、
前記第1筒状体の内部に配置され、前記現像液を噴出する噴出口を備えた第2筒状体と、
を有することを特徴とする感光材現像処理方法。
In the photosensitive material development processing method of any one of Claim 1- Claim 6,
The photosensitive material direction changing member is
A first cylindrical body that is arranged in a direction intersecting with the transport direction of the belt-shaped photosensitive material, and has a plurality of slit-like ejection ports that eject the developer along the longitudinal direction on the surface;
A second cylindrical body disposed inside the first cylindrical body and provided with a spout for ejecting the developer;
A photosensitive material developing method comprising the steps of :
前記吐出口が、前記第1筒状体の裏面側で狭く、前記第1筒状体の表面側で広くなるテーパ状に形成されていることを特徴とする請求項7に記載の感光材現像処理方法。 8. The photosensitive material developer according to claim 7, wherein the discharge port is formed in a tapered shape that is narrow on the back side of the first cylindrical body and wide on the front side of the first cylindrical body. Processing method. 前記第2筒状体が、長手方向の一端に前記現像液を導入する導入部を備え、
前記噴出口が長手方向に形成された複数の噴出孔であり、
長手方向の他端側に設けられた前記噴出孔が、長手方向の一端側に設けられた前記噴出孔よりも小さいことを特徴とする請求項に記載の感光材現像処理方法。
The second cylindrical body includes an introduction portion for introducing the developer at one end in a longitudinal direction,
A plurality of ejection holes in which the ejection ports are formed in the longitudinal direction;
8. The photosensitive material developing method according to claim 7 , wherein the ejection hole provided on the other end side in the longitudinal direction is smaller than the ejection hole provided on the one end side in the longitudinal direction .
前記第2筒状体の長手方向の前記他端側から前記一端側に向かうに従って、前記噴出孔が徐々に大きくなるように形成されていることを特徴とする請求項に記載の感光材現像処理方法。 The photosensitive material development according to claim 9 , wherein the ejection holes are formed so as to gradually increase from the other end side in the longitudinal direction of the second cylindrical body toward the one end side. Processing method. 請求項1から請求項10までのいずれか1項に記載の感光材現像処理方法を用いて前記帯状感光材を現像処理して金属銀部を形成する工程、A step of developing the strip-shaped photosensitive material using the photosensitive material development processing method according to claim 1 to form a metallic silver portion,
を有することを特徴とする導電膜付きフィルムの製造方法。The manufacturing method of the film with an electrically conductive film characterized by having.
請求項1から請求項10までのいずれか1項に記載の感光材現像処理方法を用いて前記帯状感光材を現像処理して金属銀部を形成する工程と、
前記金属銀部の上にめっきして導電膜を形成する工程と、
を有することを特徴とする導電膜付きフィルムの製造方法。
A step of developing the strip-shaped photosensitive material using the photosensitive material developing method according to claim 1 to form a metallic silver portion;
Forming a conductive film by plating on the metallic silver part;
The manufacturing method of the film with an electrically conductive film characterized by having .
支持フィルム上に銀塩含有層を有する帯状感光材を現像液内に搬送して現像処理すると共に、前記現像液内で前記帯状感光材の搬送方向と交差する方向に配置された感光材方向転換部材で前記帯状感光材を方向転換させる感光材現像処理装置であって、A belt-shaped photosensitive material having a silver salt-containing layer on a support film is transported into a developing solution for development processing, and the direction of the photosensitive material is changed within the developer so as to intersect with the transport direction of the strip-shaped photosensitive material. A photosensitive material developing apparatus for changing the direction of the belt-shaped photosensitive material with a member,
前記感光材方向転換部材は、表面に長手方向に沿って形成された複数のスリット状の吐出口から前記現像液を吐出し、前記帯状感光材を前記感光材方向転換部材から浮揚させて非接触で方向転換させるものであり、The photosensitive material direction changing member discharges the developer from a plurality of slit-like discharge ports formed on the surface along the longitudinal direction, and floats the belt-shaped photosensitive material from the photosensitive material direction changing member to be non-contacting. To change direction,
前記感光材方向転換部材の幅方向両端部に設けられ、前記帯状感光材の幅方向両端から排出される前記現像液の排出量を規制して前記帯状感光材と前記感光材方向転換部材との間隔を調整する規制板を備え、Provided at both ends in the width direction of the photosensitive material direction changing member, the discharge amount of the developer discharged from both ends in the width direction of the belt-shaped photosensitive material is regulated, and the belt-shaped photosensitive material and the photosensitive material direction changing member With a regulation plate that adjusts the interval,
前記感光材方向転換部材における前記帯状感光材の搬送方向上流側と搬送方向下流側の前記吐出口の間隔が、前記帯状感光材の搬送方向中間部の前記吐出口の間隔よりも小さいことを特徴とする感光材現像処理装置。In the photosensitive material direction changing member, an interval between the discharge port on the upstream side in the transport direction of the belt-shaped photosensitive material and a downstream side in the transport direction is smaller than an interval between the discharge ports at an intermediate portion in the transport direction of the belt-shaped photosensitive material. A photosensitive material development processing apparatus.
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